Pressroomautomation 33758 Schloß Holte-Stukenbrock Germany Phone: +49 (0) 5207 / 9 122-0 [email protected] a Member of the Siempelkamp Group
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We are proud to be the partner of many top-tier companies (An extract from our list of references) • Allgaier • Great Wall • Audi • Hörmann Automotive • Benteler • Kirchhoff Automotive • BMW • Leopaard YOUR SPECIALIST FOR • Chery • Magna • Daimler • Rittal AUTOMATION SOLUTIONS • Dr. Meleghy • SSDT • FAW • Tower Automotive • Ford • Volkswagen • Geely • Yema Auto • Gestamp • Graepel Strothmann Maschines & Handling GmbH Altenkamp 11 PressRoomAutomation 33758 Schloß Holte-Stukenbrock Germany Phone: +49 (0) 5207 / 9 122-0 www.strothmann.com [email protected] A member of the Siempelkamp group. Information about quality and application of products does not constitute a guarantee of properties, it is only intended for infor- mation purposes. The decisive factor for the scope of our delivery is the respective contract portfolio 0219_01_200 PressRoomAutomation In the past decades, STROTHMANN has spe- Our services include: Since 1976, STROTHMANN has been building cialised in the automation of pressing plant tailor-made solutions for pressing plants. processes. Notable automotive manufactu- • Research • Simulation rers and suppliers worldwide put their trust in • Development • Design Our services include: STROTHMANN. • Planning • Production • Training • Assembly Service Our motto is “Innovation in Motion”. This repre- • Service • Commissioning • 24/7 replacement part service End-of-Line sents the constant further development of our • Production support • Programming • Remote maintenance • Robot shuttle solution products and services. We are not afraid to • Conveyor belts journey down new, unconventional paths in Our employees are the key to the high Front-of-Line order to ensure the competitive advantage of quality of our automation solutions. We provi- • Blank supply, destacker, conveyor belts Automatic destacking our customers. Years of experience, our mem- de our expert staff with professional training in • Integration of washing machine/brush • Linear robot / hinged arm robot bership in the Siempelkamp group and the various fields. We also ensure that our experi- unit/oiling unit • Parts detection down-to-earth outlook of a company from the enced employees receive continuous further • Optical/mechanical centring station • Container station Eastern Westphalia region are what makes us education. • Automatic quality assurance a reliable partner. Press linking • CompactTransfer Simulation software • HighSpeedTransfer • FeederPlus6 neo Condition Monitoring (Industry 4.0) 3 4 Service Front-of-Line STROTHMANN supports customers throughout the entire life cycle of the machine line. This includes high-quality service. With locations in Shanghai (China) and Marietta (USA) as well as our cooperation partner Eclipse (Canaca, USA, Mexico), we are available for our custo- mers all over the world. Our scope of services includes: • Inspection incl. inspection contracts Be it for regular inspection, required tests or • Training courses process and system optimisation, our service We impart well-founded expertise and sup- experts know every detail of our machines plement it with useful tips and tricks based on and machine lines. They can detect and re- practical application. medy wear earlier than anybody else. • Accompanied production • Modernisation Optical centring station During the start-up phase, particularly in Be it the replacement of individual compo- the case of complex machine lines, our nents or entire assembly groups - we will deve- The blank loader has a significant impact on experts will be on site and ensure that lop a customised concept for you and update the speed and availability of a press or press production is launched without problems. your mechanical, hydraulic and electrical sys- line. Meanwhile, your operators have plen- tem. ty of time to familiarise themselves with the All STROTHMANN blank loaders are tailor-ma- details of the machine line. • Replacement part service de for the individual requirements of our cus- Our expert team will be glad to support and tomers. Innovative solutions ensure high flexi- • Remote diagnosis advise you with regard to your spare parts or- bility and low cost. These include e.g. a highly Through a data connection, our experts can der. We will supply you with original STROTH- flexible automatic blank pallet centring system connect directly with your machine line. In MANN spare parts for your machine - quickly and an optical centring station, which requires many cases, machine line failures can be re- and at fair prices. only one centring robot, even for double parts, medied quickly and at low cost through this resulting in significantly lower costs. Blank loader with automatic pallet centring system method. • Repairs In emergencies, there is one primary concern: The ever increasing percentage of aluminium • Phone service To reduce your downtimes to a minimum. We, in the automotive industry requires additional Many problems can be solved quickest and the STROTHMANN service experts, are easy to functions for the blank loader. With intelligent easiest by phone. Simply call us. We will help reach. Our well-developed network of part- solutions for separating and transport of alumi- you immediately. ners throughout the world allows us to be pre- nium blanks, STROTHMANN offers its customers sent on site within barely any time at all to im- crucial added value in this area. mediately repair any malfunctions. It goes without saying that we can integrate brushing units, washing machines and oilers, irrespective of their make, as required by the customer 5 6 FeederPlus6neo Transfers Number of Strokes max. 16 spm Net load 100 kg incl. tooling X-axis 5.200 - 12.000 mm +/- 150 mm CompactTransfer HighSpeedTransfer Y-axis (per side) The CompactTransfer is an electronic transfer The HighSpeedTransfer is an electronic trans- Z-axis 800 mm system with 6 axes, developed especially for fer system with 6 axes for the automation of retrofitting large suction presses. It is distinguis- press lines. It is based on the highly successful B-axis ± 20° hed by its extremely compact design, so that it CompactTransfer. It is mounted on the front of can be integrated in the available tight space the column of a press. Redundant timing belt between the column and the slide. drives with automatic tear detection increase neo FeederPlus6 in press gap C-axis ± 90° the extremely high availability even further. A A light-weight and highly rigid crossbar made light-weight and highly rigid crossbar made of Technical data of carbon fibres accommodates the tooling. carbon fibres accommodates the tooling. The tooling change is automatic and involves The FeederPlus6neo is an innovative single- The FeederPlus6neo is suitable for all press ty- the crossbar being deposited on swivelling tra- The tooling change is automatic using the arm feeder for press lines of up to 16 SPM. pes (hydraulic, mechanical, servo-mechani- verse bars fastened to the mobile tables. tooling change carts on STROTHMANN Round- Its modular design makes it suitable for press cal). Track with a turning device, which enters the gaps between 5.200 - 12.000 mm. The system The tooling change is automatic using the press gap. is mounted on one or two presses, depending tooling change carriage with a turning on the press gap. device, which enters the press gap. Due to its integrated rotary axes based on the A modern Siemens control system S7-1500 with working principle (C1 and C2), it can position an extensive visualisation system (TIA portal) parts in the FoL and EoL. This is an important communicates with the press controls and the cost-saving factor, as it permits simplification of higher-ranking line controls. the FoL and EoL. It also reduces the required space. Advantages at a glance: • Significantly higher flexibility compared to a mechanical curve-controlled transfer due to the individually programmable Advantages at a glance: servo axe. • Very high output • Significantly higher output in conjunction Advantages at a glance: with a phase offset of the press slide • Highly compact shape through vertical utilisation of the available space, easy • Ideal for new press lines and retrofitting • Only 1 tooling change carriage required • Noticeable reduction of press energy con- accessibility of all assembly groups sumption (by approx. 20 %) projects per press gap => cost- and space-saving • Mounting only on the stands of one press • Excellent accessibility of press gaps • Reuse of existing tooling systems • Full compatibility with existing one-pipe or => no complicated steel structure bet- two-pipe toolings • Lower maximum accelerations than other • Cost reduction through function integrati- ween 2 presses neo automation devices while maintaining the on of FOL and EOL in FP6 • No need for orientation stations => fewer • Only 1 tooling change carriage required same output capacity => reduced main- toolings, less make-ready work per press gap => cost- and spacereduc- 7 • Consistent use of Siemens technology 8 tenance • Siemens components available worldwide tion End-of-Line Automatic destacking The handling unit removes the blankpart from the conveyor belt and deposits it in a suitable container (standard container or blankpart- specifi c container). Depending on the output, one or more destacking units are used. Two blankpart containers are used per unit, so that destacking can continue even during a con- tainer change. The destacking system is desig- ned so that manual destacking remains possi- ble, e.g. as an emergency strategy. Automatic destacking of hot-formed pieces