'-" VINTAGE RADIO

By JOHN HILL Vibrators a slice of history Although crude by current standards, the cord. It was a 4-valve vibrator set and, at that stage of my radio collecting vibrator made battery-operated receivers a lot career, it was a mystery to me. The vibrator Radiola was the first receiver more convenient to run. By using a vibrator, of that type I had encountered. an expensive high-voltage "B" battery for the After some book research, I had a better idea of what it was all about. HT supply was no longer required. The small AWA receiver was unusual as far as vibrator radios went because In the early days of my vintage ra- and one that was only suitable for it was a 4V model as distinct from the dio collecting I bought quite a number spare parts. more common 6V and 32V types. of receivers from George, a local To cut a long story short, I took the A 4V supply is nowhere near as secondhand dealer. George had made lot and they averaged out at about $4 convenient as 6V and, in order to op- a special effort to round up all the old each. Most were stripped for spares erate the Radiola, a 6V motor cycle radio sets he had, searching his shop but not all of them. There was this battery was used in conjunction with and storage sheds at home to come up particularly neat little Radiola mantel a 212 wirewound resistor to give the with what, to the uninitiated, looked of late 1940s vintage. It had an attrac- required 4V. With almost no repairs, like the greatest pile of junk you could tive bakelite cabinet and I was deter- apart from a valve replacement, the possibly imagine. It's not every day a mined that it would be restored. old battery receiver was working once dealer attempts to unload such a heap When I finally found time to in- again and it seemed to he functioning of "rubbish", or finds someone who spect the little AWA it wasn't quite fairly well. actually wants to buy it. what I thought. it was. Expecting to About 20 operating hours later eve- However, George was always a rea- see a 240V receiver inside the cabinet, rything went quiet, although the vi- sonable man and he knew the differ- I was disappointed to find alligator brator was still buzzing away merrily. ence between a collectible old radio clips dangling on the end of the power It was then that I started to lose inter- est in vibrator radios and when a 240V chassis came along, the little Radiola became a mains-powered model. A clever invention By modern standards, a vibrator is a fairly crude device no matter how you look at IL Yet, in its day, it was a clever invention that made battery re- ceivers a lot easier to live with. The vibrator, or vibrator cartridge, is a plug- in device, somewhat similar to a valve and made that way for much the same reason; it had a limited life and was expendable. It even used a standard valve socket, different types using 4- pin, 6-pin and 7-pin sockets. With a vibrator, it was possible to make a radio power supply which required only one battery — usually a This rear view of the chassis shows the vibrator's shielded box at right. Vibrator 6V battery, similar in size to a car power supplies require extensive shielding to prevent objectionable hum and battery, but designed for vibrator serv- RF interference. ice. Compared to a straight battery

86 SILICON CHIP This Radiola model was a popular radio receiver in the A new 4V vibrator unit to suit the Radiola was early post-war years. It was available in both mains- unearthed in the author's miscellaneous parts cupboard. operated and battery/vibrator operated versions (vibrator Vibrators of this type would be rare items today as they version shown). went out of use with the advent of the radio. receiver with 135V of dry cell "B" The vibrator's task is to change the ends of a centre tapped , batteries, a vibrator set was a lot low DC voltage into low voltage AC, so that the current flows alternately in cheaper and more convenient to run, in the form of a square wave at ap- opposite directions through the pri- if one had the means to charge the proximately 100Hz. This is done by mary — see Fig.1. But while such a battery. using two sets of electrical contacts system does produce high AC voltages A vibrator radio uses the one power mounted each side of a vibrating reed. in the transformer secondary, there source for the valve filaments and the The vibrating part is similar in con- are disadvantages. high tension. But everyone knows that struction and operation to an electric The first problem is that because a DC cannot be transformed, so where buzzer or bell. supply generated in this way is basi- does the high tension come from? Well, The vibrator contacts the DC cally a square wave, with spikes and that's where the vibrator comes in! voltage alternately between opposite other irregularities, plus inevitable sparking at the contacts, the sys- tem produces an incredible amount of radio frequency in- terference, referred to as "vibra- tor hash". Numerous RF chokes and capacitors need to be em- ployed to help suppress (but not entirely eliminate) this interfer- ence. In addition, the entire vi- NON•SYNCHRONOUS VIBRATOR REED CONTACTS NOT SHOWN brator power supply must be Fig.1: basic scheme for a non-synchronous vibrator. The vibrator contacts shielded all the way from the switch the DC voltage alternately between opposite ends of a centre-tapped battery clips to the high tension transformer, so that the current flows alternately in opposite directions through output. the primary. The resulting AC output was then fed to a . After transforming the switched DC to a higher volt- age, it must then be rectified and effectively filtered to HT smooth DC before it can be used as a hum-free high tension volt- age. Rectification of the high ten- sion voltage can be done in sev- eral ways. One way is to use a rectifier SYNCHRONOUS VIBRATOR valve as would normally be used RF INTERFERENCE SUPPRESSION COMPONENTS NOT SHOWN in a mains-operated receiver. Fig.2: the synchronous vibrator arrangement. This type of vibrator The type of vibrator that uses a employed a second set of contacts which were used to mechanically rectify the high tension current in conjunction with a centre-tapped separate rectifier has two sets of transformer secondary. switching contacts and is known as a non-synchronous vibrator.

OCTOBER 1995 87 trapped in between. All contact gaps are adjustable ei- ther by screw thread or by bending. All contacts should be open when the vibrator reed is at rest except the con- tact that operates the reed. Point gap doesn't appear to be critical but wide variations may affect the high tension voltage. In the case of a synchronous vibrator, the gaps should be staggered so that the primary contacts close be- fore and open after the secondary con- tacts. This helps to lessen the RF in- terference. Not all vibrators can be serviced in such a convenient manner as some were made with similar construction techniques to that of metal valves. With this type, the vibrator contacts Removing the cover reveals the workings of this synchronous vibrator. The work in a vacuum or an inert gas. As solenoid unit (top) controls the vibrating reed (centre) which carries two sets of there is no air present, the arcing at switching contacts on either side. the contact points cannot form oxides with the contact material. Hence, these The non-synchronous vibrator was the transformer — there were losses in vacuum or gas type vibrators have a usually used in valve car radios, to- the system. Also, the vibrator car- substantially longer life and higher gether with an ordinary AC-type rec- tridges had a limited life. Even so, the current rating, although they are tifier valve. In car radios, power con- replacement of the odd vibrator unit throwaway items when they stop sumption was of little consequence must have been a considerably lesser working. and they normally had AC-type valves expense than the huge cost of dry cell throughout.. "B" batteries. The old Radiola Domestic vibrator radios were usu- Recently, 1 decided to get my old ally more economical in their opera- Cleaning the contacts Radiola vibrator radio working again, tion and used mostly battery valves One of the problems restorers face mainly because I had acquired a spare and a synchronous vibrator which has regarding vibrator receivers is the lack cabinet for that particular model. And two additional sets of contacts inside of replacement vibrator units. It has as I have never written anything about it. These extra contacts are used to been a long time since these things vibrators in the past, it seemed like mechanically rectify the high tension were used and they had relatively the right time to do so. current in conjunction with a centre short life spans. Restoring the little Radiola was no tapped transformer secondary with- However, most vibrator units can different to restoring any other receiver out the need for a rectifier valve — see be dismantled by removing a circlip and the usual replacement of paper Fig.2. This process produces a very and unsoldering a metal tab. Once and electrolytic capacitors was a good lumpy DC voltage with a consider- inside, it is not difficult to clean the starting point. There are two large able amount of hash and needs very contact points with a fine grade of wet 400µ1.' 12V electros in the circuit and effective filtering. and dry paper followed by a piece of these were practically useless and Because of inefficiencies — partly in clean white paper to remove any dust needed replacing. the vibrator cartridge and partly in or abrasive particles that may be At that stage, the receiver was work- ing again but had a very objectionable Removing the hum in it. As there was only one high vibrator assembly voltage electrolytic mounted on the from its shielded chassis, it appeared that the other was box revealed a possibly housed in the vibrator box. defective electrolytic On removing the vibrator assembly capacitor and a (which is built on it own small chas- number of paper sis) from its shielded compartment, capacitors, all of the elusive electrolytic was found and which needed replaced. It was totally ineffective and replacing. had no capacitance whatsoever. The removal of the vibrator chassis revealed another four paper capaci- tors that were previously hidden. They too were replaced. Obviously, proper restoration cannot be done to a vibra- tor radio unless the vibrator and its

88 SILICON CHIP The vibrator assembly in the old Radiola is built on its own This view shows the vibrator assembly from the opposite chassis. The vibrator unit is at left, with the original faulty side to the previous photo. The lower portion is occupied electrolytic capacitor immediately to its right. What looks by the vibrator transformer. It is reasonably compact in like a paper capacitor at the top of the assembly is actually size due to the fact that it only produces a high tension of a sealed RF choke. SOV. accompanying circuitry are removed are relatively uncommon in my area. and serviced accordingly. To finish off the restoration, a new Cleaning the vibrator contacts was dial cord was fitted and the noisy straightforward and they were in ex- volume control cleaned. An alignment cellent condition. As an added bonus, improved the set's performance con- I found in my parts cupboard a new, siderably. still in its original packet, 4V vibrator On the subject of performance, the bearing the same serial number as the Radiola's quarter watt output and one in the receiver. small 5-inch (125mm) loudspeaker The little Radiola is perhaps one of does not rate it in the "ghetto blaster" the last few domestic vibrator radios category. Now I remember why I was overcome simply by feeding an ap- made. All the other vibrator sets keen to install a 240V chassis into the propriate low-level AC voltage straight have encountered have been much AWA's original cabinet. into the primary of the vibrator trans- older. Its valve line up is: 1R5, 1T4, Even so, the little 4-valver performs former. This does away with both the 1S5 and 3V4. This is in distinct con- surprisingly well and makes the most vibrator and its accompanying hash. trast to most vibrator receivers which of its quarter watt output. It is a very And if you are clever enough, no doubt seem to be 1930s models using 2V sensitive receiver and is capable of there is a solid state alternative to the valves and GV vibrators. The Radiola picking up many interstate stations in old vibrator. is the only vibrator radio I have seen daylight hours. However, having a vibrator radio with 1.4V valves and a 4V supply. Finally, if you are unconcerned by working in its original form is a much No doubt there are others but they originality, vibrator problems can be more satisfying restoration. SC

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