Over a Century of Manufacturing Technology Insight Technology Manufacturing of Century a Over
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www.machinery.co.uk | MachineryMagazine | MachineryTweets March 2021 OVER A CENTURY OF MANUFACTURING TECHNOLOGY INSIGHT January 2021 Volume 179 Number 4304 DMG Mori MACH 2022 Digital Open House preview week news p14 Technology insights p18 Tooling Growing presence Gaining from Metalforming association MACHINERY investments p31 on the rise p22 www.machinery.co.uk GRID STABILITY UK DECARBONISING ENERGY PROJECT UTILISES INNOVATIVE ELECTRIC MACHINE TECHNOLOGY Fully Automated Robot and Machine Package. XYZ ROBO-TEND + XYZ 500 LR n Minimise your labour costs. n British designed and built. n KUKA Cybertech Robot as standard. n 10 kg Robot capacity (larger available). n Vision system. n Automatic Door. n Auto Vice. n Auto Air Blast. n Auto Swarf Conveyor. n Auto Drawer System. n Full Training. Package Includes: n The XYZ ROBO-TEND fitted to theXYZ 500 LR. Full Warranty. The newly updated XYZ 2021 Machine Tool Range, each one the very best in its class. 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Nigel Atherton The XYZ ROBO-TEND fits to almost any machine in theXYZ range. XYZ MANAGING DIRECTOR 2021 Machine Tool Range, each one the very best in its class. XYZ 4+1 and 5 axis UMCs XYZ Turning Centres XYZ Extra Large VMCs and Oil Country Lathes CNC machine tools come with free initial training, full 12 month warranty, extended warranties available, programming helplines and nationwide service engineers. ALL IN UK [email protected] www.xyzmachinetools.com STOCK MACHINE TOOL DEMOS ARE AVAILABLE AT ANY OF THE UK SHOWROOMS DEVON NUNEATON SHEFFIELD & LONDON NOW Volume 179 Number 4304 March 2021 CONTENTS Regular sections 10 Lead feature Stablising the grid 10 A project utilising electric machine technology to stabilise the National 7 Comment Grid and increase the amount of renewable energy on the electricity system has been launched. Justin Burns investigates News round-up 8 Vargus Tooling Ltd expands 14 Supply side DMG Mori digital open house team by employing two more DMG Mori’s Open House in Pfronten, Bavaria, Germany, is a major event 8 Starrag UK offering new for the company, but due to the Covid-19 pandemic, it was held online gantry mill range this year, where the machine tool manufacturer revealed three new 8 ETG signs partnership with world premiers Winbro Group Technologies eld Forgemasters Shef Cover image: 8 XYZ Machine Tools 18 Exhibition preview MACH 2022 digital preview week appoints Chris Hellier Last year’s biennial MACH show was cancelled due to Covid-19 and has 14 8 Gigafactory set to be built been rearranged for April 2022. The MTA, organiser of the event, held a in Coventry digital preview week featuring various seminars highlighting innovative new 8 Fintek appointed UK agent projects and technological developments for Rena Technologies 9 HV Wooding invests in high 22 Metal forming Growing presence speed press machine The MMMA is growing its membership despite a dif cult period due to 9 EMAG Group acquires the Covid-19 pandemic and will showcase everything it offers in its Samputensili Machine Tools largest ever Metalworking Village at MACH 2022 next April 18 9 UK government launches new research agency 25 Heavy engineering Devon delight 9 IFR report nds robot Heavy engineering is a competitive sector, but Devon-based Blackhill density low in the UK Engineering has won a major contract and is looking to grow business 9 Gordon Murray Group gets even further in 2021 go ahead to build new HQ 9 LISI Aerospace and AMRC 26 CADCAM & production IT Boosting bottom lines secure funding from ATI Petford Tools uses four Hexagon packages to overcome challenges; 22 Radan software helps Trio Metall diversity its business; Multax New products Engineered Precision Ltd is boosted by investment in CAM software from 9 Ceratizit’s new clamp Open Mind; plus, news and products in brief 9 Trumpf extends range 9 Greenleaf new line 31 Tooling Getting to grips with chips 9 Sick expands portfolio Most production engineers agree that any machined part is only as good 9 Festo online tool as the cutting tools deployed. Steed Webzell rounds up the latest 9 Ceratizit adds chuck range manufacturers to gain from new tooling investment 31 9 Kerf’s new plasma machine 9 Fanuc widens robot offering 34 Grinding, honing & surface fi nishing Machine moves 9 Chiron machining centre Ondrives adds a second Studer cylindrical grinding machine to meet 9 LK Metrology upgrades demand; Marlor buys Rollomatic Shapesmart as it moves into the medical sector; Danish tool manufacturer puts trust in Vollmer; plus, 48 Classifi ed section news and products in brief 50 This month 25 years ago... 38 EDM & ECM Investment plans spark into life 34 A number of notable recent installations are demonstrating the enduring Information Society Initiative launched; Centreline Machine Tool Company relocates from Hinckley to Nuneaton; RCS introduces a new punch press module for appeal of wire EDM, which has much to offer OEMs, subcontractors and customised hole punching and notching machine; and benefi ts of the Internet 25years ago march1996 toolmakers alike. Steed Webzell has the details on choosing the right punch press tooling package. n the rst issue of March, our comment piece discusses the launch We also have two turning features, reporting how higher than of the Information Society Initiative by the Department of Trade and expected demand for a new product prompted radiation Industry (DTi) to promote the bene cial use and development of I thermometry Land Infrared to look for ways of combing machining information and communications technologies’. We ask whether those operations; no-frills, two-axis, turning-only CNC lathes still account charged with driving the society appreciate how long electronic data for the majority of machines sold; and a feature on grinding, with has controlled the world of engineering manufacture, as since the the impending launch by Swiss-based Mägerle of a new space- 40 Mazak Medical capabilities dawn of numerical control, considerable expertise in the handling of ef cient creep-feed grinding machine, specially designed for electronic data has built up – and now controls the machines to the processing small parts. extend that robots, milling machines and CMMs can perform In the second issue of March 1996, as the biennial MACH operations more quickly. We conclude, UK engineering businesses can machine tool show draws closer, the UK’s investment record is learn and capitalise from commercial areas of the society and urge under attack by the Labour Party, as it says manufacturing companies to join as membership would bring bene ts. investment fell during the last quarter of 1995, hitting a level only In news, multi-head and tooling manufacturer Centreline seven per cent higher than during the depths of the recession. Machine Tool Company relocates from Hinckley to a new factory However, we note to get an accurate picture you must separate and headquarters in Nuneaton, coinciding with the start of plant and equipment and recent gures show the UK’s 42 Composites machining Cutting times company’s 25th anniversary; Toolroom Technology of Aylesbury is consumption of machine tools was up strongly. appointed as UK reseller for model-maker desktop prototyping In news, the three machines in Colchester’s Tornado CNC lathe system from US-based Sanders Prototype; Seco Tools of Alcester range are re-christened ‘Storm’ for the North American market; now has pages on the Internet; subcontractor Laser Process Velden Engineering UK purchases a Daewoo Puma 10HC CNC lathe A Czech Republic collaboration has developed a new hybrid metal and 45 places an order with Newall Aerospace for a laser cutting system; and Daewoo ACE V50 vertical machining centre from Mills and machine management specialist Wealdown Integrated Systems Manufacturing Technology of Norwich; RCS (Tooling Systems) Ltd develops a new machine to cut the time-consuming and costly introduces a new punch press module for a customised hole practice of transferring sawn off components to a nishing machine punching and notching machine; and there is a UK debut for the by integrating sawing and machining operations into one unit. carbon bre composite milling cutting disk utilising a Doosan machining rst Hitachi Seiki TF20 high speed compact turning centre to be NJ /stock.adobe.com /stock.adobe.com NJ In feature articles, our main lead is on punch presses, on sold in the UK, to G.D Cocker & Son of Lytham St Annes. why more attention is not paid to the choice of In feature articles, our technology focus is on the Internet, and tooling, when the cost will be greater over the how the “communications system” can put businesses in touch lifetime of a punch press than the with the world; we look at the advances in CMM technology which centre machine itself. Eric Roberts, technical director of tool are meeting the challenge of higher productivity rates and tighter manufacturer Wilson Tool component accuracy; nd out about Fidia’s new package that International, notes there optimises utilisation and operators’ skills; and have the rst of are signi cant productivity three MACH ’96 previews, looking at new developments the and economic bene ts machine tool industry will be offering visitors.