Summer Edition 2018
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Summer Edition 2018 -2019 Summer Edition2018 The WORKS CONTENTS 2 THE WORKS DIRECTOR'S McMAHON SERVICES TRANSFORMATION McMAHON SERVICES MESSAGE WEIGHS IN WITH A FOR ST MARK’S DELIVERS 26,000M2 3000T SILO DESIGN AND COLLEGE OF ROOFING AND WALL 05 06 CONSTRUCT 08 10 CLADDING 11 McMAHON SERVICES KICKING GOALS AT FORMER FOOTBALL PARK 12 HISTORY IN THE MAKING AT LOT FOURTEEN INTRACT-McMAHON SERVICES MULTI-FACETED PROJECT BIG STEPS FORWARD JOINT VENTURE DELIVERING INTRACT MEANS UNDERTAKEN IN THE FOR WESTERN AUSTRALIA CIVIL INFRASTRUCTURE BUSINESS 14 HEART OF THE 16 18 WORKS AT OSBORNE 19 ADELAIDE CBD NAVAL SHIPYARDS WOOMERA RANGE MOUNT BUNDEY RAAF BASE INAUGRAL SAFETY AND CONTROL TRAINING AREA ROAD TINDAL TREE REMOVAL IN-HOUSE NAIDOC EVENT REMEDIATION SITE MAINTENANCE REPAIRS AND REPLACEMENT 20 WORKS 21 22 23 CIVIL ENGINEERING NEW GENERAL MANAGER GROUP EXPANSION FOR BALLESTRIN 24 25 CONSTRUCTION SERVICES SOMERO S-485 LASER CHRISTMAS ISLAND SCREED IMPROVES THE PHOSPHATES ASBESTOS PRODUCTION AND SAFETY REMEDIATION AND 25 OF CONCRETE DELIVERY 26 STRUCTURAL WORKS AUGUSTA POWER STATIONS WORLD DECOMMISSIONING - DEMOLITION SCAFFOLDING AND METAL AWARDS 28 SCRAPPING 29 McMAHON SERVICES RAIL FACILITY NATIONAL ENVIRONMENTAL CRUSHING DEMOLITION HEADS UP SCHOOL ASBESTOS INCIDENT AND SPILL AT OLYMPIC DAM REFURBISHMENT FOR REMEDIATION WORKS RESPONSE SERVICES 30 STEM WORKS PROGRAM 31 32 33 McMAHON SERVICES NT ROAD TO ANOTHER SHOWS THEIR SUPPORT LAND 121 STAGE NEW ADDITIONS SUCCESSFUL PROJECT FOR THE HAYDEN TWO UNIT TO FLEET 34 36 REYNOLDS TIWI COLLEGE 37 SUSTAINMENT 38 GARDEN PROJECT FACILITIES McMAHON SERVICES McMAHON SERVICES HEALTH & ADELAIDE MAKES THE MOVE OPENS SAFETY FESTIVAL ACROSS THE PORT AUGUSTA UPDATE CENTRE DRIVE 40 TASMAN SEA 41 OFFICE 41 42 UPGRADE McMAHON SERVICES SHOWS SUPPORT FOR THE CHARLES STURT MULTI-DISCIPLINARY NEW SENIOR WOMEN’S & CHILDREN’S INDUSTRIAL ESTATE PROJECT LEAVES BROADCAST APPOINTMENTS 44 HOSPITAL BEACH HOUSE 45 DEMOLITION WORKS 46 AUSTRALIA HOPEFUL 47 PROJECT THE WORKS 3 4 THE WORKS Director's MESSAGE Above: Managing Director, David McMahon and Director, Andrew McMahon Looking back on 2018 it has been a year of the New Indoor Sports Centre and Science the completion of additional large-scale diversification. We have delivered a number Centre Refurbishment for St Mark’s College roof replacement works over operating of projects that have required a change in Port Pirie comprising of indoor courts, processing plants, silos, conveyor belts, in how we deliver our service capabilities learning areas, glass facades, a mezzanine ship loading stacks, and over the ocean – and approach to high-risk works. Those level and a single court gymnasium. all on a remote island in the Indian Ocean. challenges have proved to be positive, In Victoria we delivered roof replacement increasing the breadth and depth of our We completed several multidisciplinary works for two supersheds at Incitec Pivot capabilities in multidisciplinary project projects that brought together the superphosphates plant facing similar delivery. expertise of our various service offering operational plant challenges. teams. The Adelaide Botanic High School An example of this is our work we have Redevelopment project is a good example Our plant and equipment fleet capability undertaken in the heart of Adelaide for the of this with personnel from our Demolition, also diversified this year. Our new plant Lot Fourteen Redevelopment, completing Asbestos, Civil and Scaffolding teams aiding acquisitions now allows for wider service the first stage of demolition works at the client Lendlease in their delivery of South offerings such as a laser screed increasing former Royal Adelaide Hospital site. This Australia’s first vertical high school in the our capabilities in monolithic concrete was a complex and challenging project heart of Adelaide’s central business district. pours, a mobile crushing plant that for many reasons including the restricted transforms demolition waste into site won fill access of the site, environmental sensitivity Demolition had another productive year material reducing haulage costs, and high of the works due to the site being adjacent completing projects at Olympic Dam mine pressure pumps for rapid industrial cleaning to the Adelaide Botanic Gardens and local site, the Charles Sturt Industrial Estate, and hydro-demolition of concrete. residents, scaffolding and encapsulation the Former Football Park and thr Augusta requirements, community and stakeholder Power Stations Decommissioning project. We made big steps toward gender equality engagement, and the management of With the latter proving to be a complex and with several women taking up management asbestos and other hazardous materials on challenging project, which was recognised roles across the Company, both through site. globally with a shortlist in the World external recruitment and promotion Demolition Awards for our collaborative internally. We continue to take practical One of the more complex construction partnership with client Flinders Power. steps to combat our industry’s gender projects undertaken by the Company inequality challenges as we strive to create a was completed this year, the design and Intract had an impressive 2018 delivering diverse and inclusive work culture. construction of a 3000t fully bolted steel silo some of their largest projects to date. Two at Morgan Cement’s Port Kembla cement key projects were remote road remediation We thank our loyal staff for the hard work clinker grinding facility. The 26m silo was works at both Woomera, South Australia throughout the year. We challenge everyday erected using a synchronised jacking and Mount Bundey in the Northern Territory. what McMahon Services can achieve. process allowing it to be built from ground In Adelaide, Intract and McMahon Services We put our collective minds to a task, see level significantly reducing working at are working collaboratively on our largest projects through to completion and strive heights risks. jointly delivered project yet, the civil for continuous improvement and client infrastructure package of works for the satisfaction. Delivery of the silo required complex Osborne South Development Project, which trucking, rail and shipping logistics when completed will support current and We thank our clients for their support from Kansas in the United States where future naval ship development, operations and ongoing opportunities to delivery the component parts of the silo were and maintenance programs in South infrastructure enabling works across manufactured. High risk crane works were Australia. multiple industry sectors. We look forward required to install two 30t conveyor galleries to strengthening our relationships and linking a 40m access tower and the existing Our Roofing team has had an excellent year continuing to achieve great things in the plant during a tight weekend shutdown delivering some of the most difficult and year ahead. window. high-risk projects they have undertaken to date. Roof replacement at Downer Rail’s David McMahon 2018 saw our Building Services team facility in Port Augusta not only dealt with Managing Director expand their capabilities delivering asbestos contaminated materials requiring a significant number of high-quality full encapsulation of the work site, but Andrew McMahon architectural finish projects for a variety also required works over operational rail Director of clients in the Defence and education infrastructure. Our long-term relationship sectors. Their standout project this year was with Christmas Island Phosphates saw THE WORKS 5 3000T SILO McMAHON SERVICES CONSTRUCTED WITH 565 CARBON WEIGHS IN WITH A 3000T SILO STEEL PLATES AND DESIGN AND CONSTRUCT 72,882 BOLTS ADELAIDE BRIGHTON GROUP Morgan Cement International was erected. All asbestos containing material PRODUCES AND MARKETS seeking to increase the productivity at was wrapped in double layer 200µm CLINKER, CEMENT AND their Port Kembla site and engaged plastic and disposed of at EPA licenced LIME PRODUCTS UNDER McMahon Services to design and stations. Other preliminary works THE ADELAIDE BRIGHTON construct an additional 3000t silo to included bulk excavation, backfilling and achieve this outcome. a piled foundation consisting of fourteen CEMENT AND COCKBURN bored piles of 1.2m diameter socketed CEMENT BRANDS. into 4m of hard rock into geotechnically challenging ground conditions. Morgan Cement International is a Scope of Work subsidiary of the Adelaide Brighton McMahon Services led the design and Structural works included design and Group operating a cement clinker construction of the access tower, stairs, grinding facility in Port Kembla, New construct project to deliver the 3000t fully bolted steel silo 26m in height and 14m galleries for air slides and walkways South Wales. The facility was first amounting to over 180t of structural steel. constructed in the 1920s and underwent in diameter, with associated mechanical major capital upgrades in the 1950s and equipment including air slide conveyors The 3000t silo was manufactured in the 1990s. and a 40m bucket elevator. The silo was erected using a synchronised Kansas, United States and transported in jacking process that allowed it to be fourteen shipping containers to Australia. The original site had two cement storage built from ground level. This process Logistics included trucking and rail silos which each held 400t of cement. receives the highest safety ratings by from Kansas to Los Angeles, shipping Two additional storage silos, holding