Automated Gas & Plasma Cutting Systems

AUTOMATED GAS & PLASMA CUTTING SYSTEMS INDEX CG1-30 Gas Straight Line Cutting Machine ...... 3

CG1-30K Plasma Straight Line Cutting Machine ...... 3

CG2-11D Automatic Pipe Gas Cutter ...... 4

CG2-11B Automatic Pipe Plasma Cutter ...... 4

TNC-3015 CNC Plate Plasma Cutting Table ...... 5

HNC-TMG3015 CNC Plate Plasma Cutting Table ...... 6

HNC-5000P CNC Plasma Bevelling Cutting Machine ...... 7

XG-300Q CNC Plasma/Gas Intersecting Line Pipe Cutting Machine ...... 8

XG-300Z CNC Plasma/Gas Intersecting Square Tube Cutting Machine ...... 9

HNC-2500W Mini Gantry CNC Plasma/Gas Cutting Machine ...... 10

CNC Controllers, Key Components and Software ...... 11

D-5 Portable Electrode Hotbox ...... 14

D-10 Portable Electrode Hotbox ...... 14

ZYHC-20 Electrode Oven ...... 15

ZYH-50 Electrode Oven ...... 15

2 CUTTING MACHINES

CG1-30 Gas Straight Line Cutting Machine

• The main body is made of high strength aluminium. Light and portable . • Adjustable speed control. • Quick connector for rapid hose connection. • Designed for straight line cutting and for circle cutting > 200mm diameter . • Designed for a single cutting torch. • Bevelling range: I.Y.V (45%).

Part Model LxWxH Supply Voltage Cutting Thickness Cutting Speed Diameter of Circle Total Weight No. No. (mm) V/HZ (mm) (mm/min) Cutting (mm) (kg) CG-130 CG1-30 470x230x240 AC220/50 6-100 50-750 Ø200-Ø2000 16

CG1-30K Plasma Straight Line Cutting Machine • The main body is made of high strength aluminium. Light and portable . • Designed for use with plasma cutting torches. • Adjustable speed control. • Increased speed capability for plasma cutting. • Designed for straight line cutting and for circle cutting > 200mm diameter . • Designed for a single cutting torch. • Unit excludes the plasma cutting torch and power source. • Bevelling range: I.Y.V (45%).

Part Model LxWxH Supply Voltage Cutting Thickness Cutting Speed Diameter of Circle Total Weight No. No. (mm) V/HZ (mm) (mm/min) Cutting (mm) (kg) Determined by HW1017 CG1-30K 470x230x240 AC220/50 plasma power source 50-4500 Ø200-Ø2000 12 5 .

3 PIPE GAS CUTTERS

CG2-11D Automatic Pipe Gas Cutter • The main body is made of high strength aluminium. Light and portable . • Motorized with adjustable speed control. • Robust in design for good cut quality. •A chain belt is used for attaching the cutter to the pipe. Flexible and convenient . • The chain belt can be lengthened or shortened to suit the diameter of the pipe . • Quick connector for rapid hose connection. • Bevelling range: I.Y.V (45%).

Part Model LxWxH Supply Voltage Cutting Thickness Cutting Speed Diameter of Circle Total Weight No. No. (mm) V/HZ (mm) (mm/min) Cutting (mm) (kg)

HW1213 CG2-11D 265x420x445 AC220/50 6-50 5-1150 Ø150-Ø600 16

CG2-11B Automatic Pipe Plasma Cutter • The main body is made of high strength aluminium. Light and portable . • Designed for use with plasma cutting torches. • Motorized with adjustable speed control. • Robust in design for good cut quality. •A chain belt is used for attaching the cutter to the pipe. Flexible and convenient . • The chain belt can be lengthened or shortened to suit the diameter of the pipe . • Bevelling range: I.Y.V (45%)

Part Model LxWxH Supply Voltage Cutting Thickness Cutting Speed Diameter of Circle Total Weight No. No. (mm) V/HZ (mm) (mm/min) Cutting (mm) (kg) Determined by HW1212 CG2-11B 265x420x445 AC220/50 plasma power source 5-2300 Ø150-Ø600 14 5 .

4 4 CUTTING MACHINES TNC-3015 CNC Plate Plasma Cutting Table

• High speed precision cutting at an affordable investment. • Easy to use software guarantees that anyone with a basic knowledge of computers will be able to operate this CNC plasma cutting system . Minimal training requirements mean that the table can be operational almost immediately, maximising output from the start . • The unit has an integrated structure ensuring easy and accurate installation . • The light crossbeam design ensures stability of movement, rigidity and accuracy . • The table has a water bed, for the removal of smoke fumes . • The system is suitable for the high-speed cutting of thin sheet material such as stainless steel, aluminium and non-ferrous metals etcetera but also for the cutting of thicker material at slower speeds. • The system has a torch height control feature and nesting software . • Larger tables available on request.

Part Size of Material Cutting Speed Cutting Thickness Torch lifting Torch Type of Torch No. mm (mm/min) (mm) distance (mm) 0 .8-30 TNC-3015 3000x1500 50 ~ 6000 1 Plasma Dependent on plasma 120 cutter power source

5 CUTTING MACHINES HNC-TMG3015 CNC Plate Plasma Cutting Table

• The system is suitable for the high-speed cutting of thin and medium sheet material such as stainless steel, •A heavy duty, robust cutting system for high speed aluminium and non-ferrous metals etcetera but also cutting, with both standard plasma and high definition for the cutting of thicker material at moderate speeds. plasma power sources . • The system has a torch height control feature and • High speed precision cutting at an affordable investment. nesting software . • Easy to use software guarantees that anyone with a basic • Larger tables available on request. knowledge of computers will be able to operate this CNC plasma cutting system . Minimal training requirements mean that the table can be operational almost immediately, maximising output from the start advanced Hypertherm CNC controllers and software also available for this cutting system . • The unit has an integrated structure ensuring easy and accurate installation . • This robust Gantry ensures rigidity and accuracy for high speed cutting . • The table is available in a Water Bed Option or Down Draft, fume extraction System, to remove smoke and fumes .

Part Size of Material Cutting Speed Cutting Thickness Torch Lifting Torch Type of Torch No. mm (mm/min) (mm) Distance (mm)

Plasma, Dependent on HNC-TMG3015 3000x1500 50 ~ 2400 1 High Definition 120 Plasma or Laser power source

6 CUTTING MACHINES HNC-5000P CNC Plasma Bevelling Cutting Machine

• Frame structure is suitable for high speed motion. • The light crossbeam design ensures stability of • Six axis linkage enables infinitely rotating torch ability. movement, rigidity and accuracy . • High speed precision cutting/bevelling at an affordable • The system has a torch height control feature and investment . nesting software . • Easy to use software guarantees that anyone with a • Larger cutting widths and track lengths available on basic knowledge of computers will be able to operate requests . this CNC plasma cutting system . Minimal training requirements mean that the table can be operational almost immediately, maximizing output from the start . • The unit has an integrated structure ensuring easy and accurate installation .

Plasma break-away swivel head

Part Track Width Track Length Avail. Cutting Avail. Cutting Numerical Cutting Bevel Max Move No. (mm) (mm) Width (mm) Length (mm) Control Torches Thickness (mm) angle Speed (mm/min) Dependent on HNC-5000P 5000 12000 4000 10000 1 ±45º 12000 power source

7 CUTTING MACHINES XG-300Q CNC Plasma/Gas Intersecting Line Pipe Cutting Machine

• Designed to automatically cut holes and ends in a variety • The compact design ensures stability of movement, of pipe sizes. rigidity and accuracy . • Cutting programs improve efficiency by removing the • Possible to use with both gas and plasma cutting need for design, marking-out and manual cutting. torches . • Easy to use software guarantees that anyone with a basic • The system has a torch height control feature and knowledge of computers will be able to operate this nesting software . CNC plasma cutting system . Minimal training • Larger units available for the cutting of larger diameter requirements mean that the unit can be operational and longer pipes . almost immediately, maximising output from the start . • Smart controller enables programs of intersection to be developed from minimal input of basic parameters such as the pipe diameter, thickness and angle of intersection. • The digital controller allows the number of axis to be set from between three and seven depending on requirements . • Compact structure is suitable for high speed motion. • High speed precision cutting at an affordable investment. • The unit has an integrated structure ensuring easy and accurate installation .

Part Pipe Diameter Pipe Length Thickness of Max Load Number Cutting Speed Cutting Supply No. (mm) (mm) Pipe (mm) Capacity of Axis (mm/min) Mode Voltage Flame: 50 ~ 300 Machine: Flame Plasma: 300 ~ 3000 AC220V/50Hz XG-300Q 50 ~ 300 3000 3 ~ 50 2500 2 .3 .4 .5 or Dependent on Plasma: Plasma power source AC380V/50Hz

8 CUTTING MACHINES XG-300Z CNC Plasma/Gas Intersecting Square Tube Cutting Machine

• Designed to automatically cut holes, components and • Compact structure is suitable for high speed motion. ends in a variety of tube sizes and shapes. • High speed precision cutting at an affordable investment. • Cutting programs improve efficiency by removing the need • The unit has an integrated structure ensuring easy and for design, marking-out and manual cutting and grinding. accurate installation . • Easy to use software guarantees that anyone with a basic • The compact design ensures stability of movement, rigidity knowledge of computers will be able to operate this and accuracy . CNC plasma cutting system . Minimal training requirements mean that the unit can be operational almost immediately, • The system has a torch height control feature and nesting maximising output from the start . software . • Smart controller enables programs of intersection to be • Possible to use with both gas and plasma cutting torches. developed from minimal input of basic parameters . • The digital controller allows the number of axis to be set from between three and seven depending on requirements .

Part Diameter of Length of Cutting Cutting Max Weight Cutting Speed Input No. Cutting Tube (mm) Tube (mm) Thickness (mm) Capacity (Kg) (mm/min) Power Flame cutting: 50-750 Plasma cutting: 300-3000 Machine: AC220V/50Hz XG-300-Z 60-300 3000-12000 3-20 4000 Dependent on Plasma: AC380V/50Hz power source

9 CUTTING MACHINES HNC-2500W Mini Gantry CNC Plasma/Gas Cutting Machine

• Designed to cut any sized shape between a mini-size CNC • The machine uses precision dual axis linear guide rails cutting machine and a large Gantry type CNC machine . with double *(drives)* to ensure stability of movement, • Portability overcomes the difficulty in moving large Gantry accuracy and increased speed . type systems . • High speed precision cutting at an affordable investment. • Cutting programs improve efficiency by removing the need • The unit has an integrated structure ensuring easy and for design, marking-out and manual cutting and grinding. accurate installation . • Easy to use software guarantees that anyone with a basic • The system has a torch height control feature and nesting knowledge of computers will be able to operate this software . CNC plasma cutting system . Minimal training requirements • Possible to use with both gas and plasma cutting torches. mean that the unit can be operational almost immediately, maximising output from the start . • Smart controller enables programs of intersection to be developed from minimal input of basic parameters .

Part Track Width Track Length Avail. Cutting Avail. Cutting Cutting Cutting Speed Max no-load Supply No. (mm) (mm) Width (mm) Length (mm) Torches Set (mm/min) Speed (mm/min) Voltage

HNC-2500W 2500 4000 2000 3000 1 50-750 3000 AC220V/50Hz

10 CNC CONTROLLERS EDGE Pro CNC Control System

EDGE® Pro is a highly versatile, easy-to-use Computer Numeric Peak performance and versatility Control (CNC) that allows the operator to make the optimal • Built-in cut charts let operators automatically set process cut, every time . Based on Hypertherm’s industry-leading parameters for mild steel, stainless, and aluminium to ® Phoenix CNC platform, the system combines advanced ensure consistent, optimized cutting performance cutting capability with an intuitive graphical interface, and supports laser, plasma, waterjet, and oxyfuel applications. • Supports high definition, conventional, duct cutting, single- or dual-bevel, tube/pipe and marking applications EDGE Pro is designed specifically to improve ease of use, • Integrated communication to plasma and torch height productivity and profitability for the X-Y and bevel cutting control systems ensures automated and expert control of market. It offers multiple interfaces – three analog choices the cutting process and one SERCOS version – that allow table manufacturers to • Watch Windows™ enable on-screen real-time monitoring configure the CNC to match virtually any table design . of key process performance parameters during cutting • Software supports True Hole® technology for HPRXD® SureCut™ Technology includes all the embedded expertise applications . within Hypertherm CAM/CNC products . These products deliver optimum cutting performance, across multiple cutting Maximum uptime technologies with limited operator intervention . • Integral diagnostic tools speed up and simplify Simple, reliable operation using CutPro™ Wizard, even new troubleshooting operators can be ready to cut production parts in less than 5 minutes • Remote Help™ function allows online troubleshooting • Built-in, two-station operator’s console includes intuitive – and often, repair – to get you back up and running graphical display, tactile joystick, speed-pot, and torch without costly downtime position control for efficient, simple operation • One-touch access to Wizards, help and cutting tips enables easy setup and use, and improves table performance and process outcomes • Network and USB access streamlines part program loading and software updates

11 CNC CONTROLLERS MicroEDGE Pro CNC Control System

MicroEDGE® Pro is Hypertherm’s most versatile and Superior performance customizable Computer Numeric Control (CNC). The powerful, • Integrated communication with plasma and torch height scalable hardware/software package shares the industry- control systems delivers automated, expert control using ® leading Phoenix software platform with other Hypertherm installed factory or custom cut charts CNCs, while providing a unique combination of configurations and expandable features. Available in analog and SERCOS™ • Critical plasma, THC and cutting machine parameters can versions, it gives OEMs the ability to standardize on a control be controlled in the part program for optimal, repeatable solution without compromising application range . cut quality • With CutPro™ Wizard, even new operators can be ready MicroEDGE Pro is ruggedly designed for industrial cutting to cut production parts in less than 5 minutes environments. It supports laser, plasma, waterjet and oxyfuel • True Hole® technology-enabled performance with process applications, and can be installed with a custom operator interface verification ensures all operator variables are properly set • ArcGlide® THC or HyIntensity™ Fiber Laser connectivity SureCut™ Technology includes all the embedded expertise via Hypernet® communication allows easy setup and within Hypertherm CAM/CNC products . These products operation deliver optimum cutting performance, across multiple cutting technologies with limited operator intervention . Maximum reliability and uptime • Configurable Watch Windows™ enable on-screen Fully customizable real-time monitoring of key process parameters • Flexible CNC approach accommodates cutting machine • Integral diagnostic tools and hardware service kit speed up design options to meet the needs of today’s complex and simplify troubleshooting systems • LAN/Wireless network and USB access streamlines part • Hardware and software supports a wide range of program loading and software updates processes – oxyfuel, laser, waterjet, and plasma cutting, including tube/pipe, bevel cutting, and marking • Remote Help function allows online troubleshooting – and applications often, repair – to get you back up and running without costly downtime • Cutting machine user manuals can be easily added, to give operators ready access to critical information

12 KEY COMPONENTS Panasonic AC Servo Driver

• Unique Panasonic algorithm • Resonance suppression and mechanical rigidity compensation • Built-in FFT function – detects the point of resonance • RS485 and RS232C communication ports • Protection class of up to IP65 and can be equipped with a variety of encoders • Over-voltage and over-current automatic protection and alarm function .

FastCAM Nesting Software Huawei software (SmartNest Machine Version) is a powerful CNC nesting program developed in-house by Huawei and incorporates the strengths of a similar products with many additional improvements .

FastCAM is regarded as the best nesting software . It incorporates CAD drawing and is AutoCAD compatible . FastCAM is supplied with multilingual technical support .

In order to improve productivity and quality and to reduce costs, Fastcam utilises new cutting technology .

13 ELECTRODE DRYERS HW8710 Portable Electrode Hotbox

• Suitable for drying up to 5kg of welding electrodes • Single Phase, 220V • Portable

Part Model Rod Length Capacity Weight No. No (mm) (Kg) (Kg)

D-5 D-5 450 5 3

HW8930 Portable Electrode Hotbox

• Suitable for drying up to 10kg of welding electrodes • Single phase, 200V • Portable • Temperature regulation 50 – 300 degrees step-less control

Part Model Rod Length Capability Weight No. No (mm) (Kg) (Kg)

D-10 D-10 450 10 9 . 5

14 ELECTRODE OVENS ZYHC-20 Electrode Oven

• Automatically controlled infra-red electrode drying oven • Stainless steel inner housing for corrosion resistance • Heating by radiant infra-red heater • Evenly dispersed heat and resultant lower energy consumption • Temperature regulation with automatic temperature control and alarm function • 20kg capacity • Single Phase, 220V

Part Model Supply Voltage Power Max Temp Capacity Electrode Length LxWxH Weight Remarks No. No. (V/HZ) (KVA) (ºC) (Kg) (mm) (cm) (Kg)

ZYHC-20 ZYHC20 AC220/50 2 .1 500 20 450 42x74x115 100 With storage box

ZYH-50 Electrode Oven

Part Model Supply Voltage Power Max Temp Capacity Electrode Length LxWxH Weight Remarks No. No. (V/HZ) (KVA) (ºC) (Kg) (mm) (cm) (Kg)

ZYHC-50 ZYHC50 AC220/50 3 .3 500 50 450 59x76x135 145 With storage box

15 Contact us Johannesburg: 011 392 5661 E-mail: [email protected] | Website: www.cut-n-weld.co.za Address: Unit 6, 11 Venda Road, Sebenza, 1609, Johannesburg

BRAND WELD (PTY) LTD Unit F1, Isando Business Park, C/O Hulley Rd & Gewel Str, Isando

T 011 392 5661 W www.brandweld.co.za E [email protected]