Sri Kusuma Haranadha Agro Fural Limited, Form I

SRI KUSUMA HARANADHA AGRO FURAL LIMITED, UNIT‐II, SY. NO.116/1, 119/3, 120/7, 118/2,119/3, 98/4, 118/2, 117/2, 119/6, 120/2 & 120/5, ALLIVEDU REVENUE VILLAGE, VIJAYA RAI PANCHAYATH PEDAVEGI MANDAL, WEST GODAVARI DISTRICT, ANDHRA PRADESH

FORM I

Project No. 0317‐21‐01 March 2017

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants SRI KUSUMA HARANADHA AGRO FURAL LIMITED, UNIT‐II B‐115‐117 & 509, Annapurna Block, Door No. 8‐175, Vijaya Rai Village, Aditya Enclave, Ameerpet, Pedavegi Mandal, Hyderabad‐500 038. West Godavari District– 534 475 Phone: 040‐23748 555/23748616, Phone: +91 9491172864 Telefax: 040‐23748666 E‐mail: [email protected] E‐mail:[email protected]

SUBMITTED TO STATE LEVEL ENVIRONMENT IMPACT ASSESSMENT AUTHORITY, ANDHRA PRADESH, GOVERNMENT OF INDIA Sri Kusuma Haranadha Agro Fural Limited, Unit-II

APPENDIX – I (See Paragraph – 6) FORM I

I) Basic Information S.No. Item Details 1 Name of the Project/s Sri Kusuma Haranadha Agro Fural Limited, Unit-II 2 S. No in the Schedule 5 f – B category (Synthetic Organic Chemicals) 3 Proposed capacity/area/length/tonnage to be Total Site Area: 5 acres handled/command area/lease area/number of Project Cost: 6 Crores wells to be drilled Proposed Production Capacity: 1475 Kg/day Propose to manufacture 1 product out of 6 products on campaign basis. 4 New/Expansion/Modernization New 5 Existing Capacity/Area etc. Not Applicable 6 Category of Project i.e. 'A' or 'B' “B” 7 Does it attract the general condition? If yes, No please specify 8 Does it attract the Specific condition? If yes, No please specify. 9 Location Plot/Survey/Khasra No. Survey No. 116/1, 119/3, 120/7, 118/2,119/3, 98/4, 118/2, 117/2, 119/6, 120/2 & 120/5 Village Allivedu Revenue Village, Vijaya Rai Panchayath Tehsil Pedavegi Mandal District West Godavari District State Andhra Pradesh 10 Nearest railway station/airport along with Denduluru Railway Station - 14 Km distance in kms. Vijayawada Airport – 42 Km 11 Nearest Town, City, District Headquarters Eluru – 14 km along with distance in kms. 12 Village Panchayats, Zilla Parishad, Municipal Vijaya Rai Panchayath Corporation, Local body (complete postal address with telephone nos. to be given) 13 Name of the Applicant Smt. S.Vani 14 Registered Address Survey No. 119/3, 120/7, 118/2,119/3, 98/4, 118/2, 117/2, 119/6, 120/2 and 120/5, Allivedu Revenue Village, Vijaya Rai Panchayat, Pedavegi Mandal, West Godavari District, Andhra Pradesh. 15 Address for Correspondence: Name Smt. S.Vani Designation(Owner/Partner/CEO) Managing Director Address Door No- 8-176, Vijayarai Village, Pedavegi Mandal, West Godavari District

Form I Page 1

Sri Kusuma Haranadha Agro Fural Limited, Unit-II

Andhra Pradesh Pin Code 534 475 E-mail [email protected] Telephone Number +91-9491172864 Fax No. 16 Details of alternative Sites examined, if any. -NA- Location of these sites should be shown on a topo sheet. 17 Interlinked Projects -NA- 18 Whether separate application of interlinked No project has been submitted? 19 If yes, date of submission 20 If no, reason 21 Whether the proposal involves -NA- approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23 Forest land involved (hectares) No 24 Whether there is any location pending against No the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in land NO The proposal is for a green field project. The land use, land cover or topography including area used for the proposed plant is 5 acres. The increase in intensity of land use (with land is plain and does not involve much of respect to local land use plan) leveling/excavation. 1.2 Clearance of existing land, vegetation NO The land area is plain and is not used for any and buildings? agricultural activity 1.3 Creation of new land uses? NO 1.4 Pre-construction investigations e.g. bore YES Soil test done and soil load bearing capacity houses, soil testing? established. 1.5 Construction works? YES Construction activity involves creation of new production blocks, additional utilities like Boilers, Chilling Plant etc ; 1.6 Demolition works? NO 1.7 Temporary sites used for construction NO Construction labor from local villages shall be works or housing of construction employed. workers? 1.8 Above ground buildings, structures or YES Storage facilities shall be constructed. No major earthworks including linear structures, cut and fill or excavation is anticipated. cut and fill or excavations 1.9 Underground works including mining or NO tunneling? 1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing YES Enclosed in Annexure – I processes? 1.14 Facilities for storage of goods or NO Raw materials and solvents shall be stored with in materials? factory premises. Materials in bags and drums will be stored in properly designed warehouse with adequate safe guards. Bulk quantities of raw materials will be stored in Bulk Storage tanks in the tank farms with retention dykes. 1.15 Facilities for treatment or disposal of YES Effluent is treated with in the plant premises. solid waste or liquid effluents? Organic waste is sent to cement plants for co- incineration. Solid waste generated from Multiple Effect evaporators sent to TSDF. Details of waste treatment facilities presented in Annexure II.

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

1.16 Facilities for long term housing of NO Local people shall be employed. operational workers? 1.17 New road, rail or sea traffic during YES Construction materials shall be transported to the construction or operation? site. The traffic density of the existing connecting road is negligible. 1.18 New road, rail, air waterborne or other NO transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing transport NO routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or NO pipelines? 1.21 Impoundment, damming, culverting, NO realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? NO 1.23 Abstraction or transfers of water form YES Total water required shall be 24.3KLD out of which ground or surface waters? 14.8 KLD shall be drawn from bore well and the balance shall be recycled water 1.24 Changes in water bodies or the land NO surface affecting drainage or run-off? 1.25 Transport of personnel or materials for YES The construction material shall be drawn from construction, operation or local sources within 10 – 15 km. There is no decommissioning? transport of personnel, as the construction workers shall be drawn from local villages. 1.26 Long-term dismantling or NO decommissioning or restoration works? 1.27 Ongoing activity during decommissioning NO which could have an impact on the environment? 1.28 Influx of people to an area in either YES The proposed project shall increase the temporarily or permanently? employment potential and hence may lead to migration to surrounding villages. 1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic NO There are no major losses of tree/shrub species. diversity? 1.31 Any other actions? NO

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or NO Land area 5 acres agricultural land (ha) Located at Allivedu Revenue Village, Vijaya Rai Panchayat, Pedavegi Mandal, West Godavari District, Andhra Pradesh. 2.2 Water (expected source & competing YES Total water required shall be 24.3KLD out of which users) unit: KLD 14.8 KLD shall be drawn from bore well and the balance shall be recycled water. (Water Balance Enclosed in Annexure III) 2.3 Minerals (MT) NA 2.4 Construction material – stone, YES Shall be sourced from the local villages. aggregates, sand / soil (expected source – MT) 2.5 Forests and timber (source – MT) NO 2.6 Energy including electricity and fuels YES The required energy shall be drawn from (source, competing users) Unit: fuel APTRANSCO. DG set of 150 KVA shall be provided (MT), energy (MW) to cater to energy requirement during load shut downs.

The other energy source is Agro Waste Fired Boiler of 2TPH capacity to meet the steam requirement. The required quantity of fuel for proposed 2TPH boiler shall be 9.75 TPD 2.7 Any other natural resources (use NA appropriate standard units)

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which are YES Solvents shall be used as reaction media. MSIHC hazardous (as per MSIHC rules) to human rules shall be followed during storage, health or the environment (flora, fauna, transportation and handling of raw materials and and water supplies) hazardous chemicals. 3.2 Changes in occurrence of disease or NO affect disease vectors (e.g. insect or water borne diseases). 3.3 Affect the welfare of people e.g. by YES Shall increase the employment potential for locals changing living conditions? and affect the living conditions for betterment.

3.4 Vulnerable groups of people who could NO No sensitive receptors are present in the be affected by the project e.g. hospital immediate vicinity of the site. The project shall patients, children, the elderly etc., not have any significant impact on vulnerable groups of people. 3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or NO Wastes from canteen, other commercial wastes commercial wastes) like paper, empty containers etc. The canteen wastes and commercial wastes shall be in the range of 1 kg/day 4.3 Hazardous wastes (as per Hazardous YES The quantity of hazardous wastes generated Waste Management Rules) during construction contains waste oils and batteries from DG set.

The quantity of hazardous waste generated during operation contain salts from evaporators, distillate, process residue, and solvent residues, sludge and filtration media etc. enclosed in Annexure – IV 4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from YES Sludge from Effluent treatment System shall be effluent treatment sent to TSDF.

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

4.7 Construction or demolition wastes NO Construction activity involves creation of new production blocks, additional utilities like boilers, Chilling Plant etc., 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO Structures of all waste treatment facilities are made of concrete and also above ground to eliminate the possibility of any contamination due to seepage and for ease of maintenance. 4.10 Agricultural wastes NO 4.11 Other solid wastes NO Enclosed at Annexure IV

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels YES Coal Shall be used as fuel. Quantity of fuel and from stationary or mobile sources emissions details are enclosed in Annexure V

5.2 Emissions from production processes YES Enclosed in Annexure - VI 5.3 Emissions from materials handling NO Material transfer takes place in closed pipeline including storage or transport systems using pumps with mechanical seals. 5.4 Emissions from construction activities YES Dust may rise during transport of material and including plant and equipment construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. 5.5 Dust or odors from handling of materials NO including construction materials, sewage and waste 5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in open NO air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources NO

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. YES Material transport and construction equipment shall be engines, ventilation plant, crushers source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation. 6.2 From industrial or similar processes YES From DG sets, and controlled by providing Acoustic Enclosures. 6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling NO

6.5 From construction or operational NO The increased traffic shall not have any significant traffic impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or NO All the hazardous materials will be stored in Tanks/MS spillage of hazardous materials drums, in a covered shed and no contamination of soil is expected 7.2 From discharge of sewage or other NO All the wastes from domestic operations are sent to effluents to water or the land septic tank. (expected mode and place of discharge)

7.3 By deposition of pollutants emitted NO Air Pollutants generated are let out into atmosphere to air into the land or into water after meeting the prescribed standards. 7.4 From any other sources NO 7.5 Is there a risk of long term build up NO of pollutants in environment from these sources?

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc from YES All Inbuilt Safety precautions will be storage, handling, use or production of adopted and there will not be any hazardous substances damage to environment or human health 8.2 From any other causes NA 8.3 Could the project be affected by natural NO disasters causing environmental damage (e.g? Floods, earthquakes, landslides, cloudburst etc)?

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. YES The project shall enhance the socio facilities, ancillary development or development economic status of the area by stimulated by the project which could have impact increasing the demand for housing, on the environment e.g.: improving the employment. There are • Supporting infrastructure (roads, power supply, no major support industries required waste or waste water treatment, etc.) for this plant. • housing development • extractive industries • supply industries • other 9.2 Lead to after-use of the site, which could haven NO impact on the environment 9.3 Set a precedent for later developments NO 9.4 Have cumulative effects due to proximity to other NO The baseline environmental status of existing or planned projects with similar effects the surrounding areas is within the prescribed limits as observed from the Secondary data.

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II

(III) Environmental Sensitivity S.No. Areas Name/ Aerial distance (within 15 km.) Proposed Identity project location boundary 1 Areas protected under international conventions, NA national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for YES Katrinipadu RF – NW– 4.7Km, ecological reasons - Wetlands, watercourses or Tammileru River flowing from NW to SW other water bodies, coastal zone, biospheres, direction is at a distance of 0.7 Kms from mountains, forests the site in west direction. 3 Areas used by protected, important or sensitive NA species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access NO to recreation or other tourist, pilgrim areas 7 Defense installations NO 8 Densely populated or built-up area YES Vijayarai Village is at a distance of 1.6 Km in NW direction of the site 9 Areas occupied by sensitive man-made land uses NA (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce NO resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or NO environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could NO cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

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ANNEXURES

Project No. 0317‐21‐01 March 2017

SUBMITTED TO STATE LEVEL ENVIRONMENT IMPACT ASSESSMENT AUTHORITY, ANDHRA PRADESH, GOVERNMENT OF INDIA Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

Location Map of Sri Kusuma Haranadha Agro Fural Fural Kusuma Agro Location Limited Haranadha Map of Sri

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

9.14 x 103.63 = 947.18 Sq.M 947.18 = 103.63 x 9.14

Engineers & Valuers Engineers 30'-0" (9.14M) wide GREEN BELT GREEN wide (9.14M) 30'-0" ASHOK NAGAR, ELURUNAGAR, ASHOK el: 9393352419 CHINMAYA :: Cell

ENGINEER Block

GCC sheet GCC

Administration 195.72 Sq.M 195.72

GF and FF and GF Parking Space Parking

Toilets 1.22 x 2.13 x x 1.22 3 No.,sToilets RCC roofed RCC Yard 441. 39 Sq.M 441. 39 Green Belt Belt (2) Green 24.08 x 18.33 18.33 : x 24.08 14.94 x 9.14 = Sq.M 136.559.14= 14.94 x Transformer 30'-0" (9.14M)30'-0"BELT wide GREEN

GCC sheetGCC 3.05 x 3.05

Security Post Security Pro., 40'-0" (12.19 m) wide INTERNAL ROAD INTERNAL wide m) (12.19 40'-0" Pro.,

d Main Gate Main Gate 33 Well Bore GCC GCC shed GCC Work shop Work APPLICANT Boiler shed Boiler 10 KL Under KL 10 Under KL 10 ground Water Tank Water ground Tank Water ground 1.52 m wide Drain m 1.52 wide Drain m 1.52 GF & FF GF for Stores for Laboratory GCC Shed GCC RCC roofed RCC board for for Panel GCC Shed GCC

Existing 40'-0" wide40'-0" ROAD Existing 165.96 x 9.14 = 1,516.87 9.14 = x165.96Sq.M ROAD INTERNAL wide m) (12.19 40'-0" Pro., 30'-0" (9.14M) 30'-0" BELT GREENwide Gate Property belongs to Vamsibelongs Seeds Property 25 Tank 20 KL HDPE Tower Cooling aranadha Agro Fural Limite Fural Agro aranadha 424 24 9.14 x 6.10 9.14 131 31 232 32 Pump Open Space Open 112.78 x 9.14 = 1,030.80 Sq.M 9.141,030.80112.78= x 30'-0" (9.14M) 30'-0" BELT GREEN wide Shed for Shed Tetra Hydro Tetra Furoic Acid Furoic Tanks GCC sheet roofed sheet GCC Horizontal chillded Vertical Tanks Vertical water plant water 12.19 x 6.10 x 12.19 Simple Simple System-1 System-2 R.O water plant water R.O Evaporation Evaporation 03 030 30 30 30 23 232 32 32 32 1.52 m wide wide m Drain1.52 wide m Drain1.52 Tank Tank 20 KL 20 KL 20 Pro., 20'-0" (6.10 (6.10 M) wide20'-0" ROAD Pro., ETP Furoic Acid Furoic Sri Kusuma H Sri Kusuma GCC sheet sheet roofed GCC Machinery shed forMachinery Open GCC sheet GCC of

Toilets 1.22 x 2.13 x x 1.22 3 No.,s Toilets

9.14 x 103.63 = 947.18 Sq.M 947.18 = 103.63 x 9.14

30'-0" (9.14M) wide GREEN BELT GREEN wide (9.14M) 30'-0" Owners' Property Owners' Ac.5.00 Cts Ac.5.00 20,233.84 Sq.M 20,233.84 Sq.M 0,297.19 Sq.M 0,222.95 Sq.M 0,222.95 Sq.M 0,055.75 Sq.M 0,055.75 Sq.M 0,055.75 Sq.M 0,074.36 Sq.M 0,009.30 Sq.M 0,015.59 Sq.M 0,222.95 Sq.M 0,222.95 Sq.M 0,222.95 Sq.M 0,222.95 Sq.M 0,055.75 Sq.M 0,195.72 Plant Layout 1,957.19 Sq.M 1,957.19 0,947.18 Sq.M 0,136.55 Sq.M 0,947.18 Sq.M 0,557.48 Sq.M 0,441.39 Sq.M 0,776.27 Sq.M 0,658.32 Sq.M 8,545.31 Sq.M 1,517.15 Sq.M 1,517.15 Sq.M 1,030.81 Sq.M 1,532.99 'M/S SRI KUSUMA HARANATHA AGRO FURAL HARANATHA LIMITED UNIT KUSUMA SRI - 2 'M/S

ADMINISTRATION BLOCK ADMINISTRATION LABORATORY

Total Extent of the Siteofthe Extent Total roofed Constuctions Sheet GCC Acid Furoic Plant Hydro Tetra Stores Panel Board Electric for Shed shop Work Post Security 6x x 2.13 No.,s 1.22 Toilets Floor a) Ground Floor a) Ground UTILITIES OTHER Up Area Built Total b) First FloorFirst b) FloorFirst b) TowerCooling Equalent to Equalent Plant Acid Furoic shed Boiler Plant Water R.O ROOFED CONSTRUCTIONS RCC @ 10% Space Parking AREA STATEMENT AREA at North Boundary at North Boundary at West Boundary at South Boundary at East Total all dimensions are in'METRES'are all dimensions GREEN BELT AREAGREEN - Belt 1 Green - Belt 2 Green - Belt 3 Green - Belt 4 Green - Belt 5 Green Scale :: @ @ 1:400 :: Scale

CHINTHALAPUDI ELURU

Towards Towards ROAD SITE PLAN SHOWING THE PROPOSED THE SHOWING PLAN SITE PANCHAYATH, PEDAVEGI RAI MANDAL,VIJAYA VILLAGE, WEST GODAVARI REVENUE ALLIVEEDU DIST.,AT SITUATED Managing Director :: Smt S. VANI S. Smt :: Managing Director

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

ANNEXURE - I

M/s. Sri Kusuma Haranadha Agro Fural Limited, Unit II proposes to set up Synthetic Organic Chemicals (Bulk Drugs & Intermediates) unit of area of 5 acres at Sy. No. 116/1, 119/3, 120/7, 118/2, 119/3, 98/4, 117/2, 119/6,120/2 & 120/5 Allivedu Revenue Village, Vijaya Rai Panchayath, Pedavegi Mandal, West Godavari district, Andhra Pradesh. The proposed list products and manufacturing capacity is presented in Table A-1 respectively. Table A-1 Manufacturing Capacity S.No Name of Product Capacity Kg/day TPM 1 Furoic acid 631 18.93 2 Tetrahydrofuroic acid 364.7 10.94 3 Furfuryl Alcohol 1475 44.25 4 Tetrahydrofurfuryl Alcohol 1445 43.35 5 Furan 972.3 29.17 6 2-Methyl Furan 1343.6 40.31 Total (Worst-case 1 product on Campaign basis) 1475 44.25

11.2 List of By-Products S.No Name of Product Stage Name of By product Quantity No. (Kg/day) 1 Furoic acid I Furfuryl alcohol 690 II Sodium Bisulfate 675.9

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

Process Description of Furoic acid Stage I

Caustic Lye/Oxygen C4H3OCOONa + H2O

Stage – I Water C H OCOH 4 3 134.1 18 Furfural- 96.1 Stage II

2C4H3OCOONa

Sulphuric + + Na2SO4 + O2 Stage - I acid 134.1 Furoic acid Furfural Sodium sulfate Oxygen 112.1 alcohol 142.04 32 98.1 Process Description for Furoic acid Stage I: Furfural is pumped to Alkali reactor and is reacted with Caustic lye. The Overall mass from the reactor is taken into oxidizing vessel to give Stage I product. Stage II: Stage I Product is pumped into ether extractor to separate the organic phase. The aqueous phase is acidified with sulphuric acid which gives Furoic acid product and other solutions which include sodium sulfate and Furyl alcohol. The process flow diagram is presented in Fig A-1 and material balance is presented in Table A-2.

Fig A-1 Process Flow Diagram of Furoic acid

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

Table A-2 Material Balance for Furoic acid Stage I Input Quantity Output Quantity Remarks (Kg/day) (Kg/day) Furfural 1699.9 Stage I Product 1779 To Stage II Caustic Lye 707.5 Water formed 3239 To waste water Oxygen 283 Furfural 425 To waste water Water 3000 Caustic Lye 176.9 To waste water Oxygen 70.7 Let into atmosphere safely Total Input 5690.4 Total Output 5690.4 Stage II Input Quantity Output Quantity Remarks (Kg/day) (Kg/day) Stage I Product 1779 Furoic acid 631 Final Product Sulphuric acid 650 Furfuryl alcohol 552.3 Organic residue Water 119.4 Sodium sulphate 799.7 To Waste Water Ether 1800 Oxygen 180.2 Let into atmosphere safely Ether Recovered 1710 Recovered & reused Ether to loss 9 Fugitive loss Ether to residue 81 Solvent in residue Stage I Product 269 Organic residue Sulphuric acid 98.3 To Waste water Water 18.1 To Waste water Total Input 4348.4 Total Output 4348.4

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

ANNEXURE – II: Wastewater Treatment Facilities

The effluent generated from the proposed Sri Kusuma Haranadha Agro Fural Limited, Unit-II is mainly from process, washings, and scrubbers, cooling towers & boiler blow downs and domestic effluent. Effluent from Process, Washings, Scrubber, Boiler, Cooling tower and RO Rejects is sent to Effluent Treatment System and treated effluent is reused for cooling towers and Boiler makeup. Domestic effluent sent to septic tank followed by soak pit. Total Effluent generated and mode of treatment permitted and proposed is presented in Table A-3.

Table A-3 Quantity of Effluent Generated and Mode of Treatment Description Quantity Concentration Mode of Treatment (KLD) Process 4.1 pH: 5.5-6.5 Sent to Stripper followed by MEE and COD: 6840 mg/l ATFD. Stripper Condensate sent to TDS: 5966 mg/l Cement Plants for Co-Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers and boiler makeup. Total - I 4.1 RO/DM rejects 0.5 pH: 7-8 Sent to Biological Treatment System Washings 1 COD: 500-1000 mg/l followed by RO. RO permeate reused for TDS: 2000-2500 mg/l Scrubber Effluent 1 cooling tower makeup. RO rejects sent to BOD: 200 mg/l Boiler Blow downs 0.8 MEE. Cooling Tower Blow 1.5 downs Domestic 1.8 Total - II 6.6 Grand Total (I+II) 10.7

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

ANNEXURE – III: Water Balance

Water is required for process, scrubbers, washing, cooling tower makeup, steam generation and domestic purposes. The total water requirement shall be 24.3 KLD, out of which 14.8 KLD shall be fresh water and balance 9.5 KLD shall be recycled water. The required water shall be drawn from ground water in addition to reuse of treated wastewater. The water balance is presented in Table A-4. Table A- 4 Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process 3.8 4.1* Washings 1 1 Scrubber 1 1 Boiler 4.5 1 4.7 0.8 Cooling Tower 1 8.5 8 1.5 RO/DM Rejects 0.5 0.5 Domestic 2 0.2 1.8 Water for gardening 1 1 Gross Total 14.8 9.5 13.9 10.7 Total 24.3 24.6 * Process effluents contain soluble raw materials, byproducts, solvents etc.

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

ANNEXURE – IV: Solid Waste

Solid wastes are generated from process, effluent treatment system, DG sets and boilers. The process residue and solvent residue are sent to cement plants for co-incineration. The evaporation salts are sent to TSDF. Waste oil and used batteries from the DG sets are sent to authorized recyclers. The sludge from effluent treatment plant is considered hazardous and the same is sent to TSDF. Ash from boiler is sold to brick manufacturers. The total solid waste generated and mode of disposal permitted and proposed is presented in A-5.

Table A-5 Solid Waste Details S.No Description Units Quantity Mode of Disposal 1 Ash from Boiler TPD 1.75 Sold to Brick manufactures 2 Process Organic residue Kg/day 263.7 Sent to TDSF/Cement Plants for Co-incineration 3 Solvent Residue Kgs/day 112.5 Sent to TDSF/Cement Plants for Co-incineration 4 Inorganic residue Kg/day 200 Sent to TSDF 5 Evaporation Salts Kg/day 24.5 Sent to TSDF 6 Stripper Condensate Lts/day 30 Sent to Cement Plants for Co-incineration 7 Catalyst Kgs/day 40 Sent to TSDF 8 ETP Sludge Kgs/day 30 Sent to TSDF 9 Detoxified containers No.s/Year 60 Sold to authorized vendors 10 Waste oil LPM 10 Sent to Authorized Recyclers 11 Used batteries No.s/Year 2 Sent to Authorized Recyclers

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Sri Kusuma Haranadha Agro Fural Limited, Unit-II Form I Annexure

ANNEXURE – V: Stack Emissions Details

The sources of air emission expected from the plant are gaseous emissions from proposed 2 TPH agro waste fired boilers with Multicone Separators as control equipment and DG set of 150 KVA proposed as standby during load shut down. DG sets shall be provided with stack height based on the CPCB formula for effective stack height. The emission rates of PM, SO2, NOx and SPM from each stack are presented in Table A-6.

Table A-6 Stack Emission Details S.No Stack Attached to Stack Dia of Temp.of Exit Pollutant Emission Rate Height stack exhaust Velocity (g/sec) 0 (m) at top (m) gases ( C) (m/sec) PM SO2 NOx 1 2 TPH Agro waste 30 0.5 200 8 0.09 0.14 0.35 Fired Boiler 2 *DG Set 150 KVA 4 0.15 170 7 0.002 0.07 0.08 *DG sets will be used during load shut down by APTRANSCO.

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