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Safety Introduction WARNING! This Test System Is Capable of Producing Potentially Lethal Instrument Safety Voltages

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Safety Introduction WARNING! This Test System Is Capable of Producing Potentially Lethal Instrument Safety Voltages Ultra System Overview Introduction Safety Introduction WARNING! This test system is capable of producing potentially lethal Instrument Safety voltages. All internal areas of the system must be accessed and Information serviced ONLY by trained and qualified personnel. Do not perform any servicing other than that contained in this documentation and This section describes the UltraFLEX read all safety information before attempting any operation or test system safety precautions. The maintenance procedures. test system generates and uses AC and DC high power and high voltage. The purpose of this section is to identify the hazards in the system to !!CAUTION! operation, service and applications personnel. Such personnel should Always wear safety glasses or safety goggles when working on the test system. read and understand this information before operating or servicing the system. !!CAUTION! Internal sheet metal portions of the test system may contain sharp edges, use care when working inside the test system. Page 1 of 3 Rev. 0736 Ultra System Overview Introduction General Safety Information Subsystem Safety Information The following general safety Table 1 identifies the safety concerns for the UltraFLEX subsystems. information is included in this section: Table 1 • General Safety Information • Safety Terms, Labels and Subsystem Safety Lockout/ Electrostatic Weight Liquid Safety Symbols Section Tagout Discharge Safety • Lockout/Tagout Computer Safety XX • ESD Damage Prevention and Control Measure Cooling XXX • Safety Certification DIB 24-Slot Interface XX • Material Handling Digital Signal Processor XX • Switches and Protective Barriers • Weight Safety Manipulator XX • Anti-Tip Fixture PDU XXX • Torque Specifications System Monitor and XXX Note Controller (SMC) Primary Support Board only. Support Board XX See Note Support Cabinet X 12-Slot Test Head XXXX Backplane and Distribution Board Pneumatics X Nitrogen Purge Option X Safety Page 2 of 3 Rev. 0736 Ultra System Overview Introduction Instrument Safety Information Table 2 Table 2 identifies the safety concerns for the UltraFLEX instruments. Instrument Safety Lockout/ Electrostatic Weight Liquid Safety Section Tagout Discharge Safety Note The test system instruments are BBAC X grouped into three categories. Each category highlights the instrument’s DC-30/DC-90 potential hazard. See the HSD-M XX Instruments safety section for additional information. HEX15AVS X GigaDig X GPIO PMO Turbo AC X X System Reference Clock XX (SRC) Microwave X VHFAC X X VSM XX Page 3 of 3 Rev. 0736 Ultra System Overview General Safety Information General Safety Information Introduction This section provides general safety information about the test system. The following information is Included in this section: • Safety Precautions • Electrical Code Requirements • Switches • Protective Barriers to Operators • Internal Hazardous Power Connections • Power Control and Distribution • Power Supplies • Internal Protective Barriers • Laser Energy • Heavy Weight Removal Instructions • Special Hazard Warnings • External Mechanical Hazards • Electrostatic Discharge Damage • Materials Handling • Safe Work Practices • Electrical Hazards • Hardware Torque Requirements • Safe Equipment Practices • Environmental Conditions • Grounding • Summary Page 1 of 8 Rev. 0736 Ultra System Overview General Safety Information Safety Precautions Numerous features incorporated in the test system provide a minimum of safety, such as: • Grounded or nonconductive system covers that require tools for removal • Safety warnings and information labels on the system where appropriate • Detailed installation, checkout and service documentation Electrical Code Requirements All inputs to the main facility AC service disconnect must meet local electrical code requirements. The cables, circuit breakers, contactors and transformers selected have defined qualities that meet the electrical code requirements as understood by Teradyne, Inc., for the countries where the product may be sold. These parts should be replaced only with Teradyne approved FRUs or equivalents. All AC power connections must be torqued to their defined specifications to avoid localized heating and possible ignition, or damage to the screw connections, whenever screw type connections are used. Switches The test system has many safety switches. Never attempt to defeat a switch or interlock in any way. See the Switches and Protective Barriers section of this documentation for additional information. The switches include: • Main Power • Test System Power • Emergency Off (EMO) Protective Barriers to Operators There are safety interlocks and warning labels to impede operator access to service or electrical hazard areas of the test system and test head electronics. See the Switches and Protective Barriers section of this documentation for additional information. Internal Hazardous Power Connections The internal power connections of the test system present many safety hazards. Detailed safety hazard information can be found in each safety section and specific test system section of this documentation. All internal areas of the system must be accessed and serviced only by trained and qualified personnel. Page 2 of 8 Rev. 0736 Ultra System Overview General Safety Information Power Control and Distribution All power connections inside the power distribution, support cabinet or power supply units, as well as distribution between these assemblies, are extremely hazardous and potentially lethal. Trained and qualified personnel must exercise extra caution and care when servicing these areas. Internal plug-connected AC power is also hazardous and should be handled with the reasonable care due any AC service. Power Supplies Most power supply terminals and backplane buses in the test system present a high-voltage or high-current power hazard. Hazardous voltages are present on power supply connections and power buses, therefore extra caution must be taken when servicing these areas. Because of these high-power hazards, jewelry, such as rings, watches and necklaces, and other conductive ornaments should not be worn when servicing these areas. Caution should also be used with conductive tools. Current levels are sufficient to cause severe sparking or welding if conductive parts bridge different potentials. Internal Protective Barriers The inner doors provide protective barriers to internal hazards for unauthorized personnel. The following internal protective measures have been implemented: • Warning labels and strategic design and layout provide the primary protection to service personnel. • Special hazard areas may have additional mechanical barriers, such as an AC mains transformer and power supplies. • All conductive framing has been electrically connected to a protective ground by green ground wires with a yellow stripe, or by electrically conductive joints. • Interlock switches are present in various locations throughout the system. These switches remove power to certain areas when doors are opened or components are moved. Never defeat an interlock switch. • EMO switches are present in various locations of the system. These switches remove power to the test system when they are activated. Page 3 of 8 Rev. 0736 Ultra System Overview General Safety Information Laser Energy CAUTION Laser Class 1 System Laser Klasse 1 System according to EN 60825-1:1994+A1+A2 ! CAUTION! ! Use of controls or performing adjustment or maintenance procedures other than those specified in this documentation may result in hazardous radiation exposure. There are as many as 4 lasers present in the UltraFLEX test system. Two are always present - the laser for the databus card and the matching laser on the support board. Two additional lasers are added when the DSP option is installed. One in the DSP computer and one on the XGEM module. Laser Specifications 1. Databus Card and Support Board Fiber Optics Communications Transceiver: Laser Class: 1 Laser Power: 0 dBm Wavelength: 850nm Operational temporal mode: continuous Page 4 of 8 Rev. 0736 Ultra System Overview General Safety Information 2. DSP Option: DSP computer and XGEM module communications: • Laser Class: 1M • Laser Power: -2 dBm • Wavelength: 850nm • Operational temporal mode: continuous Heavy Weight Removal Instructions See the Weight Safety section of this documentation for information and details on heavy weight removal. Special Hazard Warnings Information symbols and electrical hazard or other appropriate warnings have been placed close to hazards to alert service personnel to potential hazards. See the Safety Terms, Labels and Symbols section of this documentation for additional information. External Mechanical Hazards Computer displays and some optional external assemblies are movable. Caution should be used when in proximity to these assemblies to prevent bodily injury and damage to the equipment. Electrostatic Discharge Damage The test system contains semiconductors that, by the nature of their material (such as MOS) or design (such as LSI, VLSI, FET), are susceptible to damage from electrostatic discharge (ESD). ESD control measures are therefore necessary and offer protection by degree, with static-prevention techniques providing the most protection. The following control measures are strongly recommended for consideration and implementation. • Wear a tested-grounded wrist strap. Refer to the figure ESD Equipment in the ESD Damage Prevention and Control Measure section of this documentation for additional information. • Use static-conductive floor mats
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