colas.com ROUTES www. Colas Group magazine number 36 — April 2016
En route Reunion Island The new coastal road CONTENTS NUMBER 36 – APRIL 2016
site-seeing in the picture 04 > From Slovakia to Ivory Coast via the USA, 60 > Graduation ceremonies, awards, trade Morocco and France… a rapid trip around shows, exhibitions… Some images of the the world to see the Group’s jobsites, work Group’s events, in France and around the world. in progress and finished projects. horizons en route intersections
22 > The new coastal road. 68 > Loïck Peyron: “Management depends 30 > PPP: the Troissereux bypass. on communication, decency and respect.” itineraries sponsorship 70 > Colas Foundation: Johann Rivat. 36 > They all do their jobs with enthusiasm and have decided to share their daily routine and projects with us. report 46 > Wattway, the solar road by Colas. crossroads 52 > Organization, human resources, products & techniques, Group life, communication. Cover photo: Delarix Regia Flamboyant trees and sugar cane A look at recent months in the life of the Group. fields, near Sainte-Suzanne, Reunion Island. editorial 03 by Hervé Le Bouc
olas held its own in 2015. This is quite an achievement given the significant challenges it faced, C in particular in France as well as in other parts of the world, with the global economic context that remained on a downward trend. Our good country mix, the diversity and quality of our businesses, our capacity to adapt and respond and our continuous transformation strategy all combined to help us deliver a good year. Progress in international and French overseas units and headway in Railways offset a greater part of the slump in Mainland France. North America, central Europe and Asia performed particularly well, as did Colas Rail, while the Roads subsidiaries in Mainland France managed to cushion the impact of a major slump in the market. Production and sales of refined products recorded heavy losses, which, given the long-term trend in the oil market, has led us to decide to sell or halt activity at SRD (Société de la Raffinerie de Dunkerque). We continued working on our major projects around the world: the new coastal road on Reunion Island, Highway 63 in Alberta, Canada, Motorways M85, M86 and R2 in central Europe, the Nîmes-Montpellier high-speed rail bypass in France, along with the metro projects in Kuala Lumpur, Malaysia and Santiago, Chile. And we also launched new projects relating to contracts secured in 2015: highway upgrading on America’s East Coast, long-term highway maintenance contracts in the United Kingdom, the Cairo metro extension project in Egypt. Around 80,000 smaller projects were also carried out over the course of the year, these representing the bedrock of Colas’ business. Colas was also in the spotlight with the launch of the Wattway solar road, which won a Climate Solutions Award at the COP21 conference, held in Paris in December. After five years of research, Wattway now enters a new phase, with application sites on all five continents, which will provide further feedback from full-scale projects. By continuing to innovate, to increase our international network, to reinforce our Railways business and to improve our operational profitability, Colas will continue to move forward.
ROUTES No. 36 – April 2016 04 escalessite-seeing
From Slovakia to Ivory Coast via the USA, Morocco and> France… a rapid trip around the world to see the Group’s jobsites, work in progress and finished projects.
CANADA BELGIUM FRANCE SLOVAKIA MOROCCO
UNITED STATES SWITZERLAND HUNGARY
GUADELOUPE IVORY COAST
FRANCE ENVA gets a facelift
Founded in 1766, during the reign of Louis XV, the Alfort National Veterinary School (ENVA) is one of Europe’s leading teaching institutions. Located on a 12-hectare site in the Parisian suburb of Maisons-Alfort, the school hosts 800 students and 140 teaching staff. Teams from Colas Ile-de-France Normandie arrived on the site, steeped in history and still fully operational, to carry out a comprehensive makeover program: resurfacing (paving and stabilized sand) of the private parking lot, equine hospital stables, the equestrian center and the access roads to the new hospital and museum, where Pasteur conducted his research into rabies. Surrounded by statues, the teams also worked on the school’s soccer stadium, used for student tournaments, as well as the various networks and outside facilities for the new headquarters and infectious diseases platform of the French Agency for Food, Environmental and Occupational Health & Safety (Anses), located within the ENVA site. A skillfully crafted operation designed to restore this jewel of national heritage to its former glory.
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SLOVAKIA Modernization in central Europe
Colas’ Slovakian company, modernization program. design had to be modified and ISK, is building the Bánovce During the earthworks retaining walls were built. nad Bebravou bypass, in the (800,000 m3), ISK’s teams Begun in March 2014, the center of the country, some had to overcome a number project has so far mobilized 150 km from the capital, of geotechnical challenges: more than 400 employees, Bratislava. The design-build unstable ground (clay loam soil) with work due to be completed contract involves the creation of meant that specific treatment by the end of May 2016. a 9.5-km section of the R2 was necessary to achieve the expressway and 13 engineering required load-bearing capacity, structures, as well as upgrading as well as reinforcement work, of the main networks. including the installation of The project forms part of the ballasted columns. Following country’s national infrastructure landslips, the infrastructure’s
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SWITZERLAND
The Colclair® appeal
Back in October, teams from Colas Suisse spent two days laying 720 m2 of visually-appealing Colclair® mix in Zurich, Switzerland.
FRANCE Highway A41: Aximum cuts the volume
To reduce traffic noise, teams from Aximum Lyon installed three noise barriers on Highway A41 close to the village of Saint- Félix, located in the Haute-Savoie region of eastern France, between the towns of Annecy and Chambéry. These 4 m-high wood concrete noise barriers with anti-graffiti coating were put up over a distance of 650 meters, along the roadside, on reinforced concrete strip foundations and vibro-driven piles sitting at a depth of 8 meters. Colas Rhône-Alpes Auvergne’s Annecy profit center was responsible for roads and services. Saint-Félix residents alongside this particularly noisy section of Highway A41 should now be able to live in peace…
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IVORY COAST Opening up the city of Béoumi
In October 2015, Ivory and contribute to the economic road between Béoumi and Coast’s President, Alassane development of the country’s Kounahiri and the construction Ouattara, officially opened central regions. The previous of 27 hydraulic structures the Béoumi bridge, some bridge had been demolished as well as a 45 m-long bridge hundred kilometers north of the back in 1972, at the time of the across the Kan river, linking country’s capital, Yamoussoukro. construction of the Kossou dam. Béoumi to Bodokro. The 244 m-long bridge A total of 260 people worked spanning the Bandama river to install pre-stressed beams was built by Colas Africa in just using a launcher on six 20 months. Eagerly awaited supporting columns and two for more than 40 years, the abutments. The project also structure will improve access includes the refurbishment to and from the city of Béoumi of 32 kilometers of unpaved 08 site-seeing
UNITED STATES Savannah: redevelopment The port of Savannah, in Georgia, USA, is enjoying significant growth. In 2015, more than 3 million containers transited its docks, up 17% on the previous year. To support the expansion of the fourth busiest port in the United States, the Georgia Port Authority awarded a redevelopment contract to R.B. Baker (subsidiary of Reeves Construction Company). On the 22-hectare site, close to 10 hectares will be earmarked for the storage of 15,000 containers. Two secure access roads for trucks will also be built. In total, the project represents more than 38,000 m3 of excavated materials, 100,000 tons of aggregates and 40,000 tons of asphalt concrete. Launched in April 2015, the work will significantly increase freight capacity at the port of Savannah.
FRANCE
Successful takeoff
To allow flights to resume at the Auxerre-Branches airfield, temporarily closed for safety reasons, teams from Colas Est’s Yonne profit center carried out modernization work on the runway, taxiway and apron. The project involved the application of 27,000 m2 of fiberglass geogrids to reinforce the surfaces, 6,700 tons of asphalt mix containing 30% RAP, 6,800 tons of airfield asphalt and 1,700 tons of Colnak®, a highly hydrocarbon-resistant product. FRANCE
Highway A660 gets a makeover!
Colas Sud-Ouest teams carried out resurfacing work on a 10-km section of the Highway A660 between Mios and Biganos, near the Arcachon basin in southwestern France. The Floirac profit center made light work of the project, with logistical support provided by the Agen and Saint-Astier profit centers. An asphalt mix containing 20% RAP was used for the base course. For the wearing course, they opted for a very thin asphalt concrete overlay with enhanced skid resistance: Rugoflex®. 10 site-seeing
FRANCE
At the confluence of the Rhône and the Saône
Said to resemble a floating crystal cloud, the Musée des Confluences natural history museum is now an integral part of the landscape in Lyon. Smac was responsible for the façades and waterproofing of this unusual construction “dedicated to science and societies” employing a complete envelope system designed and developed by the Major Projects Division’s design office.
HUNGARY Colas Alterra: no more floods!
Over recent decades, high water levels have increased relentlessly in the region of Bereg (northeast of the country), upstream of the Tisza, one of the tributaries of the Danube river. Flood defense investments directly affect some 20 municipalities and also protect a further 150 towns and villages, representing almost 250,000 residents across an area of 3,000 km2. As part of this investment program, a consortium including a Colas subsidiary in Hungary, Colas Alterra, carried out work on the Bereg detention reservoir. The reservoir has a storage capacity of 58 million m3 of water, allowing peak water levels on the Tisza river to be reduced by between 50 and 80 cm. The project primarily concerned the construction of the dyke at the southern end of the reservoir, as well as the inflow and water retention structures. The company also carried out work to re-route pipelines. Launched in June 2014, the project was completed at the end of September 2015.
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FRANCE Puteaux: all hands on deck!
A key strategic route in the superstructures down to the service galleries. Teams from Greater Paris region, the concrete and replacing the Colas Île-de-France Normandie Puteaux bridge is used by expansion joints. Teams from Smac then restored the bridge to its 50,000 motorists every day. Étanchéité Île-de-France were in original appearance. Last but As a result of the wear and tear charge of waterproofing the tunnels not least, Aximum installed the caused by this heavy traffic, the and the deck. An Excelpont GC-type temporary signage and traffic structure was in need of extensive bituminous membrane was laid lights. Despite the complexity renovation. Teams from three Colas over a re-profiling layer applied by involved in the timing of subsidiaries carried out the work Colas Île-de-France Normandie. simultaneous operations, the last summer over a period of 40 days. A bituminous waterproofing various teams worked together Colas Île-de-France Normandie’s membrane with a mastic asphalt top efficiently, leading to the bridge Gennevilliers profit center was coat (Baryphalte Bridge process) being reopened to traffic two responsible for demolishing the was applied to the sidewalks and days ahead of schedule. 12 site-seeing
BELGIUM Out on the Ford Lommel test track
Colas Belgium constructed access road. The facility was a specialist German track two test tracks at the Ford designed to observe vehicle design consultancy. The 40 Lommel Proving Ground, behavior on corners, at high or so employees mobilized in the north of the country. speeds during collision for the project had a number The facility, one of the biggest avoidance manoeuvers, etc. of challenges to contend with, of its type in Europe, offers Teams also worked on an area including the adaptation of the Ford, as well as other motor dedicated to Driver Assistance asphalt plant to accommodate manufacturers such as Toyota Technology, used to test the the new formulation and tight and Hyundai, more than 80 km capacities of new-generation deadlines (from mid-July of track to test their car models. vehicles. In total, the project to early November). The teams built the Vehicle required 42,000 tons of asphalt Dynamics Area, 120,000 m2 concrete, using a mix design of track, as well as the 900-m developed in partnership with
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MOROCCO Smac in Tangier A famous soft drink manufacturer chose Tangier as the location for a new bottling plant. Smac’s Moroccan company, Sofima, was responsible for waterproofing the new building and applying the cladding. The design, construction and installation of roof lighting were handled by Skydôme, a subsidiary of Axter (Smac) specializing in the manufacture and marketing of skylights and smoke extractors, in the event of a fire. Triangular in shape, the skylights required several months of preliminary design work, the development of innovative technical solutions and constant dialogue with the customer and the architect. And Skydôme’s teams faced yet another challenge: the manufacture of smoke ventilation sky lights, specially developed by the company’s design office with a view to their transportation to Tangier.
FRANCE
Rivesaltes memorial site
Located in the Languedoc-Roussillon region of southern France, the former Rivesaltes internment camp has been completely renovated, transforming it into a place of remembrance. Teams from Colas Midi-Méditerranée’s Perpignan profit center applied 11,000 m2 of the visually-appealing Colclair® in a double course surface dressing with Bituclair® synthetic binder emulsion. 14 site-seeing
FRANCE Arras: an XXL platform
120,000 m2 of warehousing facilities, 700 jobs created over the next five years. Teams from Colas Nord-Picardie are working on the construction of this major hub for a children’s clothing chain, located at the Actiparc business park, near Arras in northern France. Forty employees from the Lens profit center have been busy since September, working on earthworks and soil treatment and drainage operations. The project represents 110,000 m3 of cut and fill, 85,000 m2 of soil treatment – 50,000 m2 for the building – 3 km of drainage and 5,000 tons of asphalt mix. Despite particularly tight deadlines, the project is advancing ahead of the initial delivery schedule.
FRANCE
Colas Rail at Montparnasse station
In 2017, trains operating on the new Brittany-Pays de la Loire and South Europe Atlantic high-speed rail routes will begin leaving from Paris’ Montparnasse station. Preparation work, launched in 2014 and set to continue through to the end of 2016, has seen Colas Rail teams conducting civil engineering operations and upgrading catenary systems. The work is taking place in three-hour blocks at night and concerns a 6-km section of track.
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FRANCE The Flanders pipeline, a new gas highway
As part of the Flanders Pipeline of parcels by GRTgaz, etc.), an then carried out and completed Project, teams from Spac’s access way for machinery was on schedule. The pipeline, major projects pipeline division established along the route: brought into service last installed 22 kilometers of 25,000 five-meter-wide thick November, links the Dunkirk pipeline between France and wooden planks were laid over a methane terminal to Zeebrugge, Belgium for GRTgaz, one of reinforced geotextile membrane transporting up to 8 billion cubic Europe’s leading transporters to prevent rutting, subsidence meters of gas per year from of natural gas. The work was and soil mixing. The tubes France to Belgium. carried out in several phases and forming the pipeline were welded mobilized some 160 employees. on the surface, then lifted and With the appropriate safety laid in the pre-excavated trench, measures in place (locating secured with a dewatering existing networks, drainage system. Filling operations were 16 site-seeing
FRANCE A green project for Colas Centre-Ouest
Following 18 months of work, To meet the standards of the with waterproof tarpaulin sheets Colas Centre-Ouest delivered “Green Project” charter with to prevent oil and fuel leaks. the Ozans business park a view to obtaining High Launched in 2007 by the city project, in the Indre region Environmental Quality (HEQ) of Châteauroux, the site is set of central France. Tasked with certification for the project, to become a one-of-a-kind developing a 41-hectare site, employees implemented a business park in terms of its size teams from the Châteauroux number of initiatives on the site: (508 ha), international reach and profit center were responsible the recycling of all excavated HEQ development certification. for 250,000 m³ of cut and fill, materials; optimized waste 43,000 m³ of retention ponds, collection; the creation of a 7,600 m² of filtration ponds, dedicated materials delivery 12 km of trenches and platform; the creation of a 36,000 m² of soil treatment. storage area for machinery
ROUTES No. 36 – April 2016 FRANCE
High-altitude sports
A new biathlon track was opened at the start of September 2015, in the heart of the Chartreuse regional park, near Grenoble, in the French Alps. During the summer, teams from Colas Rhône- Alpes Auvergne’s Colombe profit center built a shooting range with room for 30 shooters, a 1,100-m roller ski track and a 150-m penalty loop for missed targets. 18 site-seeing
GUADELOUPE
Sogetra renews Grand-Bourg
On the island of Marie-Galante, one of the busiest thoroughfares of the town of Grand-Bourg, the avenue du Dr Marcel Etzol, has been given a complete makeover by teams from Sogetra, Colas’ subsidiary in Guadeloupe. The project included road works, hook up to water mains, and the installation of fire hydrants.
FRANCE Smac and the art of roof landscaping
In Saint-Grégoire, to the north of Rennes in western France, the new head office of the Banque populaire de l’Ouest (BPO) combines innovative architecture with environmental protection. A technical achievement made possible thanks, in part, to teams from Smac’s Rennes profit center who created the landscaped roof for this HEQ-certified (High Environmental Quality) building. The solution chosen was a Green pre-cultivated semi-intensive vegetation system, requiring no maintenance and preventing water infiltration in the event of heavy rainfall. It took teams just two weeks to cover the entire 4,500 m2 of roof, quite a feat. The teams also created a granite slab esplanade. The BPO building is now the perfect showcase for Smac’s expertise.
ROUTES No. 36 – April 2016 FRANCE
A winning combination on Highway A 28
Several Colas Centre-Ouest profit centers joined forces to resurface a 31-km section of Highway A 28 between Le Mans and Tours, in central France. The work, completed in just 17 days, involved the manufacture, transport and application of 50,000 tons of asphalt mix containing 20% RAP. 20 site-seeing
CANADA
Western Canada: three airports, three challenges
In 2015, a number of Colas Canada subsidiaries took part in three airport projects in western Canada. In Alberta, teams from E Construction Ltd renovated the main runway and taxiway at Peace River Airport. In Saskatchewan, Consolidated Construction Company Ltd (CCCL) renovated the two runways at Estevan Airport, which remained operational throughout the work. Finally, in British Columbia, teams from Terus Construction Ltd renovated the runways at Prince Rupert Airport.
FRANCE Containment tent clean-up project
In Lyon, Colas Environnement carried out a clean-up project at a former industrial site. Because the project was located in a residential area, some specific measures needed to be taken. Part of the work was carried out using a containment tent, equipped with an air exchange and treatment system to manage the risk of pollutant emissions. Handling contaminated materials in a tent is subject to strict safety requirements and Colas Environnement had to draw on all its expertise to ensure the protection of its teams (appropriate respiratory PPE, pressurized excavators, pollutant detection beacons, specific procedures, etc.). Specific environmental monitoring was carried out throughout the operation (gas, water and dust analyses, etc.). Materials contaminated with halogenated VOCs were managed on site under a containment tent. Some 2,100 tons of materials were treated and backfilled.
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FRANCE Route 205: an Alpine project
Teams from Colas Rhône- weeks spent on a range resurfacing work. Here, Alpes Auvergne’s Passy of operations, including dumpsters had to reverse profit center worked on earthworks, planing, road for more than 2 kilometers Route 205 as part of a road widening and resurfacing, to reach the pavers! upgrading contract awarded covering a total area of by ATMB (The Mont-Blanc 10,000 m2. This was followed Tunnel and Highways by three days beneath the Company). The project was Sainte-Marie viaduct, a completed in three phases, particularly winding stretch of in a particularly challenging road. The final phase of the mountain environment. project saw teams moving on Work began at the aire des to the cliff-hugging descente Gravières rest stop, with two des Égratz, for the final road 22 en route
The new coastal road
REUNION ISLAND The new Route du Littoral coastal road project is under way. On the northwest coast, GTOI, a Colas subsidiary on Reunion Island, is constructing a 6,700-m section of causeway and an interchange. Below we report on the Group’s biggest ongoing project.
FROM LA GRANDE CHALOUPE TO LA POSSESSION On the northwest coast of Reunion Island, GTOI is building a 6.7-km section of causeway between La Grande Chaloupe and La Possession. The dike embankment is topped by a sea wall, protected by riprap, covered by a concrete block shell. en route 25
> STATUS: > CAPITAL: REUNION ISLAND French overseas Saint-Denis department and region Saint-Denis (DROM) > CURRENCY: euro La Grande Chaloupe La Possession >AREA: 2,512 km2 > OFFICIAL LANGUAGE: French >POPULATION: 834,000 inhabitants > LOCAL LANGUAGE: Reunion Creole
he sea is a little the ground, a 30-ton accropode acting as breakwaters, will form choppy with a block has to be maneuvered into the Nouvelle Route du Littoral light breeze. position on the sea bed. With the (NRL) coastal causeway. Fred K’Bidi’s joystick in hand and an eye on mind is focused the control computers, Fred Between land and sea on the job at works confidently and expertly The existing coastal road Thand, at the controls of his to position the block, guided by between Saint-Denis and La lattice boom crane. Suspended the GPS systems and divers. In Possession is sandwiched from the crane, 60 meters above total, 38,500 concrete blocks, between an unstable and dangerous cliff and the ocean. Constantly exposed to two major risks – falling rocks and flooding in tropical storms – the infra- FRED K’BIDI, structure is regularly closed for machine operator (GTOI) costly repair and maintenance A new skill work (1 to 2 million euros per “The NRL project is a great opportunity for year). Following a long design me”, enthuses Fred, a member of the local and consultation process, the skilled workers guild. “On it, I’m learning a maritime solution emerged as the brand new skill: lifting!” Hired by GTOI in 2002, this machine operator started out at most viable option, based on a the controls of a bulldozer before moving combined dike/viaduct infra- onto an excavator. It was in 2014, when the structure. The new coastal road project was launched, that he seized the opportunity to get his hands on a 300 ton-lattice boom crane, being used for the very first project represents 19 individual time by the Group. After five weeks of training, Fred could be found contracts worth 1.66 billion euros, at the helm of this crucial piece of equipment maneuvering the for the construction of a 5,400-m accropode blocks into position 9 meters below the surface. “This is a painstaking operation, requiring self-control and a degree of offshore viaduct, a 6,700-m sec- level-headedness. I’ve got to keep my wits about me at all times: tion of causeway, a second it’s important to keep an eye on the weather. Once the wind speed viaduct (240 meters) and an goes above 16 m/s, I have to stop and secure the machine, check the placement plan on the computer and follow the divers’ interchange. GTOI, project leader instructions, etc. It’s a real challenge from my point of view!” of the consortium with SBTPC (subsidiary of Vinci in Reunion
ROUTES No. 36 – April 2016 SOURCING THE MATERIALS Once completed in 2020, 19 million tons of rock will have been used for the construction of the new coastal road. Andain basalt rocks from agricultural stone clearance operations are one of the sources.
Island), is building the causeway FABRICE HERNANDEZ, between La Grande Chaloupe Materials Manager for the NRL consortium (GTOI) and La Possession as well as an A career in construction interchange in La Possession. The work, representing a total of Fabrice joined Colas Nord-Picardie in 1980 as site foreman before going off to Reunion Island 786 million euros, will be completed to do part of his national service. He was in 2020. For Stéphane Braban, hired by GTOI, “where real professionalism project director, “the new coastal is learned on the job.” At the start of the 1990s, he headed off to Guadeloupe to set causeway project is highly technical, up a prefabrication plant. His next role was requires close monitoring and is as Basse-Terre sector manager before returning to Reunion Island in particularly challenging in two 1998 as manager of the Saint-Denis reserved-lane public transport project. Madagascar, Mayotte and French Guiana then followed… major respects: the procurement At the beginning of 2015, the expertise and skills he had picked up of materials and environmental on his numerous travels took him back to Reunion Island where protection.” he is now responsible for managing the supply of materials to the NRL project site. “My knowledge of the island and its specific characteristics is a major asset for this project. I liaise on a daily Tracking down andain rocks basis with haulage companies and farmers.” “The NRL is a “stone” project in an island of basalt. However,
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ACCROPODE BLOCKS
Exceptional projects require exceptional solutions: 38,500 concrete blocks are currently being manufactured, destined for use in the construction of Reunion Island’s new coastal causeway road. Their function? To absorb and disperse the swell. Several types of artificial concrete blocks (“X blocks” and accropode blocks) will be used on the NRL project.
A world first Colas subsidiary SCPR is responsible for supplying these concrete blocks, for which a dedicated plant was constructed in Le Port. This is a world first since, traditionally, accropode blocks are manufactured to order on an outdoor prefabrication site located close to the actual jobsite in question. Erected in just under eight months, the Verlaine plant is a cutting-edge facility with technical innovations designed to deliver concrete of the highest quality (high-performance placed on the carrousel. The filling process has also concrete, self-consolidating, resistant to tropical been optimized to enable an additional 14 molds to storms, etc.). be filled (off the carrousel). The concrete is manufactured in a plant adjoining the production Mass-produced accropode blocks line and piped through. Throughout the Accropode blocks for the NRL project come in four manufacturing process and its journey, the formats, ranging from 10 to 30 tons. In total, 105 concrete is cooled (30 to 40 tons of ice are molds have been designed, 36 of which can be required).
> For the purposes of traceability, each element leaving the plant carries a number indicating its “date of birth”, and its position in the daily production.
Reunion Island is the only French mous basalt rocks found across Environmental equilibrium overseas territory without an Reunion Island as a result of The “Cortomaltese” sails back operating solid rock quarry”, agricultural stone clearing and forth across choppy seas sums up Fabrice Hernandez, operations - are a solution for between La Possession and La Materials Manager for the NRL the management of the mineral Grande Chaloupe. On board, consortium. “With 19 million tons resources available on the island. Marine is responsible for taking of rock required for the project, Teams are now exploiting andain water samples to check the level procuring the materials thus deposits at some 30 locations of suspended particles present. represents a major challenge. with a view to supplying 8,500 These measurements are taken We had to seek alternative solu- tons of materials to the project three times per week, by the NRL tions.” The specific design of the per day throughout 2016. “Of consortium as well as the project causeway is based on the prin- varying sizes, these materials are manager and Government bod- ciple of a dike structure topped vital to the NRL project”, specifies ies. “The NRL project is taking by a sea wall. It will be protected Fabrice Hernandez. “They are place within a highly sensitive by riprap covered by concrete used to form the protective layers environment”, emphasizes Thierry blocks designed to withstand for the sea wall, acting as a filter Delaunay, the consortium’s extreme once-in-a-century but also as base layers for the Environment Manager. “We took cyclonic swells. Andains - enor- dikes.” steps at a very early stage to
ROUTES No. 36 – April 2016 LA POSSESSION INTERCHANGE The new gateway to the town, the La Possession interchange involves the construction of three engineering structures and a 400-m section of dike.
DOROTHÉE MILON, NRL Quality Manager (GTOI) Quality, a substantive role Dorothée was hired by Colas Mayotte in 2006 as QSE manager responsible for setting up the quality management system for the Roads center. She joined the NRL project on Reunion Island at the start of 2014 as quality manager. “I’ve never been involved in a project on such a vast scale. Three entities are working side by side. Each has its own methods and the colleagues I’m liaising with come from a variety of backgrounds, each with their own experiences. We all have to adapt.” The project is also an opportunity for Dorothée to discover new professions such as civil engineering. “It’s important to go out into the field to help me understand the results of the site controls that land on my desk. Here I’m learning about the quality management system from the customer’s point of view. Paperwork is a vital part of my role: it has to be monitored, analyzed and sent through to the customer.” All in all, a substantive role for this keen long-distance and cross-country runner.
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INSTALLING ACCROPODE BLOCKS 38,500 accropode blocks, artificial concrete blocks designed to absorb and disperse the energy from sea swell, are installed to protect the dikes of Reunion Island’s new coastal road. They are prefabricated in-situ by SCPR in a dedicated plant.
examine, monitor and mitigate water quality in real time. An under- ures have been implemented on the impacts of the project in terms water noise management system the site to avoid disturbing young of disturbing sea life (particularly has also been set up to minimize Barau’s petrels, a species endem- mammals), destroying coral reefs, the impact of the work on any ic on Reunion Island. When they the stranding of sea birds and mammals present. Prior to com- leave their cliff nests to reach the increasing the volume of suspended mencing operations, teams sea the birds have a tendency to particles in the surrounding waters.” ensure the absence of mammals fly into light sources. “Lighting on For example, for the La Possession in the area (using microlights and the site is turned off during the interchange, located near the Les a network of underwater sensors), period when the birds are flying, Lataniers reef, a 300-m long fil- before gradually increasing noise from December to April”, explains tration barrier has been installed. levels. In order to comply with the Thierry Delaunay. Connected buoys, positioned strict thresholds imposed, under- Reunions Island’s new coastal between the project site and the water noise barriers (bubble causeway will be brought into coral area for monitoring turbidity, curtains) have been deployed. In service in 2020. are also being used to monitor addition, specific lighting meas-
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FRANCE > THE TROISSEREUX BYPASS s Contract type: s KM OF LANE ROAD OISE REGION public-private s M LONG partnership (finance, cut-and-cover tunnel design, construction, s ENGINEERING STRUCTURES maintenance and renewal) s MONTHS OF DESIGN Noyon AND CONSTRUCTION WORK
s )NITIAL INVESTMENT s EMPLOYEES AT ITS PEAK Beauvais € Compiègne 62.4 million s #ONTRACT PERIOD s MILLION M OF EARTHWORKS 25 years s TONS of asphalt mix
Located 60 km north of Paris, in the Oise Region, FRANCE the Troissereux bypass is taking shape. By the END OF THE NEW KM SECTION OF LANE ROAD WILL PROVIDE SAFE AND RAPID ACCESS TO "EAUVAIS FOR USERS OF 2OUTE 4HIS IS THE FIRST PUBLIC private partnership contract for Colas Nord-Picardie.
PPP: the Troissereux bypass
n this October improve safety, carried out by a signed between the Oise regio- morning, consortium led by Colas Nord- nal council and D3, a consortium after a long, Picardie: the Troissereux bypass. bringing together Colas Nord- hot summer, The contract involves the Picardie, DTP Terrassement and a thick veil construction of a 7.2-km section Bouygues TP Régions France of fog hangs of 4-lane road, four engineering (subsidiaries of Bouygues Oover Beauvais, slowing structures and a 275 m-long cut- Construction), as well as HICL the already heavy traffic on and-cover tunnel. “This infras- Infrastructure Company Limited Route 901. To the north lies the tructure is long overdue”, explains [see diagram p.35].” The building village of Troissereux, where Christian de Bray, project mana- consortium made up of Colas more than 15,000 vehicles ger. “In fact, the first plan for a Nord-Picardie (leader, 34%), trundle through daily, including bypass was considered as far Bouygues TP Régions France 1,400 heavy trucks. A large- back as 1980 but it wasn’t until (33%) and DTP Terrassement scale project is now under way January 2014 that a public-pri- (33%), launched the work at the to relieve congestion and vate partnership contract was start of 2015.
ROUTES No. 36 – April 2016 A 7.2-KM BYPASS Since 2014, Colas Nord- Picardie has been leading the PPP Troissereux bypass project, a 7.2-km section of four-lane road in the heart of the Beauvais area.
ROUTES No. 36 – April 2016 PAVEMENT STRUCTURE A total of 100,000 tons of asphalt mix will be applied on the Troissereux bypass.
SYNERGIES Aximum, responsible for safety and signaling, will carry out road maintenance operations for a period of 22 years. en route 33
An agricultural region The first six months were ARNAUD MICHELET, pavement foreman with Colas Nord-Picardie spent on earthworks and drai- nage, before moving on to the “Adapting to the pace engineering structures and base of a major project” course, which were completed at At the age of 43, Arnaud already has the end of the year. “The more than twenty years in the construction business under his belt. Troissereux bypass presents a Following stints as an assistant paver, number of challenges”, explains a paver and then team supervisor, he Christian de Bray. “Land is one of became a foreman in 2001. He joined Colas Nord-Picardie’s Beauvais profit center in 2011 as a the biggest issues, since the road pavement foreman. The Troissereux bypass project three years crosses a number of individual later has marked his first experience of a project on this scale farms. The project has produced and its associated challenges. “Liaising with other companies, timing, deadlines, the constant need to have a back-up plan, a substantial volume of excavated working in traffic, traffic management, quality control, and materials (300,000 m3) and, in the so on: the pace is relentless”, underlines Arnaud. “This type absence of storage facilities, of project is a real learning curve and helps you improve negotiations were opened with your own quality system.” land owners and farmers. “A solid knowledge of the local fabric is invaluable”, points out Christian de lations (speed restrictions, for construction of a cut-and-cover Bray. “The project is being closely example) have been implemented tunnel and its impact on protected monitored by the Oise regional on the site to ensure light vehicles, species. The tunnel separates two council, as well as by residents heavy trucks and machinery can protected areas, a Natura 2000 and farmers.” Due to the reduced operate together safely. zone and an area of protected right-of-way, materials are trans- forest. “The cut-and-cover tunnel ported to the site along the “route” Protected species solution was the preferred option, itself rather than via the surroun- The second major challenge rather than a viaduct”, specifies ding local roads. Strict traffic regu- facing the project teams is the Christian de Bray, “since it
D3 CONSORTIUM Led and managed by Colas Nord-Picardie, D3 secured the PPP contract to build the Troissereux bypass in January 2014.
ROUTES No. 36 – April 2016 ACOUSTIC BEACON A stretched cable carrying polystyrene balls: the system, erected above the future cut-and-cover tunnel, guides bats in flight by reflecting their ultrasounds.
means the area can be returned ried out to record their ultra- vals was erected to guide the to woodland and the ecological sounds. A colony monitoring bats by reflecting their ultra- corridor used by an endangered program was also conducted to sounds. “This acoustic beacon species of bat can be protected.” count bat numbers entering system, erected in the space of To verify the activities of the bats and leaving the château de two weeks by the project’s QSE during the work and prior to refo- Troissereux, where the animals manager, has proved light and restation, three monitoring cam- have taken up residence. Back stable over time. It has caused paigns (thermal imaging cameras in June, a cable with polystyrene quite a stir in scientific circles in and sound detection) were car- balls placed at two-meter inter- France and received an award from the IDRRIM (French Institute for Roads, Streets and ROMAIN LEFEBVRE, Mobility Infrastructure) in asphalt foreman with Colas Nord-Picardie November 2015.” “Building experience” In 2016, teams will complete Romain joined the Troissereux bypass project in September 2015 and immediately the cut-and-cover tunnel, carry out put his highway project experience to good the surfacing work and install the use. Now aged 38, he joined Colas Nord- safety systems and road signs. Picardie’s Screg Ham profit center 11 years ago. “The conditions are exactly the same”, The completed bypass is set to be he explains. “Preparation is the key to open to traffic from mid-November. success, both in terms of work scheduling and personnel Thereafter and for the next scheduling. You have to be able to anticipate and adapt. When you commit to supplying 3,000 tons of asphalt mix on a given day, you twenty-two years, Aximum will be have to honor that commitment.” So every evening, a debriefing responsible for maintenance session is held to make any necessary organizational adjustments. operations and monitoring the “This type of project requires closer management and a more sophisticated control system than in a profit center. You have to cut-and-cover tunnel, round the manage parallel activities, several teams operating alongside one clock, seven days a week. another… But you build even more experience doing so!”
ROUTES No. 36 – April 2016 en route 35
TROISSEREUX BYPASS PUBLIC-PRIVATE PARTNERSHIP OISE LOCAL (PPP) COUNCIL
Colas managed and led the call for bids phase on behalf of the consortium. SIGN A PARTNERSHIP CONTRACT FOR THE financing, design, construction and MAINTENANCE OF THE infrastructure D3
made up of Colas Nord- Picardie, DTP Terrassement and Bouygues TP Régions France (Bouygues Construction subsidiaries), and HICL (investor)
contracts out operation, HANDS OVER design-build aspects maintenance and upgrading work, for a period of 22 years FROM THE DATE OF DELIVERY
INTEGRATED AXIMUM CONSORTIUM: Specific feature: in s #OLAS .ORD 0ICARDIE addition to traditional (road surfaces, networks) maintenance operations, Aximum will be responsible s $40 EARTHWORKS FOR MONITORING THE CUT AND s "940 2&