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Toshiba’s pilot programme results Air Liquide’s CPU pilot at CIUDEN plant Pacific Northwest’s post combustion test bed DNV - verifying CO2
Nov / Dec 2011 Issue 24 storage capacity
GCCSI Global Status of CCS 2011 update CCS under the CDM – will recent progress be undone? CCJ24b_Layout 1 15/11/2011 10:48 Page 2 CCJ24b_Layout 1 15/11/2011 10:48 Page 1
Contents Leaders Toshiba’s pilot programme results Toshiba has achieved 2.6GJ/ tonne-CO2 at its 10tonne-CO2/day pilot plant using the flue gas from the Mikawe coal fired power plant 2 Air Liquide’s new pilot carbon capture unit at CIUDEN plant Air Liquide has been selected to supply the CO2 cryogenic purification unit for CIUDEN’s pilot plant in Northwest Spain 7
Nov/Dec 2011 Issue 24 Legal Column The deadline for EU member states to transpose the EU Directive on the Storage of Carbon Capture Journal Carbon Dioxide passed on the 25 June this year. The degree of compliance with this 2nd Floor, 8 Baltic Street East, London EC1Y 0UP deadline, the transposition methods employed and the extent of acceptance of the new www.carboncapturejournal.com law in various member states are important indicators of how CCS is likely to develop Tel +44 (0)207 017 3405 across Europe, says Calum Hughes at Yellow Wood Energy Fax +44 (0)207 251 9179 8 Editor Keith Forward Projects and policy [email protected] GCCSI Global Status of CCS 2011 update Publisher The annual GCCSI report highlights ‘measured’ progress in 2011 with an increase in the Karl Jeffery number of large-scale integrated projects (LSIPs) in operation or under construction and [email protected] a clustering of projects around the advanced stages of development planning 10 Subscriptions [email protected] CCS under the CDM – will recent progress be undone by carbon market dynamics? Advertising and Sponsorship Just as CCS looks set to be included in the Clean Development Mechanism (CDM), some John Finder of the countries with the greatest potential for CDM projects may soon be excluded. By Tel +44 (0)207 017 3413 [email protected] Lodewijk Nell and Andrew Gilder 12
Carbon Capture Journal is your one stop Bellona report on CCS readiness information source for new technical A report from Bellona finds that EU CCS requirements were breached by Slovenia 13 developments, opinion, regulatory and research activity with carbon capture, GCCSI report - CCS ’competitive’ in reducing power sector emissions transport and storage. The GCCSI has released a report that concludes CCS is a competitive power sector emissions abatement tool when compared to other low-carbon technologies 14 Carbon Capture Journal is delivered on print and pdf version to a total of 6000 people, all of whom have requested to receive it, Capture including employees of power companies, oil and gas companies, government, Post combustion test bed development engineering companies, consultants, Pacific Northwest National Laboratory (PNNL) assessment methodology and slip-stream educators, students, and suppliers. testing platform enables the early-stage evaluation of CO2 capture solvents and sorbents 16 Subscriptions: £250 a year for 6 issues. To Statoil selects technology suppliers for Mongstad subscribe, please contact Karl Jeffery on Gassnova and Statoil have chosen suppliers of CO2 capture technology to participate in [email protected] a technology qualification program for full-scale CO2 capture at Mongstad 18 Alternatively you can subscribe online at www.d-e-j.com/store Transport and storage Front cover: Toshiba’s 10t-CO2/day pilot plant at the Mikawa Power Plant, Omuta City, A risk based approach for verification of CO2 storage capacity estimation Fukuoka, Japan There is an increasing need to focus on questions of CO2 storage capacity without compromising the safety or integrity of the storage site. Documentation of safe long term storage of large volumes of CO2 in geological formations is one of these challenges. By Semere Solomon, DNV 20 IPAC-CO2 releases CO2 storage standard The draft of the world’s first standard for geologic storage of carbon dioxide now is available for public review 23 DNV issues first certificate of fitness for CO2 storage DNV has awarded the world’s first certificate of fitness for safe CO2 storage to Shell’s Quest Carbon Capture and Storage project 23 Status of CCS project database The status of 78 large-scale integrated projects data courtesy of the Global CCS Institute 24 Carbon capture journal (Print) ISSN 1757-1995 Nov - Dec 2011 - carbon capture journal 1 Carbon capture journal (Online) ISSN 1757-2509 CCJ24b_Layout 1 15/11/2011 10:49 Page 2
Leaders Toshiba’s pilot programme results
Toshiba has achieved 2.6GJ/ tonne-CO2 at its 10tonne-CO2/day pilot plant using the flue gas from the Mikawe coal fired power plant. By Yukio Ohashi, Takashi Ogawa and Kensuke Suzuki, Toshiba Corporation
Most CCS systems provide a large penalty ter CO2 capture to the performances of thermal power plants performance because of the vast energy taken from the than planned Stack steam for the power generation. They also has been main- require a huge investment and operational tained. costs. Therefore, more economical systems We have are strongly demanded. In early 2011 Toshi- also developed ba had proven a least energy consumption of a novel amine 2.6GJ/t-CO2 or less at our 10t/day pilot solvent called plant. TS-1 (Toshiba Toshiba has been supplying many effi- Solvent 1) by cient steam turbine cycles for thermal and our R&D activ- FGD nuclear power plants all over the world. ities since 2007 Since 2007 we have also been concentrating which will be on the development of a post-combustion described later. CO2 capture system for helping to solve the By using this global environmental problem[1],[2]. TS-1, CO2 cap- We are pushing through the post-com- ture ratio and bustion carbon dioxide capture because it captured CO2 can be employed in rather a short period aof rate exceeded time nd can be applied for both retrofit and the planning new power plants. Toshiba will be able to values of 90 % supply low cost CCS installed thermal pow- and 10t- Figure 1 - the 10t-CO2/day pilot plant at Sigma Power Ariake Co., Ltd. er plants by integrating power generation, CO2/day re- Mikawa Power Plant, Omuta City, Fukuoka, Japan flue gas treatment and CCS system. spectively dur- ing continuous Design and construction of the pilot 3,000 hour op- plant eration as shown in Fig.4. Fluctuations of On the other hand the concentrations of We had started the design and engineering of these values degraded substances, such as carbonic acid, a 10t-CO2/day pilot plant in 2008, and in in Fig.4 are had been increasing within the TS-1 solvent. 2008 11 September 2009 completed it according to 12 Engineering & due to those But as shown in Fig.6 the increasing rate is the schedule of Table 1, which works on the 1 Permits of the CO2 much lower than other solvents, such as 2 concentration MEA during 3,000 hours of operation [4]. flue gas from the Mikawa coal fired thermal 3 Material power plant located in Fukuoka, Japan, 4 Procurement, of the flue These results prove that Toshiba’s CO2 5 which is owned by Sigma Power Ariake Manufacturing & gas from the capture system using the TS-1 solvent is a 2009 6 Co.,Ltd. a subsidiary of Toshiba. The specifi- 7 Construction Mikawa promising system which has been realizing cation of the pilot plant is shown in Table 2. 8 Commissioning power plant good performance and not degrading during 9 The appearance is shown in Fig.1. As 10 at the ab- its continuous operations under actual live shown in Fig.2 the flue gas of the power 11 Test Period-1 sorber inlet. flue gas. plant is introduced downstream of the exist- 12 Furthermore 1 Alteration ing FGD and supplied to the absorber via the 2 Test Period-2 the energy additional FGD which removes most of the 3 consumption Mikawa Thermal Power Plant Alteration Location SO2 in the flue gas. At the outlet of the strip- 4 for CO2 re- SIGMA POWER Ariake 5 per the steam contained in the produced gas Test Period-3 covery at the Source Gas Flue Gas of Coal-Fired Boiler 2010 6 is removed by the condenser and almost pure 7 reboiler had Treated Gas Flow Rate 2100Nm3/h CO2 gas can be obtained. 8 Alteration been kept be- 9 CO2 Concentration Approx. 12% 10 Test Period-4 tween 3.2 and CO2 Capture Ratio 90% Demonstration tests of the pilot plant 11 Alteration 3.3 GJ/t-CO2 12 Captured CO2 10t-CO2/day Now it has been operating continuously us- 1 at a CO2 cap- ing the flue gas from the coal-fired power 2011 2 Test Period-5 ture ratio of Impurities SOx, NOx, Dust, etc plant and the cumulative operating time has 3 around 90% Solvent TS-1 Solvent reached 4,308 hours as shown in Fig 3. Dur- Table 1 - procedure of the as shown in ing this period, stable operations and a bet- pilot plant tests Fig.5 [3]. Table 2 - pilot plant specifications
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Leaders
Figure 4 - performance of the pilot plant
100
95
90% 90
85 Capture Ratio [%]
2 80 CO
75
70
2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
CO Recovery Energy [GJ/t-CO ] Figure 2 - schematic diagram of the pilot plant with the Mikawa Power Plant 2 2
Improvement of the pilot plant and According to the heat loss tests and Figure 5 - CO2 capture ratio vs. CO2 recovery evaluation tests analysis, it is expected that the consumed en- energy Based on the analysis of these test results, we ergy would be reduced by 0.3 GJ/t-CO2 by had found an improved system structure of reinforcing the thermal insulation at the pi- the pilot plant to reduce the consumed ener- lot plant, which means that the value of 2.3 gy in the through thermodynamic system GJ/t-CO2 would be possible at larger scale simulation. Then we had redesigned and re- commercial plants [4]. 10000 8000 constructed the pilot plant. As shown in It is the first time in the world that the MEA 30wt% Fig.7, the latest test results showed the least consumed energy of much lower than 2.8- 6000 MEA 20wt% energy of 2.6 GJ/t-CO2, far less than 3.0 3.0 GJ/t-CO2 has been proved at a 10t- 4000 GJ/t-CO2, with exceeded values of 90% CO2 CO2/day scale pilot plant using the actual TS-1 Carbonic Acid 2000
capture ratio and 10t-CO2/day captured CO2 flue gas of the coal fired power plant, not on- Concentration [ppm] 0 rate by using our developed solvent TS-1. ly by simulations. 0 500 1000 1500 2000 2500 3000 Operating Time [hr]
5,000 Operating Hours to Date:4308 Hours (as of February 24, 2011) 4,500 Figure 6 - degradation rate of TS-1 solvent 4,000 3,500 Test Period-2 Performance Tests 3,000 Test Period-4 Test Period-1 Performance Tests 2,500 Process Evaluation 2,000 100 1,500 Test Period-5 Performance Tests 95 1,000 90 500 Test Period-3 Absorbent Life TestˋLoad Change Tests 85 0 80 Capture Ratio[%] 2 Cumulative Operating Hours 7 6 5 29 28 1 / 2 14 /5 75
9/1 / / / / 3 CO / 1 /5/9 /6 8 /1 / 10/21 12/10 0 0 11/ 1 1 70 '09 9/ 9/ '10/ '10/3/20 '1 '1 '10/ '10/10 0/ '1 '1 '0 '0 Date '1 2.00 2.20 2.40 2.60 2.80 3.00 CO2Recovery Energy [GJ/t-CO2]
Figure 3 - test schedule and cumulative operating time Figure 7 - improved CO2 recovery energy
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Leaders
Figure 10 - comparison of CO2 regeneration energies by thermodynamic simulations
] 2.9 2
2.8
2.7
Figure 8 - scope of R&D activities 2.6
Fundamental research & development [GJ/t-CO Energy Recovery 2.5 vents, we carried out the thermodynamic 2
The scope of our R&D activities is shown in simulations at the CO2 absorption and des- CO Fig.8. In order to screen the solvents, the orption cycle shown in Fig.9 which includes 2.4 TS-1 +A +B +C +D +E +F thermodynamic system simulations and the an absorber, a stripper, and a lean/rich sol- measurement of the fundamental properties vent heat exchanger. We estimated the con- of solvents have been carried out. Then the sumed energy at the stripper under the con- Figure 11 - screening of candidate solvents by bench-scale test and thermodynamic system ditions that the CO2 concentration of the flue CO2 recovery energy simulation to decide the operating condition gas is 12 % and the CO2 capture ratio from have been done for the promising candidate the flue gas is 90 %. solvent. Finally we have designed the pilot Figure 10 shows the results of thermo- plant using these results. For the future, we dynamic system simulation on the lowest have been designing the full scale demon- heats consumed in the stripper for three stration plant using the results of verification amine solutions. The lowest heat consumed test sat the pilot plant. in the stripper for the general 30 weight% (1) Screening of solvents by thermo- mono-ethanolamine (MEA) aqueous solu- dynamic simulation tion is 4.4GJ/t-CO2, which is nearly equal to In order to search for promising sol- the literature value [5]. The value for the
Figure 12 - vapor liquid equilibrium curves before and after operations
Figure 9 - system configuration for thermodynamic simulations Figure 13 - CO2 recovery energy curves before and after operations
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