Additive Manufacturing: an Overview of the Technology and Its Promise
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Projet™ 6000 3D Professional Printer
ProJet™ 6000 3D Professional Printer Facility Requirements Guide Original Instructions Rev. D, P/N 40-D095 1. Table of Contents . 2 1.1 02.0 What is a Facility Requirements Guide . 3 1.2 03.0 Symbols Used in this Guide . 4 1.3 04.0 The ProJet™ 6000 System . 5 1.4 05.0 Facility Guidelines . 6 1.4.1 05.1 Moving Equipment and Access for System Installation . 7 1.4.2 05.2 ProJet™ 6000 Physical Dimensions . 8 1.4.3 05.3 Floor Specifications . 11 1.4.4 05.4 Room Size . 12 1.4.5 05.5 Electrical Requirements . 13 1.4.6 05.6 Client Workstation Requirements to Operate 3DManage . 14 1.4.7 05.7 Network Interface . 15 1.4.8 05.8 Safety Information . 16 1.4.9 05.9 Print Material Handling and Safety . 17 1.5 06.0 Operating Environment . 20 1.5.1 06.1 Air Quality and Temperature . 21 1.5.2 06.2 Humidity . 22 1.5.3 06.3 Lighting . 23 1.5.4 06.4 Vibration and Shock . 24 1.6 07.0 Limitations of Liability . 25 1.7 08.0 Safety Notice . 26 1.8 09.0 Thank You . 27 1.9 10.0 Contacting 3D Systems . 28 1.10 11.0 Ancillary Supplies and Equipment . 30 1.11 12.0 Initial Site Survey Checklist . 31 1.12 13.0 3D Connect Service . 33 1.13 14.0 Pre-Installation Checklist . 34 Table of Contents 02.0 What is a Facility Requirements Guide 03.0 Symbols Used in this Guide 04.0 The ProJet™ 6000 System 05.0 Facility Guidelines 05.1 Moving Equipment and Access for System Installation 05.2 ProJet™ 6000 Physical Dimensions 05.3 Floor Specifications 05.4 Room Size 05.5 Electrical Requirements 05.6 Client Workstation Requirements to Operate 3DManage 05.7 Network Interface 05.8 Safety -
All-Printed Smart Structures: a Viable Option? John O’Donnella, Farzad Ahmadkhanloub, Hwan-Sik Yoon*A, Gregory Washingtonb Adept
All-printed smart structures: a viable option? John O’Donnella, Farzad Ahmadkhanloub, Hwan-Sik Yoon*a, Gregory Washingtonb aDept. of Mechanical Engineering, The University of Alabama, Box 870276, Tuscaloosa, AL, USA 35487-0276; bDept. of Mechanical and Aerospace Engineering, University of California Irvine, Irvine, CA, USA 92697-3975 ABSTRACT The last two decades have seen evolution of smart materials and structures technologies from theoretical concepts to physical realization in many engineering fields. These include smart sensors and actuators, active damping and vibration control, biomimetics, and structural health monitoring. Recently, additive manufacturing technologies such as 3D printing and printed electronics have received attention as methods to produce 3D objects or electronic components for prototyping or distributed manufacturing purposes. In this paper, the viability of manufacturing all-printed smart structures, with embedded sensors and actuators, will be investigated. To this end, the current 3D printing and printed electronics technologies will be reviewed first. Then, the plausibility of combining these two different additive manufacturing technologies to create all-printed smart structures will be discussed. Potential applications for this type of all-printed smart structures include most of the traditional smart structures where sensors and actuators are embedded or bonded to the structures to measure structural response and cause desired static and dynamic changes in the structure. Keywords: printed smart structures, 3D printing, printed electronics, printed strain sensor 1. INTRODUCTION Decades of research and development have seen the progression of a variety of different additive manufacturing processes [1]. From basic Fused Deposition modeling to the more intricate Energy Beam methods, the ability to print a diverse selection of structures, both complex and simple, on demand with accuracy and precision has become a reality. -
SLS Systems User's Guide
S SLS ™ process user’s guide Thank-you for purchasing 3D Systems® SLS® equipment and DuraForm® materials. Before you start building parts in your SLS™ process facility, please read this guide carefully to enjoy optimum process performance and longer equipment service life. Original Instructions CONTENTS Contents ` About This Guide . 2 ` IRS & IPC. 133 ` Safety . 9 ` SLS System . 180 ` SLS Process . .43 ` BOS . 208 ` Prepare to Build . .55 ` Contacting 3D Systems . 242 ` Build Parts. .73 ` Glossary . 245 ` Break Out Parts . .90 ` Index. 268 ` RCM . .101 L In accordance with laboratory equipment safety standards (EN61010-1, Sect. 5.4.4). If this equipment is used in a manner not specified by the manufacturer, protection provided by the equipment may be impaired. Observe all warning labels, and conform to all safety rules described in this manual. Document 23348-M12-00 Revision B August 2017 Copyright © 2006 by 3D Systems Corporation. All rights reserved. 3D Systems, the 3D logo, Sinterstation, sPro, SLS, and DuraForm are registered trademarks of 3D Systems, Inc. Other trademarks are the property of their respective owners. SLS process user’s guide ABOUT THIS GUIDE This guide describes how to create finished SLS parts made of DuraForm® PA plastic powder laser sintering (LS) material using 3D Systems’ sPro SLS® system and SLS equipment. ` What’s Inside?. .3 ` Instruction Formats . 6 ` Hazard Warnings. .5 ` Other Useful Documents . 7 SLS process 3 ABOUT THIS GUIDE user’s guide what’s inside? What’s Inside? This SLS Process User’s Guide includes the SLS Process Procedures sections summarized below. General safety The instructions in these four sections step you guidelines are presented first. -
DMP Factory 500
DMP Factory 500 Scalable metal additive manufacturing for seamless large parts GF Machining Solutions : all about you When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems - all backed by unrivalled customer service and support - we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge. 3D Systems : Making 3D production real 3D Systems is a global 3D solutions company focused on connecting our customers with the expertise and digital manufacturing workflow required to meet their business, design and engineering needs. From digitalization, design and simulation through manufacturing, inspection and management, our comprehensive portfolio of technologies provides a seamless, customizable workflow designed to optimize products and processes while accelerating outcomes. With advanced hardware, software and materials as well as on demand manufacturing services and a global team of experts, we are on a mission to transform businesses through manufacturing innovation. 2 Market introduction 4 Contents Meet the AM factory 6 Modular concept for scalability 8 Integrating additive manufacturing 9 with traditional technologies The vacuum chamber concept 10 3DXpert™ 11 Build higher -
History of Additive Manufacturing
Wohlers Report 2015 History of Additive Manufacturing History of additive This 35-page document is a part of Wohlers Report 2015 and was created for its readers. The document chronicles the history of additive manufacturing manufacturing (AM) and 3D printing, beginning with the initial by Terry Wohlers and Tim Gornet commercialization of stereolithography in 1987 to April 2014. Developments from April 2014 through March 2015 are available in the complete 314-page version of the report. An analysis of AM, from the earliest inventions in the 1960s to the 1990s, is included in the final several pages of this document. Additive manufacturing first emerged in 1987 with stereolithography (SL) from 3D Systems, a process that solidifies thin layers of ultraviolet (UV) light-sensitive liquid polymer using a laser. The SLA-1, the first commercially available AM system in the world, was the precursor of the once popular SLA 250 machine. (SLA stands for StereoLithography Apparatus.) The Viper SLA product from 3D Systems replaced the SLA 250 many years ago. In 1988, 3D Systems and Ciba-Geigy partnered in SL materials development and commercialized the first-generation acrylate resins. DuPont’s Somos stereolithography machine and materials were developed the same year. Loctite also entered the SL resin business in the late 1980s, but remained in the industry only until 1993. After 3D Systems commercialized SL in the U.S., Japan’s NTT Data CMET and Sony/D-MEC commercialized versions of stereolithography in 1988 and 1989, respectively. NTT Data CMET (now a part of Teijin Seiki, a subsidiary of Nabtesco) called its system Solid Object Ultraviolet Plotter (SOUP), while Sony/D-MEC (now D-MEC) called its product Solid Creation System (SCS). -
Production of Drug Delivery Systems Using Fused Filament Fabrication: a Systematic Review
Review Production of Drug Delivery Systems Using Fused Filament Fabrication: A Systematic Review Bahaa Shaqour 1,2,*, Aseel Samaro 3, Bart Verleije 1, Koen Beyers 1, Chris Vervaet 3, and Paul Cos 2 1 Voxdale bv, Bijkhoevelaan 32C, 2110 Wijnegem, Belgium; [email protected] (B.V.); [email protected] (K.B.) 2 Laboratory for Microbiology, Parasitology and Hygiene (LMPH), Faculty of Pharmaceutical, Biomedical and Veterinary Sciences, University of Antwerp, Universiteitsplein 1 S.7, 2610 Antwerp, Belgium; [email protected] 3 Laboratory of Pharmaceutical Technology, Department of Pharmaceutics, Ghent University, Ottergemsesteenweg 460, 9000 Ghent, Belgium; [email protected] (A.S.); [email protected] (C.V.) * Correspondence: [email protected] Received: 4 May 2020; Accepted: 3 June 2020; Published: 5 June 2020 Abstract: Fused filament fabrication (FFF) 3D printing technology is widely used in many fields. For almost a decade, medical researchers have been exploring the potential use of this technology for improving the healthcare sector. Advances in personalized medicine have been more achievable due to the applicability of producing drug delivery devices, which are explicitly designed based on patients’ needs. For the production of these devices, a filament—which is the feedstock for the FFF 3D printer—consists of a carrier polymer (or polymers) and a loaded active pharmaceutical ingredient (API). This systematic review of the literature investigates the most widely used approaches for producing drug‐loaded filaments. It also focusses on several factors, such as the polymeric carrier and the drug, loading capacity and homogeneity, processing conditions, and the intended applications. This review concludes that the filament preparation method has a significant effect on both the drug homogeneity within the polymeric carrier and drug loading efficiency. -
A Study on Ultrasonic Energy Assisted Metal Processing : Its Correeltion with Microstructure and Properties, and Its Application to Additive Manufacturing
University of Louisville ThinkIR: The University of Louisville's Institutional Repository Electronic Theses and Dissertations 5-2019 A study on ultrasonic energy assisted metal processing : its correeltion with microstructure and properties, and its application to additive manufacturing. Anagh Deshpande University of Louisville Follow this and additional works at: https://ir.library.louisville.edu/etd Part of the Manufacturing Commons, Metallurgy Commons, and the Other Materials Science and Engineering Commons Recommended Citation Deshpande, Anagh, "A study on ultrasonic energy assisted metal processing : its correeltion with microstructure and properties, and its application to additive manufacturing." (2019). Electronic Theses and Dissertations. Paper 3239. https://doi.org/10.18297/etd/3239 This Doctoral Dissertation is brought to you for free and open access by ThinkIR: The nivU ersity of Louisville's Institutional Repository. It has been accepted for inclusion in Electronic Theses and Dissertations by an authorized administrator of ThinkIR: The nivU ersity of Louisville's Institutional Repository. This title appears here courtesy of the author, who has retained all other copyrights. For more information, please contact [email protected]. A STUDY ON ULTRASONIC ENERGY ASSISTED METAL PROCESSING: ITS CORRELTION WITH MICROSTRUCTURE AND PROPERTIES, AND ITS APPLICATION TO ADDITIVE MANUFACTURING By Anagh Deshpande A Dissertation Submitted to the Faculty of the J.B. Speed School of Engineering of the University of Louisville in Fulfillment -
7 Families of Additive Manufacturing According to ASTM F2792 Standards
7 Families of Additive Manufacturing According to ASTM F2792 Standards VAT Powder Bed Binder Material Photopolymerization Fusion (PBF) Jetting Jetting Alternative Names: Alternative Names: Alternative Names: Alternative Names: SLA™- Stereolithography Apparatus SLS™- Selective Laser Sintering; DMLS™- 3DP™- 3D Printing Polyjet™ DLP™- Digital Light Processing Direct Metal Laser Sintering; SLM™- Selective ExOne SCP™- Smooth Curvatures Printing 3SP™- Scan, Spin, and Selectively Photocure Laser Melting: EBM™- Electron Beam Melting; Voxeljet MJM - Multi-Jet Modeling CLIP™ – Continuous Liquid Interface Production SHS™- Selective Heat Sintering; Projet™ MJF™- Multi-Jet Fusion Description: Description: Description: Description: A vat of liquid photopolymer resin is cured Powdered materials is selectively consolidated Liquid bonding agents are selectively applied Droplets of material are deposited layer by layer through selective exposure to light (via a laser by melting it together using a heat source onto thin layers of powdered material to build up to make parts. Common varieties include jetting or projector) which then initiates polymerization such as a laser or electron beam. The powder parts layer by layer. The binders include organic a photcurable resin and curing it with UV light, and converts the exposed areas to a solid part. surrounding the consolidated part acts and inorganic materials. Metal or ceramic as well as jetting thermally molten materials that assupport material for overhanging features. powdered parts are typically fired in -
3D Printing and the New Shape of Industrial Manufacturing
3D printing and the new shape of industrial manufacturing June 2014 In conjunction with Table of contents 1 Introduction: 3D printing’s growth spurt 2 3DP-powered R&D 4 The longest mile: From prototyping to final product 7 Reaching the 99%: Small and medium manufacturers 10 Can 3DP shrink the supply chain? 15 3DP and the industrial worker: Awkward bedfellows? 16 Shaping your 3DP strategy What is 3DP? 3D printing, also known as additive manufac- turing, is the process through which hundreds or even thousands of layers of material are Introduction: 3D printing’s growth spurt “printed,” layer upon layer, using a range of materials, or “inks,” most commonly plastic polymers and metals. The additive process, which manufacturers have been using for prototyping since the 1980s, contrasts with traditional subtractive manufacturing processes based on the removal of material Surely, the potential of 3D printing (3DP) surrounding the economics of 3DP, we to create products. But recent advancements has captured the popular imagination. explore how and why companies are in speed, capabilities and lowering prices From jet engine parts to made-to-fit bikinis, bringing this technology closer to an effec- in printers and feedstock have broadened the technology is being hailed as a revo- tual tipping point of adoption. the use and popularity of the technology. 3D lution in how products are manufactured. printers range from small personal hobbyist According to estimates, the global 3DP There are signs that the technology is on the machines (under $200) to industrial printers printer market is poised to hit $6 billion cusp of being mainstreamed and thus there (hundreds of thousands of dollars and more). -
The Current Landscape for Additive Manufacturing Research
THE CURRENT LANDSCAPE FOR ADDITIVE MANUFACTURING RESEARCH A review to map the UK’s research activities in AM internationally and nationally 2016 ICL AMN report Dr. Jing Li Dr. Connor Myant Dr. Billy Wu Imperial College Additive Manufacturing Network Contents Executive Summary .............................................................................................................. 1 1. Introduction .................................................................................................................... 4 2. What is additive manufacturing? .................................................................................... 5 2.1. Advantages of additive manufacturing ......................................................................... 5 2.2. Types of additive manufacturing technology and challenges ........................................ 6 2.3. The manufacturing production chain and challenges ................................................... 9 2.4. Conclusions ................................................................................................................12 3. Mapping the international additive manufacturing research landscape ......................... 13 3.1. Global market trend ....................................................................................................13 3.1.1. Growth in market value ........................................................................................13 3.1.2 Additive manufacturing growth in industrial markets.............................................14 -
Metal Parts Using Additive Technologies
3/3/2017 Fundamentals of Additive Manufacturing for Aerospace Frank Medina, Ph.D. Technology Leader, Additive Manufacturing Director, Additive Manufacturing Consortium [email protected] 915-373-5047 Intent of This Talk Introduce the general methods for forming metal parts using additive manufacturing Give multiple examples of each type of method Compare and contrast the methods given Disclaimer: – This talk serves as an introduction to the various additive manufacturing technologies which work with metals. There are so many methods available we will not have time to discuss them all. – Once you determine the right approach for you, please investigate different machine manufacturers and service providers to determine the optimal solution for your needs. – I have tried to be objective in the presentation. Where I can I have given the affiliations for the materials used. If I’ve missed any I apologize in advance. About me and EWI I am a Technology Leader at EWI specializing in additive manufacturing (AM) with a focus on Metals AM. I have over 17 years of AM experience, collaborating with research scientists, engineers, and medical doctors to develop new equipment and devices. Non-profit applied manufacturing R&D company ─ Develops, commercializes, and implements leading-edge manufacturing technologies for innovative businesses Thought-leader in many cross-cutting technologies ─ >160,000 sq-ft in 3 facilities with full-scale test labs (expanding) ─ >$40 million in state of the art capital equipment (expanding) ─ >170 engineers, technicians, industry experts (expanding) 1 3/3/2017 Structural Gap between Research and Application Technology Maturity Scale Source: NIST AMNPO presentation Oct. 2012 EWI Applied R&D Bridges the Gap Between Research and Application EWI Applied R&D: Manufacturing Technology Innovation, Maturation, Commercialization, Insertion Technology Maturity Scale Source: NIST AMNPO presentation Oct. -
The Processing of Binder Jet Multi-Material 3D Printing to Improve Upon Material Properties
Clemson University TigerPrints All Theses Theses December 2019 The Processing of Binder Jet Multi-Material 3D Printing to Improve upon Material Properties Sara Mohammed Damas Clemson University, [email protected] Follow this and additional works at: https://tigerprints.clemson.edu/all_theses Recommended Citation Damas, Sara Mohammed, "The Processing of Binder Jet Multi-Material 3D Printing to Improve upon Material Properties" (2019). All Theses. 3224. https://tigerprints.clemson.edu/all_theses/3224 This Thesis is brought to you for free and open access by the Theses at TigerPrints. It has been accepted for inclusion in All Theses by an authorized administrator of TigerPrints. For more information, please contact [email protected]. THE PROCESSING OF BINDER JET MULTI-MATERIAL 3D PRINTING TO IMPROVE UPON MATERIAL PROPERTIES A Thesis Presented to the Graduate School of Clemson University In Partial Fulfillment of the Requirements for the Degree Master of Science Mechanical Engineering by Sara M. Damas December 2019 Accepted by: Dr. Cameron J. Turner, Committee Chair Dr. Gang Li Dr. Suyi Li ABSTRACT Additive manufacturing methods are becoming more prominent in the world of design and manufacturing due to their reduction of material waste versus traditional machining methods such as milling. As their demand rises, a need to improve their methodologies and produce higher quality products arises. The technology to 3D print has been in around since the 1970’s, and thanks to Scott Crump as of 1989, it is possible to 3D print in layers to obtain a solid component. In today’s present time, we now can multi- material 3D print. However, even though we have the technology for multi-material 3D printing, standards in this field are severely lacking.