6.4L Fuel Filter Change Guide

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6.4L DIT Power Stroke® Diesel Engine Fuel Filter Change Guide For 2008 MY and later F-250 through F-550 Super Duty Trucks with the 6.4L DIT Power Stroke Diesel Engine 3. Remove primary fuel Primary Fuel Filter Location filter and O-ring from under driver’s side frame the fuel filter cap. 4a. Replace the primary fuel filter (white plastic filter in kit) by snapping a new filter element into the fuel 1. With a basin positioned below the fuel/water drain port, filter cap. open fuel/water drain until water/fuel mixture stops. 4b. Slide a new O-ring Note: Dispose of fuel properly. (provided) into position above the fuel filter cap threads. 5. Screw the fuel filter cap, with new filter and O-ring, back into housing. Torque to 25 Nm (19 lbs./ft.). 2. Remove fuel filter cap. Use a 36mm socket 6. Close the water and fuel drain port. This completes the primary fuel filter change. 4. Insert new second- Secondary Fuel Filter Location ary fuel filter (black plastic filter in kit) into fuel filter housing (see picture). Slide a new fuel filter cap O-ring into position just above the fuel filter cap threads. 5. Re-attach fuel filter cap with new O-ring (provided) back onto the filter housing. Torque end cap to 14 Nm using a 24mm socket or 1/2 inch square drive. 1. Remove fuel filter cap. Use a 24mm socket or 1/2 inch square drive Warning: Tightening beyond torque specs will crack reusable fuel filter cap. 6. Key vehicle to the ON position(BUT DO NOT START ENGINE) five times for 30 seconds. This will power the electric fuel pump, allowing it to force fuel into both filter housings. This purges the air from the system and allows for a smooth start. Tools and Materials: Socket wrench for fuel filter caps: – 36mm socket (primary filter) – 24mm socket (secondary filter) fuel filter kit with Motorcraft O-ring 2. Remove fuel filter and O-ring. included (FD-4609) Caution: Fuel filter housing is filled with fuel. Oil resistant gloves Paper towels Large collecting basin Turkey baster 3. Remove excess fuel from housing with turkey baster. Note: Dispose of materials properly. Motorcraft and Power Stroke are registered trademarks of Ford Motor Company DSL6.4LFUELFLTRGUIDE 07-07 © 2007 Ford Motor Company.

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