The Industrial IoT System EtherCAT Motion Solution

Assembly Line Dashboard

Name Quantity Defect Defect Rate TYPE-0002 2183 109 5.0%

Machine Status Machine Learing Powered by Microsoft Azure Temperature( C) 24.5 RUN Humidity(RH%) 50.4 Pressure 8.3 Predictive Maintenance Warning

Maintenace Day Feed Rate 100 Predictive Day FEED 100 Max Glue Capacity 500 90 80 Remaining Glue Cap. 400 70 HOLD 60 50 40 30 Working Hours 0002:02 20 10 Motor vibration fault percentage ALARM Totle Labels 5000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Eemaining Labels 2817 Threshold Maintenace period Predictive

Robot & Machine Automation Product Selection Guide The Industrial IoT System EtherCAT Motion Solution Contents

Robot & Machine Automation Product Selection Guide

About NEXCOM 004 NControl IoT Automation Solution Brochures 005 Comprehensive CNC Solution Machine Automation in IIoT 006 for 2D/3D Machining 042 Machine Automation Solution 008 5-Axis Milling Machine Solutions 044 2.5D/3D CNC Controller 046 NexROBO Panel PC 048 Robot Solutions for Smart Manufacturing 010 EtherCAT-based Control Panel 050 Open and Modular Robot Solutions 012 Development Package 016 MAC Production Line Integration Service 018 Purpose-built Machine Control Solutions 052 Articulated Robot Solution 020 Glass Grinding Machine Solution 054 Delta Robot Solution 022 Machine Controller 056 SCARA Robot Solution 024 Machine HMI 058

NexMotion NEIO EtherCAT Machine Automation 026 EtherCAT I/O Systems 060 Professional EtherCAT Motion Control 028 Selection Guide 062 Selection Guide 030 EtherCAT 32-ch DI Module 064 Compact EtherCAT Controller 032 EtherCAT 32-ch DO Module 066 Front-access EtherCAT Controller 034 EtherCAT 16-ch DI & 16-ch DO Module 068 Front-access High-performance EtherCAT 8-ch AI & 2-ch AO Module 070 EtherCAT Controller 036 EtherCAT 2-ch COM-port Module 072 EtherCAT Controller with Expansion 038 EtherCAT 4-ch Pulse-output Module 074 High-performance EtherCAT Controller 040

Robot & Machine Automation Product Selection Guide 4 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

analytics, machine learning, and business intelligence (BI) can provide IoT Automation Systemes, benefits such as remote monitoring to enable exception management IoT Automation Solution Brochures The Solutions to Industry 4.0 and advanced process control. For instance, operators can benefit by getting an accurate measure of machine status and factory operations in real-time, as well as integrating enterprise NEXCOM maps out a solution blueprint for Industry 4.0, which seamlessly integrates resource planning (ERP) and manufacturing execution systems (MES) systems to IoT Automation Solutions connected manufacturing and big data cloud computing. optimize supply chain management. Based on live field data, big data analytics Master e-Catalog and machine learning can establish predictive models that assist operators in NEXCOM IoT Automation Solutions (IAS) Business Group has broadened its Industry 4.0 managing factory operations, identifying causes for abnormal conditions, and USB Driver solutions to include cyber-physical system (CPS) ready solutions (iAutomation), robot taking corrective actions. Preventive maintenance can be executed prior an solutions (NexROBO), EtherCAT motion solutions (NexMotion), and industrial network equipment failure to ensure production efficiency and yield rate. NEXCOM provides a wide range of IoT Automation & cloud solutions. All solutions leverage NEXCOM IoT Studio and IoT gateways to stream solutions for increasing demands of industrial applications. NEXCOM IoT Automation Solutions Master e-Catalog field data to cloud services powered by world-renowned cloud services such as Microsoft Positioning itself as an industrial IoT forerunner, NEXCOM has broadened its covers NEXCOM’s most up-to-date and completed Azure, IBM Bluemix™ and iSAP etc. Industry 4.0-ready iAutomation solutions, including cyber-physical system (CPS) solutions, detailed product datasheets, and selection guides of high-performance industrial fanless computers, ready solutions, robot solutions, EtherCAT motion solutions, and industrial different-size industrial panel PCs, machine and robot The integrated cloud-enabled services such as remote management, big data network & cloud solutions for smart manufacturing. Mirroring the ambition automation lineups, PC-based factory automation families, for Industry 4.0, a connected factory will enable raw data to be exchanged IoT solutions, industrial wireless solutions, and embedded computing and customization services. over the network and translated into valuable information, helping enterprises make insightful decisions and therefore increase competiveness in fast- IBM Bluemix™ paced industries. Our best-in-class solution topology has new technological Microsoft breakthroughs and innovative convergence of data communications Azure IoT Automation Solution Private technology. It can better serve customers in an increasingly competitive global Product Selection Guide Application Custom Cloud marketplace and lead manufacturers to smart factory automation. SaaS Layer I4.0 War Room Big SCADA The convergence of physical and digital worlds is giving rise to the smart factory and a new generation of industrial machinery. This new era, known as Industry 4.0, focuses on using the IoT and CPS to streamline manufacturing and business processes, improve versatility and precision, and Edge Gateway Wireless Networking (Mesh Backbone) boost quality and capacity. NISE Series

IIoT Gateway Builder EZ Mesh IoT Studio Software I4.0 Management Suite IWF 300 Robot & Machine Automation Communication Cloud Configurator nCare Software Product Selection Guide Cloud Protocols Mobile Mesh Layer AP Central Management IWF 300 Device Configurator NEXCOM EtherCAT robot solutions, NexROBO, Field Protocols Field Devices Management Wi-Fi AP IWF 500 unleash possibilities for in-house development, add-on IIoT Gateway functionality, and reconfiguration of robots. Based on an open and modular architecture, NexROBO delivers CPS Series development flexibility and expandable functions with a variety of EtherCAT Master controllers, pre-validated third- party EtherCAT slaves, and NEXCOM EtherCAT Master development stack, aimed to stimulate the broad use of robotic systems and industrial robots.

Device Networking Factory Automation Machine Automation Robot Control Industrial Network and Cloud Product Selection Guide Industrial Firewall SoftPLC EtherCAT Master Robot Controller IFA Series NIFE Series Controller NET Series IPPC/APPC Series NexECM Series Protocol Converter Robot Solution Pack JMobile Gateway HMI JMobile CNC Controller 6R Robot The industrial IoT (IIoT) network lay the important Device CPS Gateway eSmart Series NControl Series Delta Robot foundation for Industry 4.0. It includes three pillars— IPPC/APPC Series SCARA Robot Cyber-Physical System (CPS), Industrial Wireless Solution, Layer ISA100 Gateway GMC Controller and Industrial Firewall for IoT Security. NEXCOM provides NIO 200I Process DCS MAC Series the IIoT network with complete product solutions which WirelessHART Gateway FCS 2000 EtherCAT I/O cover all three scopes. The product solutions are designed NIO 200H NEIO Series with the concepts of "ready to use" and "click to connect" Predictive Maintenance System so users can easily establish the IIoT network that can NISE/RA XM Series encompass existing automation systems in their Industry 4.0 and IIoT applications. ŒŒ Figure 1: Industry 4.0 Solution Map & Topology Automation I/O 5 VIPA SLIO 6 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

Machine Automation in IIoT Industry 4.0 ƒƒ Smart Manufacturing Total EtherCAT Motion Solution ƒƒ Human Robot Collaboration ƒƒ Flexible Production Industrial IoT (IIoT) enables smart factories, smart machines, and smart products to connect to each other in order to communicate directly between devices and share information to promote instant business decision making.

To lay the groundwork for IIoT, NEXCOM’s leading machine automation solutions combine advanced embedded computing and automation technology to bolster the capabilities of smart machines. Based on an open architecture, the solution lineup features integrated and decentralized designs to meet the application requirements of a host General Motion Control of industrial automation applications ranging from general motion control, CNC machines, and industrial robots to ƒƒ Standalone Machines EtherCAT-based distributed control systems. ƒƒ Vision Inspection Systems ƒƒ Semiconductor Testing

EtherCAT Distributed Control System ƒƒ Assembly Lines ƒƒ Bending Machines ƒƒ Packing Machines

CNC Machine ƒƒ 2.5D or 3D Machining ƒƒ CAD/CAM Conversion ƒƒ Mills, Lathes, Plasma Cutters

Industrial Robot ƒƒ Articulated Robots ƒƒ Delta Robots ƒƒ SCARA Robots

7 8 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NEXCOM Machine Automation Solution

NEXCOM machine automation solutions comprise of NexROBO, NexMotion, NControl, MAC, and NEIO series. Each of the product series is developed with state-of-art technologies to satisfy the changing demands for IIoT market. NEXCOM’s total machine automation Target Application solutions integrate NEXCOM's products and third-party solutions such as robot bodies, servo motors, control panels, machine vision, and SoftMotion software with full compatibility tests. Industrial Robot Distributed Control System General Motion Control CNC Machine NEXCOM also provides quality services, such as customization, product training, direct technical support, and after-sales service to ensure the success of your projects. Motion Control Solution MAC NEIO

In-house

Products Robot Controller EtherCAT Controller CNC Controller Machine Controller EtherCAT I/O

Peripheral Solutions Industrial Robot Arm Servo Drive Control Panel Machine Vision SoftMotion

Integration Service

Customization Service Product Training Consultant Service Field Technical Service After-sales Service

9 10 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NexROBO Robot Solutions for Smart Manufacturing Robot Body Made of high-strength materials and designed for harsh environments, the robot body plays a “hands on” role in the manufacturing of goods by performing tasks such as welding, painting, packaging, inspecting, etc. Smart Manufacturing Robots are a perfect example of the move towards computerized industrial manufacturing and the smart factory vision Robotic Control put forward by Industry 4.0 and the Internet of Things (IoT). Almost all aspects of these next generation devices are Robotic control systems are typically responsible for sensing, motor driving, and movement functions that require digitized and span machine control, monitoring, management, data reporting and analysis. Even operators interact with sophisticated algorithms. The design of these rather complicated systems also requires vast experience in remote machines digitally using a human machine interface (HMI). Smart factories provide many benefits, including reduction in teaching, application expertise and networking technology suited to industrial environments (eg. EtherCAT). Control operator hours and opportunities to increase throughput, boost yields, improve efficiency, and reduce downtime through system components may include: Controller: PC-based system to control the robot body. Algorithms: Application insights gained from advanced data analytics. software running on the controller. Teach pendant: Input device (HMI) enabling process control customization. Communications: Devices supporting advanced communications capabilities (eg. EtherCAT). Simplifying the Design of Robotic Systems Device and Equipment Robots play a major role in making manufacturing processes more productive and less labor intensive, which is especially Addition to the robotics, other system are needed to complete the production line, and some examples are: important in China, where, in some regions, there is a labor shortage. But impeding many manufacturers is the complexity 1. Remote I/O: Peripheral devices communicating with sensors, actuators, networks, etc. of robotic system design, which is made more difficult by the need to identify and integrate subsystems from multiple 2. HMI: Panel PCs enabling operators to interact with production equipment. vendors. 3. Conveying System: A variety of equipment for moving goods along the production line.

Greatly simplifying the robotic design process, NEXCOM, working closely with various solution providers, has developed Distributed Control System open modular solutions for a range of robotic applications. With pre-integrated and pre-validated robotic control This architecture is used to flexibly connect distributed I/Os, sensors, and drives so developers can implement robot modules, NexROBO, NEXCOM’s EtherCAT robot solutions perform precise robotic control and run essential industrial design without concerns for signal wiring length limitations. application software. Domain Know-how Although industrial robot systems come in all shapes and sizes, they will typically include the types of subsystems shown In addition to robotics, production lines may require special functions, such as vision inspection, that require particular and described below: expertise.

Domain Distributed Robotic Know-How Control System Control

Pick & Place -11 sinθ1 -12 sin( θ1+θ2 ) -12 sin( θ1+θ2 ) J L = 11 cosθ1 +12 cos( θ1+θ2 ) 12 cos( θ1+θ2 )

Packing Commnuications Teach Pendant Controller Algorithm Drive and Motor

EtherCAT Cutting Device and Equipement

Conveyor System Wielding

Painting Machine HMI Vision Remote I/O

11 12 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

6-axis Articulated

220 NexROBO 120

648 710 Open and Modular Robot Solutions 30 201 86 338 Point P R710 165° R340 818 115° Open Architecture Controller to Develop Your Own Robotic Control System Point P

40 115° NexROBO, NEXCOM’s robot solution, has an open development environment in which users can freely develop 85°

A 281

their own EtherCAT-based robotic control programs. The Windows-based environment makes it easy to integrate 1055 R680 125° R242 applications such as machine vision, simulation software, and other peripherals into the control system. It also opens R272 R340 the possibility for users to develop time-deterministic programs by providing accessibility to an RTX-based real-time 107° 011 165° Motion space 434 execution kernel. at point P 138° 71

Motion space 239 R340 at point P 160 309 Complete Robotic Control Libraries to Fasten Development B NexROBO also provides C/C++ libraries of General Robotic Control (GRC) for basic types of industrial robots, including 6-axis articulated robots, 4-axis SCARA robots and 3/4-axis Delta robots. For those wanting to build a robotic control system, these APIs are handy to use and perform point-to-point movement, jog teaching, linear or circular movement 4-axis SCARA A DETAIL of robots, which tremendously reduces development time. Users can leverage APIs in the Windows layer or in the RTX R660 layer to easily build programs for their robotic applications. J1+J2 Rotational Range R600 J2 Rotational Range R325 130° 60 - Operation System - Robotic Control Functions (GRC) -Built-in Utility 275 325 600 Win 7 / WES 7 Jog Parameter Setting 660 150° - Development Tool PTP Limit Setting

Visual Studio 2010/2015 Linear interpolation I/O Control 220

- Supported Robot Type Circular interpolation Axis Control 10 150° 6-axis Articulated Blending movement Robotic Move R162.6 4-axis SCARA Tool Position Monitor MaxØ14 ThroughHole 245 130° 3/4-axis Delta Ø20 680 B DETAIL 472.8 570(Z STROKE 200mm) B DETAIL 483.91 233.5 C/C++ 200

HMI Example HMI 40 VB/C#... Operating C# Program Program System Windows 3/4-axis Delta User Control APIs Example (Win32 DLL) 104.4* 860 37.1* Host Service (ShareMemory) 100 Real-Time User RT Application Example

Extension 275 C/C++ 275 810

RTX (905.5) NexRobotkernel (Lib) 100

NexECMRtx Ø250 800

13 14 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

NexROBO Product Range Open and Modular Robot Solutions Controller Teach Pendant Flexible Building Blocks to Meet Various EtherCAT-based Robot Applications

As the need for industrial robots continues to rise, so do the demands for components to complete a robotic solution. However, these components may vary between customers. To address the various requirements of different users, NexROBO presents a modular solution by offering separating components. The following table illustrates how different types of robot customers can be categorized, what components they may need, and how NexROBO provides modular Control Software solution to satisfy these needs. NET101-DLT Robot Controller for 3/4-Axis Delta Robot Components Customer Type Business

NexROBO GRC NexROBO Edu NexROBO Simulator Requires Reliable Hardware Components General Robot Robot Body Robotic Control API Robot Simulator Robot Control Software Builder NEXCOM : Controller Platform, Teach Pendant Customer : Robot Body, Robotic Software Motor Drive I/O Requires Ready-to-use Robot Controller for Integration System Controller Integrator NEXCOM : Robot Controller, Robotic Software NET200-SCR Customer : Robot Body, System Integration Robot Controller for NEIO Series AXE-5904 4-Axis SCARA Robot EtherCAT I/O Modules EtherCAT 4-ch Control Pulse Output Module Software Requires Development Platform for Robot Operation Academy User NEXCOM : NexROBO Development Package Motor & Drive Customer : Robotic Control Study, Application Research Hardware Certified Driver List: Parts Servotronix Sanyo NET3600E-6R HIWIN Omron End User / Requires Complete Robot Solution Robot Controller for Yaskawa Maxon Project Operator NEXCOM : Complete Robot Solution 6-Axis Articulated Robot Panasonic Delta Integration

Robot Application Examples

Industrial Academic Development Subsystem Component Auto Pasting Machine Assembly Line Robot Platform Development Package

Domain Auto Giving and Paste Picking and Placing Robotic Knowledge on-the-fly

HIWIN HIWIN HIWIN Robot Body Third-party RD403 RA605 RA605 Articulated NEXCOM NEXCOM NEXCOM NEXCOM Delta Robot SCARA Robot Controller Robot NET101 NET3600E NISE 104/105 NET3600E Development Development Development Robotic Package Package Package Control Algorithm NEXCOM NEXCOM Customer’s NEXCOM

Communications EtherCAT EtherCAT Third-party EtherCAT

Conveying System Conveying System Application N/A N/A and ME Partner and Air Compressor Device and HMI NEXCOM IPPC 1632P NEXCOM Teach Pendant Customer’s Integrated robotic system for application creation and EtherCAT communication for I/O and motion expansion Equipment customized implementation No integration needed NEXCOM NEXCOM Remote I/O VIPA SLIO N/A AXE-9200 AXE-9200 Open Windows-based development platform Package models: Articulated, Delta, SCARA

15 16 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

NexROBO Package Contents of an Articulated Robot Development Package Development Package

NexROBO has released a series of robot development packages that consist of an industrial robot body, NEXCOM’s open robot controller, related circuits and wiring in a control cabinet. NexROBO is an open robot platform which allows users 1 6R Robot SDK 4 Motor/Drive/Related Circuits to save time and effort as they focus their attention on robotic application studies and robotic control development. All Entry-level Control Software EtherCAT Slave Drive & Circuit Control the hardware installation and circuit integration of a robot, including motors, drives, speed reducers etc., are done by PTP Example 100 ~ 400W Motors NEXCOM. To further reduce development time, it also comes with C/C++ robot APIs which save users' needs to create C/C++ Programming their own. The real-time environment further enables users to perform programs required for time-deterministic tasks. By adding joint limits, mechanical safety is also implemented to prevent damage from the robot body’s mechanical 2 Robot Controller constraints. NET3600E-6R Controller

Intel Core-i5 CPU Articulated NexROBO 6R Edu Package Open Robot Package for Articulated Robot ♦ Articulated Robot Body ♦ Servo Motors and Wiring Circuit ♦ Control Cabinet ♦ Open Robot Controller EtherCAT-based NexROBO Edu package provides an open programming environment for users to develop their own robot control. It consists of a six-joint articulated robot and a robot controller in the control cabinet. Motor drives, I/O signals and related circuits are all integrated based on EtherCAT control network. Single-axis movement for every axis can be easily operated by provided examples. This package is suitable for academy study and R&D research of basic robotic control. Robot Controller EtherCAT Slave Drive & Motor

SCARA NexROBO SCARA Edu Package Open Robot Package for SCARA Robot ♦ SCARA Robot Body ♦ Servo Motors and Wiring Circuit ♦ Control Cabinet ♦ Open Robot Controller EtherCAT-based NexROBO Edu package provides an open programming environment for users to develop their own robot control. It consists of a 4-axis SCARA robot and a robot controller in the control cabinet. Motor drives, I/O signals and related circuits are all integrated based on EtherCAT control network. Single-axis movement for every axis can be easily operated by provided examples. This package is suitable for academy study and R&D research of basic robotic control. Control Robot Body

Delta NexROBO miniDelta Edu Package 3 Control Cabinet 5 6R Robot Body Taylor-made Cabinet Articulated Robot Open Robot Package For Delta Robot ♦ Delta Robot Body Mounted in a Cupboard 622 x 470 x 315 mm 6-axis Operation ♦ Servo Motors and Wiring Circuit ♦ Open Robot Controller Military-grade Connector 5 kg Load

EtherCAT-based NexROBO Edu package provides an open programming environment for users to develop their own robot control. A three-joint delta is mounted in the cupboard along with robot controller. Motor drives, I/O signals and related circuits are * The robot system is based on EtherCAT * Robot stand & teach pendent are optional all integrated based on EtherCAT control network. Point-to-point movement can be easily operated by provided examples. This package is suitable for academy study and R&D research of basic robotic control.

17 18 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide Production Line Integration Service with NexROBO

Since the integration of robots requires planning for - Perform a feasibility study on projects The NEXCOM Integration Team is committed to be software and service interfaces that simplify design, mechanical, electrical and control schemata, as well - Provide helpful cost-saving tips the most valued supplier of innovative industrial operation and maintenance efforts to improve machine as high-level software integration, NEXCOM, with - Provide and program an industrial robot and workcell automation and information products, services and and overall line. solutions by working closely with its robot-vendor their years of experience developing automation - Produce tooling and part fixturing partners, OEMs and system integrators. We provide Below are examples of our successful application systems, can collaborate with customers and devise a - Incorporate systems into existing factory settings a preferred level of integration focused on saving cases: wet wipe packing machine, paper repackaging machines and a stack of agricultural equipment. plan for project implementation. As a robotics system design, development and delivery time. Preferred integrator, we can: integration starts with using modular design and In these examples we have integrated NEXCOM EtherCAT communication technology which means products including Machine Vision, Delta Robot robots connect through EtherCAT with predefined Controller, conveyor control and product loading and unloading.

Peripheral Devices Integration Applications

SoftLogic Controller HMI Wet Wipe Packing Machine Paper Repackaging Machine

I / O Drive & Motor

Agricultural Equipment Industrial Robot Arm EtherCAT Control

Articulated/SCARA/Delta

19 20 Articulated Robot Solution

Robot Operating Space

Main Features

ŒŒ Standard EtherCAT Communication ŒŒ Robotic Function APIs Provided ŒŒ 1 ms Control Cycle Time

Product Overview Software Architecture

NexROBO solution provides an open programming environment for users to develop their own robot applications. It consists of robot body and NEXCOM’s robot controller in the control cabinet. Motor drives, I/O signals and related circuits are all integrated based on EtherCAT control network. I/O and motor control can easily be expanded through EtherCAT communication. Beside general system configuration, NexROBO solution always allows the flexibility to change components in the robot system for unlimited possibilities.

C/C++ Specifications HMI Example HMI VB/C#... Operating Robot Programming C# Program ŒŒ Degree of freedon: 6 ŒŒ Language: Visual C/C++ Program System ŒŒ Nominal load capacity: 5kg ŒŒ Command Set: Positon Command, Velocity Command, Torque ŒŒ Motion Range Command Windows Maximum reach radius: 710mm (Point P) ŒŒ Parameters: position, velocity, torque User Control APIs Example (Win32 DLL) J1: ±165° ŒŒ RT Example (RTX project) J2: +85°~-125° ŒŒ User API Example (win32 dll project) J3: +185°~-55° ŒŒ GUI Example (C# project) J4: ±190° J5: ±115° Host Service (ShareMemory) J6: ±360° Ordering Information ŒŒ Position repeatability: ±0.02 mm Robot Package Real-Time ŒŒ Cycle time: 0.5 s User RT Application Example Extension ŒŒ Weight: 40 kg ŒŒ NexROBO 6R Edu Package (P/N: 7900000115X00) C/C++ ŒŒ Installation: Floor, ceiling, wall-mounting Optional RTX Controller ŒŒ Intel® Core™ i5-3610ME processor pre-installed ŒŒ Robot Stand (P/N: 7900000160X00) NexRobotkernel (Lib) for Articulated Robot Œ 2 x 2GB DDR3 SDRAM, pre-installed Œ ŒŒ Teach Pendant (P/N: 10IH0010001X0) ŒŒ 500GB HDD Machine Automation NexECMRtx ŒŒ 1 x EtherCAT port (Intel® 82574L) ŒŒ 1 x Intel® GbE LAN port ŒŒ 2 x Display Ports and 1 x VGA or 2 x Display Ports and 1 x DVI-D ŒŒ 4 x USB 3.0 & 2 x USB 2.0 ports ŒŒ 1 x CFast socket ŒŒ 5 x RS232 & 1 x RS232/422/485 with Auto Flow Control

21 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 22 Delta Robot Solution

Robot Operating Space 100 104.4* 275 860 275 37.1* 100

Ø250

Main Features 810

ŒŒ Standard EtherCAT Communication (905.5) ŒŒ Robotic Function APIs Provided ŒŒ 1 ms Control Cycle Time

800

Product Overview Software Architecture NexROBO solution provides an open programming environment for users to develop their own robot applications. It consists of robot body and NEXCOM’s robot controller in the control cabinet. Motor drives, I/O signals and related circuits are all integrated based on EtherCAT control network. I/O and motor control can easily be expanded through EtherCAT communication. Beside general system configuration, NexROBO solution always allows the flexibility to change components in the robot system for unlimited possibilities.

Specifications C/C++ HMI Example HMI Robot Programming VB/C#... Operating C# Program ŒŒ Degree of freedon: 3 ŒŒ Language: Visual C/C++ Program System ŒŒ Nominal load capacity: 0.5kg ŒŒ Command Set: Positon Command, Velocity Command, Torque ŒŒ Motion Range Command Windows Horizontal stroke: 250mm ŒŒ Parameters: position, velocity, torque User Control APIs Example (Win32 DLL) Vertical stroke:100mm ŒŒ RT Example (RTX project) ŒŒ Position repeatability: ±0.02 mm ŒŒ User API Example (win32 dll project) ŒŒ Operation Speed: 2m/s (unloaded) ŒŒ GUI Example (C# project) Controller ŒŒ Intel® Atom™ processor E3826 Dual Core 1.46 GHz processor pre- Ordering Information Host Service (ShareMemory) installed ŒŒ 4GB DDR3 SDRAM, pre-installed Robot Package Real-Time ŒŒ 128GB SSD User RT Application Example ŒŒ NexROBO miniDelta Edu Package (P/N: TBC) Extension ŒŒ 1 x EtherCAT port C/C++ ŒŒ 1 x Intel® GbE LAN port Optional ŒŒ 1 x DVI display output RTX ŒŒ 1 x VGA display output (converted from DVI-I to VGA adapter) ŒŒ Conveyor System (P/N: TBC) NexRobotkernel (Lib) for Delta Robot Œ 1 x USB 3.0 & 1 x USB 2.0 ports Œ ŒŒ Vision Inspection System (P/N: TBC) ŒŒ 1 x CFast socketMachine Automation ŒŒ 1 x SIM card holder ŒŒ Teach Pendant (P/N: 10IH0010001X0) NexECMRtx ŒŒ 2 x RS232/422/485 with 2.5KV isolation protection, support auto flow control

23 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 24 Open and Modular Solution SCARA Robot Solution For SCARA Robot

Robot Operating Space

Main Features ŒŒ Standard EtherCAT Communication ŒŒ Robotic Function APIs Provided ŒŒ 1 ms Control Cycle Time

Product Overview Software Architecture

NexROBO solution provides an open programming environment for users to develop their own robot applications. It consists of robot body and NEXCOM’s robot controller in the control cabinet. Motor drives, I/O signals and related circuits are all integrated based on EtherCAT control network. I/O and motor control can easily be expanded through EtherCAT communication. Beside general system configuration, NexROBO solution always allows the flexibility to change components in the robot system for unlimited possibilities.

Specifications C/C++ HMI Example HMI VB/C#... Operating Robot ŒŒ Dual VGA or VGA/DVI Independent Display C# Program ŒŒ Degree of freedon: 4 ŒŒ 6 x USB 2.0 ports Program System ŒŒ Nominal load capacity: 6kg ŒŒ 3 x RS232 and 1 x RS232/422/485 with Auto Flow Control ŒŒ Motion Range ŒŒ 1 x PCI expansion (10W max./ per slot, 169mm max. length) Windows Maximum reach radius: 600mm User Control APIs Example (Win32 DLL) Programming J1: ±130° ŒŒ Language: Visual C/C++ J2: ±150° ŒŒ Command Set: Positon Command, Velocity Command, Torque J3: 200mm Command J4: ±360° ŒŒ Parameters: position, velocity, torque ŒŒ Position repeatability ŒŒ RT Example (RTX project) Host Service (ShareMemory) J1+J2: ±0.02 mm ŒŒ User API Example (win32 dll project) J3: ±0.01 mm Real-Time J4: ±0.01 mm User RT Application Example ŒŒ Cycle time: 0.5 s Extension ŒŒ Weight: 20 kg Ordering Information C/C++ ŒŒ J3 (Z-axis) Push Force: 100N Robot Package RTX ŒŒ Installation: Floor, wall-mounting ŒŒ NexROBO SCARA Edu Package (P/N: 7900000163X00) NexRobotkernel (Lib) for SCARA Robot Controller Machine Automation ŒŒ Intel® Core™ i5-520M processor pre-installed Optional NexECMRtx ŒŒ 2 x 2GB DDR3 SDRAM, pre-installed ŒŒ Robot Stand (P/N: 7900000164X00) ŒŒ 500GB HDD ŒŒ 1 x EtherCAT port ŒŒ Teach Pendant (P/N: 10IH0010001X0) ŒŒ 1 x Intel® GbE LAN port

25 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 26 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NexMotion EtherCAT Machine Automation

EtherCAT – The Real-time Ethernet Fieldbus Pre-Verified EtherCAT Slaves EtherCAT (Ethernet for Control Automation Technology) is a high-performance fieldbus protocol which allows EtherCAT, as a high-speed fieldbus protocol, is supported by many vendors to provide related slave module products. automation equipment such as servo drives, intelligent sensors and I/O devices to be connected using Ethernet. Because NEXCOM’s EtherCAT controller, NET Series controllers, has performed strict tests with a numbers of EtherCAT slaves. it offers higher accuracy and throughput at a lower cost, EtherCAT has been widely adopted in the automation industry Users can ensure compatibility between NET Series controllers and EtherCAT slaves by choosing from the verified slave as the mainstream real-time Ethernet protocol for machine automation. list to construct an EtherCAT system with guaranteed performance.

Drive I/O NexMotion – Comprehensive EtherCAT Solution ♦ Yaskawa Sigma 5/7 ♦ NEXCOM NEIO Series, AXE-5904, AXE-9801 NEXCOM has been investing R&D resources in developing its own EtherCAT master core architecture. Leveraging ♦ Hiwin D2, D1 ♦ Prima C1, E1, E2 Series industrial grade Ethernet technology, NexMotion, NEXCOM’s EtherCAT Solution, offers a complete solution, ranging from ♦ Omron R88D ♦ VIPA SLIO Series EtherCAT master platforms to a series of EtherCAT slave modules. Compared to legacy pulse and voltage commands, ♦ Delta A2E ♦ Beckhoff EL1, EL2, EL4, EL30, EK1100 ♦ Servotronix CDHD SYN-TEK ESC5500, ESC6022 EtherCAT commands are digitized to improve its immunity from electrical noise in machine automation environments. ♦ ♦ Sanyo PB4D, R Series ♦ WAGO 750 Series Furthermore, the Ethernet-based wiring design allows NexMotion products to add greater flexibility and expandability to ♦ Panasonic MINAS A5B control systems. ♦ Mitsubishi MR J3-T04 ♦ Schneider LXM32 ♦ MiControl mcDSA-E65 ♦ Maxon MAXPOS

Guaranteed Performance Based on Microsoft’s Windows OS and well-known real-time extensions, NEXCOM's EtherCAT master software, NexECM, Comprehensive EtherCAT Solution executes high-performance EtherCAT. It supports a maximum of 64 slaves and has as communication cycle time of up to 250 µs. The performance of NexECM has been tested in NEXCOM’s laboratory where more than one hundred EtherCAT Master Slave Third-Party Slave I / O Slave Chip slaves are configured for function validation of NEXCOM’s EtherCAT master. The CiA 402 standard protocol is also supported by NexECM which makes it easy to control EtherCAT slave drives.

NET Series NEIO Series VIPA I/O Multi-function EtherCAT Controller High-Density I/O EtherCAT Slave

C/C++ User

NexECM Software AXE-5904 Verified Motor&Drive 4-ch Pulse EtherCAT Network EtherCAT PLC User Controller

- Up to 64 Servo Drives - Within 250 μs AXE-9801 - Multi-task CODESYS Software EtherCAT Control Panel

Up to 64 EtherCAT Servo Drives

27 28 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NexMotion Professional EtherCAT Motion Control Single Multi- Axis Axis Powerful IDE Tool – NexMotion IDE Advanced Motion Control Functions Motion Motion

As an integrated development tool, NexMotion IDE, NEXCOM’s EtherCAT controller,NET Seriesprovides up allows users to set/configure and test EtherCAT to 64-axis motion control with advanced functions. systems, compose real-time programs, and even select As well as point-to-point movement for single axis, it parameters for monitoring and data analysis. The setup also supports multi-axis linear/circular interpolation, and simulation of EtherCAT-based robot systems is continuous moving, PT/PVT, T/S curve velocity profiles, NexMotion also built in to the development tool for users to easily E-gearing, E-CAM etc. Advanced applications such as construct a multi-axis robot system. gantry and fly-cut can be accomplished by the use of GMC the motion control functions NET controller provides.

Advanced Coordinate MotionMotion Motion Set up / Test of EtherCAT EtherCAT System Configurator

- Multiple Axis PTP, Jog and Synchronization Move - 3D Contouring with Look-ahead and Path Blending - Position and Speed on the Fly Change - Dynamic Coordinate Change - Conveyor Tracking Set up / Test of Motion Group - Master-Slave E-GEAR, E-CAM and Gantry - User-defined Standard Robot Kinematics (Delta, SCARA, - User-defined Profile with PT and PVT Motion 6 Axis Robot) Motion System Configurator Electronic Gearing & Electronic Cam

In some systems, where different rotating drums must of a master axis. A more advanced case of Electronic turn at a given ratio to each other, Electronic Gearing Gearing is Electronic Camming. With Electronic and Electronic Cam are necessary. NET controller Camming, a slave axis follows a profile that is related Real-Time supports these functions so that the position of a to the master position. This profile does not need to be Program Motion Builder slave axis can be mathematically linked to the position salted, but it must be an animated function. Development Speed Speed

Position Sync. Chnage Ratio Master Axis

Master Axis Velocity Sync. Data Analysis Motion Analyzer Slave Axis Slave Axis

Time Time

29 30 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NexMotion Model Selection Guide NET101-ECM NET200-ECM NET300-ECM NET3500-ECM NET3600E-ECM

Intel® Atom™ E3826 Intel® Celeron® J1900 6th Gen. Intel® Intel® Core™ Satisfy both C/C++ & IEC-61131 Users CPU Intel® Core™ i5-520M Dual Core 1.46GHz Quad Cord 2.0GHz Core™ i7 (Skylake-S) i5-3610ME NEXCOM’s EtherCAT controller NET series supports C/C++ and IEC-61131-3 programming languages to simplify the

development of motion control applications. Featuring programming flexibility, the NET series controller enables machine Chipset Intel® Bay Trail-I Intel® Bay Trail-D Intel® Q170 Intel® QM57 Intel® QM77 builders and automation control engineers to fully leverage its powerful PC architecture and functional libraries by using a programming language that best serves the control purpose. Aimed at modernizing production lines, NEXCOM EtherCAT controllers allow close collaboration of PLC systems, industrial machines, and robots, taking factories one step closer to OS WES 7 WES 7 WES 7 WES 7 WES7 Industry 4.0. Memory 4GB DDR3L 2 x 2GB DDR3L 4GB DDR4 2 x 2GB DDR3 2 x 2GB DDR3L To modernize production lines,NET EtherCAT controllers offer design flexibility and integration with C/C++ and IEC 61131- 3 support. The multi-language feature makes NET series an ideal platform for motion control, robot applications, and PLC NVRAM Onboard 1Mb Optional Optional Optional Optional automation cases. With an unified controller like NET series, engineers can build highly automated production lines where CNCs, high-speed pick-and-place robots, conveyor systems, and other industrial machines all work together. HDD/SSD 128GB SATAIII SSD 500GB HHD 128GB SATAIII SSD 2.5" SATA 500GB 500GB HHD For complex motion control and robot applications, the NexECM-bundled solution makes an ideal choice. The solution includes a powerful EtherCAT Master controller and the programming software NexECM. Supporting C/C++, NexECM features CFast 1 (External) - 1 (External) - 1 (External) high level functionality, EtherCAT Master Library, and CiA 402 Motion Control Library. The software can automatically detect EtherCAT slaves, such as EtherCAT servo drives and EtherCAT I/O modules, connected to the EtherCAT Master controller. Dual LVDS Dual LVDS More importantly it simplifies the building of advanced kinetic control and enables smooth movement of coordinated axes Display 1 x DVI-I 1 x DVI-I 1 x DVI-I 1 x VGA 1 x VGA required for individual CNCs and robots. 1 x DVI-I 1 x DVI-I 1 x USB2.0 3 x USB2.0 2 x USB2.0 2 x USB2.0 USB 6 x USB2.0 As for PLC control systems, the CODESYS-bundled solution integrates an EtherCAT Master controller pre-installed with 1 x USB3.0 1 x USB3.0 4 x USB3.0 4 x USB3.0 CODESYS SoftMotion. The solution provides SoftPLC functions with support for IEC-61131-3 standard programming languages including Ladder Diagram (LD), Instruction List (IL), Function Block Diagram (FBD) Engineers can easily devise PS/2 - 1 (Internal) 1 (Internal) 1 - and maintain motion sequence for sophisticated coordination of axes used in sorting, packing, material handling, and other sequential operations. Audio Line-out - Mic-in & Line-out Mic-in & Line-ou t Mic-in & Line-out

Serial Port 2 2 2 4 6

Mini-PCIe 1 2 2 - 1 Visual Studio/LabVIEW Programming LAN Ports 2 ( 1 x EtherNet , 2 ( 1 x EtherNet , 3 ( 2 x EtherNet , 2 ( 1 x EtherNet , 2 ( 1 x EtherNet , IEC-61131-3 1 x EtherCAT ) 1 x EtherCAT ) 1 x EtherCAT ) 1 x EtherCAT ) 1 x EtherCAT ) Programming

SIM Card Holder 1 1 1 - 1

Expansion mini-PCIe 2 x mini-PCIe 2 x mini-PCIe 1 x PCI 1 x PCIex4

LD,FBD,ST,IL,SFC GPIO - 4-in/4-out (Internal) 4-in/4-out (Internal) 4-in/4-out (Internal) 4-in/4-out (Internal) NexECM Control Codesys Control Supported OS Supported OS Control Axis No. up to 64 up to 64 up to 64 up to 64 up to 64 NexMotion Controller Programming VC/C++ VC/C++ VC/C++ VC/C++ VC/C++ Language

Power Input 24V DC +/-20% 24V DC +/-20% 24V DC +/-20% ATX, DC +9 ~ 30V ATX, +9 to 30VDC

Operation -20°C to 70°C -5°C to 55°C -5°C to 55°C -5°C to 55°C -5˚C to 55˚C Temperature

System Dimension 58 x 135.5 x 192.5 85 x 157 x 214 90 x 185 x 251 195 x 268 x 80 215 x 272 x 93 (WxDxH)(mm)

Various Platforms Net Weight (kg) 2 2.5 3.7 4.7 5.2

31 32 NET101-ECM

Machine Automation

33 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 34 NET200-ECM

Machine Automation

35 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 36 NET300-ECM

Machine Automation

37 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 38 NET3500-ECM EtherCAT Controller with one PCI Expansion Slot

Dimension Drawing

Main Features ŒŒ Support Intel® Core™ i7/i5 socket processor ŒŒ Build-in full function EtherCAT application configurator, NexCAT ŒŒ EtherCAT technology with NexECM, Class B EtherCAT Master, and ŒŒ Dual VGA or VGA/DVI Independent Display RTX2012 ŒŒ 3 x RS232 and 1 x RS232/422/485 with Auto Flow Control ŒŒ EtherCAT communication cycle up to 250 μs ŒŒ 5th RS232 (option: 4 x digital input, 4 x digital output) ŒŒ Support CoE protocol ŒŒ Support +9 to 30VDC power input; Support ATX power mode ŒŒ Support high-level API for CiA 402 profile

Product Overview ŒŒ HDD: 20G, half sine, 11ms, IEC60068-2-27 EtherCAT Support Table ŒŒ Vibration protection: Feature Name Short Description NexECMRtx Utilizing 32nm Intel® Core™ i7/i5 processor, NET3500-ECM features Intel® Turbo Boost and Intel® Hyper-Threading technologies (2 cores, 4 threads), as -- Random: 0.5Grms @ 5 ~ 500 Hz according to IEC68-2-64 Basic Features -- Sinusoidal: 0.5 Grms @ 5 ~ 500 Hz according to IEC68-2-6 Service well as on-processor graphics and two DDRIII 800/1066 memory modules up to 4GB. In addition, NET3500-ECM provides a wide variety of display I/O Support of all commands V Commands configurations and rich I/O interfaces including two Intel® GbE Ethernet ports, 5 x COM ports, 6 x USB, 8 x GPIO, 2 x SATAII, 2 x eSATA, audio interfaces. Certifications IRQ field in Use IRQ information from Slave in NET3500-ECM is designed for a broad range of applications which demand an EtherCAT controller to handle advanced motion & I/O control. V ŒŒ CE approval datagram datagram header ŒŒ FCC Class B Slaves with Support Slaves with and without V Specifications ŒŒ UL/cUL Device Emulation application controller EtherCAT State ŒŒ e13 Support of ESM special behavior V Main Board ŒŒ 1 x Line-out and 1 x Mic-in Machine Checking of network or slave errors, e.g. ŒŒ NISB 3500 Error Handling V Pre-installed Software Package Working Counter ŒŒ OnBoard Mobile Intel® QM57 Platform Controller Hub ŒŒ Operating System: Windows Embedded Standard 7 Ordering Information Process Data Exchange ŒŒ Support Intel® Core™ i7-620M PGA Processor (2.66GHz, 4M Cache) ŒŒ Windows Extension: RTX 2012 V ® EtherCAT Controller Cyclic PDO Cyclic process data exchange ŒŒ Support Intel Core™ i5-520M PGA Processor (2.4GHz, 3M Cache) ŒŒ EtherCAT Master: NexECM ŒŒ Support Intel® P4500 PGA Processor (1.86GHz, 2M Cache) Network Configuration ŒŒ EtherCAT Configurator: NexCAT ŒŒ NET3500-ECM (P/N: 10J10350000X0) Reading ENI Network Configuration taken from ENI file V EtherCAT Controller with one PCI Expansion Slot Main Memory Compare Device Compare configured and existing network Network V ŒŒ 2 x 240-pin memory DIMM, up to 4GB DDR3 800/1066MHz SDRAM, configuration during boot-up ŒŒ 1 x 2.5” HDD driver bay ŒŒ 19V, 120W AC/DC Power Adapter w/ o power core configuration un-buffered and non-ECC Explicit Device Identification used for Hot Connect and Expansion (P/N: 7410120002X00) V Identification prevention against cable swapping I/O Interface-Front ŒŒ 1 x PCI expansion (10W max./per slot) Station Alias Support configured station alias in slave, i.e. V ŒŒ ATX power on/off switch ŒŒ Add-on card length: 169mm max. Addressing enable 2nd Address and use it ŒŒ HDD Access/Power status LEDs Access to Support routines to access EEPROM via V ŒŒ 2 x USB 2.0 ports Power Requirements EEPROM ESC register ŒŒ 2 x eSATA ports ŒŒ ATX power mode Mailbox Support ŒŒ OnBoard DC to DC power support from +9 to 30VDC Support Mailbox Main functionality for mailbox transfer V I/O Interface-Rear ŒŒ Optional power adapter Mailbox polling Polling Mailbox state in slaves V ŒŒ 2-pin Remote Power on/ff switch Dimensions CAN application layer over EtherCAT (CoE) ŒŒ +9 to 30VDC input Machine Automation SDO Up/ ŒŒ 195mm (W) x 268mm (D) x 80mm (H) (7.7” x 10.5” x 3.1”) Normal and expedited transfer V ŒŒ 1 x PS/2 for Keyboard/Mouse Download ŒŒ 1 x DB9 for COM5, RS232 (option: 4 x GPI and 4 x GPO) Environment Transfer the entire object (with all sub- Complete Access V ŒŒ 1 x DB44 Serial Port for 4 x RS232 ŒŒ Operating temperature: indices) at Once (COM2: RS232/422/485 with auto flow control) Ambient with air flow: -5°C to 55°C Distributed Clocks ŒŒ 2 x GbE LAN ports; Support WoL and PXE (According to IEC60068-2-1, IEC60068-2-2, IEC60068-2-14) DC Support of Distributed Clock V ŒŒ 4 x USB 2.0 ports ŒŒ Storage temperature: -20°C to 80°C ŒŒ 1 x DB15 VGA port ŒŒ Relative humidity: 10% to 93% (non-condensing) ŒŒ 1 x DVI-I port ŒŒ Shock protection:

39 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 40 NET3600E-ECM High Performance EtherCAT Controller Dimension Drawing

Main Features ŒŒ Support 3rd generation Intel® Core™ i5-3610 processor with Intel® ŒŒ Support high-level API for CiA 402 profile QM77 PCH ŒŒ Support DC (Distributed Clocks) technology ŒŒ EtherCAT technology with NexECM, Class A EtherCAT Master, and ŒŒ Build-in full function EtherCAT application configurator, NexCAT RTX2012 ŒŒ Management of real time task SDK ŒŒ EtherCAT communication cycle up to 250 μs ŒŒ I/O access API for Windows user mode and RTX subsystem ŒŒ Support CoE protocol

Product Overview Network Configuration Ordering Information Reading ENI Network Configuration taken from ENI file V NET3600E-ECM is an open real-time EtherCAT controller over Windows real-time extension, RTX, allowing integrating users' algorithm and I/O control Compare EtherCAT Controller Compare configured and existing network Network V with communication cycle up to 250 μs. Not only does NET3600E-ECM support CoE protocol, but provide advanced API for CiA 402 profile, enabling configuration during boot-up configuration ŒŒ NET3600E-ECM (P/N: 10J10360002X0) seamless integration with servo drivers. Distributed Clocks function support allows synchronization of all slave modules. In addition, NET3600E-ECM offers Explicit Device Identification used for Hot Connect and V High performance EtherCAT controller with NexECM and RTX comprehensive and easy-to-use application configurator, NexCAT, for system development and debugging to speed up development period. Identification prevention against cable swapping Station Alias Support configured station alias in slave, i.e. V ŒŒ 19V, 120W AC/DC Power Adapter w/ o power core Addressing enable 2nd Address and use it (P/N: 7410120002X00) Specifications Access to Support routines to access EEPROM via V EEPROM ESC register System Ambient with air flow: -5°C to 55°C Mailbox Support ŒŒ Intel® Core™ i5-3610ME processor pre-installed (According to IEC60068-2-1, IEC60068-2-2, IEC60068-2-14) Support Mailbox Main functionality for mailbox transfer V ŒŒ 1 x 4GB DDR3 SDRAM, pre-installed ŒŒ Storage temperature: -20°C to 80°C Mailbox polling Polling Mailbox state in slaves V ŒŒ 160GB or above HDD pre-installed ŒŒ Relative humidity: 10% to 93% (non-condensing) CAN application layer over EtherCAT (CoE) ŒŒ 1 x EtherCAT port (Intel® 82574L) ŒŒ Shock protection: 20G, half sine, 11ms, IEC60068-2-27 SDO Up/ ® Normal and expedited transfer V ŒŒ 1 x Intel GbE LAN port ŒŒ Vibration protection: Download ŒŒ 2 x Display Ports and 1 x VGA or 2 x Display Ports and 1 x DVI-D Random: 0.5Grms @ 5 ~ 500 Hz according to IEC68-2-64 Transfer the entire object (with all sub- Complete Access V ŒŒ 4 x USB 3.0 & 2 x USB 2.0 ports Sinusoidal: 0.5 Grms @ 5 ~ 500 Hz according to IEC68-2-6 indices) at Once ŒŒ 1 x CFast socket Distributed Clocks Certifications ŒŒ 5 x RS232 & 1 x RS232/422/485 with Auto Flow Control DC Support of Distributed Clock V ŒŒ CE ŒŒ One PCIe x4 slot (10W max. per slot) ŒŒ FCC Class A -- 169mm max. with HDD installed -- 240mm max. without HDD installed EtherCAT Support Table Pre-installed Software Package Feature Name Short Description NexECMRtx Basic Features ŒŒ Operating System: Windows Embedded Standard 7 Service Support of all commands V ŒŒ Windows Extension: RTX 2012 Commands ŒŒ EtherCAT Master: NexECM IRQ field in Use IRQ information from Slave in V ŒŒ EtherCAT Configurator:Machine Automation NexCAT datagram datagram header Slaves with Support Slaves with and without V Power Requirements Device Emulation application controller ŒŒ DC input range: +9 to 30VDC input EtherCAT State Support of ESM special behavior V Machine Dimensions Checking of network or slave errors, e.g. Error Handling V ŒŒ 216mm (W) x 270mm (D) x 93mm (H) Working Counter Process Data Exchange Environment Cyclic PDO Cyclic process data exchange V ŒŒ Operating temperature:

41 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 42 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NControl Comprehensive CNC Solutions for 2D/3D System Architecture Machining

Open Yet Robust Premium CNC Features

The open software architecture of the NControl series 3D Axes Motion allows flexible programming of various CNC functions, ƒƒ Circular 3D interpolation such as enabling CNC machine makers to customize ƒƒ Tool Centre Point (TCP) the HMI screen using the built-in editor or Windows- ƒƒ TCP for double twist and prismatic heads with 2 or 3 rotary axes based programming tools. ƒƒ TCP for non standard kinematics ƒƒ Tool direction axis movement ƒƒ TCP on rotated planes

ƒƒ PathView to facilitate development Specifications

Centre Head profile

Motion Control NControl 20 NControl 30

Number of Interpolated Axes 3 5 Programmed profile Profile with TCP active PLC Axes 10 14

Control Spindle 1 1 High-speed Machining TCP Function N/A Yes The graphical suite WinNBI (Windows™ Network Based ƒƒ Look ahead speed planning Calculation Resolution 0.1um 0.01um Interface) offers a simple development environment and a ƒƒ 5-degree polynomial trajectory planning Number of Control Channel 1 range of pre-configured objects that CNC makers can use ƒƒ TCP with 5-degree polynomial trajectory planning to develop graphical interfaces, without the need to code. Block Ahead 1024

Available in versions for both Windows XP/7 and Windows Feed Constant Jerk Control Yes

CE, WinNBI also includes many other graphical tools such as Corner Deceleration Yes

MachinePlot, DigiCAD and PathView to facilitate development. Smooth Surface Function Yes

Control Cycle Time 1ms Open 20 2D PP ISO Look Interprater Ext. ISO Analysis ahead N1 N12 Open 30 3D PP XML CNC CPU Intel Core 2 Duo P8400

Process Master/Slave

Look Filters Storage SSD 32G

ahead Interpolators Multi-channel of Machining GMC Compensations Open 10 Logicbased Program LCD Size N/A Base machine logic Camm Electr. ƒƒ 2 channels of machining work simultaneously Cndex Virtual axes board IPC ƒƒ Up to 24 channels can be customized Operating System Win CE 6.0 Windows CE Analog OS-Wire Sercos III EtherCAT CANopen Mechatr.III

HTTP BIOS Mechatr.I/II CANopen LAN Port 2 Ethernet USB Video Keyb RS-232 Channel Axes board Dimension of Controller 219x268x107(mm)

43 44 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

NControl 5-Axis Milling Machine 5-Axis Milling Machine Solutions

5-axis machines combine three linear axes and two rotary axes. Three axes determine the position of the tool and two axes determine the direction of tool. Since 5-axis machines can reach any location from all directions, they can work on spiral curved surfaces. Also they increase machining precision and reduce loading and unloading time.

Machine Features Applications

ƒƒ B - axis tilt angle (spindle) + 120° ~ -90° Working on small mechanical components, watches, ƒƒ C - axis (table) rotation angle 0° ~ 360° clocks, jewelry and enabling tooth die casting for rapid prototyping. ƒƒ Lightweight aluminum structure ƒƒ 50,000 rpm spindle speed, with Tapping function ƒƒ Automatic tools managment, with 6 Tools ƒƒ Linear scale (Option)

System Architecture

[i,j,k] [m,n,o]

HMI CNC

Z Y

X

VGA/DVI

APPD1700T

Mouse / Track Ball Finished Products NControl30

Keyboard

Operating Panel

Servo Drive & I/O

45 46 The Comprehensive CNC Solution NControl Series for 2D/3D Special Machining

Dimension Drawing

Main Features ŒŒ Support 2D½ & 3D CNC machining ŒŒ High speed machining with polynomial interpolation ŒŒ Support EtherCAT and MechatrolinkIII protocols ŒŒ TCP with high speed machining ŒŒ G/M Code supported ŒŒ Multiple CNC channels supported ŒŒ Tool Center Point (TCP) Support ŒŒ Up to 24 channels can be customized ŒŒ Look ahead speed planning (up to 1024 blocks)

Product Overview -- HDD: 20G, half sine, 11ms, IEC60068-2-27 Ordering Information -- CF: 50G, half sine, 11ms, IEC60068-2-27 NControl series provides a comprehensive CNC solution to 2D and 3D machining. Providing high level CNC functionalities, such as TCP for 5-axis machining ŒŒ Vibration protection w/ HDD Condition and high speed machining with look ahead and polynomial, NControl series ensures high machining precision with high speed. Derived from NexMotion cloud CNC Controller -- Random: 0.5Grms @ 5 ~ 500 Hz according to IEC60068-2-64 and open feature, NControl series can upgrade its function without changing any hardware and can easily integrate with 3rd party hardware and software. -- Sinusoidal: 0.5Grms @ 5 ~ 500 Hz according to IEC60068-2-6 ŒŒ NControl20 2D½ CNC Controller for Machining and Turning Center with Win CE 6.0 Specifications Certifications ŒŒ CE ŒŒ NControl20D System -- G code ISO 6983 programming ŒŒ FCC Class A 2D½ CNC Controller for Machining and Turning Center with Win CE 6.0 ŒŒ Intel® Core™ 2 Duo P8400 processor pre-installed -- M, S, T functions programming and WE2009 -- Look Ahead (up to 1024 blocks) ŒŒ 2GB DDR3 SDRAM, pre-installed ŒŒ NControl30 ŒŒ 32GB SSD pre-installed -- Velocity Feed Forward (VFF) 3D CNC Controller for Machining and Turning Center with Win CE 6.0 ŒŒ Windows CE 6.0 pre-installed ŒŒ Tool Centre Point (TCP) ŒŒ VGA/DVI-I independent display -- TCP for Double Twist and Prismatic Heads with 2 or 3 rotary axes ŒŒ NControl30D ŒŒ 2 x Intel® GbE LAN ports (support WoL & LAN teaming) -- TCP for non-standard kinematics 3D CNC Controller for Machining and Turning Center with Win CE 6.0 ŒŒ 1 x DB44 Serial Port for 4 x RS232 ŒŒ Special Feature and WE2009 (COM2: RS232/422/485 with Auto Flow Control) -- Bidirectional pitch compensation ŒŒ 6 x USB 2.0 ports ŒŒ 19V, 120W AC/DC Power Adapter w/ o power core Optional Remote I/O ŒŒ 1 x PS2 Connector supporting KB/MS (P/N: 7410120002X00) ŒŒ Modular type ŒŒ Fast I/O: 4 digital in/4 digital out -- Coupler: C-101 ŒŒ Analog I/O: 1 in (16-bit)/1 out (16-bit) -- Digital I/O module: E-101/E-201/E-202 ŒŒ Encoder: 1 in (A/B/Z phase) -- Analog I/O module: E-501 CNC Control ŒŒ Terminal type ŒŒ Axes Management -- Digital I/O module: AXE-9200 -- Circular 3D interpolation Power Requirements -- Rollover Axes ŒŒ DC input range: +16 to 30VDC input ATX Power mode -- Gantry Axes Machine Automation (Optional AC/DC 120W power adapter) -- Dynamic follower axes ŒŒ Canned Cycles Environment -- Spot-facing (G82) ŒŒ Operating temperature: -- Deep drilling with chip take out (G83) Ambient with air flow: -5°C to 55°C -- Tapping (G84) (According to IEC60068-2-1, IEC60068-2-2, IEC60068-2-14) -- Reaming or tapping by Tapmatic (G85) ŒŒ Storage temperature: -20°C to 80°C -- Boring with spot facing (G89) ŒŒ Relative humidity: 10% to 93% (Non-Condensing) ŒŒ Motion control types ŒŒ Shock protection:

47 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 48 APPD 1700T 17" IP65 Industrial 4:3 SXGA LCD Flush Touch Monitor

Dimension Drawing

Main Features ŒŒ IP65 compliant plastic front bezel with flush panel by 5-wire touch ŒŒ Dual touch screen interface: RS232 and USB screen ŒŒ Ultra slim in depth ŒŒ Dual display input interface: analog VGA and DVI-D ŒŒ OSD Multilanguage function ŒŒ Shares identical appearance with APPC series

Product Overview Ordering Information 17" 4:3 LCD display APPD 1700T is based on a 5-wire resistive touch screen. It has 380 nits brightness and can support resolutions up to 1280 x 1024.APPD ŒŒ APPD 1700T (P/N: 10IAD170000X0) 1700T is ideal for space-critical environments where systems and displays are kept apart. In addition, APPD 1700T adopts a flush panel design and has IP65 17" SXGA industrial 4:3 LCD flush touch monitor with VGA and DVI-D front panel. APPD 1700T provides prevailing video interfaces: VGA and DVI, supporting both digital and analog signals; touch screen can be connected input, 12~24VDC input, RS-232 and USB touch screen with RS232 or USB ports. Moreover, APPD 1700T supports 12~24VDC power input and offers panel mount and VESA mount, allowing users to choose the mounting method that meets their situation. APPD 1700T is the best solution for NEXCOM NISE fanless computer, NViS security surveillance series ŒŒ 1.8m DVI-D male to DVI-D male Cable and APPC panel PC when a second display is required. (P/N: 60233DVI28X00) Specifications ŒŒ 12V, 60W AC/DC power adapter w/o power cord (P/N: 7400060019X00) Panel Mechanical & Environment ŒŒ LED Size: 17", 4:3 ŒŒ Color: pantone black ŒŒ Resolution: SXGA 1280 x 1024 ŒŒ IP protection: IP65 front ŒŒ Luminance: 380cd/m2 ŒŒ Mounting: panel/wall/stand/VESA 100mm x 100mm ŒŒ Contrast ratio: 1000 ŒŒ Power input: 12V~24VDC ŒŒ Power adapter: optional AC to DC power adapter (+12V, 60W) ŒŒ LCD color: 16.7M ŒŒ Vibration: ŒŒ Viewing Angle: 80(U), 80(D), 85(L), 85(R) IEC 68 2-64 ŒŒ Backlight: CCFL 2Grms @ sine, 5~500Hz, 1hr/axis (Operating) Touch Screen 2.2Grms @ random condition, 5~500Hz, 0.5hr/axis (Non-operating) ŒŒ 5-wire resistive (flush panel type) ŒŒ Shock: ŒŒ Light transmission: 81% IEC 68 2-27 ŒŒ Interface: USB and RS232 20G@wall mount, half sine, 11ms Operating temperature: -5°C to 50°C Rear I/O Storage temperature: -20°C to 75°C ŒŒ Touch interface port: RS232 (1 x DB9)/USB Type A ŒŒ Operating humidity: 10%~90% relative humidity, non-condensing ŒŒ Video port: VGA (1 x DB15)/DVI-D (1 x DVI-I connector) ŒŒ Dimension: 410.4 x 340.4 x 43.7mm ŒŒ DC power inputMachine connector: Automation 3-Pin Phoenix terminal Blocks ŒŒ Weight: 5.3 Kg OSD Function Certifications ŒŒ OSD keypad ŒŒ CE approval ŒŒ Multilanguage OSD ŒŒ FCC Class B

49 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 50 51 Robot &MachineAutomation ProductSelectionGuide Machine Automation ΠΠ(P/N: 7410120002X00) 19V, 120WAC/DC Power Adapter w/ opower core 76.56 25 335.63 165 232

11.50 130.63

9.35 55.87

64.40 12.61 Robot &MachineAutomation ProductSelectionGuide 52 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide

MAC Purpose-built Machine Control Solutions Application LED, I/O Camera

MAC Meets Your Machine Control Needs in a Single Platform NexMotion’s MAC Controller is an all-in-one machine automation controller that integrates functions of motion control, input/output and vision in a single platform. With all related drivers and software pre-installed, this ready- for-application controller allows users to jump right into application development. Servo Driver/Motor Vertical Motion Functions The MAC controller provides up to 8-axis close-loop motion control with advanced functions. Besides point-to-point movement for single axis, it also supports multi-axis linear/ circular interpolation, continuous moving, PT/PVT, T/S curve velocity profiles, E-gearing, etc. Advanced applications such as gantry and fly-cut can be accomplished by the motion control functions the MAC controller provides. Adding machine vision control with triggering I/O also enables the All-in-one Motion Controller MAC controllers to handle vision inspection in assembly MAC Series lines or inspection machines.

MVP Configuration Process System Architecture NEXCOM's 3-step MVP process aims to offer the best-fit controller solution for customers' applications. By consolidating the Motion, Vision and Platform needs of customers, NEXCOM can provide a configuration setup that’s most efficient and effective for customers. The proposed configuration will be tested beforehand so that customers can enjoy the benefits PCI Extern IO of verified system compatibility and cost-effectiveness provided by MAC controllers.

V,Pulse command

Glass Grinding Machine

System Performance 1. Speed smoothing can reduce the machine vibration and smooth surface 2. Reduce the process cycle time 3. Control for brittle materials processing speed

Smooth velocity, reduce cycle 1me

Feed Feed

Time Time

53 54 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide MAC Glass Grinding Machine Solutions Friction Compensation Vibration suppression

Glass Processing Characteristics ŒŒ Strict machine performance ŒŒ Long processing times ŒŒ Motion control conditions ŒŒ High production costs ŒŒ Tool wear

Glass Processing Requirements ŒŒ Strict machine performance ŒŒ Long processing time ŒŒ Motion control conditions ŒŒ High production costs ŒŒ Tool wear

For Glass grinding machine MAC Series support those application-specified functions which greatly lift machine performance

Glass Grinding Function

Pitch Error Compensation Tool Management

Tool Radius Compensation Authority Management

Tool Length Compensation Tool Path Simulation Specifications

Vibration Suppression Operator Log Motion Control

Smoothing Path Macro Function Control Axis 4 axes Friction Compensation Tool Changing Control Command Pulse / Analog

Smoothing Path Special Function PID + Feed Forward + Acceleration Forward

Control Cycle Time 200 us

Before Smoothing Before Smoothing Pulse Frequency 1MHz

Analog Command -10V ~ +10V 16bit

After Smoothing After Smoothing Encoder ABZ phase differential

Pitch Error Compensation System Intel® Core™ 2 Duo/Celeron® CPU Fanless Bare-Bone System with One PCI Expansion

Dimensions 195mm (W) x 268mm (D) x 80mm (H)

Power 24 VDC (3A min)

Temperature -5 °C to 55 °C

55 56 Motion Controller for MAC 1000 Specified Applications

Dimension Drawing

Main Features ŒŒ Pitch error compensation ŒŒ Tool management ŒŒ Tool radius compensation ŒŒ Authority management ŒŒ Tool length compensation ŒŒ Tool path simulation ŒŒ Vibration suppression ŒŒ Operator log

Product Overview Ordering Information

MAC is a series of coordinated motion controllers dedicated to specified machines such as glass grinding machine. Featuring application-related functions ŒŒ MAC1000 (P/N: TBD) and advanced motion control, MAC controllers T/S-Curve, PT (Position-Time profiling), E-Gear and E-CAM functions for machine automation applications Machine controller for glass grinding machine requiring more accuracy and excellent performance. Equipped with uncommitted DI/O up to 32 channels DI and 32 channels DO in total, MAC 4000P4E- ŒŒ 19V, 120W AC/DC Power Adapter w/ o power core GTS series reduces the number of add-on cards and thus reduces the controller size. When working on machine vision applications, data from industrial cameras can be transmitted via GbE LAN ports, USB 3.0 ports or add-on cards depending on the interfaces of the camera. MAC 4000P4E-GTS series is (P/N: 7410120002X00) designed for modern machine automation applications and ensures the shortest integration and development period.

Specifications System Optional I/O ŒŒ Intel® Core™ 2 Duo P8400 processor pre-installed ŒŒ System: Uncommitted DI/O up to 16-channel DI and 16-channel DO ŒŒ 2GB DDR3 SDRAM, pre-installed ŒŒ Terminal board: Uncommitted DI/O up to 16-channel DI and ŒŒ 32GB SSD pre-installed 16-channel DO ŒŒ Windows CE 6.0 pre-installed Power Requirements ŒŒ VGA/DVI-I independent display ŒŒ DC input range: +16 to 30VDC input ATX power mode ® ŒŒ 2 x Intel GbE LAN ports (support WoL & LAN teaming) (optional AC/DC 120W power adapter) ŒŒ 1 x DB44 serial port for 4 x RS232 (COM2: RS232/422/485 with auto flow control) Environment ŒŒ 6 x USB 2.0 ports ŒŒ Operating temperature: ŒŒ 1 x PS2 connector supporting KB/MS Ambient with air flow: -5°C to 55°C (according to IEC60068-2-1, IEC60068-2-2, IEC60068-2-14) ŒŒ Fast I/O: 4 digital in/4 digital out ŒŒ Storage temperature: -20°C to 80°C ŒŒ Analog I/O: 1 in (16-bit)/1 out (16-bit) ŒŒ Relative humidity: 10% to 93% (non-condensing) ŒŒ Encoder: 1 in (A/B/Z phase) ŒŒ Shock protection: Motion Control -- HDD: 20G, half sine, 11ms, IEC60068-2-27 ŒŒ ±10V 16-bit Machinecontrol output Automation with 4 x AB phase encoder input -- CF: 50G, half sine, 11ms, IEC60068-2-27 ŒŒ Vibration protection w/ HDD condition ŒŒ Dedicated home, limits and alarm for every single axis -- Random: 0.5Grms @ 5 ~ 500 Hz according to IEC60068-2-64 ŒŒ Dedicated SVON and clear for every single axis -- Sinusoidal: 0.5Grms @ 5 ~ 500 Hz according to IEC60068-2-6 ŒŒ Intelligent look-ahead trajectory planning ŒŒ Support PID plus feed forward gain control (PID+Vff+Aff) Certifications ŒŒ Support E-CAM, E-Gear, PT and PVT control ŒŒ CE ŒŒ Support standalone procedure access up to 32 tasks ŒŒ FCC Class A

57 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 58 Machine HMI HMI Software

Operating Environment Ordering Information JMobile Studio has the Following System Requirements ŒŒ JMobile Studio License (P/N: 6014500029X00) ŒŒ Operating System: Windows XP (SP2 or SP3)/ Windows Vista HMI development software JMobile Studio License – one license for Business/ Ultimate/ Windows 7/ Windows 8 ten active development PCs ŒŒ Storage: 500 MB minimum ŒŒ RAM: 512 MB ŒŒ JMobile PC Runtime License (P/N: 6014500020X00) ŒŒ Other: one Ethernet connection/ support virtual machine HMI PC Runtime License for x86 windows PC – one license for one environment active HMI up to 4000 Tags JMobile PC Runtime as the following Minimum System * Note: “JMobile Studio” and “JMobile Runtime PC” have 30-days free Requirements trial fully functional, “trial period” is not allowed on Virtual Machine ŒŒ Operating System: Windows XP Professional/ Windows XP environment. Embedded/ Windows Embedded Standard (WES 2009)/ Windows Vista Business/Ultimate/ Windows 7 Professional/ Windows Embedded Standard 7/ Windows 8/ Windows Server 2003 ŒŒ Storage: 256 MB Min ŒŒ RAM: 512 MB ŒŒ CPU: min. 300 MHz Pentium III or similar processors with 500 MHz ŒŒ Graphic: min. SVGA ŒŒ Other: One Ethernet connection

Main Features ŒŒ OS-Independent HMI platform ŒŒ Multiple communication protocol support ŒŒ Online and mobile access ŒŒ Drag-and-drop interface development ŒŒ Remote monitoring of equipment ŒŒ Configure system and communication ŒŒ Scalable and standardized system ŒŒ Reduce development time

For more detailed about HMI / Panel PC product information, Product Overview please refer to IoT Automation Solution Product Selection Guide Brochure (Page 32~39) JMobile is a modern & innovative software solution for the design of HMI applications in a simple and intuitive way. A powerful and versatile tool set allowing for the rapid design of tailored applications crafted for a better, more modern user experience. Designed for simplicity, flexibility, and efficiency, JMobile and its advanced graphics engine is based on SVG technology with full object-oriented design properties. These Modern and flexible widgets Industrial Panel PC allow for tailoring a truly better, more intuitive “User Experience” Better “Usability” for operators with modern widgets and navigation, better “Visibility” for management with remote tools and reporting, and better Serviceability both locally and from afar.

JMobile client-server architecture is based on current web technologies providing users with advanced control and remote supervision a, from any browser, any device (smartphone, tablet, or computer). In addition, the ability to capture, store and share data in higher-level structures make it an effective tool for integration across the entire enterprise. A rich set of symbols, widgets and advanced functions (e-mail, RSS, PDF Reporting Scheduler, HTML5 Browser) allows JMobile deployment in a wide variety of applications and industries, from industrial to building and marine automation.

Specifications ŒŒ JMobile Suite installation contains ŒŒ On-line and off -line simulation -- JMobile Studio: an application for designing custom HMI projects ŒŒ Rich set of symbols, widgets and advanced functions (e-mail, RSS, in a user-friendly manner, along with a variety of objects in its PDF Reporting Scheduler, HTML5 Browser) built-in library, the Widget Gallery ŒŒ Rich symbol library and project templates -- JMobile Client: a light-weight application that can be used on -- dynamic objects, data acquisition, alarm handling, Multilanguage, Windows computers to remotely view and manage a project applications, recipes, tag editor and tag database, user and running on an HMI device password, scripting -- JMobile HMI Runtime: a standalone application that runs on the ŒŒ Multiple Communication Protocols support HMI devices (eTOP/ eSMART series). The HMI Runtime is installed ŒŒ Integrated PLC Support via JMobile Studio -- CODESYS V2 and V3 runtime available as options -- JMobile PC Runtime: a standalone application that runs on Win32 ŒŒ Multilanguage for JMobile Studio, JMobile HMI Runtime and platforms (computers instead of HMI devices) JMobile PC Runtime ŒŒ Support forMachine all industrial Automation communication protocols, up to 4 simultaneous

59 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 60 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide NEIO EtherCAT I/O Systems

The Ideal I/O for EtherCAT Control Systems NEIO is a series of EtherCAT slave I/O modules for distributed industrial applications. Each module is equipped with high density I/O (up to 32 points) and powerful features in a compact size. DIN-rail design and daisy-chain wiring powered by EtherCAT technology make it easy to install NEIO modules in the field. NEIO provides wide variety of I/O combinations with standard ESI file so that users can always find suitable I/O modules for their high-speed EtherCAT- based applications. Features ƒƒ High-Density I/O Points ƒƒ Standard EtherCAT Communications ƒƒ Ease-of-maintenance ƒƒ Rich I/O Selections ƒƒ State-of-art Design

Finger-safe Wiring Cover User-friendly wiring labels Smart latch design for easy opening/closing Professional wiring instructions

Flexibility to be installed in control cabinets Detailed wiring diagram Safe operation when connecting to I/O circuits Instantly operate the I/O module with the given wiring information

On-module LED indicators QR code for ESI file LEDs for module status and I/O information QR code sticker on module

Clear I/O status indication Quick access to ESI download link Quickly diagnose faults with multiple LEDs Also link to related product information

Multiple mounting methods Detachable screw terminals Rotational pin-assignment marks DIN-rail mounting and Secure screw connection Self-explanatory pin-assignment information wall mounting technology

Flexible wiring to terminals on-module or off-module Works with standard DIN-rail Easy to switch modules while Easy to install in most applications keeping existing wiring No blind spots when checking pin assignments Easy maintenance even when the module is installed in a cabinet

61 62 Robot & Machine Robot & Machine Automation Product Selection Guide Automation Product Selection Guide Selection Guide EtherCAT Digital I /O

Model Name NEIO-B1101 NEIO-B1102 NEIO-B1201 NEIO-B1202 NEIO-B1811 NEIO-B1812

Type DI Module (Sink) DI Module (Sink / Source) DO Module (Sink) DO Module (Source) DI/O Module (Sink) DI/O Module (Source)

External Internal External Internal External Internal External Internal External Internal External Internal External Internal External Internal 24V 24V 24V COM 24V 24V 24V COM DO DO (0~15) Wiring Diagram DI DO 24V (0~31) DI DO (0~31) 24V 24V (0~31) 24V 24V Vin (0~15) Vin 24V (0~15) VREF VREF DI GND (0~31) GND GND DI GND GND (0~15) GND

Number of Channels 32 32 - - 16 16

Input Voltage 24 Vdc 24 Vdc - - 24 Vdc 24 Vdc Digital Input On-State Voltage, "1" 9~30 Vdc 9~24 Vdc / 0~15 Vdc - - 9~30 Vdc 8~24 Vdc (Sink) / 16~24 Vdc (Source)

Off-State Voltage, "0" 0~5 Vdc 0~8 Vdc / 16~24 Vdc - - 0~5 Vdc 0~7 Vdc (Sink) / 0~15 Vdc (Source)

Input Filter 3 ms 1 ms - - 3 ms 1 ms

Number of Channels - - 32 32 16 16

Output Voltage - - 24 Vdc 24 Vdc 24 Vdc 24 Vdc

Digital Load Type - - Resistive , Inductive Resistive , Inductive , Capacitive Resistive , Inductive Resistive , Inductive , Capacitive Output Max. Output Current - - 500 mA/ch 500 mA/ch 500 mA/ch 500 mA/ch

Off to On : 100 us Off to On : 100 us Off to On : 100 us Off to On : 100 us Switching Time - - On to Off : 150 us On to Off : 150 us On to Off : 150 us On to Off : 150 us

Power Input 24 Vdc (±20%) 24 Vdc (±20%) 24 Vdc (±20%) 24 Vdc (±20%) 24 Vdc (±20%) 24 Vdc (±20%)

EtherCAT Analog I/O EtherCAT COM Port EtherCAT Pulse-output

Model Name NEIO-B1831 Model Name NEIO-B1601 Model Name AXE-5904 Type AI/O Module (Voltage / Current) Type COM Module Type Pulse-output Module Input Type Voltage Input Current Input Number of Axes 4 Number of Channels 2 External Internal External Internal AI+ AI+ Pulse Output CW / CCW , OUT / DIR , 4xAB (I0+~I5+) (I6+~I7+) Wiring Diagram COM 1 RS232 / 422 / 485

Analog Vin Iin Encoder Feedback 4xAB Input AI- AI- (I0-~I5-) (I6-~I7-) COM 2 RS422 / 485 LIM / HOME / INP Dedicated I/O ALM / ARST / SVON Number of Channels 6 2 Data Bits 5, 6, 7, 8 Digital Input 12 Input Range ±10 V 0 ~ 20 mA Stop Bits 1, 1.5, 2 Resolution 16 bit 16 bit Power Input 24 Vdc (±10%)

Number of Channels 2 Parity none , odd , even , space , mark Analog Input Range 0 ~ 10 V Output Baud Rate 0.3 ~ 115.2 kbps Resolution 12 bit

Power Input 24 Vdc (±20%) Power Input 24 Vdc (±20%)

63 64 Machine Automation

65 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 66 Machine Automation

67 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 68 Machine Automation

69 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 70 Machine Automation

71 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 72 Machine Automation

73 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 74 Machine Automation

75 Robot & Machine Automation Product Selection Guide Robot & Machine Automation Product Selection Guide 76 HeadquartersHeadquarters NEXCOMNEXCOM International International Co., Co., Ltd. Ltd. 9F,9F, No.920, No.920 ,Chung-Cheng Chung-Cheng Rd., Rd., ZhongHe ZhongHe District, District, New New Taipei Taipei City, City 23586,, 23586, Taiwan, Taiwan, R.O.C. R.O.C. Tel: +886-2-8226-7786 Tel: +886-2-8226-7786 Fax: +886-2-8226-7782 Fax: +886-2-8226-7782 www.nexcom.com www.nexcom.com

America China Europe AmericaUSA ChinaNEXCOM China UnitedEurope Kingdom NEXCOM USA NEXCOM1F & 2F, China Block A, No.16 Yonyou Software Park, NEXCOM EUROPE USA No.68 Beiqing Road, Haidian District, NEXCOM2883 Bayview USA Drive, 1F &Beijing, 2F, Block 100094, A, No.16 China Yonyou Software Park, 10NEXCOM Vincent Avenue, EUROPE No.68 Beiqing Road, Haidian District, Crownhill Business Centre, Fremont CA 94538, USA Tel: +86-10-5704-2680 10 Vincent Avenue, 2883Tel: Ba +1-510-656-2248 yview Drive, Beijing, 100094, China Milton Keynes, Buckinghamshire Fax: +86-10-5704-2681 Crownhill Business Centre, FremontFax: +1-510-656-2158 CA 94538, USA Tel: Email:+86-10-5704-2680 [email protected] MK8 0AB, United Kingdom Milton Keynes, Buckinghamshire Tel:Email: +1-510-656-2248 [email protected] Fax:www.nexcom.cn +86-10-5704-2681 Tel: +44-1908-267121 Fax:www.nexcom.com +1-510-656-2158 Email: [email protected] Fax:MK8 +44-1908-262042 0AB, United Kingdom Email: [email protected] www.nexcom.cn Email:Tel: [email protected]+44-1908-267121 www.nexcom.com www.nexcom.euFax: +44-1908-262042 Email: [email protected] Chengdu Office www.nexcom.eu 9F, Shuxiangxie, Xuefu Garden, Asia NEXCOM Shanghai No.12 Section 1, South Yihuan Rd., Italy Taiwan RoomChengdu, 603/604, 610061, Huiyinmingzun China Plaza Bldg. 1, Asia No.609Tel: Yunlin +86-28-8523-0186 East Rd., NEXCOM ITALIA S.r.l NEXCOM Intelligent Systems Fax: +86-28-8523-0186 Italy Taiwan Shanghai, 200333, China Via Gaudenzio Ferrari 29, Taipei Office Tel: Email:+86-21-5278-5868 [email protected] 21047NEXCOM Saronno ITALIA (VA), Italia S.r.l NEXCOM13F, No.920 Intelligent, Chung-Ch Systemseng Rd., Fax:www.nexcom.cn +86-21-3251-6358 Tel:Via +39 Lanino 02 9628 42, 0333 TaipeiZhongHe Office District, Email: [email protected] Fax:21047 +39 Saronno02 9625570 (VA), Italia www.nexcom.cn Email:Tel: [email protected]+39-02-9628-0333 13F,New No.920, Taipei CiChung-Chengty, 23586, Taiwan, Rd., R.O.C. www.nexcomitalia.it Tel: +886-2-8226-7796 Fax: +39-02-9625-570 ZhongHe District, Shanghai Office NewFax: Taipei +886-2-8226-7792 City, 23586, Taiwan, R.O.C. Email: [email protected] Tel:Email: +886-2-8226-7796 [email protected] Room 603/604, Huiyinmingzun Plaza Bldg. 1, www.nexcomitalia.it Fax:www +886-2-8226-7792.nexcom.com.tw NEXCOMNo.609 SurveillanceYunlin East Rd., Technology Email: [email protected] Shanghai, 200333, China RoomTel: 209, +86-21-5278-5868 Floor 2 East, No.2, www.nexcom.com.tw ScienceFax: & +86-21-3251-6358 Technology industrial park of privatelyEmail: owned [email protected] enterprises, NEXCOM Intelligent Systems Xili, www.nexcom.cnNanshan Dist., Taichung Office Shenzhen, 518055, China NEXCOM16F, No.250, Intelligent Sec. 2, Chongde Systems Rd., Tel: +86-755-8364-7768 TaichungBeitun Dist., Office Fax:Shenzhen +86-755-8364-7738 Office Email: [email protected] 16F,Taichung No.250, City Sec. 406, 2, ChongdeR.O.C. Rd., Room1707, North Block, Pines Bldg., Tel: +886-4-2249-1179 www.nexcom.cn Beitun Dist., No.7 Tairan Rd., Futian Area, Fax: +886-4-2249-1172 Shenzhen, 518040, China TaichungEmail: [email protected] City 406, R.O.C. Tel: +886-4-2249-1179 Tel: +86-755-8332 7203 www.nexcom.com.tw Fax: +886-4-2249-1172 Fax: +86-755-8332 7213 Email: [email protected] NEXCOMEmail: [email protected] United System Service www.nexcom.com.tw Hui www.nexcom.cnYin Ming Zun Building Room 1108, Bldg. No.11, 599 Yunling Rd., Putuo District, Japan Shanghai, 200062, China NEXCOM Japan Tel: Wuhan+86-21-6125-8282 Office Japan9F, Tamachi Hara Bldg., Fax:1-C1804/1805, +86-21-6125-8281 Mingze Liwan, No.519 Email:South [email protected] Luoshi Rd., Hongshan District, NEXCOM4-11-5, Shiba Japan Minato-ku, Tokyo, 108-0014, Japan www.nexcom.cnWuhan, 430070, China 9F,Tel: Tamachi +81-3-5419-7830 Hara Bldg., Tel: +86-27-8722-7400 4-11-5,Fax: +81-3-5419-7832 Shiba Minato-ku, Fax: +86-27-8722-7400 Tokyo,Email: 108-0014,[email protected] Japan Email: [email protected] Tel:www.nexcom-jp.com +81-3-5419-7830 www.nexcom.cn Fax: +81-3-5419-7832 Email: [email protected] www.nexcom-jp.com

Please verify specifications before quoting. This guide is intended for reference purpose only. AllPlease prod verifyuct sp ecspecificationsifications an befored informa quoting.tion are This subj guideect t ois chan intengeded wit forhou referencet notice. purpose only. NoAll pproductart of th specificationsis publication andmay information be reproduce ared isubjectn any fo torm change or by an withouty mean notice.s without prior written permission of the publisher. AllNo br partand of an thisd pr publicationoduct name mays are be re gistreproducedered trad inema anyrks form of t orhe irby re anyspec meanstive com withoutpanies. prior written permission of the publisher. ©AllNE brandXCOM and Inter productnational names Co., Ltd are. 201registered7 trademarks of their respective companies. ©NEXCOM International Co., Ltd. 2016

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