NASA Technical Memorandum 4598
X-29 Flight Control System: Lessons Learned
Robert Clarke, John J. Burken, John T. Bosworth, and Jeffery E. Bauer
June 1994
NASA Technical Memorandum 4598
X-29 Flight Control System: Lessons Learnedl
Robert Clarke, John J. Burken, John T. Bosworth, and Jeffery E. Bauer Dryden Flight Research Center Edwards, California
National Aeronautics and Space Administration Office of Management Scientific and Technical Information Program 1994
X-29 Flight Control System: Lessons Learned
Robert Clarke, John J. Burken, John T. Bosworth, and Jeffrey E. Bauer NASA Dryden Flight Research Center Edwards, California 93523 United States of America
ABSTRACT GYCWSH rudder pedal-to-aileron washout filter time Two X-29A aircraft were flown at the NASA Dryden Flight constant Research Center over a period of eight years. The airplanes' Hg chemical symbol for the element mercury unique features are the forward-swept wing, variable incidence close-coupled canard and highly relaxed longitudinal static sta- HG(s) loop gain matrix bility (up to 35-percent negative static margin at subsonic con- I identity matrix ditions). This paper describes the primary flight control system ISA integrated servoactuator and significant modifications made to this system, flight test techniques used during envelope expansion, and results for the j Ð1 low- and high-angle-of-attack programs. Throughout the paper, lessons learned will be discussed to illustrate the problems as- K2 roll rate-to-aileron feedback gain sociated with the implementation of complex flight control K3βú -to-aileron feedback gain systems. K4 lateral acceleration-to-aileron feedback gain 1. NOMENCLATURE K13 lateral stick-to-aileron forward-loop gain ACC automatic camber control (flight control system mode) K14 rudder pedal-to-aileron forward-loop gain AOA angle of attack K17βú -to-rudder feedback gain ARI aileron-to-rudder interconnect K18 lateral acceleration-to-rudder feedback gain BMAX rudder pedal command gain K27 lateral stick-to-rudder forward-loop gain C maximum lift coefficient LOF left outboard flaperon Lmax LVOT linear variable differential transducer CF cost function M Mach number CP constraint penalty MIMO multi-inputÐmulti-output DP design point n lateral acceleration, g FCS flight control system y FFT fast Fourier transform nz normal acceleration, g g unit of acceleration, 32.2 ft/sec2 NACA National Advisory Committee for Aeronautics p roll rate, deg/sec Glim pitch stick limit gain Ps static pressure, inHg Gq pitch rate feedback gain PCE pilot compensation error G pitch acceleration feedback gain qú PMAX lateral stick command gain G normal acceleration feedback gain q pitch rate, deg/sec nz Q impact pressure, inHg GAIN1 pitch axis g-compensation gain c r yaw rate, deg/sec GH(s) open-loop transfer function RDM return difference matrix GF1 symmetric flaperon gain factor RM redundancy management GS1 strake flap gain factor RPE resonance peak error GMAX pitch stick command gain s Laplace transform variable
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Saa generic auto spectrum of a forward-swept wing, lightweight fighter design. The use of tai- lored composites allowed the forward-swept wing design to be S generic cross spectrum of a to b ab fabricated without significant weight penalties.1 Both airplanes SF scale factor were flown at the NASA Dryden Flight Research Center to test SISO single-inputÐsingle-output the predicted aerodynamic advantages of the unique forward- swept wing configuration and unprecedented level of static in- ° Tt total temperature, C stability (as much as 35-percent negative static margin; time to TE trailing edge double amplitudes were predicted to be as short as 120 msec). Early on, the airplane designers recognized many potential ad- V true airspeed, knots vantages of this configuration. The forward-swept wing results XKI1 pitch axis forward-loop integrator gain in lower transonic drag as well as better control at high angle of 2 XKI3 lateral axis forward-loop integrator gain attack (AOA). The configuration was designed to be departure resistant and maintain significant roll control at extreme AOA. XKP1 pitch axis forward-loop proportional gain The typical stall pattern of an aft-swept wing, from wingtip to XKP3 lateral axis forward-loop proportional gain root, is reversed for a forward-swept wing, which stalls from the root to the tip. XKP4 yaw axis forward-loop proportional gain XPITCH pitch axis input sequence used in fast Fourier Through the eight years of flight test, over 420 research flights transform were flown by the two X-29A airplanes. These flights defined an envelope which extended to Mach 1.48, just over 50,000-ft YPITCH pitch axis output sequence used in fast Fourier altitude, and up to 50° AOA at 1 g and 35° AOA at airspeeds transform up to 300 knots. α angle of attack, deg The flight experience at low AOA (below 20° AOA) with the αú angle of attack rate, deg/sec initial flight control system (FCS) is covered in less detail since this design was done by Grumman Aerospace Corporation.3,4 β angle of sideslip, deg Several flight test techniques will be addressed. These tech- niques include in-flight time history comparison with simple ú β angle of sideslip rate, deg/sec linear models and stability margin estimation (gain and phase margins) as well as new capabilities (structured singular value δ differential flaperon deflection, deg a margins) which extend these single-loop stability measures to δ lateral stick deflection, in. multiloop control systems. In addition, modifications to ap improve the FCS will be described, in particular a technique δ canard deflection, deg used to improve the handling qualities of the longitudinal axis c will be discussed. δ pitch stick deflection, in. ep The design of the high AOA FCS modifications will be pre- sented. Techniques used to expand the high-AOA envelope δ f symmetric flaperon deflection, deg will be discussed as well as the problems discovered during this effort. An FCS design feature was the incorporation of a dial- δ r rudder deflection, deg a-gain that allowed two control system gains to be indepen- dently varied during flight. This feature allowed many control δ rudder pedal deflection, in. rp system changes to be evaluated efficiently. These experiments allowed rapid incorporation of flight derived improvements to δ s strake flap deflection, deg the FCS performance.
θ pitch angle, deg 3. TEST AIRPLANE DESCRIPTIONS The X-29A research airplane integrated several technologies, σ SSV structured singular value e.g., a forward-swept, aeroelastically tailored composite wing and a close-coupled, all moving canard. Furthermore, the wing, σ USV unscaled singular value with a 29.27° leading-edge sweep and thin, supercritical airfoil, is relatively simple employing full-span, double-hinged, t time constant trailing-edge flaperons which also provide discrete variable φ bank angle, deg camber. All roll control is provided by these flaperons, as the configuration does not use spoilers, rolling tail, or differential ω frequency, rad/sec canard. The airplane has three surfaces used for longitudinal control: all moving canards, symmetric wing flaperons, and 2. INTRODUCTION aft-fuselage strake flaps. The lateralÐdirectional axes are The Grumman Aerospace Corporation (Bethpage, NY) de- controlled by differential wing flaperons (ailerons) and a con- signed and built two X-29A airplanes under a contract spon- ventional rudder. The left and right canards are driven symmet- sored by the Defense Advanced Research Projects Agency rically and operate at a maximum rate of approximately (DARPA) and funded through the United States Air Force. 100°/sec through a range of 60° trailing-edge (TE) up and 30° These airplanes were built as technology demonstrators with a
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TE down. The wing flaperons move at a maximum rate of channels of the FCS incorporates a primary mode digital sys- 68°/sec through a range of 10° TE up and 25° TE down. The tem using dual central processing units along with an analog re- rudder control surface has a range of ±30° and a maximum rate version mode system. Both the digital and analog systems have of 141°/sec. The strake flaps also act within a range of ±30°, dedicated feedback sensors. The digital computers run with an but have a maximum rate of only 27°/sec. overall cycle time of 25 msec. The commands are sent to ser- voactuators that position the aerodynamic control surfaces of The second X-29A (fig. 1) was modified for high-AOA testing the airplane. by adding a spin parachute which was attached at the base of the vertical tail. The spin parachute was installed to provide for The initial longitudinal axis control laws were designed using positive recovery from spins, as spin-tunnel tests had indicated an optimal model following technique.4 A full-state feedback that the X-29A ailerons and rudder provided poor recovery design was first used with a simplified aircraft and actuator from fully developed upright spins. The addition of an inertial model. The longitudinal system stability was significantly af- navigation system and the spin parachute system increased the fected as higher order elements, such as sensor dynamics, zero- empty weight of the airplane by almost 600 lb. order-hold effects, actuators and time delays, were added to the analysis.3 To recover the lost stability margins, a conventional 4. LOW-ANGLE-OF-ATTACK RESEARCH design approach was taken to develop leadÐlag filters to aug- Research at low AOA was the focus of all flight testing on ment the basic control laws. Even after the redesign work, the X-29A No. 1 throughout its four years of flight test.5Ð7 Initially, stability margin design requirements were relaxed by the con- the focus (from a flight control designer's viewpoint) was on tractor to 4.5 dB and 30° (if all of the known high-order dynam- proving adequate stability margins and fixing problems which ics were included in the analysis). The government flight test impacted stability or redundancy management. In the last year team decided to require the use of flight measured stability of flying, the focus was shifted to make improvements to the margins and set minimum margins at 3 dB and 22.5°. FCS to overcome the deficiencies which had been identified by the pilots. The X-29A No. 2 airplane was used primarily to Figure 3 is a block diagram of the longitudinal control system. examine high-AOA characteristics, but was also used to study Short-period stabilization is achieved mainly through pitch rate the stability margins of the lateralÐdirectional axes using and synthesized pitch acceleration feedback. Normal accelera- multi-inputÐmulti-output (MIMO) techniques at low-AOA tion feedback is used to shape the stick force per g. The conditions. proportional-plus-integral compensation in the forward loop improves the short-period response and steady-state response 4.1 Description of the Flight Control System to pilot inputs. Positive speed stability, which is important The X-29A airplane is controlled through a triplex fly-by-wire during powered approach, is provided by either automatic en- FCS, which was designed for fail-operational, fail-safe capabil- gagement or pilot selection of airspeed feedback. ity. A schematic of the FCS is shown in fig. 2. Each of the three
EC 89 0321-3 Figure 1. X-29A No. 2 airplane.
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Back-up sensors Primary sensors
p B/U φ α T N N N gyro Q t x y z gyro c Cockpit display and q r p q r control P , Q θ gyro gyro s c gyro gyro gyro gyro panel Camber control
LVDT Flaperons with fixed Pitch ISA geared lead tab-type feel Digital trailing edges system Canard Rudder Pilot LVDT Flight control controls Roll computers ISA ISA feel Analog ISA system C ISA ISA LVDT B A Strake Yaw flaps feel ISA Throttle