FORM-3 APPLICATION for AMENDMENT in TOR 1 Name of the Project: Proposed Expansion of Synthetic Organic Chemicals (Disinfectant

FORM-3

APPLICATION FOR AMENDMENT IN TOR

1 Name of the Project: Proposed Expansion of Synthetic Organic Chemicals (Disinfectant Intermediates) Manufacturing Facility at Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra by Dorf Ketal Chemicals India Pvt. Ltd. Details of Project a) Name of the Project (s) Proposed Expansion of Synthetic Organic Chemicals (Disinfectant Intermediates) Manufacturing Facility at Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra by Dorf Ketal Chemicals India Pvt. Ltd. b) Name of the Company / Dorf Ketal Chemicals India Pvt. Ltd. Organization c) Registered Address Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra d) Legal Status of the Company Private Limited e) Joint Ventre (Yes/No) No If Yes, (i) No. of JV Partners -- (Multiple Entries Allowed) Name of the JV Share of the JV Address of the Email Id of JV Mobile No. of JV Partner Partner JV Partner Partner Partner ------

2 Address for the correspondence Name of the applicant Vishwas Pralhad Khadilkar Designation (Owner / Manager HSE Partner / CEO) Address Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra Pincode 415 722 E-mail [email protected] Telephone No. -- Fax No. -- 3 Category of the Project/Activity as per Schedule of EIA. Notification, 2006 a Project / Activity[1 (a) (i) / I (a)(ii) / 1 (b) / 1(c) / 5(f) 1(d) / 1 (e) / 2(a) / 2(b) 3(a) / 3(b) / 4(a) / 4(b)(i)/ 4(b) (ii) / 4(c) / 4(d) / 4(e) / 4(f) / 5(a) / 5(b) / 5(c) / 5(d) ! 5(e) / 5(f) / 5(g) / 5(h) / 5(i) / 5(j) / 6(a)/ 6(b)/ 7(a) ,' 7(b)/ 7 (c) / 7 (d) / 7 (da) / 7 (e) / 7 (f) / 7 (g) / 7 (h) / 7 (i) / 8 (a) / 8 (b)] b Category (A/BI/B2) B1 If B1 or B2 Reason for application at Central Level / State level (in Proposed project is within case of B2 projects notified industrial area. Hence application at State level. If Others c Please Specify No 4 Location of the Project a Plot / Survey / Khasra No. Plot No. B- 52/3, MIDC Lote Parshuram, b Village Awashi village c Tehsil Khed d District Ratnagiri e State Maharashtra f Pin Code 415 722 g Bounded Latitudes (North) From 17°36'54.58"N To 17°36'52.01"N h Bounded Longitudes (East) From 73°28'44.87"E To 73°28'52.81"E i Survey of India Topo Sheet No. E43N6, E43N10 5 Details of Terms of Reference a Date of issue of ToR 4th May 2020 b MoEF&CC / SEIAA File No. SIA/MH/IND2/53027/2020 c Upload ToR letter (PDF Only) Attached

6 Details of Product Mode of Transport Product / Activity Quantity As per Quantity Unit / Transmission of (Capacity/Area) approved ToR proposed Product 3,5 Xylenol Approved TOR Proposed quantity- By Road quantity- 3600 TPA 4800 TPA - Unit:- (Tons per Annum (TPA), Mega Watt(MW), Hectares(ha), Kilo Litre per Day(KLD), Tons Crushed per Day (TCD), Cubic Meter per Day, Kilometers (Km), Million Liters per Day (MLD), Others) - Mode of Transport/ Transmission of Product (Road. Rail, Conveyor Belt, Pipe Conveyor, Arial Ropeway, combination of two or three modes, Others) 7 Details of Configuration (Multiple Entries Allowed) Final Plant/ Existing Proposed configuration Remarks if Equipment Configuration Configuration after any Facility amendment Details will be given n EIA report

8 Reasons for the amendment in ToR’s 3,5 Xylenol is a critical raw material used for the production of disinfectants (handwash/ sanitizers). Due to COVID-19 outbreak there is increase in market demand.

9 Any Other Amendment required Reference of Description as per Description as Remarks approved ToR approved ToR per proposal Proposed project 27.88 Cr 28.92 Cr -- cost EMP budget 4.33 Cr 4.4 Cr -- Production of 3,5 Add. quantity- 3600 Proposed add. quantity- Increase in Xylenol TPA 4800 TPA quantity Manpower Additional manpower- Additional manpower- -- 20 nos. 45 nos. Additional Raw Isophoron- 480 TPM, Isophoron- 640 TPM, -- material Caustic- 72 TPM, Caustic- 96 TPM, Sulfuric acid- 108 TPM Sulfuric acid- 180 TPM Fuel requirement Coal- 7 TPD / Coal- 9 TPD / -- for 15 Lakh Methane- 6.4 TPD Methane- 3.4 TPD kcal/hr TFH DG set 750 KVA 500 KVA -- Total water 254 cmd (Fresh- 220 319 cmd (Fresh- 280 -- requirement cmd & Recycle- 34 cmd) cmd & Recycle- 39 cmd) Additional Fresh 160 cmd 220 cmd -- water quantity Trade effluent 68 cmd 85 cmd -- CETP discharge 35 cmd 45 cmd -- Boiler ash 1600 kg/day 940 kg/day -- Haz. Waste- 90 TPA 120 TPA -- Distillation residue Haz. Waste- 21.6 TPA 36 TPA -- Chemical containing residue Haz. Waste- 7200 Nos./A 9600 Nos./A -- Discarded drums Haz. Waste- 4.5 TPD 6 TPD -- Chemical Sludge from ETP Haz. Waste- Low 54 TPM 72 TPM -- Boiling Organics Haz. Waste- Meta 15 TPM 20 TPM -- Cresol + 2.5 Xylenol Haz. Waste- High 27 TPM 36 TPM -- Boiling Organics Haz. Waste- 85.5 TPM 114 TPM -- Methane

10 Details of EIA Consultant a. Have you hired Consultant for : Yes preparing document (Yes/No)? If No, i. Reason for not engaging the : -- Consultant ii. If Yes, : iii. Accreditation No. : NABET/ EIA/ 1720/ RA 0117 rev 01 iv. Name of the EIA Consultant : Aditya Environmental Services Pvt. Ltd. v. Address : 107, Hiren Light Industrial estate, Mogul Lane, Mahim- west, Mumbai vi. Mobile No. : 9821513367 vii. Landline No. : 02242127500 viii. E-mail Id : [email protected] ix. Category of Accreditation : 5(f)-A (Eligible for Category A / Eligible for Category B) x. Sector of Accreditation : 21 xi. Validity of Accreditation : 24.11.2020 xii. Upload Certificate of : Attached Accreditation certifies by QCI/NABET (Upload Pdf only) 11 Documents to be attached a Upload Copy of revised Form- l : Attached Upload revised pre-feasibility : Attached b report Upload Cover Letter duly signed : Attached by the project proponent or c authorized person (Upload pdf only) Upload a copy of authorization : Attached duly signed by the project proponent in support of the d person making this application on behalf of the User Agency (Upload pdf only) Upload Additional File, if any : Attached e (Upload pdf only) 12 Undertaking a I hereby give undertaking that the data and information given in the application and enclosures are true to be best of my knowledge and belief and I am aware that if any part of the data and information found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost. In addition to above, I hereby give undertaking that no activity / construction / expansion has since been taken up b Name : Vishwas Pralhad Khadilkar c Designation : Manager HSE d Company : Dorf Ketal Chemicals India Pvt. Ltd. e Address : Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra

Dorf Ketal Chemicals India Private Limited

FORM 1

Sr. Item Details No. 1. Name of the project/s Proposed Expansion of Synthetic Organic Chemicals (Disinfectant Intermediates) Manufacturing Facility by Dorf Ketal Chemicals India Private Limited at Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra 2. S. No. in the schedule 5 (f) 3. Proposed capacity/area/length/ Existing qty. of 3,5 Xylenol- 1200 TPA, tonnage to be handled/ command area/ Proposed add. qty. of 3,5 Xylenol- 4800 TPA, lease area/ number of wells to be Total qty. of 3,5 Xylenol- 6000 TPA drilled. 4. New/Expansion/Modernization Expansion. Existing EC- SEIAA-EC-182, 16th February 2018, SEIAA letter- SEIAA-2019/CR-130/SEIAA, date- 13.06.2019 5. Existing Capacity/Area etc. Existing quantity of 3,5 Xylenol-1200 TPA 6. Category of Project i.e. ‘A’ or ‘B’ B 7. Does it attract the general condition? If No, Not Applicable yes, please specify. 8. Does it attract the specific condition? If Not Applicable yes, please specify. 9. Location Plot/ Survey/ Khasra No. B- 52/3, MIDC Lote Parshuram Village Awashi Tehsil Khed District Ratnagiri State Maharashtra 10. Nearest railway station/airport along Chiplun Railway station- 9 km with distance in kms. Mumbai Airport- 175 km Dighi port- 90 km 11. Nearest Town, City, District Headquarters along with distance in Chiplun- 9 km kms. 12. Village Panchayats, Zilla Parishad, Municipal Corporation, Local body MIDC Lote Prshuram (complete postal addresses with telephone nos. to be given) 13. Name of the applicant Vishwas Pralhad Khadilkar 14. Registered Address Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra 15. Address for correspondence: Name Vishwas Pralhad Khadilkar Designation (Owner/Partner/CEO) Manager- HSE

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Sr. Item Details No. Address Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri, Maharashtra Pin Code 415722 Telephone no. 2356273014 Mobile No 9921194493 Fax No. -- Email [email protected] 16. Details of Alternative Sites examined, if any. Location of these sites should be Not Applicable shown on a topo sheet. 17. Interlinked Projects No 18. Whether separate application of Not Applicable interlinked project has been submitted? 19. If yes, date submission Not Applicable 20. If no, reason Not Applicable 21. Whether the proposal involves approval/ clearance under: (a) The Forest (Conservation) Act, 1980? No, Not Applicable (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? If yes, details of the same and their status to be given. 22. Whether there is any Government Order/ Policy relevant/ relating to the No site? 23. Forest land involved (hectares) Nil 24. Whether there is any litigation pending against the project and/or land in which

the project is proposed to be set up? None (a) Name of the Court

(b) Case No.

and its relevance with the proposed project. (II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (Topography, land use, changes in water bodies, etc.)

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Sr. Information/Checklist Yes/No Details thereof (with approximate No confirmation quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary No Land is in MIDC Lote Parshuram change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan) 1.2 Clearance of existing Yes Minor vegetation in the area of proposed Land, vegetation and building? activity. 1.3 Creation of new land uses? No Facility is part of a notified Industrial area MIDC Lote Parshuram & expansion will be within existing site. 1.4 Pre-construction investigation Yes Main buildings are ready. Pre-construction e.g. borehole, soil testing? investigation shall be carried out as required. 1.5 Construction works Yes Project involves construction of sheds, roads, storage and associated structures. 1.6 Demolition work No Project will be done on vacant area available within existing premises. 1.7 Temporary sites used for No Local labourers would be employed during construction works or housing construction work. No housing proposed at of construction workers? plant site. 1.8 Above ground buildings, Yes Proposed layout given in Pre- feasibility structures or earthworks report including linear structures, cut and fill or excavations 1.9 Underground work including No Not Applicable mining or tunneling? 1.10 Reclamation works? No Not Applicable 1.11 Dredging? No Not Applicable 1.12 Offshore structures? No Not Applicable 1.13 Production and manufacturing Yes Details of Production & manufacturing processes? process is given in Pre- feasibility report. 1.14 Facilities for storage of goods or Yes All chemicals/ materials will be stored in in materials? warehouse in drum / bags and in tanks with adequate safety measures. 1.15 Facilities for treatment or Yes ETP at site will be suitably upgraded. Solid & disposal of solid waste or liquid hazardous waste generated from proposed effluent? plant will be disposed as per CPCB / MPCB norms. 1.16 Facilities for long term housing No No on-site housing of operational workers is of operational workers? envisaged. 1.17 New road, rail or sea traffic No Not Applicable. The proposed plant is in during construction or MIDC Lote Parshuram, which is well operation? connected.

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Sr. Information/Checklist Yes/No Details thereof (with approximate No confirmation quantities /rates, wherever possible) with source of information data 1.18 New road, rail, air, waterway or No Site is located in MIDC Lote Parshuram, and any other transport well connected by road and railway. infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing No Not Applicable. transport routes or infrastructure leading to charges in traffic movements? 1.20 New or diverted transmission No Not Applicable. lines or pipelines? 1.21 Impoundment, damming, No Not Applicable, as the existing site is part of culverting, realignment or other well-developed industrial area. changes to the hydrology of watercourses or aquifers? 1.22 Stream crossing? No Not Applicable 1.23 Abstraction or transfers of No Fresh water will be sourced from MIDC. water from ground or surface Ground water will not be extracted. waters? Total water requirement: 319 cmd (Fresh- 280 cmd & Recycle- 39 cmd) 1.24 Changes in water bodies or the No Natural Drainage pattern will be land surface affecting drainage maintained or run-off? 1.25 Transport of personnel or No Local labourers would be employed during materials for construction, construction phase. operation or decommissioning? 1.26 Long-term dismantling or No Not Applicable decommissioning or restoration works? 1.27 Ongoing activity during No Not Applicable decommissioning which could have an impact on the environment? 1.28 Influx of people to an area either No No residential colony is envisaged, hence temporarily or permanently? there would be no permanent influx of people. 1.29 Introduction of alien species? No Not Applicable 1.30 Loss of native species or genetic No Not Applicable diversity? 1.31 Any other actions? No Not Applicable

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):

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Sr. Information/checklist Yes/No Details thereof (with approximate No. confirmation quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or No Not Applicable agricultural land (na) 2.2 Water (expected source & Yes Fresh Water Requirement: competing users) unit: CMD Existing- 60.2 cmd Proposed additional- 219.8 cmd Total- 280 cmd Source: water will be sourced from MIDC. 2.3 Minerals (MT) No Not Applicable 2.4 Construction material – stone, Yes Raw materials like sand, cement, bricks, aggregates, sand / soil (expected metal, tar etc will require for the source – MT) development / construction of plant / area. Also material for erection like steel, glass, tiles, wood etc. will be required. 2.5 Forests and timber (source – No Not Applicable MT) 2.6 Energy including electricity and Yes Proposed Electricity requirement: 850 KVA fuels (source, competing users) from MSEDCL Unit: fuel (MT), energy (MW) Fuel requirement for 15 Lakh kcal/Hr TFH: Coal 9 TPD or Methane 3.4 TPD 2.7 Any other natural resources (use No Not Applicable appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/ rates, wherever possible) with source of information data 3.1 Use of substances or materials, Yes Materials used will be hazardous and will be which are hazardous (as per stored/ handled according to MSDS. MSIHC rules) to human health or the environment (flora, fauna and water supplies) 3.2 Changes in occurrence of disease No Not Applicable or affect disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people e.g. No Not Applicable by changing living conditions? 3.4 Vulnerable groups of people No Not Applicable who could be affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes No Not Applicable

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4. Production of solid wastes during Construction or Operation or Decommissioning (MT/month)

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or No Not Applicable mine wastes 4.2 Municipal waste Yes Domestic/ Commercial Waste form proposed facility (domestic and/ or will be disposed as per CPCB/ MPCB Norms. (Refer Pre- commercial wastes) feasibility report) 4.3 Hazardous wastes (as Yes Hazardous waste will be disposed as per CPCB/ MPCB per Hazardous Waste Norms and HW Rules. (Refer Pre- feasibility report) Management Rules) 4.4 Other industrial process No Not Applicable wastes 4.5 Surplus product No Not Applicable 4.6 Sewage sludge or other Yes Chemical sludge from waste water treatment will be sludge from effluent sent to CHWTSDF. treatment 4.7 Construction or Yes Minor quantity- due to debris during construction will demolition wastes be used for land leveling. 4.8 Redundant machinery No Not Applicable or equipment 4.9 Contaminated soils or No Not Applicable other materials 4.10 Agricultural wastes No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr)

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/ rates, wherever possible) with source of information data 5.1 Emissions from combustion of Yes TPM, SO2 and NOx emission from proposed fossil fuels from stationary or Thermic Fluid heater. (Refer Pre- feasibility mobile sources for details) 5.2 Emissions from production Yes Emission from Process will be maintained processes within stipulated limits laid by CPCB/ MPCB. 5.3 Emissions from materials No All material will be stored & handled in closed handling including storage or operation method. transport 5.4 Emissions from construction Yes Increase in particulate matter, during activities including plant and construction phase, which will be of a equipment temporary nature.

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5.5 Dust or odors from handling of Yes Increase in particulate matter/ odour, during materials including construction construction phase, which will be of a materials, sewage and waste temporary nature. 5.6 Emissions from incineration of No No proposal to install Incinerator. waste 5.7 Emissions from burning of waste No No burning in open air envisaged. in open air (e.g. slash materials, construction debris) 5.8 Emissions from any other No Not Applicable sources

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/ rates, wherever possible) with source of information data 6.1 From operation of equipment No NA e.g. engines, ventilation plant, crushers 6.2 From industrial or similar Yes Noise generating equipment will be provided processes with acoustic enclosures to ensure compliance with CPCB/ MPCB standards. 6.3 From construction or demolition Yes Increase in noise during construction phase. However, this will be of a temporary nature. 6.4 From blasting or piling No Not Applicable 6.5 From construction or No Not Applicable operational traffic 6.6 From lighting or cooling systems No Not Applicable 6.7 From any other sources No Not Applicable

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/ rates, wherever possible) with source of information data 7.1 From handling, storage, use or No Storage of chemicals in tank with adequate spillage of hazardous materials safety features, and proper dyke enclosures will be provided as per norms. 7.2 From discharge of sewage or No Not Applicable. Sewage will be treated in other effluents to water or the independent STP and treated sewage water land (expected mode and place used for green belt. Trade effluent will be of discharge) treated in ETP, partly recycle within process & balance will be sent to CETP. 7.3 By deposition of pollutants No Appropriate care will be taken. emitted to air into the land or into water 7.4 From any other sources No Not Applicable

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7.5 Is there a risk of long term build No Not Applicable up of pollutants in the environment from these sources?

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment:

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/ rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires Yes Storage tanks will be provided with dykes so etc from storage, handling, use as to ensure containment in case of spillage or production of hazardous as well as leakage. Also Fire protection substances measures will be carried as per requirements. 8.2 From any other causes No Not Applicable 8.3 Could the project be affected by No Not Applicable natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)?

9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality:

Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/rates, wherever possible) with source of information data 9.1 Lead to development of No The existing facility is in a MIDC industrial supporting. facilities, area where the proposed activity will be ancillary development or done. development stimulated by the project which could have impact on the environment e.g.: . Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) . Housing development . Extractive industries . Supply industries . Other 9.2 Lead to after-use of the site, No Not Applicable which could have an impact on the environment 9.3 Set a precedent for later No Not Applicable developments 30th May 2020 Page 8

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Sr. Information/Checklist Yes/No Details thereof (with approximate No. confirmation quantities/rates, wherever possible) with source of information data 9.4 Have cumulative effects due to No Not Applicable proximity to other existing or planned projects with similar effects

(III) Environmental Sensitivity

Sr. Areas Name/ Aerial distance (within 15 km) No. Identity Proposed project location boundary 1 Areas protected under No Mixed jungle- ~2 km to South East international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or Vashishti River Vashishti is around 4.3 km to sensitive for ecological reasons river South- West from site. - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, No Not Applicable important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or Vashishti River Vashishti is around 4.3 km to underground waters river South- West from site.

5 State/ National boundaries None Not Applicable 6 Routes or facilities used by the NH-66 NH-66 is runs through study area from public for access to recreation North-West to South- East. or other tourist, pilgrim areas

7 Defense installations None Not Applicable, project is located in a notified industrial area. 8 Densely populated or built-up No Site is located in a notified industrial area area and Chiplun is about 9 km from site in South. 9 Areas occupied by sensitive No Site is located in a notified industrial man-made land uses (hospitals, area and Chiplun is about 9 km from schools, places of worship, site in South. community facilities)

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Sr. Areas Name/ Aerial distance (within 15 km) No. Identity Proposed project location boundary 10 Areas containing important, Parshuram Parshuram temple is about 7.1 km to high quality or scarce temple South- East direction. resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to None Not Applicable pollution or environmental damage. (Those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural None Not Applicable hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

Location Map (Google Earth image) presenting site details are enclosed in Pre- feasibility report.

III) Proposed ToR for the project: In order to establish the environmental conditions, baseline data for Summer 2019 (Mar, Apr, May) for Land environment, Water environment, Air environment, Socio-economic, Biodiversity within 10 km study area around the project site is available. TOR for proposed project was already granted by SEIAA vide letter no. SIA/MH/IND2/53027/2020 dated 4th May 2020.

Date: 30.05.2020

Place: Khed Shri. Vishwas Pralhad Khadilkar Manager HSE

NOTE:

1. The projects involving clearance under Coastal Regulation Zone Notification, 1991 shall submit with the application a C.R.Z map duly demarcated by one of the authorized agencies, showing the project activities, w. r. t C.R.Z (at the stage of TOR) and the recommendations of the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall also be taken to obtain the requisite clearance under the provisions of the C.R.Z Notification, 1991 for the activities to be located in the CRZ.: Not applicable.

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2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-a-vis the project location and the recommendations or comments or the Chief Wildlife Warden thereon (at the stage of EC).: Not applicable.

3. All correspondence with the Ministry of Environment & Forests including submission of application for TOR/ Environmental Clearance, subsequent clarifications, as may be required form time to time, participation in the EAC Meeting on behalf of the project proponent shall be made by the authorized signatory only. The authorized signatory should also submit a document in support of his claim of being an authorized signatory for the specific project. Authorization letter is attached.

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Pre-Feasibility Report (Revised for TOR amendment)

Proposed Expansion of Synthetic Organic Chemicals (Disinfectant Intermediates) Manufacturing Facility

Dorf Ketal Chemicals India Private Limited Plot No. B- 52/3, MIDC Lote Parshuram, Taluka Khed, Dist. Ratnagiri– 415 722, Maharashtra

Project termed under Activity 5 (f), Category- B1

May 2020

Prepared By M/s Dorf Ketal Chemicals India Private Limited Web: www.dorfketal.com Table of Contents

1. Executive Summary ...... 1 1.1 Introduction: ...... 1 2. Introduction of the Project ...... 4 2.1 Identification of the project and Project Proponent: ...... 4 2.2 Brief Description of nature of the Project: ...... 4 2.3 Need of project and its importance to the country or region: ...... 5 2.4 Demand Supply Gap: ...... 6 2.5 Imports vs indigenous production: ...... 6 2.6 Export Possibility ...... 6 2.7 Domestic / Export Markets: ...... 6 2.8 Employment Generation due to Project (Direct and indirect) due to the project: ... 6 3. Project Description ...... 7 3.1 Type of Project: ...... 7 3.2 Location of the Project: ...... 7 3.3 Details of alternative site considered: ...... 9 3.4 Size or magnitude of operation: ...... 9 3.5 Project Description with Process Details: ...... 9 3.6 Raw Materials and Products: ...... 10 3.7 Resource Optimization / recycling/Reuse: ...... 11 3.8 Manpower requirement ...... 12 3.9 Availability of Water, energy, power, its source: ...... 12 3.10 Waste Generation and its treatment, disposal: ...... 13 3.11 Schematic representation of the EIA process: ...... 16 4. Site Analysis ...... 17 4.1 Connectivity: ...... 17 4.2 Land form, Land use and Land ownership:...... 17 4.3 Topography (along with map): ...... 17 4.4 Existing Land use pattern: ...... 17 4.5 Existing Infrastructure: ...... 18 4.6 Soil Classification: ...... 18 4.7 Climate data from secondary source:...... 18 4.8 Social Infrastructure available: ...... 18 5. Planning Brief ...... 19 5.1 Planning Concept: ...... 19 5.2 Population Projection: ...... 19 5.3 Land use planning: ...... 19 5.4 Assessment of Infrastructure Demand (Physical and Social): ...... 19 5.5 Amenities and Facilities: ...... 19 6. Proposed Infrastructure ...... 21 6.1 Industrial area (Processing area): ...... 21 6.2 Residential Area (non-processing area): ...... 21

6.3 Green Belt: ...... 21 6.4 Social Infrastructure: ...... 21 6.5 Connectivity: ...... 21 6.6 Drinking Water Management: ...... 21 6.7 Effluent Treatment System And Sewerage system: ...... 22 6.8 Industrial waste management: ...... 24 6.9 Solid waste management: ...... 24 6.10 Power requirement supply and source: ...... 24 7. Rehabilitation and Resettlement (R & R Plan) ...... 25 8. Project schedule and cost estimates ...... 26 8.1 Time schedule of the Project: ...... 26 8.2 Estimated project cost: ...... 26 9. Analysis of proposal ...... 27 9.1 Financial and Social Benefits ...... 27

List of Annexures

Annexure No. Description I Land ownership record II Location of Project site in MIDC & Google earth image of study area III Layout plan for project

Pre-Feasibility Report Dorf Ketal Chemicals India Private Limited, Lote Parshuram MIDC

1. Executive Summary

1.1 Introduction: Dorf Ketal Chemicals India Private Limited (Dorf Ketal), a specialty chemicals manufacturer and services provider with a global presence, offers its customers innovative chemical solutions and quick, decisive response to solve the most difficult problems. Dorf Ketal is the leader in new chemistries for process chemical solutions in the crude oil refining and petrochemical industries. Dorf Ketal also serves the global fuel additives market and disinfectant manufacturer with a broad portfolio of products and services and the grease and lubricant market with component additives. Dorf Ketal is the market leader in organic titanate and zirconate technologies. Its Tyzor® catalysts and crosslinkers deliver value across a broad range of markets and applications. Unilink™ and Clearlink™ aromatic and aliphatic chain extenders serve the global polyurethane and Polyurea markets. Experienced Chemistry Professionals. Advanced Technologies. When our customers need solutions, Dorf Ketal takes action. Many of the largest refiners, petrochemical companies, plastics and disinfectant manufacturers rely on Dorf Ketal to supply cost-effective products and chemical programs. Dorf Ketal chemical experts, manufacturing plants and warehouses are found in key industrial centers in the U.S., India, China, Brazil, Argentina, Netherlands, U.A.E., Bahrain, Singapore and Malaysia. Our global presence allows us to service clients in all major markets with local expertise and global perspective. ……………………………………. ……………...... Holding more than 300 patents, including 50 U.S. patents, Dorf Ketal develops new chemistries that solve our customer’s most difficult technical problems, add value and deliver reliable results. Commitment and focus on core markets is a strength that has enabled Dorf Ketal to become a leader in innovative solutions. Our deep knowledge of the petroleum and specialty chemicals industries provides us with insights on market developments and trends. We use this insight in customer focused discovery to identify solutions which helps our customers enhance their competitive position in their markets. Solutions which deliver value that can be quantified, provided with certainty and delivered with speed. Refining - Crude oil refining process solutions provide innovative expertise from desalting through distillation, Delayed Cokers, Visbreakers, and hydro-treaters. Petrochemicals - Innovation and service delivrs performance, efficiency and reliability to Ethylene, Styrene and Butadiene processes.

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Specialty Catalysts - Tyzor® organometallic catalysts and cross-linkers and Unilink™ and Clearlink™ catalysts and aromatic and aliphatic chain extenders improve your products and manufacturing processes. Lubricant Additives Components - Unique lubricant additives protect your machinery, extend the life of your lubricants and help you achieve sustainability goals for fuel efficiency and reduced carbon footprint. Fuel Terminal & Cargo Treatments - Innovative chemistry and services deliver fuel treatment solutions to upgrade your fuel quality and meet industry requirements. Custom Manufacturing - Contracting Dorf Ketal’s reactive manufacturing expertise allows customers to focus on what they do best. The project brief are summarized in the table below.

Project summary at a glance Sr. Particulars Details No. 1 Name of Company Dorf Ketal Chemicals India Private Limited. 2 Products Refer section 2.2 3 Location Plot No. B 52/3, MIDC, Lote Parshuram, Tal: Khed, Dist: Ratnagiri– 415 722, Maharashtra, India 4 Name of the project Expansion of Synthetic Organic Chemicals (Disinfectant Intermediates) Manufacturing Facility. 5 Total land area of the plot 17,672 sq.m. 6 Major raw materials Refer section 3.6 7 Water requirement Existing Fresh water requirement- 60.2 cmd Proposed add. Fresh water requirement-219.8 cmd Total Fresh water requirement- 280 cmd 8 Power Electricity Power is supplied by MSEDCL.

Existing contract demand 417 KVA Existing transformer capacity- 500 KVA

Proposed additional power demand- 850 KVA Proposed additional transformer capacity- 1600 KVA

Backup Power: Existing- DG sets 710 KVA (total) Proposed- DG Set 500 KVA 9 Manpower (at site) Existing: 150 Nos, Proposed: 45 Nos, Total: 195 Nos 10 Waste water quantity Existing facility (estimate) and disposal a) Domestic sewage- 8 CMD (as per CTO) pathway Domestic sewage treated in independent STP and reused for green belt within site. b) Trade effluent- 17 cmd (as per CTO) Trade effluent is treated onsite. 12 cmd treated effluent is discharged to CETP, and 5 cmd is recycled back in process.

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Post expansion (total) a) Domestic sewage- 9 cmd Domestic effluent treated in independent existing STP and reused for green belt within site. b) Trade effluent- 85 cmd Trade effluent will be treated onsite. 45 cmd treated effluent will be discharged to CETP and balance will be recycled back in process. 11 Air emissions Refer section 3.9 12 Solid Waste Refer section 3.9 13 Project cost estimate ~ Rs. 28.92 Crores

Copy of Land ownership record is given in Annexure- I.

Location of Project site in MIDC & Google earth image of study area is attached at Annexure- II.

Plot Plan Layout is attached as Annexure- III.

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2. Introduction of the Project

2.1 Identification of the project and Project Proponent:

Dorf Ketal Chemicals India Private Limited (Dorf Ketal) is a global leader in the development, commercialization, marketing and application of specialty engineered chemistries for the refining and petrochemical industries. Founded in 1992, Dorf Ketal has demonstrated product and service excellence in the largest refineries and petrochemical plants in the world. Dorf Ketal is outperforming long established competitors, such as Nalco, Baker, and GE, to gain market share in some of the most technically challenging and mission critical applications in your operations. We are doing this with new chemistry and service ideas that are more responsive to your needs and pragmatic to apply. Dorf Ketal portfolio of technologies are world class. Its success in bringing them to market is dominant in India, Brazil, and SE Asia, and continues to grow in other regions. There are many reasons why it’s beneficial for you to have a dynamic new company in your supply chain to offset decades of supplier consolidation designed to reduce competitive intensity. A very dynamic global business scenario is providing Dorf Ketal with opportunities for expanding the business and its manufacturing footprint. In this context, Dork Ketal proposes to expand existing unit at Lote-Parshuram MIDC. The project brief is summarized in the table below.

2.2 Brief Description of nature of the Project:

Dorf Ketal wish to expand for following product manufacturing with associated facilities at site.

Salient features:  Manufacturing product 3,5 xylenol (Disinfectant Intermediate) falls under category of synthetic organic chemicals.

 The project is covered under Scheduled 5 (f) B1 - synthetic organic chemicals manufacturing facility of EIA Notification no. S.O.1533, dated 14th September 2006.

 The expansion will be carried out in established MIDC, Notified industrial area.

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Table 2.1 Details of existing, proposed products and capacities Sr. Product name Capacity TPA No. Existing (As Proposed Total per CTO) Add. 1 3,5 Xylenol 1200 4800 6000 2 Zinc oxide desulphurization catalyst 2400 - 2400 3 Lead oxide catalyst 720 - 720 4 Modified allumina catalyst or Allumina 1200 - 1200 absorbents reforming catalyst 5 Mixed oxide catalyst (Cu/Ni based) 1200 - 1200 6 SABS-30(Ceramic balls) 240 - 240 * Ref: Consent No Formate 1.0 AS(T) /UAN No. 0000078053/CO 1912000002 Dated 02.12.2019 valid till 31/07/2020.

NOTE: Expansion will be executed in two phases. Production capacities in phase I and II will be as below.

Sr. No. Product name Existing Proposed Proposed Total Capacity TPA(as Capacity,TPA Capacity,TPA Capacities per CTO) Phase I Phase II TPA 1 3,5 Xylenol 1200 2400 2400 6000

2.3 Need of project and its importance to the country or region:

Dorf Ketal is the sole producer of 3,5 Xylenol in India. There is an urgent need to increase capacities in some of the existing products manufactured in order to serve domestic and export markets for disinfectant manufacturing due to current situation of Corona virus across world. Supporting the Government’s thrust towards Make in India efforts. 3,5 Xylenol is a critical raw material used for the production of disinfectants (including handwashes, sanitizers, hospital antiseptics) for the healthcare/ hygiene industry. As per recent order from Ministry of Consumer Affairs, Food and Public Distribution, 3,5 Xylenol chemical falls under the essential commodities category. In the current COVID-19 pandemic scenario in India, as manufacture of disinfectants on a sustained and large scale basis it is extremely crucial for us to maintain health and hygiene levels in the country, especially in hospitals, dispensaries, approved microbial testing establishments etc. 3,5 Xylenol is majorly supplied to India’s leading disinfectant producer, M/s Reckitt & Benckiser (India) Pvt Ltd, whose disinfectant brand is ‘DETTOL’ not only in India but also elsewhere in the world. Dorf Ketal also supply to disinfectant/ antiseptic drug formulation producers and others. The pharma grade Meta-Xylenol is used to make Metaxalone, the key building block of muscle relaxant drugs. Dorf Ketal believe this will help the country in reducing its dependence on imports and rely on domestic manufacturing. Precious foreign exchange earnings will also be beneficial. The project apart from contributing to the government kitty by way of indirect taxes, will also generate direct & indirect employment.

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2.4 Demand Supply Gap: Product 3,5 Xylenol, for which extra capacities are going to be installed, will substitute imports from China and other countries. In addition, they will be foreign exchange earners.

2.5 Imports vs indigenous production: 3,5 Xylenol is currently imported in India. With expansion of this project, Dorf Ketal will be one of the key producers in India, supplying to several domestic companies thereby reducing import. Improving domestic supply chain situation is likely to catalyse further demand in India, with further value addition to retail customers in some segments.

2.6 Export Possibility

Presently significant portion of the project will focus on domestic market and improving supply situation, additional volumes in some of the existing projects will result in increased exports and consequently more foreign currency earnings.

2.7 Domestic / Export Markets:

As explained above.

2.8 Employment Generation due to Project (Direct and indirect) due to the project:

After implementation of above said projects, additional requirement of manpower will be around 45 Nos at site and will do recruitments as and when required.

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3. Project Description

3.1 Type of Project:

Project is for expansion of synthetic organic chemicals (Intermadiate in disinfectant production) under Sr. no. 5 (f) B1 of scheduled of EIA Notification 2006. There is no interlinked and interdependent project.

3.2 Location of the Project:

Brief location details are as follows:

Sr. No. Particulars Details 1 Taluka, District, State Taluka Khed, Dist. Ratnagiri-415 722, Maharashtra 2 Location MIDC, Lote Parshuram (notified industrial area) 3 Latitude & Longitude Latitude: 17036’53.51” N Longitude 73028’49.61” E Sr. No. Location Name Approx. distance (km) 1 Nearest National Highway NH 66 0.1 2 Nearest Airport Mumbai 175 3 Nearest Railway station Chiplun 9 4 Nearest Port Dighi 90 JNPT 150

The Geographical Location of this plot is at 17036’53.51” N Latitude and 73028’49.61” E Longitude with an elevation of 175 meter above sea level MSL.

Site coordinates are as follows: Points Latitude Longitude 1 17°36'54.58"N 73°28'44.87"E 2 17°36'55.54"N 73°28'50.18"E 3 17°36'52.01"N 73°28'52.81"E 4 17°36'51.13"N 73°28'51.52"E 5 17°36'51.59"N 73°28'50.80"E 6 17°36'51.29"N 73°28'50.42"E 7 17°36'51.26"N 73°28'49.47"E 8 17°36'51.83"N 73°28'48.24"E 9 17°36'52.31"N 73°28'48.25"E 10 17°36'52.44"N 73°28'48.38"E 11 17°36'53.28"N 73°28'47.63"E 12 17°36'53.73"N 73°28'45.04"E

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Google image indicating points

This site is located in Lote Parshuram MIDC area which is meant for these types of Industries.

GPS Location on Google Imagery of the site is attached as Annexure II.

Land Form: Land is on plain contour; it is flat terrain.

Land Ownership: Land ownership is with project proponents (Dorf Ketal).

Existing Land use Pattern: The Land is reserved for Industrial use & the expansion will be at the same plot within MIDC.

Existing Infrastructure: Presently there is an existing Infrastructure at and around the site. Infrastructure like water, electricity, communication, roads are already available. Other Infrastructure like, hospital, school, housing, entertainment, daily needs are available easily at Chiplun Town (Which is at distance of about 9 km). Lote Parshuram MIDC provides many basic facilities like uninterrupted water supply, power and road network. This site appeared to be environmentally best as also from the business angle and strategy point of view, therefore this option is finally adopted. This site is inside the campus of the MIDC and means safe transportation, less need of utilities, less constructing buildings and roads, less fuel, less water with optimization of infrastructure. There is no sensitive establishment in the immediate vicinity such as health resort, hospital, and archaeological monuments.

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The location justification for the project is as under a. Availability of required infrastructure for the expansion. b. Suitability of land from topography & geological aspects, synergy and business point of view. c. Proximity to rail/road to facilitate transport of equipment/materials/product. d. Availability of adequate quantity of water to meet its requirements.

Lay-Out Refer Annexure III for the plant site layout plan.

3.3 Details of alternative site considered:

The project is in MIDC notified industrial area (Lote Parshuram MIDC) developed by Government of Maharashtra for setting of industries. Availability required basic facilities such as water, power, CETP, road network is already available in this industrial area. Other facilities like common biomedical waste disposal facility are also available in this industrial area. Additional facilities like CHWTSDF sites such as Taloja (Navi-Mumbai) and Ranjangaon (Pune) are accessed to this site by road network hence this site is ideal for this project setting. Above which, National Highway (NH-66), and 4 Nos. of ports such as Dharamtar port, JSW Port, Dighi port and JNPT port are nearer to this location for export/import of raw material/products.

3.4 Size or magnitude of operation:

Refer table 2.1 above

3.5 Project Description with Process Details:

 Isophorone feeding into tunnel reactor and cracking at high temperature and pressure.  Reaction mass is crystallized and 3,5 xylenol crystal separated.  Low boilers are distiiled out from reaction mass and Azeotrope is collected.  Azeotrope is treated with caustic Lye for extraction of 3,5 xylenol.  Isophorone is extracted by lowers after caustic treatment.  Aqueous solution is treated with Sulphuric Acid to get 3,5 xylenol.  3,5 Xylenol further purified by Distiilation.  Aqueous layer after separation of acidified mass is extracted by Lowers and trated in ETP before discharge to CETP.  Extraxted Isophorone and lowers are recovered by distillation and recycled.

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Process flow diagram:

Following machineries is required for expansion project: Equipment Capacity Nos. Reactor 8 kl/10 kl 3/1 Condenser 30 sqm 3 centrifuge 200 kg 3 Chillers 40 TR 2 Thermal cracking reactor 300 lph 3 Distillation column 2250 kg/h 1

3.6 Raw Materials and Products:

List of raw material required for existing products and proposed expansion is as below:

Table 3.1 Raw material requirement

Sr no Raw Material Existing Proposed Total Likely Mode of Qty. additional Qty. source(Local Transport(Tanker TPM Qty. TPM TPM / imported) / container /truck) 1 Product : 3,5 Xylenol 1.1 Isophoron 160 640 800 Local Container/tanker 1.2 Caustic (100% Basis) 24 96 120 Local Tanker 1.3 Sulfuric Acid 36 144 180 Local Tanker 2 Product : Zinc oxide desulphurization catalyst 2.1 Zink oxide 2160 - 2160 Local / container /truck imported 2.2 Alumina 185 - 1816 Local Truck 2.3 Attapulgite 586 - 1463 Local Truck 2.4 Acetic Acid 120 120 Local Truck 3 Lead oxide catalyst 3.1 Alumina 935 - 935 Local Truck 3.2 Acetic Acid 28 - 28 Local Truck

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Sr no Raw Material Existing Proposed Total Likely Mode of Qty. additional Qty. source(Local Transport(Tanker TPM Qty. TPM TPM / imported) / container /truck) 4 Modified allumina catalyst or Allumina absorbents reforming catalyst 4.1 Alumina 1560 - 1560 Local Truck 4.2 Soda Ash 360 - 360 Local Truck 4.3 Acetic Acid 75 - 75 Local Truck 4.4 Attapulgite 15 15 Local Truck 5.0 Mixed oxide catalyst (Cu/Ni based) 5.1 Mix metal oxide 720 - 720 Local Truck 5.2 Zink oxide 216 - 216 Local Truck 5.3 Alumina 60 - 60 Local Truck 5.4 Acetic acid 60 - 60 Local Truck 6.0 SABS-30(Ceramic balls) 6.1 Ceraic Ball 250 - 250 Local Truck Source: Mostly source of raw material is indigeneous. Table 3.2 Products marketing area and mode of transport No Product Marketing area Mode of transport Drum/ ISO Container 1 3,5 Xylenol Export + Local tankers 2 Zinc oxide desulphurization catalyst Export + Local Drum 3 Lead oxide catalyst Export Jumbo Bags Modified allumina catalyst or Allumina 4 Export + Local Jumbo Bags/ Drum absorbents reforming catalyst 5 Mixed oxide catalyst (Cu/Ni based) Export + Local Drum 6 SABS-30(Ceramic balls) Export + Local Jumbo Bags/ Drum Table 3.3 Existing and Proposed major bulk liquid storage Tank Name of the No of Tank Tank AG/ Tank S.N. storage Chemical tanks ID,m Ht,m UG Horizontal /vertical capacity,m3 Existing 1 Isophoron 1 4.0 7.0 100 AG Vertical 2 Caustic Lye 1 3.0 4.0 12 AG Vertical 3 Caustic Lye 1 1.75 2.5 6 AG Vertical 4 Sulfuric Acid 1 2.3 3.85 16 AG Vertical 5 FO 1 2.6 3.56 19 AG Vertical Proposed 1 Isophoron 1 4.0 7.0 100 AG Vertical 2 Caustic Lye 1 3.16 6.32 50 AG Vertical 3 Sulfuric Acid 1 3.16 6.32 50 AG Vertical *Note: Existing tanks of caustic lye and sulphuric acid will be demolished once proposed tanks (higher capacity) of caustic lye and sulphuric acid are installed.

3.7 Resource Optimization / recycling/Reuse: As Dorf Ketal is the ISO-9001:2015, certified company so that the resource optimization and recycling reuse and waste minimization are the prime activities.

As proposed & implemented in the past, Dorf Ketal is now proposing to install such best available technologies in process which will generate minimum waste, maximum recycle and reuse of resource.

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3.8 Manpower requirement Existing & additional manpower will be as below- Description Permanent Contract Total Existing 71 79 150 Proposed additional 20 25 45 Total 91 104 195

3.9 Availability of Water, energy, power, its source:

Energy / Power requirement:  Power requirement for the proposed project will be 850 KVA and shall be made available from MSEDCL

Electricity requirement Description Existing Proposed Total requirement Requirement Requirement Electricity 417 KVA 850 KVA 1267 KVA

Electrical transformer capacities Description Existing Proposed Total requirement Requirement Requirement Transformer 500 KVA 1600 KVA 2100 KVA

 It is proposed to install one 500 KVA capacity DG set for emergency backup. Equipment Capacity Fuel type Consumption details Existing Diesel Generators 2 x 125 KVA HSD/Low boilers 2 x 12.5 Lit/Day 140 KVA HSD/Low boilers 18 Lit/Day 320 KVA HSD/Low boilers 25 Lit/day Proposed Diesel Generator 500 KVA HSD/Low boilers 120 Lit / hr

Steam and Thermic fluid heat requirement: Steam and Thermic fluid heat requirement for project will be met from following units Table 3.4 Fuel requirement Description Fuel Consumption Existing Thermic fluid heater/Boiler (capacity – 6 Lakh kcal/hr) Briquette / Coal- 5 TPD Thermic fluid heater (capacity – 6 Lakh kcal/hr) Coal- 4 TPD Boiler (capacity – 0.6 TPH) Furnace oil- 400 kg/day Proposed in phase I Coal- 9 TPD / Thermic fluid heater (capacity–15 Lakh kcal/hr) Methane- 3.4 TPD

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Proposed in phase II Nil --

Requirement & its sources Post expansion, Total water requirement will be 319 cmd (Fresh- 280 cmd & Recycle- 39 cmd). Additional fresh water requirement for the expansion will be ~ 220 cmd which will be sourced from MIDC. Table 3.5 Details of fresh water consumption from MIDC Sr. Consumption details Existing Proposed Total No. Quantity in Quantity in Quantity in cmd * cmd cmd 1 Domestic 10 1 11 2 Industrial cooling and Boiler 31.2 124.8 156 3 Industrial Process 17 76 93 4 Green belt 2 18 20 Total 60.2 219.8 280 * Ref: Consent No Formate 1.0 AS(T) /UAN No. 0000078053/CO 1912000002 Dated 02.12.2019 valid till 31/07/2020.

3.10 Waste Generation and its treatment, disposal:

1. Effluent waste: In operation stage of proposed project effluent generated from the process will be treated in Effluent Treatment Plant (ETP) and then sent to CETP for further treatment & disposal. Table 3.6 Details of effluent generation treatment and disposal Sr.No. Type of Effluent Generation cmd Treatment Disposal Effluent Existing(*) Proposed Total 1 Domestic 8 1 9 Domestic sewage will be treated in existing independent STP (10 cmd capacity) and treated water will be reused for green belt within site. 1 Trade 1.1 Industrial 1 4 5 Effluent will be treated in independent cooling enhanced ETP within site. 45 cmd and treated effluent will be discharged to Boiler CETP and balance will be recycled 1.2 Process 16 64 80 back in process. Total 25 69 94 * Ref : Consent No Formate 1.0 AS(T) /UAN No. 0000078053/CO 1912000002 Dated 02.12.2019 valid till 31/07/2020.

Post expansion water balance is as follows,

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WATER BALANCE DIAGRAM POST EXPANSION

2. Non-Hazardous waste Existing and Proposed Non-hazardous waste details are as follows Table 3.7 Non- Hazardous waste generation & Disposal Existing Proposed Total UOM Method of Particulars Quantity Quantity Quantity Disposal Glass 300 0 300 Kg/A Paper Cardboard 2500 2500 5000 Kg/A Sale to Electronic Waste 200 0 200 Kg/A Authorised Boiler Ash 400 540 940 Kg/D Dealer Plastic Bag 24000 24000 48000 No/Y Wooden Pallets 1000 1000 2000 No/Y * Ref: Consent No Formate 1.0 AS(T) /UAN No. 0000078053/CO 1912000002 Dated 02.12.2019 valid till 31/07/2020.

3) Hazardous waste: Proposed Hazardous waste generation & its disposal will be as below:

Table 3.8 Hazardous waste generation & Disposal Sr. Type of waste Categ Existin Propose Total UOM Treatment and No. ory g d Add. Method of Disposal 1 Distillation Residue Sale/ Incineration at 20.3 30 120 150 MT/A CHWTSDF 2 Spent catalyst 28.2 2.5 0 2.5 MT/A CHWTSDF for landfill

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3 Sweeping dust / Flue gas containing Zinc CPCB registered / MPCB (Zinc Fine or dust or 6.2 10.5 0 10.5 MT/A authorised party / ash or skimming in CHWTSDF for landfill dispercel form). 4 Chemical containing 28.1 7.2 28.8 36 MT/A CHWTSDF residue 5 Discarded drums Decontaminate/ (Empty Barrel Liners Nos/ puncture/ cut or 33.3 2400 9600 12000 contaminate with A disposal through MPCB Hazardous waste) authorised party 7 Chemical Sludge from wastewater 35.3 1.5 6 7.5 TPD CHWTSDF treatment 6 Low Boiling Organics 28.1 18 72 90 TPM 7 Meta Cresol + 2.5 28.1 5 20 25 TPM Xylenol (By product) Sale to authorised party 8 High Boiling / CHWTSDF Organics (By 28.1 9 36 45 TPM product) 9 Methane 28.1 28.5 114 142.5 TPM

4) Biomedical waste: Waste sharps: 0.1 kg/Month Expired or Discarded Medicines: 1 kg/Month Soiled Waste: 0.5 kg/Month Biomedical waste is disposed off to authorized biomedical disposal facility.

5) Gaseous Emission Gaseous emission is expected form process and utilities. Process gases shall be scrubbed before letting it to atmosphere. Suitable stack height & scrubbers shall be provided as per statutory norms. Exhaust from emergency DG sets: Suitable stack height as per statutory norm shall be provided for the DG sets. Table 3.9 Existing Stack Details Sr. Stack Attached to APC System Height Type of Fuel Quality & S% SO2 No. in UoM kg/day Mtrs. 1 Briquettes or Coal Mechanical 25.5 Briquettes/Coal 5 TPD 0.5 33 Fired TFH/ Boiler Dust Collector (6 Lakh Kcal / hr) 2 Coal Fired TFH (6 Mechanical 32 Coal 4 TPD 0.5 40 Lakh Kcal/hr) Dust Collector 3 Boiler (0.6 TPH) Stack 32 Furnace oil 400 Kg/D 4.5 36 (Stand By) 4 Activator Dryer Wet Scrubber 12 HSD/Low Boiler 21 Kg/D 1 0.42 Hot Gas Generator

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5 Activator Dryer Wet Scrubber 12 HSD/Low Boiler 21 Kg/D 1 0.42 Hot Gas Generator 6 Activator Dryer Wet Scrubber 12 HSD/Low Boiler 21 Kg/D 1 0.42 Hot Gas Generator 7 Activator Dryer Wet Scrubber 12 HSD/Low Boiler 21 Kg/D 1 0.42 Hot Gas Generator 8 D.G. Set 125 KVA Acoustic 3.5 HSD/Low Boiler 12.5 Lit/D 1 0.25 Enclosure & Stack 9 D.G. Set 125 KVA Acoustic 3.5 HSD/Low Boiler 12.5 Lit/D 1 0.25 Enclosure & Stack 10 D.G. Set 140 KVA Acoustic 3.5 HSD/Low Boiler 18 Lit/D 1 0.36 Enclosure & Stack 11 D.G. Set 320 KVA Acoustic 3.5 HSD/Low Boiler 25 Lit/D 1 0.5 Enclosure & Stack Table 3.10 Proposed Stack Details Sr. Stack Attached APC Height Type of Fuel Quality & S% SO2 No. to System in Mtrs. UoM kg/day 1 TFH 15 Lakh MDC 32 Coal/ 9 TPD / 3.4 0.5 90 Kcal/Hr Methane TPD 2 DG Set 500 KVA Acoustic 5.5 Diesel/ Low 120 lit/Hr 1 48 (use only during meter boiler power failure) above roof

3.11 Schematic representation of the EIA process:

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4. Site Analysis

4.1 Connectivity:

Project will be developed at Plot no. B 52/3, MIDC Lote Parshuram, Talula Khed, District Ratnagiri. Lote Parshuram MIDC is the notified industrial area developed by Maharashtra Industrial Development Corporation (MIDC) for the setting of chemical industries.

Details of connectivity of project site are as below Sr. No. Location Name Approx. distance (km) 1 Nearest National Highway NH 66 0.1 2 Nearest Airport Mumbai 175 3 Nearest Railway station Chiplun 9 4 Nearest Port Dighi 90 JNPT 150

4.2 Land form, Land use and Land ownership:

Project site land in in MIDC (notified by MIDC government of Maharashtra for setting of industries). Landform of MIDC area is generally flat with slight uneven slop. The physiographic of the area has given rise to characteristic landforms, mainly scarp faces, non-agriculture.

4.3 Topography (along with map):

Project site is in Konkan region. It is situated in between the Western Ghats and the Arabian Sea. The Geographical Location of this plot is at 17036’47.80” N Latitude and 73029’17.93” E Longitude with an elevation of 175 meter above sea level MSL.

4.4 Existing Land use pattern:

Project site land is in notified industrial area and which is developed by MIDC under government of Maharashtra for setting of industries. No such lands of landforms like reserved forests, national parks, wildlife sanctuary, eco- sensitive area are in the periphery of project. No specific condition under EIA Notification S.O.1533, dated 14th Sept. 2006 is applicable to this project. River Vashisti is 3 km away to West from the project site.

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4.5 Existing Infrastructure:

The project will be development of existing site with new infrastructure with built-up area which is about 6049.339 sq.m.

4.6 Soil Classification:

The most predominant rock formation of the district is the Konkan laterite, formed from the original trap. The land surface forming undulating plateaus with a general elevation of 200 to 300 feet Laterisation has taken place under the hot humid conditions. The hydrated iron oxides impart the red color to the soils. Due to these geological formations the soils of the district are mostly lateritic which are found mixed with trappean soils in the north and shallow.

4.7 Climate data from secondary source:

Climatic conditions in the district are strongly influenced by its geographical conditions. Being a coastal district, variation in the temperature during the day and throughout the season is high. Climate of the district is very humid and relative humidity rarely goes below 50%. The normal annual rainfall over the district varies from 2657.8 mm to about 3973.4 mm. Summarized tabular data is as under: Sr.No. Parameter Result 1 Maximum temperature 38°C 2 Minimum temperature 13.3 °C 3 Relative humidity 70-75% 4 Average rainfall 2963.26 mm 5 Wind speed 10.7 km/hr

4.8 Social Infrastructure available:

Outside of MIDC and nearby accessible distance structures such as temples, hospitals, schools, banks are available. No such structures found near of periphery of MIDC area.

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5. Planning Brief

5.1 Planning Concept: The expansion project is in notified industrial area developed by MIDC government of Maharashtra for setting of industries. The required facilities are available in industrial area. Industry type: The project is of synthetic organic chemicals manufacturing. Process / Drinking water: Source of water for industrial purposes will be MIDC. Koyana dam is a reservoir of water which is used for hydroelectric power generation. Outflow from power generation is flowing in Vashishti River. Konkan is rich area for rainfall and is the major catchment area for the Koyana dam. Effluent Treatment: CETP is integral and important facility provided by the MIDC authority. Effluent generated from project will be treated in Effluent Treatment Plant and further sent to CETP for treatment and disposal. Transportation, road network: NH-66 is nearest of the project site above which Dharamtar port, JSW Port, Dighi port is at an accessible distance from the project site. Power: Power requirement for expansion will be sourced from MSEDCL. Diesel generator is envisaged to meet the power requirement, only in case of power failure and shall be connected to critical equipment and pollution control systems. Other required facilities like drainage, sewerage line are already available in existing location. Bio-medical waste disposal facility is also available at MIDC and additional required facilities such CHWSTDF is available at Taloja which connected by road network.

5.2 Population Projection: Project is in existing MIDC industrial area. The majorities of industries is already settled and in operation in this industrial area. Hence, due to setting of this project there is no such change of increase in existing population.

5.3 Land use planning: Land is industrial land and will be used for manudacturing activities.

5.4 Assessment of Infrastructure Demand (Physical and Social): Required infrastructures such as hospitals, schools, temples, transportation, shopping location, stores, banks and various community facilities, halls are available in nearby area.

5.5 Amenities and Facilities: Basic amenities & facilities such as water, sewerage line, roads, power and are available at MIDC and will be provided at construction and operation stage.

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Bio-medical waste disposal facility is also available at the MIDC and additional required facilities such CHWSTDF is available at (Taloja) Navi-mumbai and (Ranjangaon) Pune which connected or access by road network.

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6. Proposed Infrastructure

6.1 Industrial area (Processing area):

Following structures are envisaged to be erected within site for the expansion o Production plant 3,5 Xylenol o RM/FG Stores o Tank farm o Utility Building o Effluent Treatment Plant (ETP)

6.2 Residential Area (non-processing area):

Site is located in notified industrial area. No residential area is planned in the premises.

6.3 Green Belt:

Existing green belt will be considered during proposed Green belt development.

6.4 Social Infrastructure:

The project is in notified industrial area developed by MIDC government of Maharashtra for setting of industries. The required facilities such as school, hospitals, banks, and shopping outlets are already available in industrial area.

6.5 Connectivity:

The project will be developed at Plot no. B-52/3, MIDC Lote Parshuram, Tal. Khed, Dist. Ratangiri. This is the notified industrial area developed by Maharashtra Industrial Development Corporation (MIDC) for the setting of industries. The project site is along the network of by road, sea and air with the marginal distances.

6.6 Drinking Water Management:

Source of water for industrial purposes will be MIDC which is lifted by MIDC from Vashishti river.

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6.7 Effluent Treatment System And Sewerage system:

EXISTING ETP SCHEME : Weak Stream- (Less Than 5000ppm COD and TDS)

Primary Treatment- Collection, Equalization & Neutralisation: The weak effluent from the plant after neutralization is send to the resin column for the adsorption of the Organic matter. The effluent passed through the resin column is then passed through the pressure sand bed filter and carbon bed filter. Then stroed in to final treated effluent collection tank for discharge to CETP. The Resin column is regenerated by using dilute caustic lye which is recycled back into process.

Strong Stream- (More Than 5000 ppm COD and TDS) Primary Treatment- Collection, Equalization & Neutralisation: CKECK TANK 1 &2 Strong effluent from the plant is Neutralized and feed to the distillation system to recover the effluent to recycle back into the process. The sludge collected at the bottom is sent to scientific Disposal system at (CHWTSDF) Mumbai Waste Management Limited, Taloja.

TO CHWTSDF 30th May 2020 Page 22 TALOJA Pre-Feasibility Report Dorf Ketal Chemicals India Private Limited, Lote Parshuram MIDC

The proposd effluent scheme is as below: The effluent stream from process, Utilities, Domestic, Washings segregate based on Low COD & TDS, High COD & TDS. Effluent stream of Low COD & TDS will be collected in Collection tank. Effluent will sent to Neutralization tank where alkali/ acid is added to neutralize effluent. Then it will send to the resin column for the adsorption of the Organic matter. The effluent passed through the resin column is then passed through the pressure sand bed filter and carbon bed filter. Then stroed in to final treated effluent collection tank for discharge to CETP. The Resin column is regenerated by using dilute caustic lye which is recycled back into process.

Table 6.1 Effluent Characteristics of Weak Stream Sr Parameters Unit Inlet Effluent Oulet Effluent Effluent No Characteristics Characteristics Discharge Standards (MPCB) 1 pH 4 to6 6.5 to 8.0 6.5 to 9 2 Total Suspended Solids mg/l 400 - 500 <100 <100 3 Total Dissolved Solids mg/l 3000 - 4000 <2100 <2100 4 Chemical Oxygen Demand mg/l 4000 - 5000 <250 <250 5 Ammonical Nitrogen mg/l 50 - 70 <50 <50

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Table 6.2 Effluent Characteristics of Strong Stream Sr Parameters Unit Inlet Effluent Oulet Effluent Effluent No Characteristics Characteristics Discharge Standards (MPCB) 1 pH 4 to6 6.5 to 8.0 6.5 to 9 2 Total Suspended Solids mg/l 400 - 500 <100 <100 3 Total Dissolved Solids mg/l 12- 15% <100 -- 4 Chemical Oxygen Demand mg/l 8000 - 10000 <50 <250 5 Ammonical Nitrogen mg/l 70 - 100 <5 <50

6.8 Industrial waste management:

Effluent generated from this activity will be treated in Effluent Treatment Plant and discharge to CETP for further treatment and disposal.

6.9 Solid waste management: Refer 3.9 above.

6.10 Power requirement supply and source:

Power requirement shall be received from MSEDCL. Diesel generator is proposed to meet the power requirement, only in case of power failure.

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7. Rehabilitation and Resettlement (R & R Plan)

The project site land is in notified industrial area and developed by MIDC under government of Maharashtra for setting of industries.

This project does not require acquisition of other land relating to social settlement. This does not affect any kind of social settlement, infrastructure and establishment of society. Hence there is no applicability of rehabilitation and resettlement.

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8. Project schedule and cost estimates

8.1 Time schedule of the Project: Project is seeking environment clearance from the authority of Government of Maharashtra. The project is expected to be completed in 9 to 12 months duration from receipt of EC.

8.2 Estimated project cost:

The estimated cost of project is ~ 28.92 Crores. Table 8.1 Project cost breakup Sr. Particulars Estimated cost (Cr) No. 1 Land 0 2 Infrastructure development 3.34 3 Process equipment 21.18 4 Environment Management Plan (as described below) 4.40 Total 28.92

Table 8.2 Environment Management Plan cost breakup

Sr No Component Description Capital O & M in Cost in Lacs Lacs 1 Construction Construction worker management in 7 0 management pandemic situation, provision of safe shelter, cooking arrangement, sanitation, drinking water, transport, provision of PPEs, water sprinkling at site 2 Air Pollution From Utilities, Process and DG set 10 2 Control 3 Environmental Regular Monitoring 1 8 Monitoring 4 Water Pollution ETP, Distillation System 300 50 Control 5 Hazardous Waste Storage and Disposal of Hazardous waste 25 150 and Solid waste and Non hazardous waste management 6 Green Belt Development and Maintanance of Green 10 5 Development Belt 7 Occupational PPE, Safety Training 50 10 Health and Safety 8 Water Rain water harvesting 10 1 conservation Solar Panel (50 kw) Solar panel installation at site 27 2 Total 440 228

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9. Analysis of proposal

9.1 Financial and Social Benefits

The project will be establishing in rural area of Konkan. This project shall be beneficial to local people in terms of financial and social wellbeing. Social status of local people will be increased due to availability of employment. Local people will get indirect income by providing various services such as transport, labor supply.

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Annexure I Land ownership record

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Annexure II Location of Project site in MIDC

Site & surrounding study area of 10 km

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Site & surrounding study area of 1 km

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Annexure III Layout Plan for the project

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Area Statement (Preliminary) Sr. Type of Land uses Area covered No. (sq.m.) 1 Total plot area 17672 2 Parking area 1772.43 3 Green belt area inside plot 3614.71 4 Green belt area outside plot (adjacent) 3431.57 Above figures will be finalized during detailing

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