France - Japan Partnership in Advanced Fiber
December 17, 2013
Japan Chemical Fibers Association Hideki HIRABAYASHI (TORAY INDUSTRIES, Inc.)
1 1.Efforts of JCFA
JCFA 2 Japan Chemical Fibers Association (JCFA)
• TEIJIN LIMITED • SEIREN CO.,LTD. • TORAY INDUSTRIES,INC. • DAIWABO CO.,LTD. • KURARAY CO.,LTD. • OMIKENSHI CO.,LTD. • TOYOBO CO.,LTD. • KANEKA CORPORATION • ASAHI KASEI CORPORATION • NITIVY CO.,LTD. • UNITIKA LTD. • NIPPON ESTER CO.,LTD. • MITSUBISHI RAYON CO.,LTD. • TAI-RAY CO.,LTD. • FUJIBO HOLDINGS,INC. • TEIKOKU SEN-I CO.,LTD. • NITTO BOSEKI CO.,LTD.
JCFA 3 Advanced Fiber as Japan’s competitive strength • Japanese chemical fibers industry leads the world in the field of advanced fiber. • Keywords: Environmentally friendly, Security and Safety, Healthcare and Comfort Advanced Fibers can provide effective solution to achieve. • Wide range of application of Advanced Fiber : Healthcare, Civil engineering and Construction, Mobility… Cooperation and alliance across wider area of industry is gaining importance to develop applications and find new markets. • JCFA’s marketing efforts by two projects: 1) Transmission of information 2) Worldwide promoting cooperation and JCFA alliance across the industry 4
France-Japan Textile Cooperation WG
• Collaboration between Japan’s advanced fiber and France’s processing technology.
Expansion of the partnership. Exploring new field of joint development project.
JCFA Source:METI 5 2.Development of Advanced Fiber Material
JCFA 6 Current situation of Advanced Fiber
High-performance High-function
Fiber with superior physical and Fiber with unique functionality to meet chemical characteristics. customer’s needs. <Main product> <Main function> Aramid, High-Strength Polyarylate, PBO, Sweat absorbing & Fast drying, Heat Super ultra molecular weight polyethylene, generation by moisture absorption, Anti- Carbon fiber etc. bacteria & Odor-preventing, Electrical conductivity, Biodegradability, etc. Global Demand estimate of High-performance Fiber Global Demand estimate of High-function Fiber
JCFA 7 Source: JCFA Japanese Company’s Global Market Share In Advanced Fiber (2012)
Para-Aramid Fiber Super ultra molecular weight polyethylene fiber
Japanese Japanese Company Company Others 47% 33% 53% Others Pan-based Carbon 67% High-Strength Fiber Polyarylate Fiber
Others 32%
Japanese Japanese Company Company 68% 100%
JCFA 8 Aramid Fiber
Sling Reinforcement for Tire Clutch facing
Optical fiber reinforcements Protective / ballistic-protection Rubber reinforcements
(Source: Teijin Ltd.) JCFA 9 High-Strength Polyarylate Fiber
Airship Rope , Netting, Fishing nets, etc
Landing Airbag for Mars Sporting goods(Bicycle, Golf shaft, etc.) Pathfinder (Source: Kuraray) JCFA 10 PBO Fiber (Polybenzoxazole Fiber)
(image)
Space satellites Ultra Long Duration Balloon(NASA)
Fire-fighting clothing, Cable cover for Cockpit and chassis of racing car Protective glove Welding machine (FIA-compliant)
(Source: TOYOBO) JCFA 11 Carbon Fiber
Car panel, structural components Windmill blade
GDL(Gas diffusion layer) Pressure vessel Golfclub for Fuel cell (Source: TEIJIN, TORAY, Mitsubishi Rayon) JCFA 12 High-Performance Fiber Functionality
Anti-electric, Antibacterial, Ultraviolet ray Flame-retardant Conductive Odor-resistance blocking property
Stretching, Environment Moisture absorption Sweat-absorption property And heat generation, and Quick-drying, Cushioning Heat storage thermal Cool touch (Plant-based, property Biodegradable)
Appearance, Texture
Silk-like Ultra-micro Better Better Touch Fiber Dyeing affinity Gross property
JCFA 13 3.Effort to decrease environmental impact with de-petrochemical raw material - by TORAY -
JCFA 14 Efforts Toward Petrochemical Free
Nylon Partly plant-based Plant-based Nylon Polyethylene Polyethylene Partly plant- 100% based Plant- polyester based Polyester Polyester
3GT
Oil-based Plant-based JCFA (Source: TORAY) 15 Carbon Cycle Of Plant-Based Polyester
photosynthesis Sugar Cane (plants) Sugar (Main products)
Sugar cane molasses (By-products, Recyclable resources) Biomass Energy C2H6O2 Ethylene glycol (Regenerable (Plant-based EG) Heat, Electricity) Garbage (Generation of regenerable heat and electricity) Factory Terephthalic acid
Used Plant-based PET products products (apparel, furniture, automotive interior, etc.) JCFA Consumer (Source: TORAY) 16 Process Flow Of Partial Plant-Based Polyester Plants Pressed, Recrystallization centrifugation Crude Sugar Sugar Partial plant-based (main product) polyester Sugar cane (Biomass Degree: 30%) World production Fermentation 1.8bill ton/year Ethylene (source: Molasses Ethanol Glycol FAOSTAT 2011)( by product) (plant-based EtOH (plant-based EG) Recycled resources Polymerization Melt-spinning Crude Oil Oil refinery Oxidation (distillation/reforming/ isomerization/separation) p-xylene Terephthalic Acid
JCFA (Source: TORAY) 17 Process Of 100% Bio-Based Polyester
Gevo, Inc./USA (TORAY’s R&D Partner )
fermentation Existing process
glucose Isobutanol (Stage of Plants Bio process Chemical process demonstration experiment) p-xylene PTA
Plant- based EG Polymerization Yarn Making (Commercial (laboratory-scale) production) JCFA 100% Plant-based PET (Source: TORAY) 18 World Capacity Of Bio Plastic
(million t/y) 6 Polybutylene succinate (PBS) etc. Bio-base 5 plastic PLA 4
3 Partial plant-based PET Non Bio-based 2 Plastic
1 Partial plant-based PA, Plant-based PP, etc. Plant-based PE 0 2010 2011 2016 (estimate)
JCFA (Source: European Bioplastics) 19 Material has power to change the world.
Thank you for your kind attention
JCFA 20