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Workshop Repair Manual

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Workshop Repair Manual Workshop repair manual AUTOMATIC TRANSMISSION Type Range Renault 5 Extra MB1 Renault 9/11 Renault 19 Clio Twingo Renault 5 MB3 Renault 9/11 Renault 19 Renault 18 MJ1 Renault Fuego Renault 18 Renault Fuego MJ3 Renault 20 Renault 21 Renault 25 ML1 Renault Trafic Cancels and replaces Workshop Manual M.R. T.A.M., Part Number : 77 11 088 275 and N.T. N° 1275 - 1599 - 1769 - 1770 - 2061 77 11 193 528 Edition Anglaise "The repair methods given by the manufacturer in this All copyrights reserved by Renault. document are based on the technical specifications current when it was prepared. Copying or translating, in part or in full, of this document or use of the service part reference The methods may be modified as a result of changes numbering system is forbidden without the prior introduced by the manufacturer in the production of written authority of Renault. the various component units and accessories from which his vehicles are constructed." C RENAULT 1997 Contents Page Page 37 AUTOMATIC TRANSMISSION Diagram 23-1 Using 23-3 Fault finding- Introduction 23-132 Identification 23-4 Vehicles concerned 23-133 Gear change thresholds 23-7 ° Gear ratios 23-11 FICHE N 1 Specifications 23-13 General 23-137 Parts to be replaced (after removal) 23-13 XR25 fiche 23-140 Consumables 23-13 Meaning of the bargraphs 23-141 Maintenance 23-14 Adjusting the load potentiometer 23-143 Piston (Identification) 23-20 Fault finding using bargraph Number of discs 23-20 illumination 23-144 Transmission operation 23-21 Fault finding - Control unit- Cross section and tightening torques B. Vi. 958 23-152 (in daN.m) 23-23 Fault finding- Checking connectors Strainer 23-27 23-167 Hydraulic distributor 23-32 ° Solenoid valves 23-37 FICHE N 24 Speedo shaft seal (MJ - ML) 23-38 General 23-173 Speedo drive (MB) 23-39 XR25 fiche 23-179 Speedo drive (J) 23-40 Meaning of the bargraphs 23-180 Differential seal (MB) 23-41 Additional checks 23-183 Differential seal (MJ) 23-42 ° Differential seal and nut (ML) 23-43 FICHE N 26 Converter 23-44 General 23-189 Drive plate 23-46 Fiche XR25 23-195 Stator shaft 23-48 Meaning of the bargraphs 23-196 Converter seal 23-49 Additional checks 23-200 Gear section casing 23-52 ° Final drive assembly (MB) 23-73 FICHES N 24 and 26 Final drive assembly (MJ) 23-86 Fault finding using bargraph Final drive assembly (ML) 23-98 illumination 23-207 Exploded view 23-107 Fault finding aid 23-223 Exploded view of mechanisms 23-109 Final drive exploded view (MJ) 23-110 Final drive exploded view (MB) 23-111 Computer and wiring 23-112 Kickdown 23-116 Computer 23-117 Multifunction switch 23-119 Speed sensor 23-122 Oil pressure 23-124 Vacuum capsule 23-126 Special tooling 23-127 AUTOMATIC TRANSMISSION Diagram 23 This diagram represents an automatic transmission Type MB DI2325 23-1 AUTOMATIC TRANSMISSION Diagram 23 This diagram represents an automatic transmission Type MJ DI2328 23-2 AUTOMATIC TRANSMISSION Using 23 DRIVING As the automatic transmission is lubricated under pressure, lubrication only occurs if the engine is running. Consequently, the following instructions must be respected in order to avoid serious damage: - Never move the vehicle with the ignition off (when going down a slope for example), the danger of such a measure cannot be emphasised too greatly. - Never have the vehicle pushed (for example in order to reach the next service station), unless precautions taken in the "Towing" are fol- lowed). In addition, the vehicle can only be driven if the engine is running. It is therefore impossible to start the engine on a vehicle with automatic trans- mission by pushing the vehicle. TOWING The front of the vehicle must be raised, however if this is impossible towing can be carried out in ex- ceptional cases with the wheels on the ground in the following conditions: 1 - Add an additional 2 litres of oil to the auto- matic transmission ("Elf Renaultmatic D2" or Mobil ATF 220). 2 - When towing, do not exceed a speed of 25 mph (40 km/h) or a distance of 30 miles (50 km) maximum (lever in N). Remember to drain off the excess oil at the end of the towing operation. 23-3 AUTOMATIC TRANSMISSION Identification 23 The identification plate indicates: - at A : the type of automatic transmission, - at B : the type suffix, - at C : the fabrication number, - at D : the manufacturing factory. MB MB - MJ ML TYPE A B A B A XXX - XX B 0 0 TYPE XXX XX X 0 BP AUTO X X 0 D X 000000 C 000000 D X C 0 0 0 0 0 0 C D 90775 86304S 85710S DI2329 Oil Speedo No. of Type of pressure Computer Vehicle Suffix Final drive ratio Step-down gear ratio drive planet A.T. in bar number ratio wheels ±0.1 bar) 600 21 B/C 403 601 MB1 17/56 29/24 21/20 4.4 3 221 B/C 40J 602 135 603 B/C 408 MB3 001 16/57 29/24 21/19 4.4 3 134 000 001 05 007 24 L 423 MB1 013 16/57 25/23 21/19 4.4 3 224 B/C 373 017 228 021 125 025 002 05 008 B 373 MB1 16/57 25/23 Electric 4.4 3 24 014 224 018 L 423 003 11 B/C 373 011 MB1 16/57 25/23 21/19 4.4 3 25 Switzer- 015 125 land 019 23-4 AUTOMATIC TRANSMISSION Identification 23 Oil Speedo No. of Type of Final drive pressure Computer Vehicle Suffix Step-down gear ratio drive planet A.T. ratio* (in bar number ratio wheels ±0.1 bar) 500 11 L 423 501 25 B/C 373 MB1 502 15/58 25/23 21/19 4.4 3 125 DAI 503 129 504 L 426 001 132 MB3 16/57 29/24 21/19 4.4 3 B 376 356 133 B 003 132 C 53B MB3 16/57 29/24 21/19 4.4 3 005 137 L 023 B 027 138 C 537/A MB1 15/58 29/24 21/19 4.4 3 031 140 L 300 1342 MJ1 000 9/32 25/23 7/20 4.2 3 04 1352 1342 04 MJ1 001 9/32 25/23 7/20 4.4 3 1352 104 1362 MJ1 100 9/32 26/25 6/18 4.2 3 04 04 1362 MJ1 101 9/32 26/25 6/18 4.4 3 104 1341 10 DAI MJ1 500 9/32 25/26 6/20 4.4 3 1351 110 1363 MJ3 300 9/32 26/25 6/18 4.6 4 03 1343 301 03 1353 MJ3 351 9/32 26/25 6/18 4.6 4 103 1363 352 107 1344 MJ3 200 9/32 25/22 7/19 4.2 3 08* 1354 1344 MJ3 201 9/32 25/22 7/19 4.2 3 14 1354 000 001 02 1279 MJ3 9/32 26/25 6/18 4.8 4 002 102 102 002 100 02 1277 MJ3 9/32 26/25 6/18 4.6 4 101 102 102 1277 DAI MJ3 500 9/32 23/25 6/19 4.6 4 02 031 F40 MB1 15/58 29/24 21/19 4.15 3 141 038 021 X57 B/T 026 B 573 MB1 16/57 29/24 21/20 4.4 3 139 029 C573 030 * The instrument panel warning light must be disconnected. 23-5 AUTOMATIC TRANSMISSION Identification 23 Step-down gear ratio Oil Speedo No. of Type of pressure Computer Vehicle Suffix Final drive ratio drive planet A.T. Step down Differential step (in bar number ratio wheels mechanisms down ±0.1 bar) 110 13 B 297 MJ3 9/3225/23 Elec. 4.5 4 111 113 120 13 B 297 MJ3 9/3225/23 7/19 4.5 4 121 113 B297 012 B29B 13 MJ3 116 9/3726/21 Elec. 4.5 4 with cruise 113 112 control B29B MJ3 126 9/3726/21 7/20 4.5 4 113 B297 011 13 B29E MJ3 9/3225/23 Elec. 4.7 4 010 113 B29E MJ3 016 9/3726/21 Elec. 4.7 4 113 483 L 800 (1) 130 48K MJ3 9/3726/20 7/19 4.7 4 K 801 (2) 126 489 760 L 48A MJ3 761 9/3726/20 7/19 4.7 4 126 K (USA) 762 001 004 005 5/20 20 Txx1 ML1 9/32 28/25 23/32 4.7 3 006 5/21 120 007 008 4.15 ± C06 MB1 033 15/5829/24 21/20 3 143 0.05 031 F40 MB1 15/5829/24 21/19 4.15 3 141 038 024 X57 B/T 026 B573 MB1 16/5729/24 21/20 4.4 3 139 029 C573 030 (1) Sump 6 mm deeper, felt gauze strainer with increased surface area, leaktight dipstick with reduced level. (2) Sump 6 mm deeper, felt gauze strainer with increased surface area; leaktight dipstick with reduced level. Unidirectional differential output seals (specific to right hand/left hand sides). 23-6 AUTOMATIC TRANSMISSION Gear change thresholds 23 B403 - C403 L423 - B373 - C373 (Switzerland) 1223 1223 Pedal Pedal position position No load 25* 15 35* 30 No load 22* 15 38* 25 Full load 75 60 20 110 Full load 67 60 110 95 (The kickdown switch is integrated into the (The kickdown switch is integrated into the computer).
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