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Executive Summary MA AMBA SPONGE IRON LTD

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Executive Summary MA AMBA SPONGE IRON LTD MA AMBA SPONGE IRON LTD. Executive Summary For Proposed Expansion of Existing Steel Plant by Installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 TPA Capacity Rolling Mill along with 27 MW Capacity Captive Power Plant At Village: Jemua, P.O. Mejia, District: Bankura, West Bengal Envirotech East (P) Limited An ISO 9001:2008, 14001:2004 & OHSAS:18001:2007 Company Laboratory recognised by Ministry of Environment & Forests, Govt. of India Bengal Ambuja Commercial Complex UN F13, 1050/1, Survey Park, Kolkata-700 075 Ph: (033) 2418 8127/8128/8601, e-mail: [email protected] Environmental Impact Assessment for Proposed Expansion of Existing Steel Plant by Ma Amba Installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 ES - 1 Sponge Iron Ltd. TPA Capacity Rolling Mill along with 27 MW Capacity Captive Power Plant at village: Jemua, P.O. Mejia, District: Bankura, West Bengal EXECUTIVE SUMMARY 1.0 INTRODUCTION M/s Ma Amba Sponge Iron Ltd., was incorporated on 2nd June 2003, having its registered office at G. T. Road, Bhiringee (Near Rajmahal Hotel), Durgapur-713213, Dist. Burdwan in West Bengal. Presently, the Company is manufacturing 72,000 TPA Sponge Iron from 2x100 TPD capacity DRI Kilns at Village Jemua, P.O. – Mejia, Dist. – Bankura, West Bengal. The Company is proposed to expand the existing Steel Plant by installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 TPA capacity Rolling Mill along with 27 MW capacity Captive Power Plant (12 MW WHRB + 15 MW AFBC utilising waste heat & dolochar from existing (2x100 TPD) & proposed Sponge Iron Plants) at Village Jemua, P.O. – Mejia, Dist. – Bankura, West Bengal. The existing as well as proposed units with rated capacity per annum are presented in Table-1.1. TABLE-1.1 EXISTING & PROPOSED UNITS Name of unit No. of Capacity of Production units each Unit Capacity EXISTING PROJECT : Sponge Iron Plant 2 100 TPD 72,000 TPA (2x100 TPD Kilns) Sponge Iron PROPOSED PROJECT : Sponge Iron Plant 1 350 TPD 1,26,000 TPA Sponge (1x350 TPD Kilns) Iron Induction Furnaces with 4 2x15 T + 2x20 2,31,000 TPA Liq. Steel matching LRF T Continuous Casting 1 2,26,000 TPA 2,26,000 TPA Billets Machine Rolling Mill 1 1,20,000 TPA 1,20,000 TPA TMT Bars Captive Power Plant 1 27 MW 27 MW (12 MW WHRB based & 15 MW AFBC based) Executive Summary Envirotech East Pvt. Ltd. Environmental Impact Assessment for Proposed Expansion of Existing Steel Plant by Ma Amba Installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 ES - 2 Sponge Iron Ltd. TPA Capacity Rolling Mill along with 27 MW Capacity Captive Power Plant at village: Jemua, P.O. Mejia, District: Bankura, West Bengal M/s Envirotech East Pvt. Ltd. have conducted an Environmental Impact Assessment (EIA) for the proposed project and formulated an appropriate Environmental Management Plan (EMP) for such project. 2.0 SITE LOCATION The proposed expansion project site is located at Village Jemua, P.O. Mejia, District: Bankura in West Bengal. Its geographical co-ordinates are Latitude 23°33'32.33"N and Longitude 87°05'8.36"E with above mean sea level (AMSL) of 90.0 m (295 ft). The nearest Railway Station is Raniganj Railway Station, which is located about 6.0 km from the project site. National Highway-60 (Raniganj-Bankura connecting National Highway) is passing at about 2.0 km from the Project site. The nearest important town is Raniganj, which is located at about 7.5 km distance w.r.t. the Project site. Bankura, the District Head Quarter is located at around 36.0 km w.r.t. the project site in the southern side. The distance of NH-2 (Kolkata-Delhi connecting NH) is about 9.0 km w.r.t. the Project site. The nearest important Airport is Netaji Subhas Chandra Bose International (NSCBI) Airport, Kolkata, which is situated at about 170 km distance in South-east direction from the project site. River Damodar is flowing at a distance of about 3.0 km from the Project site in northern side. 3.0 PROJECT HIGHLIGHTS The principal features or highlights of the proposed expansion project of M/s Ma Amba Sponge Iron Ltd., under study are as follows: Location Village Jemua, P.O. Mejia, District: Bankura in West Bengal. Its geographical co-ordinates are Latitude 23°33'32.33"N and Longitude 87°05'8.36" with above mean sea level (AMSL) of 90.0 m (295 ft). Land The proposed expansion project will be installed on requirement 9.42 hectares (23.28 acres) of land within the existing plant premises. Raw water As per an initial estimate, water to the tune of 997 requirement & cu.m/day (41.54 cu.m/hr) will be required for the source proposed project. The raw water will be sourced from DVC water supply system. Power Requirement of power for the proposed project is requirement around 39 MW. The power required for the proposed Executive Summary Envirotech East Pvt. Ltd. Environmental Impact Assessment for Proposed Expansion of Existing Steel Plant by Ma Amba Installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 ES - 3 Sponge Iron Ltd. TPA Capacity Rolling Mill along with 27 MW Capacity Captive Power Plant at village: Jemua, P.O. Mejia, District: Bankura, West Bengal plant will be sourced from 27 MW capacity CPP and WBSEB supply system. Effluent The plant will be designed as a zero discharge plant. generation & The water will be recirculated through cooling and disposal treatment. The entire wastewater after treatment will be recycled for various purposes inside the plant. Domestic wastewater will be treated in Septic tank - Soak pit system. Air pollution Adequate control measures like installation of control Electrostatic Precipitator (ESP), bag filters, dust suppression system and stacks of adequate height at relevant points. Solid Waste Slag from Induction Furnaces will be used for Land Management filling / Road Construction purpose. Dolochar from existing & proposed Sponge Iron Plans will be used in AFBC Boiler. Solid wastes from Billet Caster (viz, scales) and rolling mill (end cuts and miss rolls) will be used in Induction Furnaces. Fly ash from captive power plant will be sold to cement plants / brick manufacturers in the neighbourhood. Manpower 450 persons Project cost Rs. 235.0 Crores 4.0 BASELINE ENVIRONMNETAL SCENARIO The area falling within the radius of 10 km around the proposed Steel Plant at Village Jemua, P.O. Mejia, District: Bankura in West Bengal has been considered as study area. On-site environmental quality monitoring was carried out from March, 2017 to May, 2017. 4.1 Meteorology The monthly maximum and minimum temperatures recorded on-site during the aforesaid monitoring period varied between (35.5-41.0)°C and (17.0-21.0)°C respectively with overall maximum and minimum temperatures being 41.0°C and 17.0°C respectively. The monthly maximum and minimum relative humidity recorded on- site during the said monitoring period varied between (69.0–96.0) % and (53.0–55.0)% respectively, the overall maximum and minimum being 96.0% and 53.0% respectively. Executive Summary Envirotech East Pvt. Ltd. Environmental Impact Assessment for Proposed Expansion of Existing Steel Plant by Ma Amba Installing 1x350 TPD Sponge Iron Plant, (2x15 T + 2x20 T) Induction Furnaces, 120000 ES - 4 Sponge Iron Ltd. TPA Capacity Rolling Mill along with 27 MW Capacity Captive Power Plant at village: Jemua, P.O. Mejia, District: Bankura, West Bengal The overall mean wind speed during the monitoring period was 4.38 Km/hr. The predominant wind direction is south. 4.2 Ambient Air Quality Ambient air quality was monitored at eight (8) locations in and around the project site. The overall mean values of PM10, PM2.5, SO2, NO2 and CO in the area (mean of all the 8 locations) were 70.0 g/m3, 29.2 g/m3, 8.4 g/m3, 21.5 g/m3 and 0.466 mg/m3 respectively. 4.3 Water Quality Water samples were collected and analyzed at ten (10) locations to assess the surface water quality in the study area. Water samples were collected from nine (9) locations to assess the baseline status of the ground water quality of the study area. The pH values of the collected two water samples from the river Damodar were found 7.5 and 7.3. Values of Dissolved Oxygen were observed (7.1 & 6.9) mg/lit. Total Dissolved Solids were found (193 & 197) mg/lit while values of total Hardness were found (99 & 110) mg/lit. Calcium & Magnesium were found (28 & 34) mg/lit and (7 & 6) mg/lit respectively. Sulphate, Nitrate and Chloride were observed 6 mg/lit, (2.3 & 2.8) mg/lit and (38 & 40) mg/lit respectively. Iron contents were found (0.16 & 0.18) mg/lit in both the samples. The pH values of the collected pond water samples were found in the range of (7.0 - 7.8). Dissolved Oxygen was observed in the ranges of (5.8 - 6.4) mg/lit. Total Dissolved Solids were found in the ranges of (265 - 348) mg/lit while Total Hardness was found in the ranges of (170 - 240) mg/lit. Calcium & Magnesium were found varying in the ranges of (45 -70) mg/lit and (8 - 17) mg/lit respectively. Sulphate, Nitrate and Chloride were observed varying in the ranges of (7 - 15) mg/lit, (3.1 – 5.4) mg/lit and (62 - 86) mg/lit respectively. Values of Iron content were found in the ranges of (0.32-0.54) mg/lit.
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