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3,646,018 United States Patent Office Patented Feb. 29, 1972 2 differs from the prior art of such reactions in that it 3,646,018 employs a catalyst containing a metallic chromite, such GXIDATIVE COUPLNG AND DEHYDROGENA as copper chromite, barium chromite, iron chromite, etc., TION OF METHYL-SUBSTITUTED AROMATIC AND HETEROCYCLC COMPOUNDS said chromites being conveniently prepared by thermally Roy B. Duke, Jr., and Larry M. Echelberger, Littleton, decomposing the corresponding metallic chromates, e.g. Colo., assignors to Marathon Oil Company, Findlay, copper chromate, barium chromate, and iron chromate. Ohio In addition to the composition of the catalyst, our process No Drawing. Filed May 27, 1969, Ser. No. 828,351 differs from that disclosed in the prior art in that it takes nt. C. C07c3/10 advantage of the unique synergistic effects of a two-stage U.S. C. 260-240 E 35 Claims 0 reaction as previously described in copending application Ser. No. 722,170. ABSTRACT OF THE DISCLOSURE SUMMARY OF THE INVENTION Substituted aromatic and heterocyclic compounds, We have found that the use of catalysts containing 5 chromites, such as copper chromite, iron chromite where at least one of the substituents is a methyl group barium chromite, and the like, are especially advanta (e.g. toluene) are contacted in the vapor phase with oxy geous in promoting the oxidative coupling and dehydro gen or an oxygen-containing gas and iodine, to form a genation of methyl-substituted aromatic and heterocyclic reaction mixture. This reaction mixture is passed through compounds. It has also been found that conducting the a reactor containing a substantially inert contact surface, coupling reaction in the presence of iodine using a two such as granular rocks and then over a catalytic mass 20 stage process, as disclosed more fully in our copending containing a chromite at gas hourly space velocities of application Ser. No. 722,170, and as taught more fully about 5 to 1500 hr. 1 and at temperatures of from about by comparing Examples 1, 11, and 12 of this application, 300 to 1300 F. to form the corresponding saturated is likewise advantageous. and unsaturated coupled products (e.g. bibenzyl and still One particular embodiment of this invention is the bene). 25 production of stilbene from toluene. Stilbene is used as a monomer or comonomer in various polymerization re CROSS REFERENCES TO RELATED actions. For example, stilbene has been copolymerized APPLICATIONS with butadiene, styrene, and acrylonitrile to form polymers 30 which are useful as molding materials, reinforcing plas U.S. patent application Ser. No. 722,170, filed Apr. 18, tics, and surface coatings. Stilbene derivatives are also 1968, and assigned to the assignee of the present inven widely used in the textile industries as optical brighteners tion, relates to the general field of the present invention and dyes. In addition, the pharmaceutical industry em and teaches a two-stage oxydehydrogenation process em ploys 4,4'-dihydroxy-stilbene and its derivatives as syn ploying a copper chromite catalyst utilizable, for example, 35 thetic estrogens. in the preparation of styrene from ethylbenzene. DESCRIPTION OF THE PREFERRED BACKGROUND OF THE INVENTION EMBODIMENTS This invention relates to oxidative coupling and de (1) Starting materials hydrogenation of aromatic and heterocyclic compounds 40 having at least one methyl group attached to the aromatic The compounds useful as starting materials in this or heterocyclic ring. More particularly, this invention re invention are substituted aromatic and heterocyclic com lates to a process for converting methyl-substituted aro pounds where at least one of the substituents is a methyl matic and heterocyclic compounds to substituted ethanes group. Various other substituents besides a methyl group and ethylenes. may be attached to the aromatic ring as becomes apparent U.S. Pats. 3,308,191, 3,308,196, and 3,308,200 to 45 from the following general Formula 1 for the starting Bajars, teach the oxydehydrogenation of C4 to Ca hydro materials of this invention: carbons with a catalyst containing salts, oxides, or hy H) droxides of the alkali and alkaline metal earth elements (R)-(Z and chromium, using chlorine, bromine, and iodine to promote the reactions. 50 (CH3) (1) U.S. Pats. 3,308,184, 3,308,194 to Bajars teach the oxy where Z may be dehydrogenation of CA to Ca hydrocarbons with catalyst containing salts, oxides, or hydroxides of the alkali and alkaline metal earth elements and copper using the halogens, chlorine and bromine, to promote the reactions. 55 (O) (OO) (OOO) U.S. 3,205,280, to Watemena and Engel teaches the use of an oxydehydrogenation catalyst consisting of an alkali metal halide in combination with a silver halide and oxides of several metals including copper and chromium. U.S. 3,409,680 to Hardesty et al. teaches a method 60 for preparing trans-stilbene from toluene by an iodinative (O)-(O) dehydrocoupling reaction in the presence of molten metallyic idode catalyst by maintaining a controlled con version level between 10 and about 30 percent. Our oxidative coupling and dehydrogenation invention 65 (O)-(O)-(O) (O)-(O) 3,646,018 4. containing gas, the methyl-substituted aromatic or hetero cyclic compound, and iodine prior to introducing the re actant into the reactor. (4) Reactors The reactors useful in the practice of this invention are constructed or lined with titanium, tantalum, nickel, or alloys containing one or more of these metals. Examples of useful alloys of nickel include the strainless steels, O the Hastealloys, the Inconels and the Incoloys. The re actor shape is not of importance although tubes are most O) convenient. The upper portion of the reactor is packed with an inert substance such as ceramic beads, mullite spheres, carborundum chips, glass beads, vermiculite, or 15 naturally occurring granular rocks over which the reaction mixture is passed prior to entering the catalyst section and the like, and R includes alkyl (other than methyl), of the reactor, thus providing a two-stage reactor. The alkenyl, alkynyl, alicyclic, aryl, halogen, cyano, carboxyl, improved yields obtainable with said two-stage operation, carbalkoxy, alkoxy, hydroxy, amino, nitro, and acyl particularly when iodine is used as the promoter, are groups; m is an integer, ranging from Zero to five, more 20 illustrated in the examples appended to this case, as well preferably from zero to three, and most preferably from as those of our copending case, Ser. No. 722,170. Alterna zero to one; n is an integer ranging from one to ten, tively, the reactants may be preheated in tubes, pipes, etc. more preferably from one to three and most preferably made of the above mentioned alloys or other materials from one to two; l is an integer, such that the total of l which are substantially inert, such as clays, mullite, or plus n plus m is equal to the number of substitutable posi other ceramic compositions. The ratio of the volume of tions on the aromatic nuclei, Z. inert to the volume of catalyst can be varied to suit the Specific examples of compounds defined above include: particular feed and conditions employed. In general, the toluene; ortho-, meta-, and para-xylene; ortho-, meta-, inert zone volume will be preferably 0.2 to 20, more pref and para-chlorotoluene; ortho-, meta-, and para-bromo erably 0.4 to 5, and most preferably 0.6 to 2 times the toluene; ortho-, meta-, and para-ethytoluene; 1-chloro 30 volume of the catalyst Zone. 3-ethyltoluene; ortho-, meta-, and para-cyanotoluene (5) Catalysts (tolunitrile); ortho-, meta-, and para-methyltoluate; ortho-, meta-, and para-methylstyrene; p-cyclohexyl The preferred catalysts for use in our invention are toluene, mesitylene, pseudocumene, p-acetyltoluene, 2,6- chromites of the general formula: dimethylnaphthalene, f4 - dimethylanthracene, p-chloro (M)(Cr2O4), phenyl-toluene, 4,4'-dimethylstilbene, 4-methyl - 4 - ethyl where i is the valence state of metal M and j, and k are stilbene, p-nitrotoluene, and the like. This list is merely integers such that illustrative of the wide variety of starting materials that j=2k/i may be used so long as the substituents are non-interfering with respect to the oxidative coupling reaction. The pre 40 and M is preferably an element from Groups IIa, Va, ferred starting materials are toluene and para-substituted Va, or Ib through VIIb and VIII of the Periodic Table. toluenes, such as para-xylene, para-halotoluenes, para Rare earth element chromites are also excellent catalysts. acyltoluenes, methyl p-toluate, and para-cyanotoluene Mixtures of several chromites are also acceptable catalysts, (para-tolunitrile). as well as chromites containing lesser amounts of oxides, Mixtures of compounds of the general Formula 1 may hydroxides, or salts of the elements of Group 1a of the also be oxidatively coupled and dehydrogenated to give Periodic Table. unsymmetrical ethanes and ethylenes. For example, para The preferred catalyst for use in our invention is a chlorotoluene can be reacted with toluene to give a mix copper chromite composition. Such catalysts may be ob ture of 4-chlorobibenzyl and 4-chlorostilbene. In like man tained commercially or may be prepared by one skilled ner, aromatic-rich petroleum fractions, such as mixed in the art. Commercially available catalysts such as xylenes, may be oxidatively coupled and dehydrogenated 50 Girdler's G-22 and T-531, or Harshaw's Cu-1800 and to give a mixture of methyl-substituted bibenzyls and Cu-1 106 are suitable. Alternatively, the copper chromite stilbenes. catalysts may be prepared by thermally decomposing cop (2) Promoters per chromate, or by other methods employed by those skilled in the art. A review of the various routes to To promote the oxidative coupling and dehydrogenation 55 chromites may be found in the following references: of the methyl-substituted aromatic and heterocyclic com Chromium, M.