September 2015
Two views on Two views on
Bright future or...program in decay? Page 20
JPL’s Elachi on space tech /14 Safer ejection seats /28 Future airliners /32
A PUBLICATION OF THE AMERICAN INSTITUTE OF AERONAUTICS AND ASTRONAUTICS To Ka band and beyond! The future is Ka band. Now, there’s a rugged, dependable handheld designed to deliver precise, lab-grade measurements up to 50 GHz. At only 7.1 lbs., it’s an all-in-one cable and antenna tester (CAT) + vector network analyzer (VNA) + spectrum analyzer and more. Which means, now you get comprehensive system performance insight at higher frequencies. Plus with easy upgrades and multiple confi gurations, you’ll be ready to go where no handheld has gone before — today and beyond.
Keysight FieldFox Handheld Analyzers 6 new models to 50 GHz MIL-PRF-28800F Class 2 rugged Agrees with benchtop measurements CAT + VNA + spectrum analyzer
Explore FieldFox. Get app notes, webcasts & more. www.keysight.com/find/KaAndBeyond
USA: 800 829 4444 CAN: 877 894 4414
© Keysight Technologies, Inc. 2015. Photo courtesy of INTELSAT. September 2015 DEPARTMENTS EDITOR’S NOTEBOOK 2 Relying on Russia INTERNATIONAL BEAT 4 Aerospace outsourcing; Russian-Chinese airliner IN BRIEF 6 Naval missile interceptor; NGA seeks new recruits; lasers comm Page 32 PROPULSION & ENERGY 2015 10 Highlights from the forum in Orlando THE VIEW FROM HERE 12 Page 12 Planetary defense CONVERSATION 14 Space explorer BOOKS 18 An airline pilot enchanted by flight OUT OF THE PAST 44 Page 4 CAREER OPPORTUNITIES 46 FEATURES VIEWPOINT: TWO VIEWS ON RUSSIAN SPACE 20 A spate of Russian launch failures and fiscal mismanagement has stirred angst from the Kremlin to Congress. Two space experts provide divergent opinions. by Anatoly Zak and James Oberg Page 28 SAFER EJECTION SEATS 28 Ejecting from a warplane has always been hazardous, but many pilots face more danger because their ejection seats weren’t designed to accommodate modern helmets. A solution may be at hand. by Keith Button TUBE-AND-WING: WHAT’S NEXT? 32 Since the dawn of jet travel in the 1950s, the basic configuration of airliners has barely budged. The tube-and-wing design won’t become a relic anytime soon, but that doesn’t mean engineers can’t make progress toward quieter, more fuel-efficient aircraft. by Michael Peck REUSABLE ROCKET RENAISSANCE 38 Attempts to build spacecraft that can be flown more than once are littered with failures. Led by SpaceX, the commercial launch industry is trying again to find ways to reuse engines, stages and perhaps someday Page 38 the entire vehicle by reassembling it after launch. by Debra Werner BULLETIN AIAA Meeting Schedule B2 AIAA News B5
ON THE COVER International Launch Services Proton rocket. Photo illustration by Jane Fitzgerald and John Bretschneider
Aerospace America (ISSN 0740-722X) is published monthly by the American Institute of Aeronautics and Astronautics, Inc. at 1801 Alexander Bell Drive, Reston, Va. 20191-4344 [703/264-7500]. Subscription rate is 50% of dues for AIAA members (and is not deductible therefrom). Nonmember subscription price: U.S., $200; foreign, $220. Single copies $20 each. Postmaster: Send address changes and subscription orders to address above, attention AIAA Customer Service, 703/264-7500. Periodical postage paid at Reston, Va., and at additional mailing offices. Copyright 2015 by the American Institute of Aeronautics and Astronautics, Inc., all rights reserved. The name Aerospace America is registered by the AIAA in the U.S. Patent and Trademark Office. 40,000 copies of this issue printed. This is Volume 53, No. 8 ® is a publication of the American Institute of Aeronautics and Astronautics Editor’s Notebook
Ben Iannotta Editor-in-Chief Kyung M. Song Associate Editor Greg Wilson Relying on Russia Production Editor Jerry Grey The biggest value of our cover package about the health of Russia’s space Editor-at-Large program might be that it challenges assumptions on both sides of the debate Christine Williams about the state of Russia’s space infrastructure and, by extension, the safety of Editor AIAA Bulletin its Soyuz rockets and crew capsules. In the U.S., the safety debate about these vehicles has played out too quietly for Contributing Writers my tastes, given the human stakes of launching American astronauts in them. The Philip Butterworth-Hayes, Keith Button, criticism has often boiled down to nationalism, as in the U.S. should be ashamed Kristin Davis, Jim Hodges, Duane Hyland, that it is relying on Russian equipment and expertise to transport its astronauts. Tom Jones, Katie Kriz, James Oberg, It’s time to move the conversation beyond that criticism. The articles by analyst Michael Peck, Hannah Thoreson, Robert van der Linden, Debra Werner, James Oberg and space journalist Anatoly Zak help to do so by offering very Frank H. Winter, Anatoly Zak divergent perspectives on Russia’s space program. The bigger policy questions for Americans should be: 1) Where does the safety Jane Fitzgerald Art Direction and Design threshold lie beyond which it would be foolhardy to launch American astronauts onboard these Russian vehicles? 2) Has that threshold been reached? James F. Albaugh, President The cover package shows how complicated it must be for NASA and the James “Jim” Maser, President-Elect White House to address those questions amid so much domestic tumult in Russia Sandra H. Magnus, Publisher and political pressure here in the U.S. to get astronauts flying on American-made Craig Byl, Manufacturing and Distribution spacecraft again. STEERING COMMITTEE The cover package immediately made me think back to something that Orbital John Evans, Lockheed Martin; Steven E. ATK’s Antonio Elias said last year in a speech at AIAA’s SciTech Forum about space Gorrell, Brigham Young University; Frank Lu, launch: “To a certain degree, reliability depends on your ability to do things the way University of Texas at Arlington; David R. you did them before.” Boeing; Lockheed Riley, Mary L. Snitch, Many things are different in Russia these days. At the same time, a lot will need Martin; Annalisa Weigel, Panoptes Systems to be proven about the reliability of the new Boeing CST-100 capsule and the EDITORIAL BOARD SpaceX Crew Dragon and the rockets that will boost them. Ned Allen, Jean-Michel Contant, Too often, the distaste of the U.S. relying on Russia to carry astronauts has been L.S. “Skip” Fletcher, Michael Francis, accompanied by two underlying assumptions: One is that American vehicles will Cam Martin, Don Richardson, Douglas Yazell automatically be safer than Russian vehicles. The other is that there is simply no choice but to ferry astronauts on Russian vehicles. The reality is that there is an ADVERTISING alternative to today’s situation, but it’s not one that anyone likes: The U.S. could Joan Daly, 703-938-5907 abandon the multibillion-dollar space station and end continuous American presence [email protected] in space. Pat Walker, 415-387-7593 Each time an American rides on a Soyuz, the U.S. has, in fact, made a national [email protected] choice not to abandon the station. That choice can either be a tacit one based on emotion or an explicit one based on evidence, transparency and judgments about LETTERS AND CORRESPONDENCE acceptable risk. The articles by Oberg and Zak are valuable because they get us Ben Iannotta, [email protected] thinking in those terms. Safety is the issue members of Congress should be exploring QUESTIONS AND ADDRESS CHANGES in their oversight roles, more so than trying to untangle the history that brought [email protected] the U.S. to this point. ADVERTISING MATERIALS Craig Byl, [email protected] Ben Ianno tta Editor-in-Chief September 2015, Vol. 53, No. 8 STANDARD MISSILE-3 AIR & MISSILE DEFENSE SOLUTIONS PROTECTION: AT SEA. ON LAND. With more than 25 space intercepts, today’s Standard Missile-3 is the world’s only ballistic missile interceptor deployable from land or sea. It offers unique fl exibility that delivers multi-service options for defending larger areas, and lowers costs by requiring fewer sites.
See the world’s only sea- and land-based ballistic missile interceptor in action. Raytheon.com/sm-3
Connect with us:
© 2015 Raytheon Company. All rights reserved. “Customer Success Is Our Mission” is a registered trademark of Raytheon Company. Aerospace outsourcing shows hints of waning
Mexico’s aerospace and defense man- ing to the report, ufacturing industry has been growing “has never been at a 20 percent annual rate for the past an easy, short- five years. A similar trend has been term winning seen in China, Brazil, India, and other strategy” and the lower-wage countries. lure of hiring en- But there are signs that some gineers at $20 an Western companies may be rethink- hour “was always ing outsourcing. Boeing, for instance, a heavily quali- announced in October it will produce fied principle.” parts for the new 777X widebody at Paul Everitt, its assembly site in St. Louis, Missouri, chief executive of instead of relying on overseas suppli- ADS, the U.K. ers that already make similar parts for trade group for the current 777 program. That deci- aerospace, de- sion, according to aerospace consul- fense and secu- Bombardier tants and analysts, is part of a trend rity industries, by U.S. and European airframe manu- agrees. Workers at the Bombardier plant in Querétaro, Mexico, work on a Global Express facturers and large companies to bring “Anecdotal business jet. work closer to home amid concerns evidence is show- about quality, turnover among valu- ing that the benefits of outsourcing to Still, outsourcing remains a pow- able, trained workers and the lengthy low-cost economies are no quite pan- erful economic draw. A majority of wait to recoup investments in over- ning out as has been anticipated.” The the companies surveyed for the ICF seas operations. pressure to cut costs and to move report said moving jobs abroad cut A 2014 study on outsourcing by work closer to customers on the other their net manufacturing costs by at U.S. aerospace suppliers by the con- side of the world, he tells Aerospace least 10 percent, One in 10 compa- sulting firm ICF International esti- America, meant some outsourcing nies reported that outsourcing led to mated it takes at least five years and “decisions were made on the basis not higher net expenses. typically eight years to earn full pay- of what’s most appropriate to be made Domestic suppliers in the West back. Overseas outsourcing, accord- there but what’s easy to shift there.” have fought back against cheaper competitors by investing in new tools and negotiating more flexible work- ing hours agreements to become leaner and more productive. As a re- sult, per-worker operating profits for U.S.-based aerospace manufacturers have risen by a compounded annual rate of 8.2 percent between 2008 and 2013, according to a 2015 report by Deloitte Touche Tohmatsu. It’s unclear if all those changes will be enough to make a significant dent in the flow of work to suppliers abroad. Most industry experts expect continued consolidation among do- Mexico’s defense and aerospace industry has been mestic suppliers will produce more growing at a torrid pace in recent years, thanks niche players and high-quality suppli- to outsourcing by U.S. and European firms. Mexican ers specializing in critical aerospace workers, above, are among 5,000 employed parts that can’t be easily exported. by Safran of France, which is Mexico’s largest aerospace employer. Philip Butterworth-Hayes Snecma/Safran [email protected]
4 AEROSPACE AMERICA/SEPTEMBER 2015 Russian-Chinese airliner may challenge Boeing-Airbus duopoly
In September, a partnership of Rus- said, could power the planes at a but now looks more likely to be 2020 sian and Chinese aircraft companies is later, unspecified time. but has won orders for more than 500 expected to formally ask their govern- To be truly competitive, Russia aircraft. The ARJ-21 was delivered ments to help fund an audacious ven- and China would need to find ways to nine years after the original hand- ture — building a new passenger plane make their aircraft even more fuel ef- over date to its first customer and has to challenge Airbus’s and Boeing’s ficient than those built by Airbus and won orders for 378 aircraft. lock on widebody jets. Boeing. But if such technologies exist, Economic sanctions by the United If the project gets the greenlight, they are well-kept secrets. States and the European Union the world’s first competitor to the Glynn Bellamy, head of aero- against Russia for its actions in Boeing 787 and the Airbus A350 could space and defense at U.K. manage- Ukraine also have severely curtailed enter service by 2025. ment consultants KPMG, notes that access to aircraft parts and supplies. But that’s a big if. Chinese companies in particular are Bellamy says perhaps the big- The proposed 250- to 280-seat keen to work with Western partners gest obstacles facing the Chinese aircraft could take 10 years to develop as a way to gain access to advanced and the Russians is obtaining U.S. and cost $13 bil- lion. It’s an ex- pensive gambit, experts say, espe- cially given the tough technical and economic hurdles of build- ing a viable third alternative to widebody Airbus and Boeing jets.
Nonetheless, Corp. United Aircraft many observers believe Russian The governments of Russia and China could decide in September to help fund a new jetliner to compete against Boeing and Airbus widebodies. President Vladi- mir Putin and Chinese President Xi Jinping, who met in Shanghai in technologies they lack. and European certification to fly May 2014 to agree to a range of indus- “This doesn’t suggest there is their aircraft globally — an arduous trial cooperative ventures, will indeed some alternative technology which is and expensive process. And if the sign off on the new plane. going to give [the Chinese] a step Russians and the Chinese were to If they do, Russia’s United Aircraft change,” Bellamy says. tap state subsidies to make their air- Corp., the Commercial Aircraft Corpo- What’s more, the two countries’ craft cheaper to buy or maintain, ration of China and the Aviation Indus- track records with their much smaller Bellamy says, “they would then run try of China would begin full-scale regional jet programs aren’t impres- into the problem of breaching World work on the jet in 2016. Preliminary de- sive. Those planes — the Russian Suk- Trade Organization agreements.” sign shows a configuration very close to hoi SuperJet 100 and the Chinese Still, industry experts don’t dis- that of the Boeing 787 Dreamliner. Comac C919 and the ARJ-21 — are be- count the long-term allure of China United Aircraft President Yuri hind schedule and have relatively few and Russia developing their domestic Slyusar said in June at the Paris Air orders. The Superjet 100 was deliv- technology in such areas as aircraft Show that the aircraft, as yet un- ered three years after the original engines, avionics and electrical sys- named, initially will have either planned delivery date and has a back- tems to loosen Western monopolies. Rolls-Royce or General Electric en- log of just 192 aircraft. The first C919 Philip Butterworth-Hayes gines. A new Russian engine, Slyusar customer delivery was due in 2016 [email protected]
AEROSPACE AMERICA/SEPTEMBER 2015 5 In Brief
Naval interceptor takes on both ballistic and cruise missiles
A problem for the U.S. with the Aegis Weapon System. It has Navy has been that its more powerful processors to track and Aegis ships must carry target threats than its predecessor, the some interceptors for tar- SM-2. The SM-6 can switch to fully ac- geting ballistic missiles tive seekers to lock on a target inde- and others for cruise pendently without sensor data relayed missiles. from ships or from other locations. A July missile de- When the SM-6 is in semi-active fense test off Hawaii mode, the Aegis-equipped ship uses shows that it is now pos- its radio frequency illuminator to sible to fire one kind of lock on the ballistic target. The radio sea-based missile at ei- energy bounces off the target and is ther low-flying cruise collected by the missile’s on-board missiles or space-hugging receivers, allowing it to pursue the ballistic missiles as they target at long range. In active mode, near their terminal points the SM-6 employs its on-board radars of impact, industry and to home in on the target on its own, Navy officials say. track it and intercept. During the test, a Ian Williams, director of advocacy Raytheon-built Standard for the Missile Defense Advocacy Alli- Missile-6 Dual 1 fired ance, said the SM-6’s unique dual mode from the USS John Paul combines the advantage of semi-active Jones intercepted a guidance — a longer range stemming short-range ballistic mis- from the reach of the ship’s radars — sile launched from the with the greater homing accuracy of Pacific Missile Range Fa- on-board sensors in active mode. cility in Kauai, Hawaii. It That versatility could be espe- was the first live demon- cially beneficial for Navy destroyers stration of the new SM-6 and cruisers with older Aegis Baseline variant’s ability to de- 5.3 Combat System. Those ships, Wil- stroy a ballistic in the liams says, lack adequate computer last moments of flight. processing power, which limits the The SM-6 Dual 1 number of missiles they can track si- was derived from the ex- multaneously. The SM-6 gives them isting SM-6s built to tar- the option to “fire and forget.” get cruise missiles. The The Navy is currently moderniz- Dual 1 joins the U.S. Ar- ing its Aegis fleet. Ships with the my’s Patriot missiles as Baseline 9 upgrade will be able to the only U.S. interceptors U.S. Missile Defense Agency track air threats such as aircraft, capable of defending A Raytheon Standard Missile-6 Dual 1 blasts off from the USS John Paul drones and cruise missiles and to tar- against both cruise and Jones in July. The missile intercepted a short-range test ballistic missile get ballistic missiles, which can fly in ballistic missiles. fired from Kauai, Hawaii, adding ballistic-missile defense to the SM-6’s an arc above the atmosphere at When the new mis- cruise-missile capability. speeds up to 15,000 miles an hour. siles are deployed starting Both versions of the SM-6 are in 2016, the Navy could launch one wider range of threats with the mis- part of a layered missile defense strat- type of interceptor for ballistic missiles siles they have on board,” says Tirso egy against potential attacks from as well as air targets including fixed- Rosario, Raytheon’s sea-based termi- Iran, North Korea, Russia and China, and rotary-wing aircraft, cruise missiles nal program director. the last of which is stockpiling an ar- and unmanned aerial vehicles. The new version retains the attri- senal of anti-ship cruise missiles. “This gives combatant command- butes of the current anti-cruise-missile Kyung M. Song ers at sea the flexibility to address a version carried by Navy ships equipped [email protected]
6 AEROSPACE AMERICA/SEPTEMBER 2015 Mapping agency boosts recruitment of aviators, engineers
The U.S. National Geospatial-Intelli- NGA officials say they want to Technology when the airline layoffs gence Agency is on a recruitment of- raise the visibility of the analyst posi- prompted her to reassess. She fensive sparked by pending retire- tions as a potential career path for learned about NGA from a classmate. ments in its Aeronautical Navigation aerospace engineers and former pilots. Many aeronautical analyst jobs Office in St. Louis and a desire to ex- Even the most veteran pilots continue to be filled through word of pand digital capability there. don’t always realize what goes into mouth, but now the NGA is trying to About 200 analysts in this office producing the data. raise the profession’s profile. The produce and maintain the Digital “I never knew where [the data- NGA says it’s interested in engineers Aeronautical Flight Information File, a set] came from, never understood fresh from college or with real-world global database of runway maps and what went into them,” says the NGA’s experience, especially to meet the navigation information used in flight Rob Goodson, a former Navy and military’s demand for more digitally simulators and by commercial pilots commercial pilot who is now the liai- presented information. who can now access much of the data son between NGA’s Springfield, Vir- “As things are transforming, there’s in the cockpit via tablet computers. ginia, facility and the St. Louis office. an increasing need for folks who un- The analysts compile and pub- Getting recruits from colleges derstand more than just the operational lish reports of commercial and mili- and universities has often been a end of things,” Goodson says. Compil- tary runway data, navigation proce- matter of luck. An NGA career ing and delivery of data is “based more dures and airspace characteristics for “wasn’t on my radar,” says Tegan Ri- and more on applications and Web- 191 countries every 28 days. They eser, an NGA analyst in St. Louis. She based interfaces, so the skills of an also make custom products that are was studying to be a commercial pi- aeronautical engineer are easily trans- part of the foundation for airstrikes lot at St. Louis University’s Parks Col- ferable and are welcome here.” and other military missions. lege of Engineering, Aviation and Rieser says the tasks are varied. “We have people who do proce- dure design — instrument approach and arrival and departure procedures that pilots fly,” she says. “We have terminal programmers who create the actual charts. We have geospatial analysts who maintain data for differ- ent areas around the world.” Custom reports are military or in- telligence-community mission centric, designed for planning and operations in a quickly changing environment. Goodson offered the 2010 Haitian earthquake relief effort as an exam- ple. “We learned that the earthquake had disrupted the [Port-au-Prince] runway, so we were asked to evaluate it and produce some products that could allow our aircraft, both com- mercial and military, to land,” he says. The NGA does not talk about products for military operations. Goodson will say only, “Any time any of our customers are engaged in a mission, we know our products and services have been used as part
European Space Agency European of its foundation.” After the January 2010 earthquake in Haiti, analysts with the U.S. National Geospatial-Intelligence Agency Jim Hodges helped commercial and military planes resume service out of the damaged airport at Port-au-Prince. [email protected]
AEROSPACE AMERICA/SEPTEMBER 2015 7 In Brief
What if New Horizons had laser communications? As exciting as it was to see the first images of Pluto and its moon Charon arrive from the New Horizons probe, the images were also a good example of a communications limit that NASA technolo- gists are hard at work addressing. The pic- tures rolled into the Applied Physics Lab in Maryland at an average downlink rate of just 2 kilobits per second, and it will be another 16 months before all the data and images are in hand. That lag stems from the sheer volume of the data and the spacecraft’s reliance on radio frequency sig- nals, which are cur- rently the only means of receiving data from space probes. That could change in perhaps five years because of experi- ments NASA has con- ducted and plans to conduct with optical communications tech- nology. Although radio and optical waves have the same transit time, Pluto’s largest moon, Charon, was imaged by the New Horizons Long Range around 4.5 hours from Reconnaissance Imager in July from a distance of 289,000 miles. NASA Pluto to Earth, laser wavelengths are packed more tightly spacecraft. But advocates of optical more convenient to use radio trans- with bits and bytes than radio wave- communications, also known as laser mitters because the volume of data lengths, transmitting more data per communications, expect the technol- wasn’t large enough to warrant spend- second. So lasers would be able to ogy to fly within the next decade as a ing a lot of money on new develop- carry about 10 times more data than part of NASA’s Discovery Program, an ment for those communications,” radio waves. On a future mission to umbrella initiative for lower cost Abrahamson says. “But now that we Pluto, the same amount of data could space probes with a mission cost cap have all these electronics that are be returned in about 1.3 months. of $425 million. NASA is looking to more capable of getting high quanti- NASA has not selected an opera- integrate optical communications into ties of data, it’s even more important tional mission to use the optical tech- one or more of these missions to to get it back down to Earth.” nology and, according to Matthew build confidence with the technology. Optical communication technol- Abrahamson, mission manager for The new technology is needed ogy transmits data by focusing a laser NASA’s Optical Payload for Laser- to keep up with the volume of data beam on a ground station that re- comm Science (OPALS) experiment, it that can be fetched from space, Abra- ceives the downlink signal with a likely will be at least five more years hamson says. 1-meter aperture primary telescope, before it’s fully integrated into a “Until a few years ago, it was in the case of OPALS. A photodetector
8 AEROSPACE AMERICA/SEPTEMBER 2015 then converts the optical signal to nar Atmosphere and Dust Environ- in 2019 aboard a geostationary com- electrical current, which allows the ment Explorer passed data from lunar mercial communications satellite, says data to be digitized, synchronized, orbit to a receiving terminal at NASA’s Phil Liebrecht, NASA assistant deputy corrected and processed. Three main White Sands Complex in New Mexico. associate administrator for space com- factors determine the downlink This Lunar Laser Communication munications and navigation. The ex- speed: the power behind the laser, Demonstration achieved a download periment will focus on identifying the the width of the beam and the laser’s speed of 622,000 kilobits per second, specific laser technology that works focus. Narrower and more focused which is more than 300,000 times best for spacecraft close to Earth. beams channel more energy on the faster than that of New Horizons. Liebrecht says engineers and target, and higher laser power allows Communications from deep space technologists are trying to figure out for faster downlink time. would not be that much faster, be- how to narrow the beam and still The challenge is getting all those cause of weakened signals, but they maintain accuracy. calibrations just right. would still be many times faster than If a beam is orders of magnitude “It’s kind of a trade-off because New Horizons. Less than a year after narrower, “it’s orders of magnitude you can make the beam wider, but the lunar demonstration, OPALS trans- more difficult to point,” Liebrecht says. you’re going to lose more energy in mitted data from the International Optical communications pose the transmission,” Abrahamson says. Space Station using a 2.5-Watt other challenges as well. Clouds and “But if you narrow the beam and 1,550-nanometer laser, at a rate of dust, for instance, can obstruct signals. make it more focused, it’s going to be 400,000 kilobits per second. That For that reason, Liebrecht says the first hard to keep it pointed on the Earth.” video image took 3.5 seconds to ar- mission equipped with laser communi- So far, NASA has conducted two rive, compared to more than 10 min- cations will still carry traditional radio experiments to demonstrate optical utes for radio downlinks. communication as a back up. communications: In 2013, an experi- NASA plans to conduct its next Katie Kriz mental laser transmitter on NASA’s Lu- laser communications demonstration [email protected] NASANASA CFDCFD VISIONVISION 20302030 UPDATEUPDATE
Scalable Knowledge Capture is Essential to Avoid CFD Bottlenecks NASA’s CFD Vision 2030 Study details the many challenges that remain to routinely obtain accurate physics-based predictions of complex turbulent flows, including how to streamline and automate analysis to gain knowledge. Evolving HPC architectures will produce huge amounts of data, and future CFD technologies must be built to both realize the promise and avoid the pitfalls of this uncertain landscape. At Aviation 2015 this summer, Intelligent Light’s Dr. Earl Duque participated in an expert panel that discussed visions for post-processing and knowledge capture to meet the NASA 2030 CFD goals. Dr. Duque will be the lead author on the summary paper targeted for SciTech 2016.
Reduced Order Modeling Identified in the Study as an Enabling Technology Reduced Order Modeling (ROM) can both compress and summarize, in a physics-oriented way, large unsteady CFD results and experimental data. Dr. Duque’s Applied Research Group at Intelligent Light has been successfully collaborating with BYU in an Air Force Research Laboratory-funded research effort to apply ROMs and Self-Organizing Maps (SOMs) to turbomachinery CFD. This is one example of how a partner- ship of government, industry and university researchers is working to make NASA’s 2030 CFD vision a reality. FieldView15 Advancing CFD, Advancing You. For More: www.ilight.com Intelligent Light
Image produced by Intelligent Light via XDB’s from an Air Force Research Laboratory (AFRL) sponsored Phase II SBIR, Contract FA8650-14-C-2439.
AEROSPACE AMERICA/SEPTEMBER 2015 9 HIGHLIGHTS FROM ORLANDO
How to recruit — and keep — aerospace engineers AIAA
The aerospace industry is having trou- ease student debts, Hedden said. ble keeping young technical talent, the Yvette Weber, developmental sys- vast majority of whom are newbies tem chief for the U.S. Air Force C-5 with less than five years in the industry. fleet, said employers need to stop According to the latest Aviation “subliminally” signaling that “time in Week & Space Technology workforce the office is better and leads to ad- study, the annual attrition rate among vancement.” Weber said the aerospace aerospace workers is 5.7 percent, section needs to “actively work to Carole Hedden, editorial director at Aviation Week which may be higher than is healthy, change that culture to be more results- & Space Technology said Carole Hedden, the publication’s oriented.” editorial director. One of aerospace industry’s great- Desire for better balance be- est retention tools is fascinating, high- Hedden said the No. 1 reason tween work and life and crushing stakes work. Lockheed Martin’s Mike given in the survey for joining the student-loan burdens are two of the Hawes, vice president and Orion pro- aerospace industry was not an aircraft, drivers behind the departures. Unlike gram manager with Space Systems, satellite or rocket project, but Elon Google, Amazon and Apple, for ex- said the company has had no trouble Musk’s Tesla Motors. ample, aerospace companies typically keeping talent to design and build NA- Ben Iannotta do not pay large signing bonuses to SA’s multibillion-dollar crew capsules. [email protected]
WIND TUNNELS: diminishing, yet not vanishing, role
Wind tunnels have long been a key namics simulate air flows with software part of the testing and validation pro- also has diminished the need for live cess in aerospace. But budget cuts and tests. Nonetheless, according to Michael the growth of computational fluid dy- Mastaler, associate director of the Ad- namics have made wind tunnel facilities vanced Air Vehicle Program with NA- seem increasingly like a luxury. SA’s Aeronautics Research Mission Di- In times of fiscal austerity, expen- rectorate, wind tunnels have unique sive wind tunnel testing sites “naturally capabilities that software programs become a prime target for mothballing, lack, and therefore the two methods closure or divestment,” said David should have complementary roles. Schuster, a NASA technical fellow with NASA Ames Research Center Panelists agreed wind tunnel test- the NASA Engineering and Safety Cen- The Transonic Wind Tunnel, part of the complex ing may continue to become rarer, but ter at NASA’s Langley Research Center at NASA Ames Research Center where the space it will never go away entirely. No soft- in Virginia. Many aging U.S. wind tun- shuttle was designed and tested. ware program can fully eliminate the nel facilities were built after World War need for lab experiments, they said, II or during the Cold War to compete overseas, said Michael McWithey, man- and wind tunnels will remain essential with Germany and Russia. The absence ager of Wind Tunnel Testing Labs with to develop new aerospace vehicles. of similar threats today has prompted Lockheed Martin Corp. Hannah Thoreson many wind tunnels to close or relocate The rise of Computational fluid dy- [email protected]
10 AEROSPACE AMERICA/SEPTEMBER 2015 Kennedy Space Center’s post-shuttle revival
When the space-shuttle era ended its private space company partners are in 2011, many people worried that erecting new buildings, constructing NASA’s John F. Kennedy Space Center new launch pad complexes and modi- in Cape Canaveral, Florida — the fying older complexes. nerve center of the U.S. space pro- Cabana said the projects include a gram — had passed its best days. revamp of the Vehicle Assembly Build- Not so, said Robert Cabana, the ing; transformation of the Orbiter Pro- Kennedy Center’s director. Despite cessing Facility into a Commercial Crew the loss of the iconic Space Shuttle and Cargo Processing Facility; a rebuild program and the subsequent 43 per- of Firing Room 17, the room that cent reduction in workers, Cabana launched the Apollo missions; and said Kennedy is set to become a several other changes. Robert Cabana, director of NASA’s thriving hub for space programs, In addition, Elon Musk’s SpaceX Kennedy Space Center AIAA both public and private. is redeveloping the launch pad 39A Cabana said Kennedy is preparing — which launched nearly every Life Sciences Laboratory to create Ex- to host the next generation of launch- Apollo mission — into a facility to ploration Park, a research and devel- ers and vehicles, chief among them the launch its Falcon 9 and Falcon Heavy opment facility on the center’s prop- Space Launch System and the Orion rockets. Boeing has taken over part erty that will serve as a hub for spacecraft. The center also is expand- of the Orbiter Processing Facility for private enterprise and private-public ing to meet the needs of commercial its X-37B unmanned spacecraft proj- partnerships. space customers. In order to host these ect. Kennedy also has teamed with Duane Hyland new generations of rockets, NASA and the state of Florida and NASA’s Space [email protected] Explaining the high cost of satellites and rockets Why are government satellites, rock- Fear also affects costs in subtler “There are a lot of states that I ets and aircraft so darn expensive? ways. Government contracting officers buy stuff from that I don’t have a po- The answer: Fear. Fear of test failures. live in fear of successful bid protests, litical reason to go buy from that state. Fear of bid protests. Fear of losing po- so they “lay out a paper trail of fair- So, I rankle at that a little bit,” he said. litical support. ness and transparency,” said former Fear isn’t necessarily all bad. In “The paranoia of making a mis- NASA Administrator Michael D. Grif- the commercial world, Griffin said, take and losing your job drives people fin, now chairman and CEO of Schafer market forces are intense. to overdo things,” said former space Corp. “It’s nice that America chooses “Almost everyone in the company station astronaut Frank Culbertson, to be fair, but it’s extremely expensive is co-aligned in their motivations. Ex- now president of Orbital ATK’s Space to do so.” ecutive bonuses, executive salaries, Systems Group. Fear of losing political support even continued employment is contin- Culbertson said rocket failures, for large projects has historically led gent on doing things in a very bal- though painful, could be a good government managers to distribute anced way,” he said. thing in one respect. Even if lives are work across as many U.S. states as In government procurement, “we lost and cargo destroyed, “you’re go- possible. Mike Hawes, vice president need something to substitute for mar- ing to be stronger the next time and Orion program manager at Lock- ket forces,” Griffin said. around, just as we were in the shuttle heed Martin Corp., said the political Ben Iannotta program,” he said. motivation can be overblown. [email protected]
AEROSPACE AMERICA/SEPTEMBER 2015 11 Don’t worry too much about giant asteroids menacing Earth. Astronomers have their eyes on most of those. It’s the smaller objects that pose the greatest risk. Tom Jones explains the race to detect these asteroids, so the dangerous ones can be deflected.
The flash above Chelyabinsk, Russia, from a 20-meter asteroid streaking through the sky on Feb. 15, 2013.
In Hollywood’s depictions of aster- biggest documented asteroid impact up in technology and funding. oid disasters, Earth is invariably men- of the last century — stands as a fear- I believe NASA now has the aced by a chunk of cosmic debris the ful example of the power of even a technology in hand that could detect size of Texas. In reality, asteroids relatively small object moving at cos- a large fraction of these smaller smaller than 100 meters in diameter mic velocity. NEAs. A small-asteroid survey would represent a newly realized and sig- Detecting asteroids capable of be affordable — just a fraction of one nificant threat. causing global harm (those 1 kilome- percent of NASA’s budget — and Earthlings received a reminder of ter in diameter and larger) has been would give us the warning time we this hazard on July 7, when an asteroid the focus of NASA’s Near-Earth Object need to mount an effective response named 2015 HM10 approached within Program since 1998, and scientists es- to a predicted impact. 440,000 kilometers, little more than timate that more than 95 percent of the distance between our planet and those large NEAs have been found. Small, but still dangerous the moon. HM10, which measured 40 None are on a near-term course to Geologists realized that asteroids and meters by 80 meters, posed no danger strike Earth. But research presented at comets posed a real threat to Earth of a collision on this pass. But Earth’s April’s Planetary Defense Conference only 55 years ago. And it wasn’t until orbit takes it continually through a in Frascati, Italy, showed that the about 15 years ago that NASA began swarm of millions of other inner solar much more numerous asteroids a focused search for NEAs larger system asteroids, some of which could smaller than 140 meters are a worri- than 1 kilometer. The agency spends annihilate a city. Today, astronomers some lot. They strike very frequently $40 million annually on NEA detec- estimate they know the whereabouts and can cause greater damage than tion and research programs, more of less than one percent of near-Earth previously thought. I attended the than any other space agency. But the asteroids, or NEAs, with diameters conference, representing the Associa- dramatic explosion of a small, 20-me- from 40 meters to about a kilometer. tion of Space Explorers. ter asteroid over the Urals in Febru- The HM10 incursion came a The heightened concern over ary 2013 has prompted other nations week after the June 30 commemora- smaller NEAs is based on new near- to increase their search and technol- tion of Asteroid Day, which coincides Earth-asteroid population estimates ogy contributions. with the anniversary of the 1908 Tun- and a better understanding of the The Chelyabinsk airburst came guska explosion over Siberia, thought physics of the 2013 asteroid airburst from an asteroid that no one saw to have been caused by 40-meter-di- over Chelyabinsk, Russia. Finding and coming. It released 450 kilotons of ameter NEA. That blast — estimated at cataloging the millions of small NEAs, TNT-equivalent energy, and pro- between three and five megatons, the however, will take a significant step duced a shock wave that sent more
12 AEROSPACE AMERICA/SEPTEMBER 2015 Venus, from where it could look out- ward and scan all the NEAs in a swath centered on Earth’s path around the Sun. A private group called the B612 Foundation is trying to raise funds to build and launch a telescope called Sentinel into this orbit. A second op- tion is to have NASA’s proposed Near Earth Object Camera spacecraft sta- tion-keep a million miles sunward from Earth at the L1 Lagrange point, Planetary one of the locations where competing gravitational forces make it relatively easy to orbit. That would ease the telescope’s data communications chal- lenges. Such a telescope should cost defense half a billion dollars over 10 years, in- cluding hardware and operations, just a third of one percent of NASA’s bud- get over that span. Ideally, the cost could be shared among other space agencies interested in addressing the global NEA hazard. Once discovered, these small NASA NEAs are then prime targets for fol- low-up observations by ground- based instruments, which can further than a thousand to the hospital with the smaller NEAs, which are usually refine their orbits and characterize injuries from flying glass and col- distant, dim and hard to spot. NASA- their surface composition via spec- lapsed structures. The event spurred funded ground-based telescopes like troscopy. For close approachers, better modeling of the physical ef- the University of Hawaii’s Panoramic ground-based radar can obtain pre- fects of small asteroid impacts. Ob- Survey Telescope and Rapid Re- cise orbital elements and deduce as- jects smaller than about 40 meters sponse System and the University of teroid shapes. For example, NASA’s usually break up under entry forces Arizona’s Catalina Sky Survey can radar telescope in Arecibo, Puerto and explode. An asteroid’s down- only observe on clear, dark nights, Rico, observes about 70 NEAs annu- ward momentum, however, can carry missing asteroids in the daytime sky. ally, some at 7.5-meter spatial resolu- the resulting blast wave to the NASA’s Wide-field Infrared Survey tion. Depending on distance, NASA’s ground, with increased damage po- Explorer satellite is not optimized for Goldstone radar can image such tential relative to a nuclear airburst of NEA searches. Even when a second NEAs at a resolution of 3.5 meters the same size. Chelyabinsk taught us Pan-STARRS telescope is erected in per pixel, even revealing boulders on that smaller objects, while broken up the Hawaiian islands and observa- their surfaces. by the atmosphere, can still inflict tions begin with the Large Synoptic significant damage to an urban area. Survey Telescope in Chile in 2021, Deflecting the threat Astronomers now estimate that NASA will find it impossible to meet The technical options for diverting there are about 20 million 10- to the congressionally directed goal of an NEA are expanding. One is ki- 40-meter NEAs, twice the previous finding 90 percent of all NEAs bigger netic impact — slamming an asteroid estimates. That means an object at than 140 meters by 2020. with a hypervelocity spacecraft — least as large as Chelyabinsk will Planetary Defense Conference or- that works by transferring momen- strike Earth every 30 years to 50 ganizers issued a strong recommenda- tum to the target NEA, changing its years, and a 40-meter, Tunguska- tion that given the new awareness of orbit. Momentum transfer comes not sized impactor will pass inside the the damage potential, NEA search ef- only from the spacecraft colliding moon’s orbit several times a year. A forts should aim at increasing the dis- with the NEA, but also from the re- collision with a small asteroid, strik- covery rate for these smaller bodies. sulting debris plume, which adds an ing without warning, is the likeliest Raising the discovery rate will require additional shove. The European impact scenario we face today. a dedicated, space-based infrared Space Agency, the German Aero- NASA’s Near-Earth Object Program telescope with an aperture about 50 space Center, NASA and the Applied discovered 1,477 NEAs in 2014, but the centimeters in diameter. The instru- Physics Lab hope to demonstrate ki- agency lacks adequate tools to go after ment would fly in an orbit like that of Continued on page 17
AEROSPACE AMERICA/SEPTEMBER 2015 13 Conversation
Charles Elachi in front of a model of the Curiosity rover.
NASA Jet Propulsion Lab/Caltech
When Charles Elachi was a boy in a NASA-funded research institute professional home. While working Lebanon in the 1950s, the U.S. Em- and part of the California Institute toward a Ph.D. at Caltech, he began bassy distributed a gift: Copies of a of Technology. In fact, what working at the nearby JPL in 1979. magazine that referenced a far-off brought him to California in the He has been there ever since. Elachi place called the Jet Propulsion Lab- 1960s as a Caltech graduate stu- spoke to Ben Iannotta by phone oratory in California, which had dent was something surprising: The about JPL’s hopes of unlocking the built the first American satellite, school’s proximity to Hollywood. “I mystery of how life arose in the solar Explorer 1. Elachi likes to tell this was very much into the movies in system and about its efforts to tar- story, because he did not set out to those days,” he says. get more immediate problems, such someday run this lab, which is now Regardless, Elachi had found his as California’s drought.
14 AEROSPACE AMERICA/SEPTEMBER 2015 Interview by Ben Iannotta Space explorer Charles Elachi Director, the Jet Propulson Laboratory
It’s been exciting times with the similar to our planet and then the still use a combination of parachute Applied Physics Lab’s New Hori- question is: Why did our planet and propulsion and Skycrane. zons mission. Would there be evolve to have humans like you and value in landing on Pluto? I and all the beautiful environment Do we know yet what the big les- People have been thinking about that we have, while on Mars, it led to son is from the June descent test that for many years. One idea which a very dried planet that we see to- when the parachute tore? is more in the nearer term or more day? The questions that we’re explor- People are working on it. We feasible will be to study places like ing on Mars are really fundamental don’t have the final results but the [Jupiter’s moon] Europa, [and Saturn’s on really understanding how life fortunate thing is that we have cam- moons] Enceladus and Titan. These evolved in our solar system. The rov- eras and sensors, which gave us very are very exciting objects where we ers are the first step in our explora- detailed measurements and observa- actually have orbiters. We have stud- tion of Mars. tions about how the parachute in- ied them in detail and the next leap flated, which inflated pretty well and is in putting landers or balloons in So it’s not boring? then shortly after that, the parachute their atmospheres. Ultimately, I’m Lewis and Clark, once they sort of broke down. In addition to sure Pluto will be on the list, but Eu- started, I’m sure for the first few our team at JPL, we’re bringing an in- ropa, Enceladus and Titan have a lot days, they said, “Gee, the river looks dependent team of experts to look at of excitement because people be- the same.” But then as they pro- it. I’m sure we’ll learn from it and we lieve that they have liquid water, ceeded, they started exploring and will come up with a solution and oceans, below the surface, which im- finding new things. I look at the rov- we’ll move on. mediately makes you think: Is there ers that we have on Mars as like life on them? Lewis and Clark in the first few days Turning to Earth, how does the of their expedition. Gravity Recovery and Climate Ex- Those moons are more exciting periment techology figure into cli- targets than Pluto? Why are there so many different mate change science? As of now, I think they are more techniques for landing on Mars? One of the key challenges we are exciting but we know very little It’s basically driven by the mass of all facing, particularly in California about Pluto yet. The science commu- what you are landing. When we did but also across many regions around nity will have to weigh in. the airbags on Spirit and Opportu- the world is: What’s happening to the nity, the total mass of the rover was water? How much water is in the at- What’s the status of the Webb tele- about 260 kilograms. Curiosity was mosphere? How much does it rain scope’s Mid-Infrared Instrument almost 1,000 kilograms. Building air- and snow in the Sierras? How does it and cryocooler? bags to cushion Curiosity would fill the water table? How much water MIRI is a very challenging tech- have been extremely hard. We had is being pumped out? Being able to nology development. It’s all going on to use a combination [of technolo- manage and understand that water track now, all the technical chal- gies.] After we used the heat shield cycle is very critical for human bene- lenges have been worked out. We and the parachute, we used retro- fits. GRACE allows us to measure will be putting it in an environmen- rockets and then the Skycrane. We very, very accurately changes in the tal chamber and actually testing it in would also use that technique on the gravity field. If you have a water table the vibration, thermal environment. Mars 2020 [rover mission]. When you and you observe it over a period of The normal environmental testing go beyond 2020, for a sample return, months and years, and the water ta- you do with instruments before you now, you’ll be talking about three to ble is being depleted, then you have deliver them for integration. five tons because you have to land a less water and you have less gravity. rocket to bring the sample back to I’m going to make a confession. Earth. That’s where we are develop- How would testing lasers on the The Mars science is starting to ing a larger parachute to slow us next GRACE satellites change bore me. Tell me why I’m crazy to down, building inflatable kind of things? be bored. shields to slow us down in the atmo- You fly the two satellites in front Mars in the early days was very sphere and then, most likely, we’ll of each other and as the first satellite
AEROSPACE AMERICA/SEPTEMBER 2015 15 Charles Elachi snow is coming from the simpler because you need only one Sierras. That will have telescope and a coronagraph inside. Titles: Director of NASA’s Jet Propulsion Laboratory; dramatic impact on wa- With the star shade, you need now a science team lead for Cassini Titan Radar ter management. You telescope and another spacecraft to be Age: 68 might be able to mea- many thousands of miles in front of it sure changes in the grav- but [it would] allow you to get planets Birthplace: Rayak, Lebanon ity related to sub-surface much closer to the star. I think, as we Education: Bachelor’s in physics, University of motion of lava, which evolve our technology, probably, the Grenoble and the Diplom-Ingenieur, the could have implication to coronagraph will be done first be- Polytechnic Institute of Grenoble, 1968; Ph.D. volcanic eruption. cause that’s something we understand in electrical sciences, 1971, Caltech; master of how to do. Then the next step will be business administration, 1979, University of Do you think the Cali- Southern California; master’s in geology, 1983, a star shade mission. the University of California, Los Angeles fornia drought is re- lated to climate Do you think humans will ever be Previous positions: Director for JPL space and change? able to get a recognizable photo- Earth science programs, 1982 to 2000; principal I really don’t know. graph of an Earth-like planet? investigator, Shuttle imaging Radar. That’s not my field of ex- I’m going to stick my neck out here. Residence: Altadena, California pertise but clearly, things I have no doubt that in the next 20 are changing. We’re see- years, we’ll have the family portrait of Favorite quote: “Far better it is to dare mighty ing that the ocean is ris- [a] neighboring planetary system. It things... than to take rank with those poor spirits who neither enjoy much nor suffer much, because ing. We have been mea- might be a dot but once that dot is sep- they live in the gray twilight that knows not suring that now for the arated from the star, you can [gather] a victory nor defeat.” — Theodore Roosevelt last 30 years. There is a lot of information about it. You can do change in the ocean spectroscopy to tell the temperature. height, which is resulting Does the atmosphere have oxygen? from what we believe is a combination Carbon dioxide? Methane? Is this an comes in over an area, which has a of melting of the land ice in the polar Earth-like planet or is it different? slightly different gravity, it speeds up region and change in the temperature Maybe 30 years from now, we can start a little bit if it’s a little higher gravity of the ocean. The question is: What is getting maybe some multiple pixels on and then the second one catches up driving that change? Is it natural, hu- that planet and be able to see changes. to it. By measuring the distance, man or a combination of the two? By If it has clouds, which are moving then that’s how you determine the gravity. having all these facts, that’s how policy you can see some of those changes. We The more accurate you measure the makers make intelligent decisions. used to be lucky to fly a 50-centimeter distance, the more accurate you mea- telescope. Now, the [Webb telescope] sure the change of the gravity. Imag- Is it a mistake for scientists to be- team will be flying a six-meter tele- ine radio signals to be a certain ac- come activists on climate change? scope. I have no doubt 15 years from curacy of measurement. As you go to I separate the two. Conducting the now, we’ll figure out how to fly a shorter and shorter [optical] wave- science and really understanding the 20-meter telescope and maybe my two lengths, you get even more accurate. facts, I think, that’s what a scientist daughters or grandkids will be seeing a On the next GRACE mission, we will should focus on. But then you have hundreds-of-meter telescope fly. still have the radio and then we scientists as individuals, as humans. would be adding to it a laser that we They can be whatever they want. How do you feel about the fund- will demonstrate. They can get involved in policy or ar- ing situation at NASA and JPL in ticulate science. But when I look at particular in the coming years? Could the laser on the GRACE Fol- my institution, JPL, our focus is really Everybody knows budgets are low-on mission be used for science? making sure we get the correct infor- tight across the government. When I Absolutely, yes. Hopefully, it will mation and scientific data and pro- interact with some of our representa- work well. It would allow us to see vide it to the people who are policy tives in Congress, many of them re- how much improvement we are doing makers. Having said that, I wish there ally believe NASA is the kind of between the radio and the optical. are more scientists in Congress. agency that the government should invest in. When I talk with many Why do people want improve- On the topic of exoplanets, where people in the public who are not in- ment? It looks like the radio waves do you come down on star shades volved in space, I present to them are doing a pretty good job. or coronagraphs as the best tech- what I just told you and show them As you get more and more accurate, nique to block the light from a host data from it. Almost every time I get you will get more and more phenom- star, so you can see its planets? people [who] come and tell me, ena that you’ll see. I could envision These techniques complement “That’s what our government should more accurately measuring how much each other. One of them is somewhat spend money on.”
16 AEROSPACE AMERICA/SEPTEMBER 2015 Continued from page 13 netic impact in 2022 in a two- broad size range of hazardous The Schmidt Telescope on Mt. Bigelow pronged mission called AIDA, in Arizona is one of the instruments asteroids. Experts from the U.S. for Asteroid Impact and Deflec- used to detect asteroids that could Department of Energy laborato- tion Assessment. ESA would pose a hazard to Earth. ries noted that the U.S. has nu- launch a spacecraft called AIM, clear explosives on the shelf to- for Asteroid Impact Mission, to- day that could fly aboard a ward a binary asteroid system spacecraft to deflect an asteroid called 65803 Didymos, which found too late or too large for consists of an 800-meter-diame- kinetic impactor or slow-push ter object orbited by a 150-meter methods to work. In June, NASA object nicknamed Didymoon, and the National Nuclear Secu- which is thought to be a colli- rity Administration agreed to sional fragment of the larger ob- study spacecraft delivery tech- ject. AIM would monitor the bi- niques and NEA deflection con- nary system while NASA’s cepts employing nuclear explo- Double Asteroid Redirection sives. However, if NASA is able Test (DART) spacecraft slams to mount a thorough, space- into Didymoon at 6.25 kilome- based search for smaller NEAs, ters per second, blasting out a the resulting increase in warn- crater and jetting a high-speed ing interval would give non-nu- debris plume into space. By de- clear techniques more time to tecting the change in Didy- work, reducing the necessity to moon’s orbital period, AIM will resort to a nuclear explosive. measure the impact-driven ve- locity change, and help refine Coping with catastrophe models of how asteroid materi- Illustrating how much work lies als react to hypervelocity im- ahead, attendees at the confer- pacts. If the joint mission is ence in Italy participated in an funded, AIM would be launched exercise in which they were in 2020, and DART would follow asked to assess the threat from a year later toward its Didymos a hypothetical asteroid impact intercept. in 2022 and propose technical Another option could be di- Catalina Sky Survey and policy responses. As events rected energy deflection in which unfolded with impressive detail, an ion beam or a laser would pre- role-playing “policy makers” cisely target the asteroid. With the ion vaporize a thin layer of dust and rock encountered mistrust, planning de- beam method, a solar-powered space- across a wide swath of the asteroid’s lays and the partial failure of a kinetic craft would aim charged ions toward surface. The resulting gas jet would impact deflection attempt. An 80-me- the surface, striking the asteroid with propel the asteroid away from the ex- ter fragment of the asteroid remained these very tiny kinetic impactors to im- plosion. Because nuclear explosives on a collision course, and the exer- part a velocity change. If a laser were pack a more energetic punch than ki- cise ended with the object’s predicted used, it would be pulsed rapidly to va- netic impactors or slow-push meth- explosion over Dhaka, Bangladesh, porize or ablate a small spot on the sur- ods, they can be used to deflect a the world’s 10th-largest city. Astrono- face, creating a near-continuous jet of mers in the exercise could give only a rock vapor that would slowly alter the week’s warning of this probable object’s velocity. The time and distance Learn more 18-megaton airburst, which would required to guarantee that the object Asteroid exercise: have devastated an area inhabited by would miss Earth would depend on the See how participants at the 15 million people. The sobering re- target size, delivered power and the 2015 International Planetary sults of the mock response demon- beam’s accuracy. Defense Conference strated the urgency of accelerating in Frascati, Italy, asteroid searches and the develop- The Big Bang prepared for a hypothetical ment of NEA deflection technologies. Then there is the big-screen favorite: asteroid impact. Equally important will be a coopera- obliterating asteroids with nuclear ex- http://neo.jpl.nasa.gov/pdc15/ tive, international policy approach to plosives. Scientists would deploy a prevent the low probability, high con- nuclear explosion differently than this Conference materials sequence effects of an avoidable as- Hollywood vision. A nuclear device teroid catastrophe. Tom Jones are available here: would be detonated near the target to [email protected] emit x-rays and neutrons that would pdc.iaaweb.org/ www.AstronautTomJones.com
AEROSPACE AMERICA/SEPTEMBER 2015 17 An airline pilot enchanted by flight
Sky far ing — A Journey with a Pilot Reviewed by Kristin Davis
As a child, Mark Vanhoe- certainly not for this nacker strung model air- speed.” craft from his bedroom He names the ceiling, conducted aerial- peculiar sensation themed science projects “place lag.” and looked forward to “Skyfaring” of- family trips not for the fers an overwhelm- destination, but for the ingly optimistic per- plane rides. He was 13 spective on air when the sight of a jet travel. He does not from Saudi Arabia parked speak of the incon- at New York’s John F. veniences or dan- Kennedy International gers of modern-day Airport struck him like flight: the long waits nothing before. He could through airport se- barely comprehend that curity, the cramped the aircraft had been in a quarters of coach, land as distant and exotic the threat of terror- as “Arabia” only hours Nick Morrish/British Airways ism. He finds the earlier. silver lining in the So began his fasci- Mark Vanhoenacker became a pilot relatively late, at age 29, and never lost his fascination with flight. odd hours and nation — and love affair schedules that keep — with flight, a story the author tical, almost by definition,” he writes. him away from home for long chronicles in his first book. It’s an ex- It is Vanhoenacker’s infectious, stretches, of a job that constantly in- ploration of the joys of air travel in an childlike enchantment with flight — troduces him to new coworkers. He age when it has become mundane. It and his captivating prose — that makes knows that he will come face-to-face is not about the state of commercial “Skyfaring” such an enjoyable read. with the silver-tinged clouds he tran- flight today or a technical treatise for Japan is like “the surface of scends, and there is no wannabe pilots, but rather one man’s a blue star.” Moscow at night is place he would rather be. melodic meditation on the wonders of “like some great fire wheel He concedes that while rising above a geography to which all turning on the snow.” Rivers a pilot knows the world in- but birds were bound until barely a and lakes in the vastness of the timately from the cockpit, century ago. desert look “as holy as blood.” he is less acquainted with it Vanhoenacker takes readers to His observations are vivid up close. the beacons and invisible waypoints enough to inspire any passen- “The great eye of the by which airplanes navigate — geo- ger to ask for a window seat, to world blinks, and then we graphic coordinates that identify the put down a magazine or laptop Knopf are somewhere else.” But Netherlands as T U LIP, Detroit as and watch for shooting stars that is the point, and the MOTWN and the area near Califor- that “run across the sky like wind- marvel, of air travel. nia’s Charles M. Schulz airport as swept drops of water.” “Skyfaring” is for anyone who has SNUPY. His observations are those of Vanhoenacker, like most pilots and ever worked in aviation, and especially an insider who kept his outsider’s frequent travelers, still grapples with those who aspire to. It is also for the perspective. That is perhaps because the improbability of being in two places weary passenger who takes such an im- he came to the profession relatively as distant as Luanda and Los Angeles in probable journey in air for granted — late, at 29, first flying the Airbus A320 a matter of hours, of the jarring sense and for those who were never awed by then the Boeing 747. of standing in a Sao Paulo food market it in the first place. “I believed that something I staring at a dozen fruits he does not Kristin Davis wanted so much could never be prac- recognize. “We are not built for speed, [email protected]
18 AEROSPACE AMERICA/SEPTEMBER 2015 2O16 8–10 MARCH 2016 LAUREL, MARYLAND
Call for Technical Briefings Topics Include The AIAA Defense and Security Forum Cyberspace (AIAA DEFENSE 2016) brings together the Hypersonic Systems and Technologies contractor, acquisition, and R&D communities for classified and unclassified discussions of Innovative Concepts and Technologies critical technical, programmatic, and policy Missile Defense topics in a SECRET/U.S. ONLY unbiased, Robotic and Unmanned Weapon Systems nonpartisan environment. More than 200 experts will present the latest innovative Space Systems technological breakthroughs that will Strategic Missile Systems - Ground-Based integrate with current and next-generation (GBSD) and Sea-Based Deterrent defense systems. Tactical Missiles Targets and Countermeasures Submit Your Unrestricted Weapon System Performance Analysis, Abstracts Today! Modeling & Simulation Weapon System Test & Evaluation Abstract Deadline: 8 October 2015 aiaa-defense.org
15-817 A spate of Russian launch failures and fiscal mismanagement has stirred angst from the Kremlin to Congress. Is the worry warranted? Two space experts provide divergent opinions. VIEWPOINT TWO VIEWS
The case for optimism by Anatoly Zak [email protected]
Space journalist Russia’s space program in recent years has given journalists a lot of Anatoly Zak reads fodder for apocalyptic headlines and dire prognoses. Rockets and satel- the same doomsday lites were failing with stubborn regularity, or simply sat on the ground years behind schedule. An emblematic accident came in 2013, when the headlines we all do nation’s workhorse Proton rocket veered off course and exploded sec- about the future of onds after liftoff, right in front of high-definition cameras. Turns out a Russia’s space program. poorly-trained assembly worker had installed the rocket’s critical angu- Zak, who was born in lar-velocity sensors upside down. Not surprisingly, there is much lament inside and outside of Russia Moscow and is now about the state of the legacy of cosmonaut Yuri Gagarin, the first human living in the United in outer space. Some pessimists see Russia’s space program facing not States, doesn’t think only a deep crisis, but potential collapse. Yet it’s debatable whether a close examination those concerns are justified — or just overblown. I do not believe the situation is as bleak as it seems, and even see reasons for optimism. of the facts warrants No question, the Russian space industry has serious quality-control such a dim view. problems. Those deficiencies stem from such root causes as aging or ill- trained personnel, low salaries, mismanagement and corruption. A bloated bureaucracy and obsolescent management structure inherited from the Soviet Union in many ways is still intact, while huge budgets of the former superpower are not. First, the big picture. Money is critical for space ambitions, and Russia’s space budget has been growing quite dramatically for more than a decade now, reaching 128.3 billion rubles, or $4.2 billion, in 2013. As has been true of Russia since the time of the Mongols, some of that money likely was wasted or even stolen. But the remainder has trickled down with visible results. Renovated buildings, gleaming ma- chinery and new uniforms offer a sharp contrast from the lean post- U.S.S.R. 1990s. The big new investments in infrastructure renovations likely will bear fruit in the coming decade. Moreover, the Kremlin this year replaced the military leadership at Roscosmos and initiated a true and radical restructuring of the agency. Within weeks after the takeover, Roscosmos’s new leadership issued a clear vision of the agency’s space strategy. Officials for instance shelved the super-heavy rocket for the lunar program until better days. They in- stead accelerated the development of a smaller, cheaper heavy rocket that could have both commercial and human spaceflight applications. Continued on page 22
20 AEROSPACE AMERICA/SEPTEMBER 2015 Copyright 2015 by the American Institute of Aeronautics and Astronautics International Launch Services on Russian space
Stuck in decline by James Oberg [email protected]
Modern spaceflight, former NASA Administrator Mike Griffin was fond Analyst James Oberg, of saying, is so complex that it can be pulled off only when people are formerly of NASA, performing at their absolute best. But judging by their string of space- sees a Russian space flight failures in recent years, the people inside Russia’s space industry no longer seem to be at their peak. program The latest mishaps — booster failures, payload failures, control cen- whose failures ter-command errors and a nagging issue with solar panel deployment and mishaps on two of the last four Soyuz missions — have reignited concern among can’t be chalked up Russians over unsolved, perhaps unsolvable, quality control deficien- cies within the country’s space program. Attempts to reverse the long to bad luck. post-USSR spaceflight retreat have borne little visible success. If any- The problems can thing, a host of new challenges, foremost among them lack of money, more accurately be have exacerbated the problems. traced to the long, Because many aspects of Russia’s domestic space program are tightly integrated into international projects such as the space station, slow decline of the those concerns affect other national space programs as well. country’s space Recently, Russian Deputy Prime Minister Dmitry Rogozin, Mos- industry after the cow’s point man for the space industry, lamented what he called breakup of the corrupt management and other systemic ills within Russia. “With such degradation in the leadership, one should not be sur- Soviet Union. prised at the high accident rate,” Rogozin told Russian lawmakers in a speech in May, according to news reports. Days later, a Russian watch- dog agency alleged that the nation’s space programs had misspent $1.8 billion in 2014 alone. Reforms initiated by Rogozin likely won’t bear fruit for several years — assuming he gets enough money to implement them. Igor Ko- marov, a former auto industry executive and the fourth person in six years appointed to fix the Russian space agency Roscosmos, said a turnaround “will need profound reforms.” The Russian space industry retains a core competency that contin- ues to operate mature space systems, perform regular upgrades, and occasionally pull off respectful leaps in capability such as the new Angara booster family, or not long ago, a 500-day ground isolation test run for a manned Mars mission. But the problem that Komarov and others have been addressing is much deeper than the highly-visible rocket explosions, spaceflight operator errors and corruption trials. Continued on page 23
AEROSPACE AMERICA/SEPTEMBER 2015 21 0ptimism Continued from page 20
One of Russia’s workhorse Proton rockets exploded seconds after liftoff in 2013, an accident traced
to the faulty installation of sensors. Roscosmos
Russia’s most serious recent woes have The Soyuz TMA-9 come from the strongest segment of its spacecraft launches from space program — its rocket fleet. Those the Baikonur Cosmodrome troubles for the first time are threatening in Kazakhstan. Soyuz rockets and capsules Russia’s leading position in the hyper-com- are currently the only petitive field of commercial launch services. vehicles that can ferry But let’s put those launch failures in crews to the International Space Station. proper context. Russians launch a lot of rockets, more than anybody else in the world. So far this year, Russians have made a total of 14 orbital launch attempts, two of which ended with failures. In April, a Soyuz rocket failed during the operation of its third stage, whose rapid breakup fa- tally damaged the Progress cargo ship mo- ments after its separation from its booster, investigators believe. That was followed by a Proton rocket failure in May, resulting in the loss of the MexSat-1 communications satellite, also due to the third-stage failure. By comparison, Americans flew 13 mis- sions, including the SpaceX Falcon 9 v1.1 that disintegrated in June. During the same
period, Europeans launched just five rock- NASA ets, and the Chinese two. Last year, Russia fired 37 missions into orbit with two fail- ures; the United States launched 23, with one failure. China and Europe were far be- doomed two other vehicles. Roscomos, the hind with 16 and seven successful orbital Russian space agency, says new diagnostics attempts, respectively. tools installed on the latest Proton have It’s worth noting that the latest failure now pinpointed and fixed the problem of the Proton rocket was traced to a histor- once and for all. ical engineering flaw that had previously Continued on page 24
22 AEROSPACE AMERICA/SEPTEMBER 2015 Decline Continued from page 21
The scope of the problem goes far be- yond the evident troubles; it also shows in the things we don’t see. Russia has not ventured beyond Earth orbit in a quarter century. And the list of promised deep-space missions invariably seems to retreat further and further into the future. Russia also has been unable to replace the Soviet-era full-orbit coverage communi- cations relay satellite network — code named Luch, the equivalent of NASA’s Tracking and Data Relay Satellites. This is curtailing human spaceflight operations and forcing Russia to rely on NASA’s com- munications network. More embarrassing is Russia’s inability to produce and deliver the long-promised and years-delayed Nauka Science Module, which was supposed to host a major up- grade of Russian station-research capabili- ties. It’s uncertain whether Nauka will ever be built, making Moscow’s boasts about building its own orbital outpost ring hollow. The litany goes on. GLONASS, Russia’s answer to the American GPS network, is mired in production shortages for handsets. Fabrication of next-generation spacecraft has been seriously hampered by lack of ac- cess to Western electronic components put under embargo after President Vladimir Pu- NASA tin’s annexation of Crimea. Thanks to Soyuz TMA-14M lifts off toward breakdowns of old satellites and delays of the space station in 2013 carrying a crew of three. Two of the last promised replacements, Russians still must Russia’s once-vaunted space program is four Soyuz missions have been buy much of their weather and Earth imag- worrisome. The recent failure of a crewed bedeviled by trouble with solar ery from abroad. The new weather-fore- Soyuz to deploy a solar array, the second in panel deployment. casting satellite is officially still undergoing the last four flights — after 30 years of fault- acceptance testing two years after launch. less performance — is a disturbing reminder Even a key rocket fuel, heptyl, is now im- of the “canary in the coal mine” metaphor, ported from Germany. a sign of more widespread danger. Perhaps most dangerously in an era of Many of the root causes, including an growing world tensions, Russia’s military offi- aging workforce, low salaries, obsolescent cials are publicly complaining that the mis- infrastructure and the deterioration of a sile early-warning satellite network has to- culture of disciplined quality control, re- tally collapsed. The delay of replacement main largely unresolved. Meanwhile, a satellites means Moscow must rely on ground spate of new problems adds to the strain radars to detect any missile attack, slowing on Russia’s space program. detection and giving dangerously brief win- The economic embargo and boycotts dow to make life-or-death decisions. following Russia’s claim over the Crimean All this may seem like piling on, and penisula has exacerbated Russia’s vulnera- no major program is immune to sporadic bility stemming from its reliance on foreign failures. But the sheer number of technical, avionics components. This has added to the operational and financial woes bedeviling Continued on page 25
AEROSPACE AMERICA/SEPTEMBER 2015 23 Optimism putting finishing touches on a monumental Continued from page 22 spaceport in the far-eastern taiga, with first By contrast, April’s Soyuz rocket failure launch tentatively scheduled for late Decem- resulted from a transition to a more power- ber. Granted, Roscosmos’s previous leader- ful Soyuz-2 variant, rather than any obvious ship designed the new Vostochny Cos- shortcomings in quality control. What’s modrome with a launch pad for the Soyuz, more, in a display of remarkable flexibility, the world’s oldest rocket and the kind that Roscosmos immediately switched to an launched Sputnik in 1957. Still, the scale and older and reliable Soyuz-U, ensuring that the technical potential of the Vostochny the next ISS supply mission two months spaceport marks a truly new beginning for later went without a hitch. Try that, SpaceX! the entire Russian space program. Add the Oh, I need not mention that the Soyuz construction of a second launch complex for spacecraft and its rocket are still the only the Angara family that will start next year, vehicles capable of delivering crews to the and by the mid-2020s Russia should have a space station, and probably will remain so new spaceport, a new operational workhorse for a few more years. rocket and a new-generation spacecraft for Meanwhile, the Proton’s replacement — human space flight. a brand-new Angara rocket that had been That picture doesn’t take into account in development for two decades — has just perhaps the most remarkable — if least cel- made two promising inaugural flights, ebrated — Russian space achievement of proof that Russia is finally replacing its So- the past decade. A decade ago, Moscow’s viet heritage with 21st-century technology. military and civilian satellites were ap- Last, but not least, Russian workers are Continued on page 26
The 24-satellite GLONASS navigation constellation, Russia’s answer to American GPS, has been revived after facing near death in the 1990s.
TsENKI
24 AEROSPACE AMERICA/SEPTEMBER 2015 Decline pability and standardizing quality control Continued from page 23 processes. While touting the need to hire previously recognized need to develop do- 10,000 college graduates per year, Rogozin mestic suppliers for several hundred critical has declared that 100,000 of the 250,000 aerospace products previously purchased current workers will lose their jobs as un- from Ukrainian factories. derused and duplicate production capacity The plunge in world oil prices has is eliminated. The trick then is to retain slashed Russia’s space budget by as much enough skilled veterans who can work as one third less than promised. What’s alongside new hires and pass on the hard- more, Russian policymakers have been si- earned wisdom of their experience.
phoning rubles from the space program to A perennial problem in Russia, graft and Information Office Press Russian Presidential military investments. Still more money is and corruption, has resulted in more than a being diverted to dubious infrastructure hundred prosecutions of middle- and up- projects, such as the Vostochny Cos- per-level officials, including Vitaly Lopota, modrome in Siberia and refitting confis- former head of the Energiya Rocket and Russia’s Deputy Prime Minister cated Ukrainian-owned space facilities in Space Corp., and Vladimir Nesterov, former Dmitry Rogozin, Moscow’s point man for the space industry, the Crimea. Even if properly managed — chief of the Khrunichev State Research and reportedly warned that corruption and it clearly has not been — this enor- Production Space Center, the two biggest and mismanagement is reflected mous construction boondoggle is sucking enterprises in the Russian space industry. in the high rates of accidents. up a large share of the financial resources. Leaders in the west should feel a chill from The entire space industry is undergo- Putin’s recent call for a return to “1930’s dis- ing a massive reorganization with the stated cipline” and media nostalgia for finding “a goal of eliminating redundant industrial ca- Continued on page 27 Roscosmos
The mammoth Vostochny Cosmodrome under construction in Siberia could recharge Russia’s space aspirations — or prove to be a costly boondoggle.
AEROSPACE AMERICA/SEPTEMBER 2015 25 Optimism proaching near extinction. However, in One major hole for Roscosmos re- Continued from page 24 the past several years, the industry has mains space science. No Russian planetary slowly rebuilt the nation’s satellite network probe has been sent beyond Earth’s orbit amid several failed attempts. since 1988 and only one major space ob- The 24-satellite GLONASS navigation servatory is currently operating. That constellation, Russia’s answer to Ameri- could change with the ExoMars project can GPS, was fully assembled and that aims to deliver a European-built rover brought to operational status. After its onto the Red Planet around 2018 with the near collapse in the 1990s, GLONASS is help of a Russian-built lander. now regularly replenished. If successful, Roscosmos will have, for Russia also sent a new weather-forecast- the first time, a proven method for plane- ing satellite to a geostationary orbit after an tary landing. This experience could later almost two-decade hiatus. A new-generation pave the way to more ambitious projects, communications satellite designed to rival including a pioneering mission to return most advanced western equivalents has en- soil samples from Mars. tered orbit, as has a formidable fleet of Albert Einstein famously said, “You high-resolution Earth-watching satellites. never fail until you stop trying.” Clearly, if The reinvigorated space industry also the Russian space program withers, it will delivered to the nation’s military a new be not from lack of trying. generation of eyes and ears in the sky. A miniature satellite inspector made three QQQ progressively more sophisticated appear- Anatoly Zak, a native of Moscow and a U.S.- ances in orbit. The point is, this again testi- based journalist, is publisher of RussianSpa- fies to the growing engineering potential of ceWeb.com and the author of “Russia in the Russian space industry. Space: Past Explained, Future Explored.”
Best-Selling Aerospace Titles from AIAA’s Library of Flight
The Aircraft Designers: A Grumman Historical Perspective From Archangel to Senior Crown
Michael V. Ciminera ISBN: 978-1-62410-177-9 Peter Merlin ISBN: 978-1-56347-933-5 AIAA MEMBER PRICE: $29.95 AIAA MEMBER PRICE: $29.95 LIST PRICE: $39.95 LIST PRICE: $39.95
The Engines of Pratt & Whitney: A Technical History: As Told by the Engineers Who Made the History From RAINBOW to GUSTO
Jack Connors ISBN: 978-1-60086-711-8 Paul A. Suhler ISBN: 978-1-60086-712-5 AIAA MEMBER PRICE: $39.95 AIAA MEMBER PRICE: $29.95 LIST PRICE: $49.95 LIST PRICE: $39.95
Don’t Miss These and Many More Exciting Titles from AIAA’s Library of Flight Collection arc.aiaa.org
26 AEROSPACE AMERICA/SEPTEMBER 2015 new Beriya,” brutal leader of Stalin’s post- That NASA officials have been down- Decline Continued from page 25 World War II Soviet nuclear program. playing Russia’s problems reflects respect Top-level plans seem to focus on a re- for Russia’s space heritage. It also indicates lentless crash effort to make a satellite a blind faith in the constancy of the odds launch out of Vostochny Cosmodrome by governing catastrophic failures, which for the end of this year. However, it’s worth Russia have historically been low. That faith noting that the same construction group results from a logical fallacy, and not merely that rushed the Sochi Olympics to last-min- because dice have no memory. In the space ute completion is in charge. But getting the business, engineers like to rely on as many launch off will not signify the achievement of the same fabrication tools, human skills of operational capacity. That’s because the and techniques as possible from mission to fixes largely come at the expense of exist- mission, but some change is inevitable no ing resources. These schedule-driven direc- matter how hard they try. This means that tives have called for use of emergency util- every mission is carried with a new set of ities, the shortcutting of other infrastructure dice — and a growing number of external by leaving out all facilities not directly sup- factors are loading each new set of dice porting the initial launch, and the tempo- more and more against Russian success. rary duty of key personnel from experi- enced launch teams from other launch sites. QQQ None of these ad hoc measures will amelio- James Oberg is a former NASA Space Shuttle rate the growing weaknesses that have al- mission control specialist who led the orbit de- ready been inducing an intolerably high sign team for the first International Space Sta- error rate in the mainstream Russian space tion assembly mission in 1998. He is author of industry, nor will a successful but purely a dozen books on space exploration and is a symbolic “on time” first launch. former space consultant for NBC News.
New Releases in AIAA’s Progress in Astronautics and Aeronautics
Turbine Aerodynamics, Heat Computational Intelligence in Transfer, Materials, and Mechanics Aerospace Sciences
Tom I-P. Shih and Vigor Yang Massimiliano Vasile and Victor M. Becerra AIAA MEMBER PRICE: $89.95 AIAA MEMBER PRICE: $94.95 LIST PRICE: $129.95 LIST PRICE: $134.95 ISBN: 978-1-62410-263-9 ISBN: 978-1-62410-260-8
Don’t Miss These and Many More Exciting Titles from AIAA’s Progress in arc.aiaa.org Astronautics and Aeronautics Series
15-656-B15-655-B
AEROSPACE AMERICA/SEPTEMBER 2015 27 Safer ejection seats
Ejecting from a warplane has always been hazardous, but many pilots face more danger than ever. That’s because their ejection seats weren’t designed to accommodate modern helmets and displays. Keith Button looks at ideas for solving the problem. Martin-Baker
A mannequin ejects from an F-35 during a test of the Martin-Baker US16E Ejection Seat at Hollman Air Force Base in New Mexico in 2010. The U.K. company is competing with UTC Aerospace Systems to upgrade ejection seats in the current U.S. Air Force fleet.
28 AEROSPACE AMERICA/SEPTEMBER 2015 Copyright 2015 by the American Institute of Aeronautics and Astronautics pilot inverted and rolled his tirement. Once the request for proposals F-16 hard to the right into a comes out, the world’s top two ejection-seat The460-mile-per-hour dive toward makers will compete to convince the Air the Adriatic Sea. He was on a training run, Force that they can do the best job of pre- practicing a last-ditch maneuver to evade a venting more cases like Gruenther’s fatal simulated surface-to-air missile. Suddenly he flight. called out, “knock it off, I’m spatial D,” mean- The bidding will amount to a rematch of ing stop the simulation because he was spa- the 2001 competition in which Lockheed tially disoriented. Seconds later, according to Martin chose the U.K.’s Martin-Baker com- U.S. Air Force accident investigators, Air pany as the ejection seat provider for all Force Maj. Lucas Gruenther pulled the ejec- three versions of the F-35s, turning aside a tion handle at the front of his seat and rock- bid from ACES-maker Goodrich, which was eted out of the plane. purchased in 2012 by United Technologies Gruenther’s helmet was torn off, and Corp. and renamed UTC Aerospace Systems. when the seat’s drogue chute deployed, it Martin-Baker will offer to upgrade older jerked him with a force 40 times that of versions of its seats and provide new US16E normal gravity. The Air Force medical ex- ejection seats, the kind going on F-35s, as aminer concluded he suffered head and replacements for ACES 2 seats. neck injuries that were “rapidly fatal.” UTC Aerospace, based in Charlotte, Gruenther’s death illustrates a growing North Carolina, will offer kits to upgrade technical challenge facing ejection-seat de- the ACES 2 seats with the same head, neck signers. Fighter pilots now wear hel- and leg restraints as on its newest seats, met-mounted cueing systems, or HMCSs, called ACES 5. which are electronic visors that sense “We believe that if [Gruenther] had the where a pilot is looking and target weap- benefit of an ACES 5 ejection seat design, he ons or sensors there. Gruenther was flying would have in all likelihood survived ejec- at night, so he also wore night-vision gog- tion,” says Jim Patch, UTC’s senior program gles. The size, weight and aerodynamic manager for ACES 5 and a retired Air Force drag of this modern equipment has com- pilot who flew fighter jets for 21 years. plicated the job of ensuring that pilots can ACES 5 protects the head with pads that eject safely. So much so that in 2010, three pop up during ejection to keep the pilot’s years before Gruenther’s accident, the Air head angled forward and to prevent the head Force recommended neck exercises for pi- and neck from snapping backward. Recessed lots who wear HMCSs. In March, the Pen- bars on each side of the seat also pop out to tagon recommended that pilots remove keep the head from moving from side to side night vision goggles before ejecting. as the pilot encounters the wind blast. The None of this should be a problem for protection pads and bars cradle the head like the newest warplanes in the American and a softball glove, Patch says. The equipment British inventory, the F-35s. All three retracts to avoid any chance of the pilot be- fighter variants are being equipped with ing injured by it as the pilot separates from seats specifically to handle ejections with the seat and parachutes to the ground. modern helmets. But even if those seats Martin-Baker employs a much differ- work as well as hoped, that still leaves lots ent approach for its US16E. Nitrogen gas is of F-22s, B-2 bombers, and T-38 trainers ported from the back of the seat to inflate with the same kind of older ejection seat three “air-beams,” which look like over- that Gruenther used, called the Advanced sized, hot dog-shaped pillows. An airbeam Concept Eject Seat 2. This product was in- on each side of the head is inflated imme- troduced in 1978 and upgraded over the diately at ejection to provide lateral sup- years, but not specifically for the modern port and protection. helmets, although leg and arm restraints The technology meets all “physiologi- were added to the seats in some aircraft. cal requirements for head and neck load The Gruenther case has given fresh mo- minimization across the aircrew population mentum to a proposed retrofit program for range,” says Martin-Baker’s Steve Roberts, some of the ACES 2-equipped aircraft start- the company’s Joint Strike Fighter inte- ing in late 2016, although probably not the grated product team lead, by email. by Keith Button U.S. F-16s because they could be nearing re- In the Gruenther case, Air Force acci- [email protected]
AEROSPACE AMERICA/SEPTEMBER 2015 29 two to three seconds from the point that the pilot pulls the ejection handle until the parachute is fully deployed. Pulling the ejection handle blows the canopy off the cockpit, then the pilot is rocketed up with about 4,000 pounds of thrust. Outside the aircraft, the pilot can face extreme windblast forces — up to 1,200 pounds per square inch, at 684 miles per hour. At 0.4 seconds into the ejection se- quence, a rocket fires and a drogue para- chute deploys to stabilize the seat, exerting about 7,600 pounds of backward force on the pilot. Then, at 1.8 seconds in, the main parachute deploys from a container in the seat, exerting about 3,000 pounds of force on the pilot via a harness, and the ejection seat falls away. Once the chute is fully open, the pilot falls at up to 7.6 meters per second, which means hitting the ground with up to 2,938 foot-pounds of energy. According to Air Force figures, from US Air Force 1995 to 2014, there were 203 ejections us- U.S. Air Force Capt. Christopher Stricklin uses an ACES 2 ejection seat to escape from his F-16 Thun- ing ACES 2, 93 percent of which occurred derbird moments before it crashes at an Idaho air show in 1982. Stricklin, who steered the plane at speeds of 518 miles per hour or less, away from the crowd, was uninjured. which is considered the safe envelope for ACES 2 ejections. Of the 189 ejections dent investigators concluded that “it is rea- within the envelope, 12 percent resulted in sonable to expect the HMCS helmet would fatalities or other injuries from windblast, fail and that this would result in potentially ejection shock, parachute landing, hitting fatal loads on the mishap pilot’s neck.” the ground or objects during ejection and from burns or hypothermia. Violent event Nevetheless, the March Pentagon re- McDonnel Douglas developed the first port concluded that the helmet-mounted version of the Advanced Concept Ejection cueing system and night-vision goggles Seat in the 1970s in response to the Air don’t significantly increase the risk of in- Force’s concern about each airplane maker jury during ejection, so long as the aircrew making its own ejection seats, and doing members follow proper ejection proce- so poorly in the Air Force’s view. dures detailed in their flight manuals. The Air Force adopted the ACES 2 seat They should remove night vision goggles for every A-10 Thunderbolt; F-15, F-16 and before ejection and properly wear their F-22 fighter jets; and B-1 and B-2 bombers helmet at all times. The Navy, according to in its fleet. In all, 29 countries have the report, restricts air crew members who equipped their aircraft with about 6,000 weigh 136 pound or less from wearing ACES 2 seats. certain helmet-mounted devices because After the Gruenther acccident, Con- of the increased risk of injury. gress told the Defense Department to ex- amine the safety implications of pairing Parachutes the modern helmets with ACES 2. In As significant as the head and neck issue is, March, the Inspector General’s office re- Martin-Baker and UTC are concerned about leased its findings, “Evaluation of Aircraft much more than that. Impact injuries from Ejection Seat Safety When Using Advanced parachuting to the ground are one of the Helmet Sensors.” The report makes clear most common injuries for ejected pilots. To that ejecting from an airplane is such a vi- help solve that problem, UTC engineers de- olent event that injuries are not uncom- signed a new chute to bring an air crew mon. A typical ejection from an F-16 lasts member down at a slower rate and greatly
30 AEROSPACE AMERICA/SEPTEMBER 2015 reduced oscillation, meaning the occupant won’t swing at the 30-degree angles allowed Modern times, modern seat by the older parachute, called the C-9. The new GR-7000 chute should reduce the Martin-Baker and UTC Aerospace are on a mission to make bailing out chances of a crew member being in mid- of a plane safer, even with the added weight and aerodynamic drag of swing when he or she hits the ground. modern aviator helmets. Pictured here is UTC’s ACES 5, short for Advanced Martin-Baker says it too has created a Concept Ejection Seat 5. larger chute, one that can inflate quickly, Passive Head and Neck Protection System Acts like a catcher’s mitt, to cushion and support the even with a suspended mass of 152 kilo- head and neck to avoid the “slam back” from the high grams, and keep the descent rate at 7.3 speed wind streams associated with the ejection. meters per second. The company worked on the chute with Airborne Systems Ltd. of Bridgend, U.K. Engineers must also work to keep the Parachute Risers wind of a high-speed ejection from pulling Connects to pilot’s harness a crew member’s legs or arms away from the seat, an effect called flail. “There have been high speed ejections Passive Arm Restraints — that have resulted in this is maybe a diffi- (stowed position) Ejection Handle cult analogy — but if you think of a wish- Most older ACES 2 seats “Center pull” lack this feature. bone from a turkey, and you pull it apart, you can imagine at high speed, left unde- terred, if the legs were free to flail to the extreme, that can be what happens to the pilot or aircrew member,” says UTC’s Patch. To attack the arm-flail problem, ACES 5 deploys a net from the sides of the seat to cradle the arms and hands. As the seat Emergency rides up and clears the cockpit rail, a cable Backup attached to the cockpit floor activates the Handle arm restraints. For the leg injury risk, engineers de- signed the ACES 5 seat with two cable Passive leg restraints (retracted position) Help to keep pilot’s limbs close to the body, loops recessed into the walls and ceiling avoiding harm as he orsheis catapulted out of the of the standard cockpit leg wells. As the UTC Aerospace plane at high speed and prevents flailing injuries. seat goes up, loops pop out of tracks, wrapping around the pilot’s legs just be- low the top of the flight boot, and pull the when an ejection occurs at low altitude and legs back against the front of the seat, so low airspeed, says John Hampton, engineer- they don’t flail. Only some ACES 2 seats ing manager at UTC. At high altitude, where on F-22s have arm and leg restraints. temperatures can reach minus 60 degrees There are other improvements too. Un- Fahrenheit and oxygen is scarce, the seat de- der the ACES 2 design, two Pitot tubes were ploys the drogue but waits until it falls to fixed at a 90-degree angle to the surface of 15,000 feet to deploy the parachute and re- the seat, leaving them exposed to damage if lease the occupant member from the seat. the seat were to hit the canopy during ejec- To minimize injuries during the force tion. That could be disastrous, because the of the ejection, the ACES 2 and 5 seats are Pitot tubes sense the air speed pressure for a designed to adjust their ejection force based microprocessor called the sequencer, which on the mass of the occupant to give a rela- calculates the steps necessary for a safe de- tively constant acceleration, regardless of scent. In the ACES 5 seat, the Pitot tubes stay the size of the aircrew member. The seat recessed in the seat to the sides of the head- senses the load, or weight of the crew rest until the seat clears the canopy. member, and compensates the rate of UTC engineers designed the ACES 2 and rocket burn depending on the weight — 5 seats to deploy the main parachute as soon more burn for a heavier crew member and as possible to maximize terrain clearance, less for a lighter person.
AEROSPACE AMERICA/SEPTEMBER 2015 31 1950 1960 1970 1980 1990
Tube-and-wing
Since the dawn of jet travel in the 1950s, w as perhaps fitting that on July 20, 2007 — the 38th anniversary of a the basic configuration of airliners has barely spidery spacecraft depositing the first humans on the Moon — an- budged. The tube-and-wing design won’t otherIt flying machine made history. That was the day that Boeing’s X-48B become a relic anytime soon, but that doesn’t Blended Wing Body soared on its inaugural flight. Weighing just 237 kilograms, the re- mean engineers can’t make progress toward motely-piloted demonstrator was a fraction of the size of an actual airliner, but the en- quieter, more fuel-efficient aircraft. suing flights brought a touch of the exotic to the industry, like a 1950s World of To- Michael Peck looks at the future of airliners. morrow display from the World’s Fair. The subsonic design had the potential to deliver quieter and more fuel-efficient flight. by Michael Peck Yet, it was not to be. After 122 flights [email protected] of the X-48B and C, a version tailored for @Mipeck1 noise reduction and stability tests, NASA
what’s32 AEROSPACE AMERICA/SEPTEMBER 2015 Copyright 2015 by the American Institute of Aeronautics and Astronautics 1990 2000 2010 2020
ended the program in April 2013. Today, Designers are now searching for inno- air travelers in Chicago are no closer to vations that would be palatable to consum- catching the flying-wing shuttle to Beijing. ers but bold enough to satisfy growing gov- The X-48 saga symbolizes the dilemma ernment demands for dramatically reduced facing designers of the next generations of CO2 emissions from airliners, but in an af- airliners. Reach too far, and customers ac- fordable way. These innovations could in- customed to today’s tube-and-wing designs clude bigger, more efficient geared turbofan might not accept the changes. Indeed, pas- engines; the use of tiny jet engines to blow sengers who sat in a mock-up of a Blended air over rudders for better flight control; Wing Body airliner didn’t like the unfamil- trusses to support larger wingspans; and a iar seating. NASA, which funded the X-48 new Double Bubble fuselage for improved work, is now regrouping. lift and engine efficiency. “While we’ve knocked down many When might these innovations enter risks of such configurations, there remain the market? That’s the difficult question. challenges to overcome before industry, the “The problem is that just when you airlines and the public are ready for such a think you’ve made some kind of break- change,” says NASA’s Jay Dryer, director of through, you realize there are major prob- the Advanced Air Vehicles Program. lems,” says Richard Aboulafia, an aviation
next?AEROSPACE AMERICA/SEPTEMBER 2015 33 NASA
Shape of the future? MIT engineering students prepare the D8 airliner model for testing in NASA’s 14-foot by 22-foot Subsonic Tunnel at the Langley Research Center in Virginia.
analyst at Teal Group in Virginia. “Big en- ventional fuselages fused together. This gines? That makes sense. More bypass is shape has been tested repeatedly in a wind good,” he says, referring to a measure of tunnel at NASA Langley. The team wants to jet-engine efficiency. “But at a certain point, point the way toward an airliner that would you begin to get into diminishing returns, have an unusually wide fuselage, low-slung and you get a lot more drag. There are no wings and three engines embedded be- definite ways forward. Improvements take tween a double tail. The NASA-MIT team a lot longer than you think.” estimates that this aircraft would fly a bit Market economics must also be consid- slower than the Boeing 737-800, but carry ered. The airlines are raking in record prof- about the same number of passengers and its with today’s aircraft, so there is no press- burn 37 percent less fuel when equipped ing demand for dramatic technical leaps. with conventional turbofan engines . “This is an incremental industry that is do- The D8’s wider fuselage — 5.3 meters ing very well,” Aboulafia says. The FAA and compared to 3.9 for a 737 — should allow it Environmental Protection Agency are work- to support about 18 percent of the aircraft’s ing on the first CO2 efficiency standards for total weight, which puts less load on the airliners, but it is unclear exactly how much wings and enables even greater wing span, impetus those standards would provide. thus reducing drag. Its upturned nose re- duces the downward lift that the tail must A better fuselage generate to balance the aircraft in pitch, NASA and MIT are working on a concept and allows a smaller and lighter tail. that would depart from the venerable tube- Perhaps most daring, the design takes and-wing aircraft, but not as radically as the advantage of an effect known as bound- Blended Wing Body. They’ve devised a ary-layer ingestion, or BLI. The engines on 4-meter-long wind-tunnel model called the the D8 would not take in air from an undis- D8 Double Bubble. It resembles two con- turbed airstream as the engines on the 737
34 AEROSPACE AMERICA/SEPTEMBER 2015 do from their perches under the aircraft’s wings. The D8 engines would get an effi- ciency boost by gulping air from the wake of the fuselage. The air here has been slowed, resulting in a drafting effect for each engine’s front fan or propulsor. The strategy is not unlike a Tour de France cy- clist drafting behind a competitor. The lower the velocity of the air entering the engine, the less power must be exerted to turn the fan. “Less power then translates to less fuel NASA burn,” says Mark Drela, the MIT aeronautics professor who helped develop the D8 con- Drag reducer: In April, Boeing fitted the 757 ecoDemonstrator’s tail with 31 air-blowing devices, part of an active flow control test to see if the tail can be made smaller to reduce drag without cept. Today’s aircraft don’t take advantage sacrificing control during takeoff and landing. of this effect. Picture an airport’s peo- ple-mover conveyor, Drela says. “A conven- classical metrics of thrust and drag, nor tional airplane is like walking alongside an use the mature design tools developed for operating people mover.”. tube-and-wing aircraft.” If NASA and MIT can make bound- A potential complication to commercial ary-layer ingestion work, the D8 would acceptance of the D8 is that it trades speed have smaller, lighter engines with nacelles for efficiency. Its cruise speed would be covering only their top halves, because the Mach 0.72, or 8.3 percent less than the bottom halves would be shielded by the Mach 0.785 of the 737. On the other hand, rear fuselage. the lower speed allows the D8’s wings to That’s the theory, but there is still a lot be nearly unswept, which permits a longer to prove. While boundary-layer ingestion wing span and more efficiency. should reduce fuel burn, “it also intro- Drela and the team are confident duces many difficulties for the engine de- about the concept’s merits, but a big ques- sign and operation,” including “greater en- tion remains: “Can we develop propulsion gine stresses, and potentially more noise,” systems that can tolerate the distorted says Alejandra Uranga, an MIT researcher flows that would be seen in this concept?” and the technology lead for the Double NASA’s Dryer says, whose portfolio in- Bubble. As Drela explains, while the in- cludes the D8. coming air is moving more slowly, “the in- gested airflow is distorted, which causes More design innovations additional cyclic loads on the front fan Another less radical idea would be to sup- blades, and thus complicates their me- port wings with trusses, which would allow chanical design.” engineers to make thinner wings that Drela predicts that airflow distortion would generate less lift-induced drag. Boe- won’t ground the D8 concept. “Any existing ing has been pursuing that idea with its jet engines today operate with varying lev- Subsonic Ultra Green Aircraft Research, or els of inlet distortion from a variety of SUGAR, design, which is part of a NA- causes, so this really isn’t something new. SA-sponsored project to develop quieter In any case, we do not see these mechani- and environmentally cleaner aircraft. Boe- cal complications from distortion as a road- ing and NASA have tested a 13-foot semi- block for BLI.” span (a sub scale aircraft cut in half) in a The D8 might also represent a philo- wind tunnel at NASA Langley. On top of sophical shift in an industry whose tech- the potential fuel-efficiency benefits, the re- nologists have tended to split into two sult would be an airplane that looks more camps: engine designers and airframe de- familiar to the public than the Blended signers. “The airframe and propulsion sys- Wing Body. “There is still significant uncer- tem must be designed to work together as tainty if the structure can be designed and a single unit: the performance of the fuse- built to achieve the desired level of perfor- lage and of the engine is now linked,” mance in terms of drag and weight and ul- Uranga says. “One can neither apply the timately fuel burn,” Dryer says.
AEROSPACE AMERICA/SEPTEMBER 2015 35 When or if the D8 and truss concepts miliar carbon fiber reinforced epoxy plas- will reach the market is unclear, so innova- tics,” Hussain says. “The result is a mate- tors aren’t waiting. They are seeking to im- rial which structurally behaves more like prove today’s tube-and-wing designs to fly wood than a tea cup.” more efficiently and quietly. Big airliners Boeing has tested CMC engine nozzles have big, heavy rudders. So, NASA and Boe- in flight on the 757 ecoDemonstrator. The ing are developing active flow control tech- nozzles are up to 20 percent lighter than nology in which jet actuators — tiny jet en- current metallic components, and can last gines — would be flush mounted into these longer at temperatures as high as 1,500 de- rudders or potentially other control surfaces, grees Fahrenheit, according to Hussain. too. These actuators would blow air over the “This offers a material solution that exceeds surface to keep the airflow from separating. the temperature capability of superalloys at Aircraft need a big, heavy tail for stabil- a weight less than titanium.” ity and directional control during takeoff While aircraft manufacturers are devel- and landing, but not when cruising at alti- oping better airframes and materials, en- tude. Active flow control should enable a gine makers aren’t idle. Pratt & Whitney’s smaller, lighter tail without sacrificing con- Alan Epstein, vice president of technology trol during takeoff and landing. Wind tun- and environment, notes that jet engine nel tests suggest that the tail area can be manufacturers have improved engine effi- reduced 17 percent and that the smaller tail ciency from 10 percent in the first engines would reduce drag by about 0.5 percent, to 40 percent today, with efficiency mea- says Naveed Hussain, vice president of sured as the propulsive work of the aircraft aeromechanics technology at Boeing Re- divided by the energy in the fuel. “Theo- search & Technology. retically, we can get to about 80 percent, so Boeing also flight-tested the concept we’re only halfway there.” six times on its leased 757 ecoDemonstrator But as a practical goal, Epstein sug- jet in April. Engineers fitted 31 actuators in gests the industry “should aspire to effi- the plane’s tail. ciencies in the range of 60 to 70 percent. Work is also underway on a new class Getting there will take new ideas and of material called ceramic matrix compos- quite a bit of research.” Bigger, more efficient geared ites, or CMC, in which ceramic fibers are Getting there could also become a reg- turbofan engines could be one answer to reducing C02 embedded in a ceramic “much like the fa- ulatory necessity, as the FAA and EPA push emissions from airliners. for pollution standards. Last June, the EPA proposed classifying greenhouse gas emis- sions from aircraft engines as contributors to global climate change. Whatever the impetus, Epstein says work is underway. “We know that our next engine has to be 8 to 10 percent better fuel burn than our current engines,” he says. “We know that [airlines] are looking for lower noise and lower emissions.” Pratt & Whitney and its partner, Mu- nich-based MTU Aero Engines, have al- ready made a mark in the industry with their new geared turbofan engines. Geared Whitney Division turbofans such as the Pratt & Whitney Pure-
Pratt & Power PW1000G use a gearbox between the engine fan and the low-pressure com- pressor and turbine. The gear keeps the fan turning at a safe speed but lets the com- pressor blades turn as fast as necessary to compress air most efficiently for combus- tion. The resulting engines have unusually large front fans compared to their combus- tion cores, which means lots of air from the Technologies Corporation — United Technologies
36 AEROSPACE AMERICA/SEPTEMBER 2015 fan can pass entirely through the engine as sized airplane. You can also embed them thrust, relative to the amount that must be differently and mount them differently be- diverted for combustion. Engineers de- cause they are smaller.” scribe that relationship as the bypass ratio, Nonetheless, Epstein expects that the and the higher the ratio the better. familiar turbofan engine will be with us While early 1960s engines had bypass for the foreseeable future. “Until we come ratios of less than 1 to 1, geared turbofans out with warp drive or ornithopters, these now have ratios as high as 12.5 to 1. Ep- engines are going to have fans or propel- stein expects that engine ratios will soar to lers,” he jokes. between 14 to 1 and 18 to 1 by the 2020s, Yet if nothing else, engines are no lon- and up to 25 to 1 by the 2030s. ger the prime culprit for noise, even if most Epstein also estimates that engine-fan of the public does not yet realize this. diameters will increase for single-aisle nar- Geared turbofans and other new engine rowbody aircraft. “We may see narrowbod- designs are so much quieter that it is now ies with inlet diameters approaching that of the airframe that is becoming the primary Boeing 747 engines — 94 inches — by the noise generator, according to NASA’s Dryer. end of the next decade,” he says. Thus, NASA is exploring quieter airframes Mounting those engines on a conven- through modified landing gear, or aircraft tional tube-and-wing design “will be an lift components such as flaps and slats. interesting challenge for aircraft design- Mounting engines above rather than below ers,” Epstein notes. At some point, mount- the wing may also reduce noise, which is a ing ever-bigger engines with ever-bigger plus for the new Hondajet business jet and fans under an airliner’s wings creates is- its above-the-wing engines. sues. An obvious one is ground clearance, Some of these technologies, or per- but there are other issues. Increasing the haps their precursors, are already making size of the front fan increases the size of their way into the newest airliner designs. other components. “There are the nacelles Boeing says its upcoming 777X will have a for the propulsor, which adds weight and high-span wing made of composite mate- drag,” says Epstein. “So I also need a rials (the same composites are used in the shorter nacelle and a shorter inlet to keep 787 Dreamliner). The aircraft will be pow- weight and drag manageable.” ered by two General Electric GE9X en- This is why Epstein argues that air- gines. The GE9X aren’t geared turbofans, craft and engine manufacturers need to but General Electric says they will burn 10 work together more closely. “I would say percent less fuel than the GE90-115 en- that one of the most unexploited technolo- gines used on the Boeing 777, as well as gies is the idea of propulsion integration,” offering 10 to 1 engine bypass ratios and Epstein says. “To a large degree, the pro- proprietary, noise-reducing nacelles. pulsion companies and the airplane com- For its part, Airbus has opted for Pratt panies play independently side by side. & Whitney’s PW1100G-JM geared turbofan And then the airframe companies use engines as one option for its upcoming great ingenuity and analysis to get the en- two-engine Airbus A320neo. Pratt & Whit- gines closer to the wing without disturbing ney says these have double-digit fuel burn the wing too much, as opposed to embrac- reduction, create 50 percent less noise, and ing propulsion as a method of changing have lower emissions. airplane design.” Epstein says that while the industry has Pace of change shifted from four-engine to two-engine Aboulafia of Teal Group points to those planes, that’s probably not the final word. geared turbofan engines as an example of “I think we may go back to more en- what he sees as the glacial pace of techno- gines. And this is not the dream of a guy logical deployment in a conservative indus- who wants to pedal engines,” Epstein says. try like the airline sector. “Geared turbofans “What I know is that I can make eight en- are huge breakthroughs that will give dou- gines for the same price as two engines, ble-digit fuel burn improvements. On the with [the] same amount of thrust. So thrust other hand, we’ve had this technology is almost a commodity. So you may see since the ‘60s, and only now is it finally many more smaller engines on the same- hitting the commercial sector big time.”
AEROSPACE AMERICA/SEPTEMBER 2015 37 Attempts to build spacecraft that can be flown more than once are littered Reuseable with failures. But led by SpaceX, the
commercial launch industry is trying
again to find aysw to reuse engines,
stages and perhaps someday the
entire vehicle by reassembling it after
launch. Debra Werner explains the
technical and economic hurdles.
A SpaceX Falcon 9 lifts off from Florida in 2013 with a payload of satellites. The rocket’s first stage relit three of its engines, just as a reusable stage would have to do to land on its base.
SpaceX
38 AEROSPACE AMERICA/SEPTEMBER 2015 Copyright 2015 by the American Institute of Aeronautics and Astronautics Rocket Renaissance
Food, water and equipment for as- bits or dumped into oceans. That tronauts weren’t the only casualties when a includes the 45.7-meter tall first Falcon 9 v1.1 rocket disintegrated on its way stage of the Falcon 9, and the nine to orbit in June. The accident also put on Merlin 1D engines that SpaceX has hold SpaceX’s third attempt to land the first designed to be reusable. stage of a Falcon 9 on a barge off the Florida SpaceX has now been joined in coast. No company or government has ever the reusability renaissance by two managed to land a spent rocket stage and competitors: Airbus, which makes the reuse it, but that would be just a start. French Ariane rockets, and United SpaceX eventually wants to reuse an entire Launch Alliance, the joint venture of U.S. Air Force rocket by recovering the upper stage too Boeing and Lockheed Martin that and reusing the Dragon cargo capsules. The supplies Delta 4 and Atlas 5 rockets. The U.S. Air Force’s X-37B Orbital result would be a reusable rocket, though Success on reusability could mean dramati- Test Vehicle taxis on the flightline not the futuristic spaceplane once envi- cally reduced launch costs, with Musk regu- in 2009 at Vanderberg Air Force Base, California. The secretive sioned by the U.S. Air Force and NASA. larly predicting that prices could someday spaceplane is part of on-going Company founder Elon Musk wants to start shrink to 100th of today’s levels. efforts to develop reusable orbiters proving the feasibility of the concept, and But achieving reusability will be no apparently not just for the bottom line of his easy feat. The Falcon stages have crashed company. or toppled on two attempts. Airbus has a “I think it’s important that humanity small prototype of the winged module it become a multiplanet species,” Musk said wants to build to whisk rocket parts from last year on the news program 60 Minutes. the fringes of space back to a runway. ULA “I think most people would agree that a fu- plans to use a helicopter to grab parts in ture where we are a spacefaring civilization mid-air, but the concept has not yet been is inspiring and exciting compared with tested in a rocketry context. Perhaps most one where we are forever confined to Earth challenging, the economic underpinnings until some eventual extinction event.” of reusability — buy it once, use it many Regardless of the setbacks at the times — have not been proven in practice. barge, SpaceX’s efforts at reusability have “The reason there are no reusable rock- sparked renewed interest in an arena his- ets in the world right now is because the torically littered with defeats, offset by business case is awfully tough to close,” only modest successes. The space shuttle says George Sowers, ULA vice president for orbiters required a small army of contrac- advanced concepts and technologies. “It’s tors to get them ready for their next mis- never been about the technology to recover sions. The shuttle’s solid rocket motor cas- and reuse stuff, it’s whether you can do that ings were fished out of the ocean and and save money,” he says. refilled. The U.S. Air Force has flown four How is the industry meeting the reus- mysterious missions since 2010 with a ability challenge? For starters, by accepting spaceplane called the X-37B, but it is some government research dollars but launched atop expendable Atlas 5 rockets. steering clear of the government’s visions In the commercial world, every liftoff to- of spaceplanes roaring down runways and day ends just like those decades ago, with blasting to orbit powered by exotic engines. engines, cases and electronics burned up “We tried to make great jumps,” says Dan- by Debra Werner in the atmosphere, sent to a disposal or- iel Dumbacher, who retired from NASA in [email protected]
AEROSPACE AMERICA/SEPTEMBER 2015 39 Airbus “If you could land downrange, you’ll have a lot more payload capacity,” says aerospace design engineer John Livingston, who spent more than 40 years with the U.S. Air Force working on space and hypersonic flight projects.
Coming close Musk’s approach to reusability is an incre- mental one, starting with setting the first stage of a Falcon 9 onto a 52-meter-wide Airbus technicians prepare to test a subscale model of the Adeline recovery aircraft. platform floating in the Atlantic Ocean about 200 miles from the Cape Canaveral launch site. The rocket stage has had no 2014 and once oversaw the shuttle’s propul- trouble finding the platform, but the end sion systems, the X-37B when it was still a game has been trickier. On the first at- NASA project and initial work on the ex- tempt, the booster crashed into the deck. pendable Space Launch System. Today, The second time, it managed to touch “commercial industry is instead chipping down, but then tipped over and exploded. away at the problem.” By contrast, Airbus Defence and Space SpaceX’s plans aren’t as bold, but they of France is designing Adeline, which retain the goal of reusing an entire launch stands for Advanced Expendable Launcher vehicle. Airbus and ULA view the econom- with Innovative Engine Economy. It will be ics differently. They want to recover just the a winged module that will carry the first- most valuable equipment: the rocket en- stage engine and avionics of a future rocket gines from the first stages of their future back to a runway landing. Two rotary mo- rockets, plus avionics in the case of Airbus. tor-driven propellers will be unfolded to A key cost driver will be the strategy propel the module. Adeline won’t be ready for bringing the reusable stage or compo- for the first Ariane 6 rockets, but it could be nents home. Visionaries of the past wanted added to later versions. to circle Earth and use small rockets or en- United Launch Alliance plans to reuse gines to position the craft for reentry and just the two methane-fueled BE-4 engines landing back at the launch site or a runway built by the Jeff Bezos-owned Blue Origin. of choice. Reserving fuel for recovery took The engines will be expensive and power- up mass and volume that could have been ful, providing a combined 1.1 million dedicated for launch customers, and so re- pounds of thrust for the first stage of the usability enthusiasts have had an epiphany: forthcoming Vulcan launcher that will suc- Why not let the rocket stages or modules ceed the Delta 4 and Atlas 5. fall toward Earth more or less where gravity “The future for reusable rockets looks takes them, and then use rockets, small pretty darn bright after 25, 30 years of false wings or mid-air grappling techniques to starts,” says Livingston. He predicts SpaceX recover them? The components could then will succeed in landing and reusing a first be carried back to the launch site or factory stage and, eventually, an entire rocket. by a far less expensive cargo plane, or a barge in the case of SpaceX Economic questions Landing on the barge would not answer Unfulfilled goal: SpaceX’s questions about the economic logic of reus- floating platform in the Atlantic Ocean is the intended landing ability, something that is far from a no- site for the spent first stages of brainer. Companies would avoid throwing Falcon 9 rockets. Two attempts away expensive parts, but those parts failed, a third was foiled by a launch failure. would need to be more rugged and, there- fore, more expensive to build than those on expendable versions. Plus, after each flight, engineers and technicians would need to test components and refurbish anything SpaceX that might not last another trip. Reusing
40 AEROSPACE AMERICA/SEPTEMBER 2015 rockets or parts of rockets will mean build- craft flight control systems developed by ing fewer of them, which tends to drive up the company’s military aircraft arm to bring unit costs. Adeline’s engine module home for a hori- Because reusable rockets cost more to zontal runway landing. Airbus also will tap build and fly, the idea only pays off if the re-entry materials and heat shields from its rockets fly many times and keep up a swift Ariane rocket series. Before Adeline dem- tempo, says Mark Lewis, former U.S. Air onstrators begin flying around 2017 or 2018, Force chief scientist and director of the Airbus engineers will need to develop an nonprofit Science and Technology Policy aeroshape capable of transitioning from su- Institute, which is part of the Instiute for Defense Analyses in Washington, D.C. The specific number of flights required and tempo needed to make reusable rockets NASA, ULA collaborate less expensive than expendables will vary with each launch vehicle. Lewis doesn’t on descent tech know if there is enough demand for all those flights, but he says some people in NASA engineers looking for a better way to protect Mars landers from the the space industry are convinced that if heat of plunging toward the surface have settled on the same solution as launch costs are low enough, new custom- engineers at United Launch Alliance, who need to protect the engines of ers will appear. the company’s forthcoming Vulcan rockets as they fall back to Earth to be There can also be surprises, not all of reused. Both camps plan to use inflatable heat shields. them good ones. NASA’s Space Shuttle or- Given their similar needs, ULA and NASA are now discussing a possi- biters cost far more and flew far less fre- ble joint test in 2018 of the Hypersonic Inflatable Aerodynamic Decelerator quently than engineers imagined at the out- technology developed at NASA’s Langley Research Center in Virginia. set. NASA wanted to fly shuttles 50 to 60 Funding has not yet been identified, but if all goes as hoped, a five- to times a year, with each main engine lasting six-meter inflatable heat shield would be brought back from orbit at a for 55 flights. Instead, the shuttle launch speed of 7.5 kilometers per second. tempo peaked with nine flights in 1985, “This would serve as a half-scale demonstration of what ULA would and it took a team of 10,000 people nine need for Vulcan and NASA need for the [Mars Entry, Descent, Landing Path- months to refurbish each orbiter before the finder] mission,” says Neil Cheatwood, NASA Langley senior engineer for next flight. advanced planetary entry, descent and landing systems. To operate economically, a reusable Both groups will need a heat shield of about 10 meters to 12 meters in rocket will have to be far more rugged than diameter. ULA plans to use its shield to return the Vulcan’s two first-stage BE-4 the Space Shuttle, whose main engine com- engines. NASA wants to use its version for the proposed unmanned path- ponents, including the high-pressure tur- finder mission ahead of delivering crew and cargo to Mars in the 2030s. Those bopumps, had to be removed and in- missions would require a slightly larger shield of 15 meters to 20 meters. spected after each flight. The ball and roller ULA began bearings that supported the turbopump looking into the shaft wore out quickly, which added wear technology about six and tear on the pump impeller and turbine, years ago when staff according to a 2001 article in the journal contacted NASA Lubrication Engineer. Future reusable rock- Langley to check out ets should be designed to handle loads the hypersonic de- “over and above” the ones they are ex- celerators, long be- pected to encounter in flight and should in- fore ULA began work clude “a propulsion system that can operate on the forthcoming when you need it to and how you need it Vulcan rocket it an- to without a whole lot of tender loving care nounced in April. between missions,” says Dumbacher, now a Debra Werner professor of aeronautics and astronautics engineering at Purdue University. “It’s not as easy as it looks.” NASA has been testing a prototype inflatable heat NASA shield as part of the re- Competing concepts search to one day land hu- Airbus, which builds Europe’s Ariance mans and cargo on Mars. rockets, says it will harness unmanned air-
AEROSPACE AMERICA/SEPTEMBER 2015 41 UNFULFILLED QUESTS Plans for rockets and spacecraft rugged and economical enough for reuse have historically been derailed by high price tags, technical failures or lack of interest. Now, sparked in part by SpaceX, the industry is intensifying efforts to reuse rocket engines or entire first stages.
Here are some of the attempts from the 1960s to the present:
Boeing X-20 Dyna-Soar: A delta-wing reusable spaceplane proposed by the U.S. Air Force but never flown. The hypersonic glider’s nose cap was to be made of graphite and zirconia composite and would of had three retractable struts for landing. Boeing landed the contract in 1959, but the Pentagon killed the X-20 in 1963 for lack of viable military use.
McDonnell Douglas DC-X: A low-altitude experimental prototype that took off straight up and landed on its base. Dubbed the Delta Clipper, the DC-X was originally developed for the Pentagon. The conical-shaped, 39-foot unmanned rocket was built by McDonnell Douglas and made its first vertical takeoff and landing in August 1993. It flew 11 more times through 1996 before the technology was transferred to NASA. The agency eventually created the DC-XA (Delta Clipper Experimental Advanced) program but abandoned it in 2003.
X-30 National Aero-Space Plane: Secretive program announced in 1986 by President Ronald Reagan, who envisioned NASP as “a new Orient Express” that in two hours would fly from Washington, D.C., to Tokyo. The single-stage-to-orbit vehicle also was billed as a hypersonic space launch vehicle that would take off and land from a conventional runway for aircraft-like operations. Supporters argued that the X-30 would lead to civilian and military derivatives that would ferry cargo and humans to low-Earth orbit. Work on the X-30 ended in 1993 amid budget cuts before any flight demonstrations.
X-33: A proposed spaceplane demonstrator intended to clear the way for construction of a cheaper successor to the space shuttle fleet. NASA chose Lockheed Martin in 1996 to design and build the reusable launch vehicle. The agency scrapped the X-33 in 2001, after one of its two liquid hydrogen tanks ruptured during testing.
Orbital Sciences X-34: NASA began working on the X-34 in 1996 to build a reliable and reusable spacecraft that would be dramatically cheaper to operate. The unmanned X-34 was designed to travel 50 miles above Earth and reach up to eight times the speed of sound. It made three captive flights in 1999 attached to an L-1011 carrier plane, but never left the ground again. NASA ended the program in March 2001. A review by NASA and Orbital Sciences in 2000 had concluded that changes were needed to ensure the safety and success of the X-34 program. Boeing X-40 Space Maneuver Vehicle and X-37 Orbital Test Vehicle: Boeing received a contract from the U.S. Air Force in 1996 to develop the X-40, a precursor to the X-37 unmanned Orbital Test Vehicle. The X-40, whose shape was reminiscent of the space shuttle, first flew inugust A 1998 after being dropped from a cradle below a UH-60 helicopter. The Air Force then turned the X-40 over to NASA to use as testbed for the larger X-37 space plane. Then in 2004, NASA transferred the program to DARPA. Two years later, the Air Force announced plans to develop its own variant, dubbed X-37B. The Air Force has shared few details about the X-37B, which in May made its fourth trip to orbit. SpaceX Grasshopper: A 10-story, first-stage Falcon 9 rocket prototype built to test vertical-landing technologies. The Grasshopper was revealed in 2011 when SpaceX applied for an FAA permit to test an experimental reusable launch vehicle. Grasshopper had a single Merlin 1D engine, four steel landing legs with hydraulic dampers, and a steel support structure. Starting in September 2012, SpaceX conducted eight successively higher hops, with Grasshopper reaching 2,440 feet on its eighth and final flight in October 2013. SpaceX retired the Grasshopper that month, and moved on to developing the larger Falcon 9 Reusable Development Vehicle.
42 AEROSPACE AMERICA/SEPTEMBER 2015 personic to subsonic speeds and a propel- mospheric reentries. The heat shields, ler system that can be stowed during the which Langley has been developing for rocket’s ascent and unfolded for Adeline’s about a decade, look like a stack of donuts descent, says Benoît Isaac, the Adeline pro- that peaks above the tip of the rocket. Each gram manager. donut is comprised of a synthetic polymer As for ULA, the first flights of the Vulcan covered with a layer of flexible, high-tem- are planned for 2019, but ULA doesn’t plan to perature insulation. start reusing BE-4 Vulcan engines until about 2024, even though they are designed from Funding the start for reusability. ULA will begin recov- Airbus, ULA and SpaceX each receive ering BE-4 engines in 2023 to gain experi- some government funding for their launch ence with the technique and inspect the en- programs, but they have largely conducted gines in preparation for reusing them. ULA reusable rocket studies with internal re- won’t try to recover the Centaur RL-10 engine search and develop funds. Airbus, for in- or the Advanced Cryogenic Evolved Stage stance, has invested about 15 million euros engine that will replace it, because they are on Adeline since the project began in not designed to be reusable and recovering 2010, Isaac says. them would use too much fuel. That private backing gives these ven- On a reusable mission, ULA’s Vulcan tures an important boost, rocket experts booster will finish firing, separate from the say, because while government is good at second stage, and at about 750,000 feet the pushing the technology envelope, private first stage will jettison a module contain- enterprise is good at honing in on the ing its two BE-4 engines. The module will problem and finding creative, cost-efficient inflate a heat shield to slow its descent and solutions. Startups like SpaceX and Blue minimize damage during atmospheric re- Origin tend to be more inventive, flexible, entry. A parafoil and tether will be re- efficient and fast, Livingston says. leased closer to the ground and a heavy- “That’s the drive that’s going to lead to lift helicopter will grab the tether. ULA reusable rockets in a reasonably short hasn’t determined which heavy lift heli- amount of time,” he adds. copter it will use. “Midair recovery is not very difficult,” Anxious for reusable rockets Sowers says. “We have follow-on recovery A SpaceX animation online shows two Fal- plans that we are not yet ready to reveal. con Heavy first stage boosters, the rocket’s This is the incremental approach to reus- upper stage and the Dragon cargo and ability.” crew capsule launching and then landing ULA initially studied the pros and cons separately on a cluster of pads at a seaside of recovering Vulcan’s entire first stage — launch site. The parts then would be reas- rather than just the two engines — and it sembled for the next launch. That scenario found that approach would lead to higher might be years away, but SpaceX already costs than an expendable rocket. has leased landing pads for Falcon 9 and “It doesn’t payoff to recover the fuel Falcon Heavy boosters at Cape Canaveral tanks,” Sowers says. Bringing back the BE-4 in Florida and at Vandenberg Air Force main engines does make sense because Base in California. SpaceX began flying a those engines comprise 25 percent of the low-altitude experimental vehicle called booster’s weight and 65 percent of its cost. Grasshopper in 2012 at its test range in Midair recovery has been around since McGregor, Texas, to practice landings. the 1960s when the Central Intelligence These flights that paved the way for the Agency’s Corona spy satellite ejected barge attempts. 70-millimeter film in a reentry capsule. ULA Rocketeers are anxious to see the com- and Airbus are drawing on state-of-the-art petitors make progress toward that type of materials and technology to refine their fully reusable rocket, they concede that the competing techniques. incremental approach makes a lot of sense. NASA’s Langley Research Center in “One thing we’ve learned in aerospace Hampton, Virginia, is working with ULA to writ large is crawl, walk, run,” Lewis says. develop inflatable heat shields to protect “If you try to run or even walk before Vulcan’s booster engines during multiple at- you’re ready, you fall.”
AEROSPACE AMERICA/SEPTEMBER 2015 43 25 Years Ago, September 1990 Sept. 25 At its Dade County, Florida, Sept. 29 The YF-22 Advanced Tactical test facility, Aerojet General test Fighter flies for the first time when it takes fires a half-length 260-inch diameter off from the Lockheed Skunk Works plant solid-propellant rocket motor that in Palmdale, California. U.S.The Air Force develops 3.6 million pounds of thrust subsequently awards an $11 billion contract and is the largest solid-propellant to Lockheed/Boeing/General Dynamics to rocket in the U.S. at this time. The test further develop and manufacture the plane is part of the national large solid- that is to replace the F-15. The total program cost for manufacturing a planned motor technology program, initiated 648 F-22 fighters is $60 billion. Flight International, October 10, 1990. in 1963. David Baker, Spaceflight and Rocketry, p. 184. 50 Years Ago, September 1965
Sept. 1 Frank Hearle, one of the leading early British aviation pioneers, dies at 78. He was the first associate of Sir Geoffrey de Havilland and helped design and build de Havlland’s first airplane engine in 1908. During World War I, he worked in the aviation department of Vickers Ltd. and helped the company establish an aircraft factory near Weybridge, England. In 1920, he, along with four others, founded the de Havilland Aircraft Co. and he became managing director from 1930 to 1945 and chairman in 1950 until his retirement in 1954. Flight International, September 9, 1965, p. 448.
Sept. 2 The Paraglider makes its first successful manned free-flight, thereby demonstrating it can guide a spacecraft to a pre-selected landing site. The test pilot, Donald F. McCusker, lands a Gemini-type test craft carried by the Paraglider at Edwards Air Force Base, California. This test is conducted by North American Aviation for the NASA Manned Spacecraft Center. However, the Paraglider mode of recovering and landing U.S. spacecraft is not adopted. North American Aviation, Skywriter, September 3, 1965, p. 1.
Sept. 3 France launches the second of its two-stage Dragon sounding rocket from Skogasandur, Iceland, to a top altitude of 248 miles, carrying a payload with instruments to study protons and electrons in the Van Allen radiation belt. New York Times, September 5, 1965, p. 48.
Sept. 3 A Soviet SL-8 (U.S. Department of Defense designation) rocket carries a series of the first pre-operational tactical military communications satellites into orbit. The 110-pound satellites are designated Cosmos 80 to 84. One of the satellites has a radioisotope thermoelectric generator for generating electrical power. A second Soviet launch of four satellites with one vehicle is made on September 18. David Baker, Spaceflight and Rocketry, p. 184. Sept. 28 In its 150th flight, the X-15 rocket research aircraft is flown by Sept. 10 Henri Mignet, famous French pioneer designer and builder of NASA research pilot John B. McKay home-built aircraft from to 295,600 feet and at a top speed the 1930s, dies at 71. His of 3,682 mph (Mach 5.53). This is the most popular design was fourth-highest altitude reached by the Pou de Ciel (Flying Flea), the plane. The mission of the flight is with its tandem-wing to measure the boundary layer noise, concept. He also developed test a horizontal scanner, and mea- the H.M. 8 classic ultra-light sure aerodynamic and structural loads monoplanes of which more on the horizontal tail surfaces. NASA than 200 were built. For his Release 65-310. many accomplishments, Mignet received several Sept. 29 American Jerrie Mock distinguished awards. Flight sets a new speed record for single- International, September 23, engine aircraft over a 500 kilometer 1965, p. 530. (304 miles) course when she reaches
44 AEROSPACE AMERICA/SEPTEMBER 2015 203.85 mph in her flight that lasts Sept. 8 It is announced that Marshal of the Reich Hermann Goering, air minister one hour, 31 minutes, and commander-in-chief of the German air force, has assumed command of and 27 seconds. The Luftwaffe operations for the first time since the outbreak of World War II. Interavia, previous record was September 10, 1940, p. 16. 178 mph set in 1956 by Czech Sept. 9 Viennese-born German aircraft designer Edmund Rumpler dies at age 68 in pilot Lubos Stastny. Mecklenburg, Germany. Rumpler is credited with Washington Post, designing one of the first German automobiles, September 30, in 1897. He entered aviation in 1908 and soon 1965, p. D6. created a series of prize-winning airplanes. In 1912, he built the first airplane in Germany with
an enclosed cabin and “V” eight-cylinder engine.
By 1918, Rumpler’s factory had built 1,400 Also During September 1965 planes for the Imperial German Army. In 1927 Rumpler designed an enormous twin-hull flying — Wendell F. Moore of Bell’s Aerospace boat weighing 250,000 Ib and capable of carry- Systems Co., is named the recipient ing 170 persons, but could not find financial backers. New York Times, September of The Franklin Institute’s John Price 10, 1940, p. 23; Edmund Rumpler file, National Air and Space Museum. Wetherill Medal for his invention of the “small rocket lift device,” popularly Sept. 20 The first production model of the Lockheed P-38 called the rocket “jet belt.” The basic twin-engined interceptor-fighter ordered by the U.S. Army concept of a “rocket belt” goes back makes its first trial flight. The Army orders approximately $52 far earlier and appeared in Buck Rogers million worth of these planes. Interavia, October 4, 1940, p. 7. comic strips in the late 1920s. Aviation Week, September 13, 1965, p. 23. Sept. 24 By this date, the German Luftwaffe counts two fighter pilots with 40 downed-enemy aircraft each. Maj. Werner Molders and Maj. Adolf Galland earn — An upgraded version of the U.S. Oak Leaves to the Knight’s Insignia of the Iron Cross. Molders is the first to be Navy’s RF-8A photo reconnaissance awarded this distinction by Hitler. He does not survive the war. By 1941, at age planes, dubbed the RF-8G, takes off 29, Galland becomes a general and commander of the fighter arm. He is also the from Hensley best known German ace in the war, with a total of 104 victories. Interavia, Sept. Naval Air 25, 1940, p. 11; RAF Flying Review, August 1961, pp. 27-28. Station in Dallas for Also During September 1940 the first flight of the — An order for 600 Hawker Hurricane fighters is placed with Canadian Car and new planes. Ling-Temco-Vought, the Foundry in Ontario by the British government. The planes are built here because manufacturer, is awarded $13 million the Hawker factories in the U.K. are within range of German bombers. Flight, by the Navy to modernize the RF-8As September 5, 1940, p. 189; Profile Publications, The Hawker Hurricane 1, pp. to this new configuration for general 7-8. fleet duty. Aviation Week, September 13, 1965, p. 31. 100 Years Ago, September 1915
75 Years Ago, September 1940 Sept. 8 In the most destructive raid against London during World War I, a German Navy rigid airship, Sept. 7 The giant six-engine Blohm Zeppelin L13, begins its attack at 10:40 p.m. .Airship and Voss BV 222 flying boat makes commander Heinrich Mathy drops bombs all over the its first flight. Later called Wiking, it city, including the first use of a 660-pound explosive becomes one of the largest flying device. A total of 26 people are killed with another 94 boats used during World War II. J.R. injured. David Baker, Flight and Flying: A Chronology, Smith and Antony Kay, German Aircraft p. 80. of the Second World War, pp. 75-81. Also During September 1915
— Aviator Fred Hoover delivers the Chicago American newspaper between Chicago and Elgin, Illinois, in 28 minutes while the same trip takes an hour by ground. Later, by the 1920s, planes become a standard means of delivering papers and special devices are invented to drop the bundles to the ground. Aerial Age, September 13, 1915, p. 624.
AEROSPACE AMERICA/SEPTEMBER 2015 45 Career Opportunities
Tenure Track Faculty Position Assistant Professor of Aerospace – Space Engineering
The Division of Engineering and Applied Science at the California Institute of Technology invites applications for a tenure-track position in the Department of Aerospace (GALCIT). Our department is a unique environment where innovative, interdis- ciplinary, and foundational research is conducted in a collegial atmo- sphere and in strong collaboration with the Jet Propulsion Laboratory (JPL). We are looking for candidates who have demonstrated excep- tional promise in a field related to Space Engineering. Research areas of particular interest include but are not limited to dynamics, guidance and autonomous control of distributed spacecraft systems, space mission architecture and implementation. A commitment to teaching and mentoring is expected. DON’T Candidates should submit an online application at https://applications.caltech.edu/job/galcit. MISS THIS OPPORTUNITY CALIFORNIA INSTITUTE OF TECHNOLOGY OF A Division of Engineering and Applied Science Caltech is an Equal-Opportunity/Affirmative-Action Employer. LIFETIME… Women, minorities, veterans, and disabled persons are encouraged to apply. Become an AIAA Lifetime Member! AIAA is your vital lifelong link to the aerospace profession and a champion for its achievements. Lifetime Membership is: • Open to any individual from the recently graduated to the retired. • Uninterrupted AIAA membership benefits, protecting you against MECHANICAL AND AEROSPACE ENGINEERING future dues increases. • An ongoing commitment to The University of Central Florida (UCF) announces multiple tenure / tenure track faculty AIAA and the Aerospace positions at all ranks to be filled by the Department of Mechanical and Aerospace Engineering profession. (MAE) in the College of Engineering and Computer Science (CECS). This hiring program is part of a comprehensive growth plan to significantly increase the faculty size. Candidates with backgrounds in any area of mechanical or aerospace engineering or related disciplines will be With AIAA Lifetime Membership considered. Exceptionally well-qualified candidates will be considered for endowed chair the opportunities are Endless! positions. For information about the department, please visit our website at www.mae.ucf.edu. For more information, contact The MAE department offers B.S., M.S. and Ph.D. degree programs. Both BSAE and BSME Customer Service at programs are ABET-accredited. The MAE Department is home to 31 full-time faculty members, [email protected], several adjuncts, and the Center for Advanced Turbines and Energy Research (CATER). The 800.639.2422 (US Only), reputation of the department is continually growing with numerous faculty achievements or 703.264.7500 including NSF CAREER awards, an ONR Young Investigator Award, and fellowships in professional societies.
Located in Orlando, FL, UCF is one of the nation’s most dynamic metropolitan research universities, having been recognized as a “very high research activity” institution by the Carnegie Foundation. UCF is ranked consistently in the top 10 in the country in the impact of its patents and on the top list of “Up-and-Coming Schools” by U.S. News & World Report.
Review of applications will begin immediately and continue until the positions are filled. We expect the selected candidates will start in August 2016 or earlier. aiaa.org UCF is an equal opportunity/affirmative action employer. All qualified applicants are encouraged to apply, including minorities, women, veterans and individuals with disabilities. #aiaa For more information on the positions and to apply, please visit http://www.jobswithucf.com/postings/42399.
46 AEROSPACE AMERICA/SEPTEMBER 2015 Mechanical Automotive and Mate ria l Engineering Tenure-Track Assistant Profess or in Aerospace Engine ering The University of Windsor, Faculty of Engineering, Department of Mechanical, Automotive and Materials Engineering (MAME) invites applica- tions for a tenure-track faculty position at the rank of Assistant Professor in a newly established Aerospace Program commencing as early as January 1, 2016. This position is subject to final budgetary approval. MAME (www.uwindsor.ca/mame) being the largest department in the Faculty of Engineering offers a multi-faceted program that tackles real- world problems, interacts with local industry, and provides to students ample opportunities for hands-on experience. The major research areas are in design and optimization of energy conversion systems, light weight and low wear materials, and design of innovative mechanical struc- tures and manufacturing processes. The successful candidate is expected to teach primarily courses for our new innovative undergraduate program in Aerospace Engineering that spans over the theme of: Aerospace and airplane structures and related systems design. Concurrently, applicants should have a research expertise and proven track record and/or industrial experience in the area of Unmanned Arial Vehicles (UAV) design and controls. It is expected that the successful candidate will establish a dynamic externally funded research pro- gram that complements and expends our existing Mechanical and Materials Graduate programs, offer graduate courses, supervise graduate students and engage in department and university service activities. Applicants must have a doctoral degree from an aerospace engineering department or significant aerospace engineering expertise and experience, and must have or be eligible for PEng licensure. The selection will be primarily based on the applicants’ potential for excellence in teaching and research. Applications should include: a letter of application, including a statement of citizenship/immigration status; a detailed curriculum vitae; a concise statement of teaching and research interest; a sample of published research papers; three current letters of reference forwarded directly by the referees to the Department Head. The short-listed candidates may be invited to provide further information in support of their applications. Applications will be reviewed on October 31, 2015, but will be accepted until the position is filled. Reference Letters to be sent to: Dr. A. Sobiesiak, Department Head, Faculty of Engineering Department of Mechanical, Automotive & Materials Engineering University of Windsor, Ontario Canada N9B 3P4 Phone: 519-253-3000 Ext. 2596 Email: [email protected] * Applications may still be received after the deadline date. The acceptance of a late submission is at the discretion of the Appointments Committee.
COLLEGE OF ENGINEERING; FACULTY POSITIONS IN PLASMA SCIENCE AND ENGINEERING As a part of Purdue University’s College of Engineering strategic growth plan that will add as many as 107 faculty over five years, the College of Engineering has recently named four pre-eminent teams in high-priority areas of research (http://www.purdue.edu/newsroom/ releases/2014/Q4/purdue-engineering-names-2014-pre-eminent-teams.html). Low-temperature (“cold”) plasma has been identified as one of the major thrust areas (https://engineering.purdue.edu/Engr/AboutUs/StrategicGrowthInitiative/Teams). The College of Engineering thus invites applications for open-rank (Assistant, Associate, or Full Professor) tenure-track or tenured faculty positions in the general area of low-temperature plasma science and engineering. Successful candidates must hold a Ph.D. degree in engineering, science or a related discipline and demonstrate excellent potential for building an independent research program at the forefront of their field, as well as potential for educating and mentoring students. The successful candidates will conduct original research, advise graduate students, teach undergraduate and graduate level courses, and will perform service at the School, College and University levels. Candidates with experience working with diverse groups of students, faculty, and staff and the ability to contribute to an inclusive climate are particularly encouraged to apply. The College of Engineering at Purdue University has a strong faculty core engaged in low-temperature plasma research as well as significant interdisciplinary efforts across campus, with other academic institutions, and industrial partners. Successful candidates must have expertise and interests in sub-areas of plasma science and engineering that would complement and enhance the existing strengths within the College and are expected to collaborate with other Plasma pre-eminent team members. The appointment will be made in one or more Schools in the College of Engineering. Submit applications online at https://engineering.purdue.edu/Engr/AboutUS/Employment/Applications, including a curriculum vitae, teaching and research plans, and the contact information for at least three references. In the cover letter and/or research and teaching plans, please indicate which School within the College of Engineering you would prefer to be appointed to. For information/questions regarding applications contact the Office of Academic Affairs, College of Engineering, at [email protected]. Review of applications will begin on or before Septemb er 30, 2 015 and will continue until the positions are filled. A background check will be required for employment in this position. Purdue’s main campus is located in West Lafayette Indiana, a welcoming and diverse community with a wide variety of cultural activities, industries, and excellent schools. Purdue and the College of Engineering have a Concierge Program to assist new faculty and their partners regarding dual career needs and facilitate their relocation. Purdue University is an EEO/AA employer fully committed to achieving a diverse workforce. All individuals, including minorities, women, individuals with disabilities, LGBTQ, and veterans are encouraged to apply.
AEROSPACE AMERICA/SEPTEMBER 2015 47 THE HONG KONG UNIVERSITY OF SCIENCE AND TECHNOLOGY
Department of Electronic and Computer Engineering and Department of Mechanical and Aerospace Engineering Joint Faculty position The Department of Electronic and Computer Engineering (ECE) and the Department of Mechanical and Aerospace Engineering (MAE) invite applications for a joint faculty position at the rank of Assistant Professor in the interdisciplinary area of modern avionics. Applicants should have a PhD with demonstrated strength in research with a strong commitment to teaching. Successful candidates are expected to lead an active research program, and to teach both graduate and undergraduate courses in the area of avionics such as the command and control, navigation, electronics, communication and electric power of modern aircrafts. The appointee is expected to supervise graduate students and provide a link between faculties in ECE and MAE to nurture the avionics area into the aerospace program. Areas of research and interests may include: high-performance embedded systems and sensors, automatic fl ight control and navigation systems, intra and inter-aircraft communications, as well as other related areas in modern Integrated Modular Avionics (IMA). The Hong Kong University of Science and Technology is a world renowned, international research university in Asia’s most vibrant city, Hong Kong. Its Engineering School has been consistently ranked among the world’s top 25 since 2004. The high quality of our faculty, students and facilities provide outstanding opportunities for faculty to pursue highly visible research programs. All formal instruction is given in English and all faculty members are expected to conduct research and teach both undergraduate and graduate courses. The Departments of ECE and MAE have excellent computing resources, and state-of-the-art teaching and research laboratories. Currently the Department of ECE has 40 faculty members, over 800 undergraduate students and 350 postgraduate students. The Department of MAE has 27 faculty members, over 400 undergraduate students and 350 postgraduate students. The University is committed to increasing the diversity of its faculty and has a range of family-friendly policies in place. Starting salary will be commensurate with qualifi cations and experience. Fringe benefi ts including medical and dental benefits, annual leave and housing will be provided where applicable. Initial appointment will normally be on a three-year contract. A gratuity will be payable upon successful completion of contract. Re-appointment will be subject to mutual agreement. Applications including full curriculum vitae, list of publications, names of fi ve referees addressed to Professor Vincent Lau, Chair of the Search Committee, should be sent by email to [email protected]. Applications will be considered until the position is filled. More information about the departments is available on the websites:www.ece.ust.hk and www.mae.ust.hk. (Information provided by applicants will be used for recruitment and other employment-related purposes.)
Faculty Search - Aerospace Engineering, University of Michigan The Department of Aerospace Engineering at The University of Michigan invites applications for multiple tenure-track/tenured faculty positions in all areas of Aerospace Engineering. We are seeking exceptional candidates who will develop a world-class research program and innovative educational experiences for our students. This is a broad search, and while we will be considering all levels, preference will be given to junior-level applicants. The Aerospace Engineering Department completed its 100th anniversary last year and our undergradu- ate and graduate programs continue to be among the very best in our nation. Research interests of the faculty cover a broad spectrum of topics including high-performance multiphysics computational sciences, aerostructures, smart structures and materials, flight dynamics and control, avionics and software systems, multidisciplinary design optimization, propulsion, combustion, and sustainable energy with a mix of air and space applications. More information about the department can be found at aerospace.engin.umich.edu. Applicants should have earned a doctoral degree in Aerospace Engineering or a closely related field. The successful candidate will be expected to participate in all aspects of the Department’s mission, including the development of a strong and relevant externally funded research program, the teaching of undergradu- ate and graduate courses, and the supervision of graduate students. Applicants should send an email with an attached single PDF file that contains their curriculum vita, statements of research and teaching interests, three representative publications, and the names and contact information of five references to the Faculty Search Committee, c/o Prof. Carlos Cesnik, Department of Aerospace Engineering, University of Michigan at [email protected]. The evaluation process will start on November 1, 2015 and will continue until the positions are filled. The University of Michigan is an equal opportunity/affirmative action employer with an active dual- career assistance program. The college is especially interested in candidates who can contribute, through research, teaching, and/or service, to the diversity and excellence of the academic community.
48 AEROSPACE AMERICA/SEPTEMBER 2015 AIAAAIAABulletinBulletin SEPTEMBER 2015 AIAA Meeting Schedule B2 AIAA News B5
The AIAA Los Angeles-Las Vegas Section held an Aerospace Career Mentoring event on 9 April, where five high-profile individuals from the industry spoke about how they managed their careers at different stages; how to start a business; what were the best decisions they made; and what are the right times to ask for a raise/promotion or look for a new job. From left: Nicola Sarzi-Amade, section chair; Debbie McKenna, director of Engineering Intelligence, Surveillance and Reconnaissance Division, Northrop Grumman; Dr. Claire Leon, director of the Launch Enterprise Directorate, U.S. Air Force; Dr. Garrett Reisman, former Shuttle astronaut and direc- tor of Crew Operations, SpaceX; Dr. Ivan Rosenberg, president and CEO, Frontier Associates, Inc.; Ninh Le, Workforce and Career Development Chair and event organizer; and Dr. Kent Tobiska, president and chief scientist, Space Environment Technologies. (Photo credit: Michael Todaro) See what else the AIAA Los Angeles-Las Vegas Section has been busy with on page B10.
AIAA Directory
AIAA HeAdquArters To join AIAA; to submit address changes, mem- 1801 Alexander Bell Drive, Suite 500 ber inquiries, or renewals; to request journal fulfill- Reston, VA 20191-4344 ment; or to register for an AIAA conference. www.aiaa.org Customer service: 800/639-AIAA†
Aerospace America / Greg Wilson, ext. 7596 • AIAA Bulletin / Christine Williams, † U.S. only. International callers Other Important Numbers: should use 703/264-7500. ext. 7575 • AIAA Foundation / Karen Thomas, ext. 7520 • Book Sales / 800.682.AIAA or 703.661.1595, Dept. 415 • Communications / John Blacksten, ext. 7532 • Continuing Education / Megan Scheidt, ext. 7511 • Corporate Members All AIAA staff can be reached by / Tobey Jackson, ext. 7570 • Editorial, Books and Journals / Heather Brennan, ext. 7568 • Exhibits and Sponsorship email. Use the formula first name / Tobey Jackson, ext. 7570 • Honors and Awards / Carol Stewart, ext. 7538 • International Affairs / Betty Guillie, ext. last [email protected]. Example: [email protected]. 7573; Emily Springer, ext. 7533 • Journal Subscriptions, Member / 800.639.AIAA • Journal Subscriptions, Institutional / Online Archive Subscriptions / Michele Dominiak, ext. 7531 • Media Relations / Duane Hyland, ext. 7558 • Public Policy / Addresses for Technical Steve Sidorek, ext. 7541 • Section Activities / Chris Jessee, ext. 7517 • Standards, Domestic / Hilary Woehrle, ext. 7546 • Committees and Section Chairs can be found on the AIAA Web Standards, International / Nick Tongson, ext. 7515 • Student Programs / Rachel Dowdy, ext. 7577 • Technical Committees site at http://www.aiaa.org. / Betty Guillie, ext. 7573 We are frequently asked how to submit articles about section events, member awards, and other special interest items in the AIAA Bulletin. Please contact the staff liaison listed above with Section, Committee, Honors and Awards, Event, or Education information. They will review and forward the information to the AIAA Bulletin Editor. DATE MEETING LOCATION ABSTRACT (Issue of AIAA Bulletin in DEADLINE which program appears)
2015 31 Aug–2 Sep AIAA SPACE 2015 Pasadena, CA 10 Feb 15 (AIAA Space and Astronautics Forum and Exposition) 7–10 Sep† 33rd AIAA International Communications Satellite Systems Gold Coast, Australia 1 Apr 15 Conference and Exhibition (ICSSC-2015) (Contact: Geri Geschke, +61 7 3414 0700, Geri.geschke@ emsolutions.com.au, www.satcomspace.org) 13–17 Sep† 34th Digital Avionics Systems Conference Prague, Czech Republic (Contact: Denise Ponchak, 216.433.3465, denise.s.ponchak@nasa.gov, www.dasconline.org) 22–25 Sep† 3AF/AIAA Aircraft Noise and Emissions Reduction Symposium La Rochelle, France (www.aners2015.com) 30 Apr 15 23–24 Sep† 19th Workshop of the Aeroacoustics Specialists’ Committee of CEAS La Rochelle, France (www.aners2015.com) and 5th Scientific Workshop of the European X-Noise EV Network 12–14 Oct† 24th International Meshing Roundtable Austin, TX (Contact: Kathy Loeppky, 505.844.2376, [email protected], www.sandia.gov/imr) 12–16 Oct† 66th International Astronautical Congress Jerusalem, Israel (Contact: www.iac2015.org) 26–29 Oct† International Telemetering Conference USA Las Vegas, NV (Contact: Lena Moran, 951.219.4817, [email protected], www.telemetry.org) 27–29 Oct† Flight Software Workshop Laurel, MD (Contact: http://www.flightsoftware.org) 11–14 Nov† 31st Annual Meeting of the American Society for Alexandria, VA (Contact: Cindy Martin-Brennan, 703.392.0272, Gravitational and Space Research (ASGSR) [email protected], www.asgsr.org) 2016 2–3 Jan 2nd AIAA CFD Aeroelastic Prediction Workshop San Diego, CA 4–8 Jan AIAA SciTech 2016 San Diego, CA 2 Jun 15 (AIAA Science and Technology Forum and Exposition) Featuring: 24th AIAA/AHS Adaptive Structures Conference 54th AIAA Aerospace Sciences Meeting AIAA Atmospheric Flight Mechanics Conference 15th Dynamics Specialists Conference AIAA Guidance, Navigation, and Control Conference AIAA Information Systems—Infotech@Aerospace Conference AIAA Modeling and Simulation Technologies Conference 18th AIAA Non-Deterministic Approaches Conference 57th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference 9th Symposium on Space Resource Utilization 3rd AIAA Spacecraft Structures Conference 34th Wind Energy Symposium 25-28 Jan† Annual Reliability and Maintainability Symposium (RAMS) Tucson, AZ (Contact: Sean Carter, [email protected], www.rams.org) 14–18 Feb† 26th AAS/AIAA Space Flight Mechanics Meeting Napa, CA (Contact: Ryan Russell, 512.471.4190, [email protected], www.space-flight.org/ docs/2016_winter/2016_winter.html) 8–10 Mar AIAA DEFENSE 2016 Laurel, MD (AIAA Defense and Security Forum) Featuring: AIAA Missile Sciences Conference AIAA National Forum on Weapon System Effectivenss AIAA Strategic and Tactical Missile Systems Conference 5–12 Mar† 2016 IEEE Aerospace Conference Big Sky, MT (Contact: Erik Nilsen, 818.354.4441, [email protected], www.aeroconf.org) 19–21 Apr† 16th Integrated Communications and Surveillance Herndon, VA (Contact: Denise Ponchak, 216.433.3465, (ICNS) Conference [email protected], http://i-cns.org) 16–20 May† SpaceOps 2016: Daejeon, Korea 30 Jul 15 14th International Conference on Space Operations
B2 AIAA BULLETIN / SEPTEMBER 2015 DATE MEETING LOCATION ABSTRACT (Issue of AIAA Bulletin in DEADLINE which program appears)
30 May–1 Jun† 23rd Saint Petersburg International Conference on Saint Petersburg, Russia (Contact: Ms. M. V. Grishina, Integrated Navigation Systems +7 812 499 8181, [email protected], www.elektropribor.spb.ru) 13–17 Jun AIAA AVIATION 2016 Washington, DC 5 Nov 15 (AIAA Aviation and Aeronautics Forum and Exposition) Featuring: 32nd AIAA Aerodynamic Measurement Technology and Ground Testing Conference 34th AIAA Applied Aerodynamics Conference AIAA Atmospheric Flight Mechanics Conference 8th AIAA Atmospheric and Space Environments Conference 16th AIAA Aviation Technology, Integration, and Operations Conference AIAA Flight Testing Conference 8th AIAA Flow Control Conference 46th AIAA Fluid Dynamics Conference 17th AIAA/ISSMO Multidisciplinary Analysis and Optimization Conference AIAA Modeling and Simulation Technologies Conference 47th AIAA Plasmadynamics and Lasers Conference 46th AIAA Thermophysics Conference 5–8 Jul† ICNPAA 2016 Mathematical Problems in Engineering, University of La Rochelle, France (Contact: Prof. Seenith Aerospace and Sciences Sivasundaram, 386.761.9829, [email protected], www. icnpaa.com) 25–27 Jul AIAA Propulsion and Energy 2016 Salt Lake City, UT (AIAA Propulsion and Energy Forum and Exposition) Featuring: 52nd AIAA/SAE/ASEE Joint Propulsion Conference 14th International Energy Conversion Engineering Conference 12–15 Sep AIAA SPACE 2016 Long Beach, CA (AIAA Space and Astronautics Forum and Exposition) Featuring: AIAA SPACE Conference AIAA/AAS Astrodynamics Specialist Conference AIAA Complex Aerospace Systems Exchange 25–30 Sep† 30th Congress of the International Council of the Daejeon, South Korea 15 Jul 15 Aeronautical Sciences (ICAS 2016) (Contact: www.icas.org) 25–30 Sep† 35th Digital Avionics Systems Conference Sacramento, CA (Contact: Denise Ponchak, 216.433.3465, [email protected], www.dasconline.org) 26–30 Sep† 67th International Astronautical Congress Guadalajara, Mexico (Contact: http://www.iafastro.org/ guadalajara-to-host-iac-2016)
For more information on meetings listed above, visit our website at www.aiaa.org/calendar or call 800.639.AIAA or 703.264.7500 (outside U.S.). †Meetings cosponsored by AIAA. Cosponsorship forms can be found at https://www.aiaa.org/Co-SponsorshipOpportunities/. AIAA Continuing Education courses.
AIAA BULLETIN / SEPTEMBER 2015 B3 4–8 JANUARY 2016 SAN DIEGO, CA
WHY ATTEND? FEATURING 12 TECHNICAL Increase your influence and reach the individuals who are developing the CONFERENCES next generation of aerospace technologies and vehicles. 24th AIAA/AHS Adaptive Structures Conference 54th AIAA Aerospace Sciences Meeting Expand your knowledge as engineers, scientists, and students share their latest AIAA Atmospheric Flight Mechanics Conference research and development findings. 15th Dynamics Specialists Conference