Plot No. D-10, MIDC Paithan-431107, Taluka- Paithan, Dist.- Aurangabad, Maharashtra
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QRA/DMP FOR PROPOSED API AND INTERMEDIATE PRODUCT MANUFACTURING UNIT OF SHALINI ORGANICS PVT. LTD. Plot No. D-10, MIDC Paithan-431107, Taluka- Paithan, Dist.- Aurangabad, Maharashtra TABLE OF CONTENTS 1.1 PROJECT LOCATION ........................................................................................... 4 1.2 SCOPE OF WORK ................................................................................................ 9 1.2.1 Methodology ................................................................................................... 9 2 RISK ASSESSMENT ................................................................................................. 30 2.1.1 Qualitative Risk Assessment ......................................................................... 30 2.1.2 Quantitative Risk Assessment ....................................................................... 41 2.1.3 Planning ........................................................................................................ 41 2.1.4 Meteorology .................................................................................................. 46 2.1.5 Weather Conditions ....................................................................................... 47 2.1.6 Consequences Analysis ................................................................................ 47 2.2 SELECTION OF MAXIMUM CREDIBLE LOSS SCENARIOS (MCLS’) ................ 50 2.2.1 Failure Rates ................................................................................................. 51 2.2.2 Internationally recognized yardsticks for measuring risk ................................ 51 2.2.3 Simulation of Release and Development of Contours .................................... 51 2.2.4 Results of Consequence Analysis ................................................................. 70 2.2.5 Safety Precautions / Preventive measures .................................................... 71 3 IMPACT PREDICTION AND MITIGATION MEASURES ........................................... 81 3.1 INTRODUCTION ................................................................................................. 81 3.2 ANTICIPATED ENVIRONMENTAL IMPACTS DURING CONSTRUCTION PHASE 81 3.2.1 Matrix Representation ................................................................................... 81 3.3 ANTICIPATED ENVIRONMENTAL IMPACTS DURING OPERATION PHASE ... 85 3.3.1 Matrix Representation ................................................................................... 85 3.4 SUMMARY .......................................................................................................... 88 4 ENVIRONMENTAL MONITORING PLAN ................................................................. 89 4.1 INTRODUCTION ................................................................................................. 89 4.2 ENVIRONMENTAL MONITORING PLAN ............................................................ 89 4.3 POST PROJECT MONITERING PLAN ............................................................... 90 4.3.1 Occupational Health & Safety ........................................................................ 90 4.4 MONITORING PARAMETERS AND FREQUENCY ............................................ 91 4.5 PROGRESS MONITORING AND REPORTING ARRANGEMENTS ................... 91 4.6 DOCUMENTATION & RECORDS ....................................................................... 92 4.7 BUDGET FOR MONITORING ............................................................................. 92 4.8 SUMMARY .......................................................................................................... 92 5 DISASTER MANAGEMENT PLAN (DMP) ................................................................ 93 5.1 INTRODUCTION ................................................................................................. 93 5.1.1 Basic Contents of DMP ................................................................................. 93 5.1.2 Definitions and Classification of Emergency .................................................. 93 5.1.3 Objectives of Emergency Management System ............................................ 96 5.1.4 Structure of Emergency Management System .............................................. 97 5.2 OCCUPATIONAL HEALTH & SAFETY PROGRAM .......................................... 113 5.2.1 Occupational Health .................................................................................... 114 5.2.2 Hospital Facilities /Factory Medical Officer & OHC ...................................... 114 5.2.3 Ambulance Van & First Aid Box .................................................................. 114 5.2.4 Plan for Periodic Medical Checkup .............................................................. 114 5.2.5 Details of Occupational Health Impacts and Safety Hazards ....................... 114 5.2.6 Details of Work Place Ambient Air Quality Monitoring Plan ......................... 115 5.2.7 Monitoring of the Occupational Injury & It’s Impact on Workers ................... 115 5.2.8 Provision of Industrial Hygienist & Health Evaluation of Workers ................ 116 5.2.9 Safety Trainings & Mock Drills ..................................................................... 116 6 OH&S MANAGEMENT PLAN ................................................................................. 117 6.1 OBJECTIVES OF OH&S ................................................................................... 117 6.2 CONSTRUCTION PHASE ................................................................................. 117 6.3 OPERATION PHASE ........................................................................................ 118 6.3.1 Dust other Chemicals being suspended in the Environment ........................ 119 6.3.2 Occupational Hazards Specific Pre-placement and Periodic Monitoring ...... 120 6.3.3 Action Plan for OHS Standard Implementation ............................................ 120 ABBREVIATIONS EHS Environment, Health and Safety EER Evacuate, Escape and Rescue Plan ERPG Emergency Response Planning Guidelines ECC Emergency Control Center IDLH Immediately Dangerous to Life or Health LEL Lower Flammability Limits LCLo Lethal Concentration Low MSIHC Manufacture, Storage, Import & Hazardous Chemical Rules MoEF Ministry of Environment and Forests MCLS Maximum Credible Loss Scenarios MSDS Material Safety Data Sheet OSHA Occupational Safety and Health Administration PEL Permissible Exposure Limits PPEs Personnel Protective Equipment SMC Site Main Controller ToR Terms of References TLV Threshold Limit Value UFL Upper Flammable Limits 1.1 PROJECT LOCATION The project falls in schedule of activities 5(f) as per the EIA Notification No. S. O. 1533 dated 14th September 2006, being a Synthetic Organic Chemical Industry. Proposal needs prior environmental clearance. The proposed products are API, intermediates & catalyst’s. Project also falls within 5 km radius of Protected area of Jaikwadi Bird Sanctuary, which is notified under the Wild Life (Protection) Act, 1972 (53 of 1972). Subsequently this area has been declared as Eco-Sensitive Zone by MoEFCC (as per Gazette Notification No. S.O. 2202 E dated 17th July 2017) hence it falls under Category A, section 5(f) of EIA notification September 2006 and subsequent amendment’s thereof. # Particulars Details 1. Project Name The proposed expansion project is covered under Category 5(f)-B2 as per new EIA Notification of Ministry of Environment Forest & Climate Change (MoEF&CC), dated subsequent amendment Notification S.O. 1223(E), dtd. 27th March 2020. 2. Site Description The proposed production shall be at Plot No. A-75, MIDC Paithan Aurangabad. The Geographic location of this industry is at 19o32’55.80” N Latitude & 75o23’9.20” E Longitude with an elevation 440 m above mean sea level. The proposed project is located in MIDC Industrial Area which is meant for various types of industries. MIDC has provided all infrastructures like electrical power, continuous water supply, internal road network, external approach road etc. 3. Site MIDC area surrounding details 4. Production API Pharmaceutical 5. Production 42.40 TPD details 6. Location MIDC Paithan 7. Geographical Latitude - 19°32'55.80"N location Longitude- 75°23'9.20"E Figure 1: Location Map of the Project site Figure 2: Google Image of the Project site Figure 3. MIDC Layout Table 2: Environmental Settings of the Project S. No. Particular Details 1. Geographic Location of Project Latitude - 19°32'55.80"N Longitude- 75°23'9.20"E 2. Environmental Settings details a. Nearest Major Settlement Mudhalwadi- 1.42 km b. Nearest City Aurangabad- 36.97 km c. Nearest Highway State highway Aurangabad to Paithan- 0.5 km d. Nearest Railway Station Aurangabad – 35.46 km e. Nearest Air port Aurangabad Airport – 36 km f. National Parks/ Wild Life Project falls within 5 km radius of Sanctuaries/ Protected area of Jaikwadi Bird Biosphere Reserves/RF & ESZ Sanctuary, which is notified under the Wild Life (Protection) Act, 1972 (53 of 1972). Subsequently this area has been declared as Eco-Sensitive Zone by MoEFCC {As per Gazette Notification 2202 E, Dated 12th July 2017}. The distance of project from boundary of Jaikwadi Bird Sanctuary is 4.46 Km in South West Direction g. Historic Places/ Places of Tourist There are no any historic places within importance/ Archaeological Sites 10 Km of the proposed project site h. Defense Installation There are no any Defense Installation within 10 km radius of Project site i. Interstate