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Tebis CAD/CAM Technologies for Efficient and Safe Manufacturing Processes Tebis CAD/CAM Product Catalog

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Tebis CAD/CAM Technologies for Efficient and Safe Manufacturing Processes Tebis CAD/CAM Product Catalog Tebis CAD/CAM technologies for efficient and safe manufacturing processes Tebis CAD/CAM product catalog Mold and die manufacturing Model making Automotive Production machining 5-axis 3D roughing High-performance Aerospace avoidance milling 5-axis High-performance5-axis roughing NC preparation simultaneous milling correctionSurface Deep-hole drilling Milling Electrode design Surface design plus rimming T Drilling Turning Active surface design Laser cutting Surface design ladding + Laser c Laser hardening Wire EDM - additional module Surface morphing Wire EDM CAD Base Tebis Base CAM Base Measurement on CMM Measurement in manufacturing process Scan data processing Collision check machine Faro integration Programming with virtual machine Reverse Tool match engineering Multi-channel Surface morphingplus technolog Multiple setup calculationSimultaneous process y Feature technolog Surface modeling Automatic tilt direction Feature technolog ruled form free form calculation y y e 5-axis 3D roughing High-performanc avoidance milling 5-axis High-performance5-axis roughing NC preparation simultaneous milling correctionSurface Deep-hole drilling Milling Electrode design Surface design plus rimming T Drilling Turning Active surface design Laser cutting Surface design ladding Laser c Contents Laser hardening Wire EDM - additional module Surface morphing Wire EDM CAD Base Tebis Base CAM Base Measurement on CMM Measurement in manufacturing process Scan data Collision check processing machine Faro integration Programming with virtual machine Reverse Tool match engineering Multi-channel Surface morphingplus technolog Multiple setup calculationSimultaneous process y Feature technolog Surface modeling Automatic tilt direction Feature technolog ruled form free form calculation y y 1 Product structure 6 CAM modules for drilling and turning 20 Drilling Deep drilling 2 Base modules 8 Turning Tebis Base CAM modules for laser cutting 22 CAD Base Laser cutting CAM Base Laser hardening Laser cladding CAD modules CAM modules for wire EDM 24 3 Wire EDM CAD modules for design, modification and preparation 12 Additional modules for wire EDM Surface design Surface design - plus Modules for quality assurance 25 Surface morphing Measurement on CMM Surface correction Measurement in manufacturing process Electrode design CAM modules for work planning 26 Active surface design Programming with virtual machine NC preparation Collision check - machine CAD modules for reverse engineering and high-end surface quality 14 Multiple setup Digitized data processing Simultaneous calculation processes FARO interface Tool match Reverse engineering CAM modules for NC automation 28 Surface morphing - plus Feature technology - ruled form Surface modeling Feature technology - free form Automatic tilt direction calculation 4 CAM modules CAM modules for 3+2-axis milling 16 5 Process libraries Milling Libraries for the manufacturing environment 30 High-performance 3D roughing Libraries for manufacturing knowledge 32 CAM modules for 5-axis milling 18 5-axis simultaneous milling 5-axis avoidance milling 6 Geometry interfaces 34 High-performance 5-axis roughing Trimming 2 // // 3 Tebis 4.1 Tebis 4.1 is a complete parametric-associative CAD/CAM system for seamless and highly automated design, manufacturing preparation and CAM program- ming in a single system. All CAD and CAM processes can be directly connected to the ProLeiS MES software, forming a solid platform for automated manufac- turing processes. The new user interface, which has been improved in close cooperation with Tebis users, is consistently aligned with logical procedures of CAD designers and CAM programmers. Parametric/associative system base and solid kernel Simple and intuitive user guidance Robust CAD hybrid system combines free-form surfaces and solids Quickly find information in the new structure tree The newly developed system base has been redesigned for the high frequency Tebis users organize their activities in a structure tree. It is subdivided in a of modifications and adaptations in manufacturing, where different data and CAD and CAM area. The CAD node shows the precise design history of the qualities of data come together and processing speed is determined by the part. It can be traced at any time. The user can access the respective design robustness of the software. In data preparation for manufacturing, for ex- status of the part and can quickly and easily modify individual objects using ample, surfaces like draft angles with volumes or open and closed solids can be parametric/associative methods. The CAM node in the structure tree contains combined without resulting in error messages. Tebis always calculates a result the Job Manager which provides all manufacturing-related functions. NC – even if there are gaps in the surface topology. machining operations and NC sequences are displayed together with their respective input data. Design for ease of modification The new parametric design core "remembers" the creation history of the The new smart Job Manager displays the complete manufacturing process individual surface and solid elements. Each state of the element is stored and The Job Manager reflects the complete manufacturing process for the part. can be modified at any time via its parameters – such as length, radius and di- CAM programmers use it to create and manage all NC programs in all tech- rection. Because the individual elements are interdependent, the entire design nologies required for manufacturing – from milling to turning and hardening. adapts to any changes fully automatically – at a click of the mouse. It is always available and can be easily checked and modified. Setups are defined in the Job Manager, including part setups on the virtual machine. By using their own process libraries, users can create safe and efficient NC programs. Standardized and time-saving design with CAD templates The template technology integrated in the CAM environment now also helps to save time in the performance of recurring activities in CAD. This yields tremendous savings, especially in designing variants. The user imports a para- metric template, such as a test gauge, into the data set, copies it several times, changes the height and angles of the individual fixtures with the parameter values, aligns and positions them to fit the part. Even users with little experi- Automation and standardization of processes ence can accomplish all this with just a few mouse clicks. Large potential savings can be found in single-part manufacturing through standardized and stored processes. This requires close integrating of CAD/CAM and MES technology. ProLeiS and Tebis 4.1 enable automated planning, control and implementation of complex manufacturing projects by splitting up entire products and individual parts into proven work sequences. The resulting logistics of purchased parts, blanks and machine components is included along with the planned utilization of the machine pool and the time-optimized work assign- ments to manufacturing designers, NC programmers and machine operators. 4 // // 5 5-axis 1 Product structure 3D roughing High-performance avoidance milling 5-axis High-performance5-axis roughing End-to-end design, manufacturing and measuring in a single NC preparation software package simultaneous milling correctionSurface With its fully parametric CAD/CAM core, Tebis 4.1 can be configured for Deep-hole drilling Milling nearly all 3D design and manufacturing tasks. This results in workstations with Electrode design Surface design modular equipment that is precisely adapted to your CAD/CAM/NC manufac- plus rimming T turing processes. Drilling The foundation for all our technologies is Tebis Base – our central platform for Turning all automated CAD and CAM processes – from the sketch to solid and surface Active surface design design, to simultaneous 5-axis milling and measurement directly on the ma- Laser cutting chine tool. Tebis supports machining, laser and EDM technologies. Surface design ladding Laser c Laser hardening Wire EDM Digital integration of your manufacturing environment - additional module and knowledge Surface morphing Wire EDM CAD Base Tebis Base CAM Base Measurement Your real manufacturing environment and your company-proven manufactur- on CMM ing knowledge are stored digitally in Tebis process libraries. This enables you Measurement in manufacturing process to use your machines, tools, clamping devices, manufacturing sequences and Scan data Collision check cutting data in a virtual environment. Our service teams will support you in processing machine preparing this environment. Faro integration Programming with virtual machine Reverse Tool match engineering Multi-channel Surface morphingplus technolog Multiple setup calculationSimultaneous process y Feature technolog Surface modeling Automatic tilt direction Feature technolog ruled form free form calculation y y Save license costs with customized packages and floating license modules Planning and controlling manufacturing projects Tebis workstations can be expanded to meet nearly any requirements. You can Optimize your manufacturing processes on the planning and con- use our floating license solution for infrequently used applications and expand trol side. Tebis CAD/CAM stations can be integrated in a ProLeiS individual packages with floating modules that can be shared by several users. Preparing the next generation with training licenses client/server environment − our MES solution for greater trans- parency and better on-time delivery in complex,
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