General-Duty All Thermoplastic Valves for Plumbing Piping
SECTION 22 05 23
GENERAL-DUTY ALL THERMOPLASTIC VALVES FOR PLUMBING PIPING
Copyright 2016 - 2016 ARCAT, Inc. - All rights reserved
** NOTE TO SPECIFIER ** Hayward Flow Control; industrial flow control products.
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This section is based on the products of Hayward Flow Control, which is located at:
One Hayward Industrial Dr.
Clemmons, NC 27012
Toll Free Tel: 888-429-4635
Tel: 336-712-9900
Fax: 888-778-8410
Email: request info ()
Web: www.haywardflowcontrol.com
[ Click Here ] for additional information.
Hayward Flow Control, a division of Hayward Industries, Inc., has been manufacturing industrial thermoplastic valves and process control products for more than 50 years. We have remained committed to producing the highest quality products while providing outstanding service that exceeds customer expectations. Hayward has earned an unsurpassed reputation for product design, manufacturing precision, quality assurance, experience and know-how, and a total commitment to customer satisfaction and support.
Reliable by design, Hayward valves are designed using the latest state-of-the-art equipment. Our Computer Aided Design (CAD) system, linked to finite element software, provides accurate and essential stress analysis. Hayward valves are designed to be strong, with material where it counts. Pressure and prolonged operation will not fatigue Hayward valves, allowing them to provide years of maintenance-free service.
1 GENERAL
1.1 SECTION INCLUDES
** NOTE TO SPECIFIER ** Delete items below not required for project.
1.1.1 Ball Valves.
1.1.2 Check Valves.
1.1.3 Butterfly Valves.
1.1.4 Swing Check Valve.
1.1.5 Y Check Valves.
1.1.6 Wafer Check Valves
1.1.7 Y Strainers.
1.1.8 Basket Strainers.
1.1.9 Bag Filters and Cartridge Housings.
1.1.10 Electric Actuators.
1.1.11 Pneumatic Actuators.
1.1.12 Flow Control Valves.
1.2 RELATED SECTIONS
** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
1.2.1 Section 23 05 29 - Hangers and Supports for HVAC Piping and Equipment.
1.2.2 Section 23 07 19 - HVAC Piping Insulation.
1.2.3 Section 22 14 13 - Facility Storm Drainage Piping.
1.3 REFERENCES
** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
1.3.1 ASTM D 1784 - Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds.
1.3.2 ASTM D 4101 - Standard Specification for Polypropylene Injection and Extrusion Materials.
1.4 SUBMITTALS
1.4.1 Submit under provisions of Section 01 30 00 - Administrative Requirements.
1.4.2 Product Data: Manufacturer's data sheets on each specified valves, actuators and accessories, detailed installation diagrams and instructions, including:
1.4.2.1 Preparation instructions and recommendations.
1.4.2.2 Storage and handling requirements and recommendations.
1.4.2.3 Installation instructions.
** NOTE TO SPECIFIER ** Delete verification samples if not required.
1.4.3 Verification Samples:
1.4.3.1 For each finish product specified, two samples of each type of valve, actuator and accessory.
1.4.3.2 Identify each sample by label indicating applicable specification paragraph number, brand name and model number.
1.4.3.3 After approval, samples will be returned for incorporation into work.
1.4.4 Manufacturer's Certificates: Certify products meet or exceed specified requirements.
1.4.5 Closeout Submittals:
1.4.5.1 Warranty: Manufacturer's standard warranty document.
1.4.5.2 Operation and Maintenance Data: Operation and maintenance data for installed products. Include methods for maintaining installed products and precautions against cleaning materials and methods detrimental to finishes and performance.
1.5 QUALITY ASSURANCE
1.5.1 Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with minimum ten years documented experience and ISO9001 Certified.
1.5.2 Installer Qualifications: Installer experienced in performing work of this section who has specialized in installation of work similar to that required for this project.
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Deliver products in manufacturer's unopened packaging, store and handle in accordance with manufacturer's written instructions.
1.7 SEQUENCING
1.7.1 Ensure that locating templates and other information required for installation of products of this section are furnished to affected trades in time to prevent interruption of construction progress.
1.7.2 Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
1.8 PROJECT CONDITIONS
1.8.1 Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
1.9 WARRANTY
1.9.1 Manufacturer's Warranty: Submit, for Owner's acceptance, manufacturer's standard warranty document executed by authorized company official.
** NOTE TO SPECIFIER ** Include the following paragraphs as required for extra materials. Delete if not required.
1.10 EXTRA MATERIALS
1.10.1 See Section 01 60 00 - Product Requirements.
1.10.2 Deliver extra spare parts for Owner's use in maintenance.
** NOTE TO SPECIFIER ** Adjust the products and quantities as required.
1.10.2.1 Valve Seats: One for every 10 valves each size, minimum 1.
1.10.2.2 Discs: One for every 10 valves, each size, minimum 1.
1.10.2.3 O-Rings: One for every 10 valves, each size, minimum 1.
1.10.2.4 Valve Handles: 2 of each size.
2 PRODUCTS
2.1 MANUFACTURERS
2.1.1 Acceptable Manufacturer: Hayward Flow Control, which is located at: One Hayward Industrial Dr.; Clemmons, NC 27012; Toll Free Tel: 888-429-4635; Tel: 336-712-9900; Fax: 888-778-8410; Email: request info (); Web: www.haywardflowcontrol.com
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
2.1.2 Substitutions: Not permitted.
2.1.3 Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
** NOTE TO SPECIFIER ** Edit the following paragraphs as required and applicable to project requirements..
2.2 GENERAL-DUTY VALVES AND ACCESSORlES
2.2.1 Materials General: All thermoplastic valves and accessories comply with the following:
2.2.1.1 PVC - Polyvinylchloride Type 1, Grade 1 conforms to ASTM D 1784, Cell Classification 12454.
2.2.1.2 CPVC - Chlorinated Polyvinylchloride conforms to ASTM D 1784, Cell Classification 23447.
2.2.1.3 GFPP - Glass filled Polypropylene conforms to ASTM D 4101, Cell Classification 85580.
2.2.2 Ball Valves (1/4 inch - 6 inches (6.4 - 152 mm): All thermoplastic, full port true union valves designed for easy service and automation with reversible PTFE seats, fine pitch seal retainer threads and double O-ring stem seals.
** NOTE TO SPECIFIER ** Select the size, material and end connection required and delete those not required.
2.2.2.1 Size: 1/4 inch - 3/8 inch (6.4 - 9.5 mm)
2.2.2.1.1 Material:
2.2.2.1.1.1 PVC
2.2.2.1.2 End Connection:
2.2.2.1.2.1 Socket
2.2.2.1.2.2 Threaded
2.2.2.2 Size: 1/2 inch - 4 inches (12.7 - 102 mm)
2.2.2.2.1 Material:
2.2.2.2.1.1 PVC
2.2.2.2.1.2 CPVC
2.2.2.2.2 End Connection:
2.2.2.2.2.1 Socket
2.2.2.2.2.2 Threaded
2.2.2.2.2.3 Flanged
2.2.2.3 Size: 1/2 inch - 2 inches (12.7 - 51 mm)
2.2.2.3.1 Material:
2.2.2.3.1.1 GFPP
2.2.2.3.2 End Connection:
2.2.2.3.2.1 Threaded
2.2.2.3.2.2 Flanged
2.2.2.3.2.3 Socket Fusion
2.2.2.3.2.4 IPS Fusion Socket
2.2.2.3.2.5 Metric Fusion Socket (Sizes DN15, 20, 25, 40 and 50).
2.2.2.4 Size: 6 inches (152 mm)
2.2.2.4.1 Material:
2.2.2.4.1.1 PVC
2.2.2.4.1.2 CPVC
2.2.2.4.2 End Connection:
2.2.2.4.2.1 Flanged
2.2.2.5 Seals:
** NOTE TO SPECIFIER ** Select the material required and delete the one not required. Note that TBZ ball valve only available with FPM Seals.
2.2.2.5.1 FPM
2.2.2.5.2 EPDM (Not available on 1/4 inch and 3/8 inch sizes)
** NOTE TO SPECIFIER ** Select the options required to suit valve function and project requirements. Coordinate lever handle assemblies and options with information specified.
2.2.2.6 Options: Provide options as follows:
2.2.2.6.1 Stem extensions
2.2.2.6.2 Lockouts
2.2.2.6.3 2 inch (51 mm) square operating nuts
2.2.2.6.4 Pneumatic actuators
2.2.2.6.5 Electric actuators
2.2.2.7 Handle:
** NOTE TO SPECIFIER ** Select the handle required and delete those not required.
2.2.2.7.1 Manufacturer's standard
2.2.2.7.2 Lever handle assembly
2.2.2.7.3 Lever handle assembly with failsafe spring
2.2.2.7.4 Lever handle assembly with failsafe spring and limit switch
2.2.2.7.5 Limit switch NEMA 4X
2.2.2.7.6 Limit switch NEMA 4 and 7
2.2.2.8 Acceptable Products: Hayward Flow Control Systems True Union Ball Valves.
** NOTE TO SPECIFIER ** Select the Ball Valve Series required and delete those not required.
2.2.2.8.1 TB Series Ball Valves: 1/4 to 3/8 inch PVC, socket or threaded / 1/2 to 4 inch PVC or CPVC, socket threaded or flanged, 6 inch PVC or CPVC Flanged / and 1/2 to 2 inch GFPP, threaded, socket fusion or flanged.
2.2.2.8.2 TBZ Series Vented Ball Valves: 1/2 to 4 inch PVC or CPVC, socket threaded or flanged / 6 inch PVC or CPVC, flanged.
2.2.2.8.3 CV Series Proportional Control True Union Ball Valve: 1/2 inch to 4 inch PVC or CPVC, socket, threaded or flanged / 6 inch Flanged, FPM or EPDM O-Rings.
2.2.2.8.4 LA Series Lateral 3-Way Ball Valves: 1/2 to 4 inch PVC or CPVC, socket threaded or flanged / 6 inch PVC or CPVC, flanged.
2.2.2.8.5 TW Series Vertical 3-Way Ball Valves: 1/2 to 4 inch PVC or CPVC, socket threaded or flanged / 6 inch PVC or CPVC, flanged.
2.2.3 Check Valves (1/4 inch - 6 inches (6.4 - 152 mm): All thermoplastic, full port, true union valves, designed for easy removal and all thermoplastic ball in elastomer square cut seat.
** NOTE TO SPECIFIER ** Select the size, material and end connection required and delete those not required.
2.2.3.1 Size: 1/4 inch - 3/8 inch (6.4 - 9.5 mm)
2.2.3.1.1 Material:
2.2.3.1.1.1 PVC
2.2.3.1.2 End Connection:
2.2.3.1.2.1 Socket
2.2.3.1.2.2 Threaded
2.2.3.2 Size: 1/2 inch - 2 inches (12.7 - 51 mm)
2.2.3.2.1 Material:
2.2.3.2.1.1 PVC
2.2.3.2.1.2 CPVC
2.2.3.2.1.3 GFPP
2.2.3.2.2 End Connection:
2.2.3.2.2.1 Socket
2.2.3.2.2.2 Threaded
2.2.3.2.2.3 Flanged
2.2.3.2.2.4 IPS Fusion Socket
2.2.3.2.2.5 Metric Fusion Socket (Sizes DN15, 20, 25, 40 and 50).
2.2.3.3 Size: 2-1/2 inch - 4 inches (63.5.7 - 101.6 mm)
2.2.3.3.1 Material:
2.2.3.3.1.1 PVC
2.2.3.3.1.2 CPVC
2.2.3.3.2 End Connection:
2.2.3.3.2.1 Socket
2.2.3.3.2.2 Threaded
2.2.3.3.2.3 Flanged
2.2.3.4 Size: 6 inches (152 mm)
2.2.3.4.1 Material:
2.2.3.4.1.1 PVC
2.2.3.4.1.2 CPVC
2.2.3.4.2 End Connection:
2.2.3.4.2.1 Flanged
2.2.3.5 Seals:
** NOTE TO SPECIFIER ** Select the material required and delete the one not required. Note that TBZ ball valve only available with FPM Seals.
2.2.3.5.1 FPM
2.2.3.5.2 EPDM (Available in 1/2 inch - 6 inch sizes only).
** NOTE TO SPECIFIER ** Select the option if required to suit valve function and project requirements. Coordinate lever handle assemblies and options with information specified.
2.2.3.6 Options: Foot valve screen (Available in 1/2 inch - 4 inch sizes only).
2.2.3.7 Acceptable Material: Hayward Flow Control Systems True Union Ball Check Valves.
2.2.3.7.1 TC Series Ball Check Valves: 1/4 to 3/8 inch PVC, socket or threaded / 1/2 to 2 inch PVC or CPVC, socket, threaded or flanged / 1/2 to 2 inch PP, threaded or socket fusion / 2-1/2 - 4 inch PVC or CPVC, socket, threaded or flanged / 6 inch PVC or CPVC, flanged.
2.2.4 Butterfly Valves (2 inches - 12 inches (51 - 305 mm): All thermoplastic, wafer-style butterfly with integral top mounting flange with dimensions and bolt circles conforming to ISO 5211. One piece body construction with fully-supported flange bolt holes and meets ANSI B16.10 narrow face-to-face dimensions in all sizes. Liner is a FULL BOOT design, retained in the body via rib and groove engagement. Liner serves as primary disc seal and face seals for mating flanges. Secondary upper bearing and lower seal retainer O-ring seals to be EPDM or FPM. Stem is 316 stainless steel, non-wetted with full engagement over length of disc. Stem has a position retention design. All sizes pressure rated to 150 PSI at 70 degrees non-shock. Valve material, size, pressure rating and bolt pattern are molded into valve body.
2.2.4.1 Size: 2 inch - 12 inch (51 - 305 mm)
2.2.4.1.1 Material:
2.2.4.1.1.1 Body:
2.2.4.1.1.1.1 PVC
2.2.4.1.1.2 Disk:
2.2.4.1.1.2.1 PVC
2.2.4.1.1.2.2 GFPP
2.2.4.1.1.3 Liner:
2.2.4.1.1.3.1 Viton
2.2.4.1.1.3.2 EPDM
2.2.4.1.1.3.3 Nitrile
2.2.4.1.2 Material:
2.2.4.1.2.1 Body:
2.2.4.1.2.1.1 CPVC
2.2.4.1.2.2 Disk:
2.2.4.1.2.2.1 CPVC
2.2.4.1.2.3 Liner:
2.2.4.1.2.3.1 Viton
2.2.4.1.2.3.2 EPDM
2.2.4.1.2.3.3 Nitrile
2.2.4.1.3 Material:
2.2.4.1.3.1 Body:
2.2.4.1.3.1.1 GFPP
2.2.4.1.3.2 Disk:
2.2.4.1.3.2.1 GFPP
2.2.4.1.3.3 Liner:
2.2.4.1.3.3.1 Viton
2.2.4.1.3.3.2 EPDM
2.2.4.1.3.3.3 Nitrile
2.2.4.2 Valve Operation:
2.2.4.2.1 Lever Handle: GFPP material with UV Inhibitor. Trigger-style with 360 degree interlocking (72) splines allowing the handle to position the disc in 5 degree increments. Handle assembly is included with a weather seal. Mounting of stop plate for lever handle is non-invasive to the valve body and does not incorporate self tapping screws or other fasteners that connect directly to the valve body. Trigger contains a hole for padlock, as well as slot for cable tie, to lockout valve. Valve Top Plate includes gradient markings for percent of open and percent of Cv.
** NOTE TO SPECIFIER ** Select one of the the following 4 options as required to suit valve function and project requirements.
2.2.4.2.2 Gear box.
2.2.4.2.3 Chain wheel
2.2.4.2.4 Pneumatic actuators
2.2.4.2.5 Electric actuators
** NOTE TO SPECIFIER ** Select the options required to suit valve function and project requirements. Coordinate lever handle assemblies and options with information specified. Sizes 2 - 8 inches are lever-operated as standard, sizes 10 - 12 inches are be gear-operated as standard. Gear operators are available for all sizes.