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International Standard Iec 62196-1 INTERNATIONAL IEC STANDARD 62196-1 First edition 2003-04 Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: Charging of electric vehicles up to 250 A a.c. and 400 A d.c. Fiches, socles de prise de courant, prises mobiles et socles de connecteur pour véhicule – Charge conductive des véhicules électriques – Partie 1: Charge des véhicules électriques jusqu'à 250 A c.a. et 400 A c.c. Reference number IEC 62196-1:2003(E) Publication numbering As from 1 January 1997 all IEC publications are issued with a designation in the 60000 series. For example, IEC 34-1 is now referred to as IEC 60034-1. Consolidated editions The IEC is now publishing consolidated versions of its publications. For example, edition numbers 1.0, 1.1 and 1.2 refer, respectively, to the base publication, the base publication incorporating amendment 1 and the base publication incorporating amendments 1 and 2. Further information on IEC publications The technical content of IEC publications is kept under constant review by the IEC, thus ensuring that the content reflects current technology. Information relating to this publication, including its validity, is available in the IEC Catalogue of publications (see below) in addition to new editions, amendments and corrigenda. Information on the subjects under consideration and work in progress undertaken by the technical committee which has prepared this publication, as well as the list of publications issued, is also available from the following: • IEC Web Site (www.iec.ch) • Catalogue of IEC publications The on-line catalogue on the IEC web site (http://www.iec.ch/searchpub/cur_fut.htm) enables you to search by a variety of criteria including text searches, technical committees and date of publication. On-line information is also available on recently issued publications, withdrawn and replaced publications, as well as corrigenda. • IEC Just Published This summary of recently issued publications (http://www.iec.ch/online_news/ justpub/jp_entry.htm) is also available by email. Please contact the Customer Service Centre (see below) for further information. • Customer Service Centre If you have any questions regarding this publication or need further assistance, please contact the Customer Service Centre: Email: [email protected] Tel: +41 22 919 02 11 Fax: +41 22 919 03 00 INTERNATIONAL IEC STANDARD 62196-1 First edition 2003-04 Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: Charging of electric vehicles up to 250 A a.c. and 400 A d.c. Fiches, socles de prise de courant, prises mobiles et socles de connecteur pour véhicule – Charge conductive des véhicules électriques – Partie 1: Charge des véhicules électriques jusqu'à 250 A c.a. et 400 A c.c. IEC 2003 Copyright - all rights reserved No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: [email protected] Web: www.iec.ch Commission Electrotechnique Internationale PRICE CODE International Electrotechnical Commission XB Международная Электротехническая Комиссия For price, see current catalogue – 2 – 62196-1 IEC:2003(E) CONTENTS FOREWORD .......................................................................................................................... 4 INTRODUCTION ....................................................................................................................5 1 Scope .............................................................................................................................. 6 2 Normative references....................................................................................................... 8 3 Definitions ....................................................................................................................... 9 4 General ..........................................................................................................................13 5 Ratings ...........................................................................................................................14 6 Connection between the power supply and the electric vehicle .......................................14 7 Classification ..................................................................................................................17 8 Marking ..........................................................................................................................18 9 Dimensions.....................................................................................................................20 10 Protection against electric shock.....................................................................................20 11 Size and colour of earthing conductors ...........................................................................21 12 Provision for earthing......................................................................................................21 13 Terminals........................................................................................................................23 14 Interlocks........................................................................................................................28 15 Resistance to ageing of rubber and thermoplastic material .............................................28 16 General construction.......................................................................................................28 17 Construction of socket-outlets.........................................................................................31 18 Construction of plugs and vehicle connectors .................................................................32 19 Construction of vehicle inlets ..........................................................................................32 20 Degrees of protection .....................................................................................................33 21 Insulation resistance and dielectric strength....................................................................34 22 Breaking capacity ...........................................................................................................36 23 Normal operation ............................................................................................................37 24 Temperature rise ............................................................................................................38 25 Flexible cables and their connection ...............................................................................39 26 Mechanical strength........................................................................................................41 27 Screws, current-carrying parts and connections..............................................................44 28 Creepage distances, clearances and distances...............................................................47 29 Resistance to heat, fire and tracking...............................................................................48 30 Corrosion and resistance to rusting.................................................................................50 31 Conditional short-circuit current withstand test................................................................51 32 Electromagnetic compatibility..........................................................................................52 33 Vehicle driveover ............................................................................................................53 Annex A (informative) EV charging.......................................................................................70 Bibliography..........................................................................................................................71 62196-1 IEC:2003(E) – 3 – Figure 1 – Diagram showing the use of the accessories ........................................................54 Figure 2 – Standard test finger..............................................................................................55 Figure 3 – Circuit diagrams for breaking capacity and normal operation tests........................56 Figure 4 – Apparatus for testing the cable anchorage............................................................57 Figure 5 – Ball Impact test ....................................................................................................58 Figure 6 – Arrangement for mechanical strength test for plugs and vehicle connectors .........58 Figure 7 – Apparatus for flexing test......................................................................................59 Figure 8 – Ball-pressure apparatus .......................................................................................59 Figure 9 – Test apparatus (example).....................................................................................60 Figure 10 – Glow-wire and position of the thermocouple .......................................................61 Figure 11 – Arrangement and dimensions of the electrodes for the tracking test ...................62 Figure 12 – Gauges for testing insertability of round unprepared conductors having the maximum specified cross-section ..........................................................................................63
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