SERVICE MANUAL
VHF/UHF DUALBAND FM TRANSCEIVER
S-14217HZ-C1 Nov. 2005 INTRODUCTION
This service manual describes the latest service information for the IC-E7 VHF/UHF DUALBAND FM TRANSCEIVER at the time of publication.
MODEL VERSION SYMBOL Europe EUR Italy ITR IC-E7 France FRA United Kingdom UK
To upgrade quality, all electrical or mechanical parts and internal circuits are subject to change without notice or obligation.
DANGER
NEVER connect the transceiver to an AC outlet or to a DC power supply 3.7 V. Such a connection could cause a fire or electric hazard.
DO NOT expose the transceiver to rain, snow or any liquids.
DO NOT reverse the polarities of the power supply when connecting the transceiver.
DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the trans- ceiver's front end.
ORDERING PARTS
Be sure to include the following four points when ordering replacement parts:
1. 10-digit Icom parts number 2. Component name and informations 3. Equipment model name and unit name 4. Quantity required
5030002860 LCD A01B004X IC-E7 Main unit 5 pieces 8810008990 Screw PH B0 2×10 ZK IC-E7 Chassis 10 pieces
Addresses are provided on the inside back cover for your convenience.
REPAIR NOTES
1. Make sure the problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from its power source. 3. DO NOT force any of the variable components. Turn them slowly and smoothly. 4. DO NOT short any circuits or electronic parts. An insulated turning tool MUST be used for all adjustments. 5. DO NOT keep power ON for a long time when the transceiver is defective. 6. DO NOT transmit power into a signal generator or a sweep generator. 7. ALWAYS connect a 30 dB to 40 dB attenuator between the transceiver and a deviation meter or spectrum analyzer when using such test equipment. 8. READ the instructions of test equipment thoroughly before connecting equipment to the transceiver.
Icom, Icom Inc. and logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, Russia and/or other countries. TABLE OF CONTENTS
SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEWS SECTION 3 DISASSEMBLY INSTRUCTIONS SECTION 4 CIRCUIT DESCRIPITON 4 - 1 RECEIVER CIRCUITS ...... 4 - 1 4 - 2 TRANSMITTER CIRCUITS ...... 4 - 2 4 - 3 PLL CIRCUITS ...... 4 - 3 4 - 4 PORT ALLOCATIONS ...... 4 - 4 4 - 5 POWER SUPPLY CIRCUITS...... 4 - 5 SECTION 5 ADJUSTMENT PROCEDURES 5 - 1 PREPARATION ...... 5 - 1 5 - 2 FREQENCY AND TRANSMIT ADJUSTMENT ...... 5 - 4 5 - 3 RECEIVE ADJUSTMENT ...... 5 - 5 SECTION 6 PARTS LIST SECTION 7 MECHANICAL PARTS AND DISASSEMBLY SECTION 8 SEMICONDUCTOR INFORMATION SECTION 9 BOARD LAYOUTS 9 - 1 MAIN UNIT ...... 9 - 1 9 - 2 PA BOARD...... 9 - 1 9 - 3 VCO BOARD ...... 9 - 1 SECTION 10 BLOCK DIAGRAM SECTION 11 CIRCUIT DIAGRAM SECTION 12 BC-164 SECTION 1 SPECIFICATIONS
GENERAL RECEIVER • Frequency range : • Receiving system : Double conversion superheterodyne system Version Transmit (MHz) Receive (MHz) • Intermediate frequencies : [EUR], 144.000–146.000 0.495–999.990 [UK] 430.000–440.000 FM, AM 1st; 46.35 MHz 2nd; 450 kHz 144.000–146.000 144.000–146.000 [ITR] 430.000–434.000 430.000–434.000 WFM 1st; 14.85 MHz 435.000–438.000 435.000–438.000 2nd; 450 kHz 0.495–29.995 • Sensitivity* : 50.200–51.200 (except spurious points; maximum sensitivity) 146.000–146.000 [FRA] 76.000–135.995 430.000–440.000 Frequency (MHz) FM AM WFM 144.000–146.000 0.495–4.995 +7 dBµ 430.000–440.000 – 5.000–29.995 +3 dBµ – 30.000–75.995 • Operating mode : FM, AM*, WFM* (*RX only) –7 dBµ • Memory channels : 1000 channels 76.000–89.995 – +5 dBµ • Call channels : 2 channels 90.000–107.995 • Scan types : F u ll/Program/Priority/ 108.000–117.995 –14 dBµ Memory Channel/Bank/ 118.000–136.995 +3 dBµ Bank-Link/Skip/Tone 137.000–143.995 • Frequency stability : ±6 ppm (–10°C to +60°C) • Tuning steps : 5/6.25/8.33/9/10/12.5/15/20/ 144.000–147.995 –15 dBµ 25/30/50/100 and 200 kHz 148.000–179.995 –14 dBµ – • Antenna impedance : 50 Ω (SMA type) 330.000–369.995 +5 dBµ • Power supply requirement : Specifi ed Icom's battery 370.000–399.995 –10 dBµ pack only 400.000–429.995 –13 dBµ – (operating voltage 3.7 V) • Current drain : 430.000–449.995 –15 dBµ TRANSMIT VHF High 1.5 A 450.000–499.995 –5 dBµ Low 0.4 A (approx.) 600.000–799.990 +8 dBµ UHF High 1.5 A 0 dBµ 799.995–939.990 Low 0.5 A (approx.) – RECEIVE Stand-by 80 mA (approx.) 940.000–999.990 +5 dBµ Max. audio *FM and WFM are measured at 12 dB SINAD, AM is easured Less than 150 mA at 10 dB S/N. • Operating temp. range : –10°C to +60°C • Dimensions : 47 (W) × 81 (H) × 28 (D) mm • Squelch sensitivity : Less than –15 dBµ (projections not included) (at threshold) • Weight : 160 g (approx.) • Selectivity : (antenna, BP-243 included) FM, AM More than 12 kHz/6 dB • MIC/SP connector : 4-conductor 3.5 (d) mm; (1/8′′) Less than 30 kHz/60 dB 2 kΩ/8 Ω WFM More than 150 kHz/10 dB Less than 700 kHz/20 dB TRANSMITTER • Spurious image rejection : More than 40 dB • Output power : • Audio output power : More than 50 mW at 10% Ω VHF 1.5 W (High) distortion with an 8 load 0.1 W (Low; aprrox.) UHF 1.0 W (High) 0.1 W (Low; aprrox.) • Modulation system : Variable reactance frequency modulation • Maximum deviation : ±5.0 kHz • Spurious emissions : Less than –60 dB (TX High) Less than –50 dB (TX Low) All stated specifi cations are subject to change without notice or obligation.
1 - 1 SECTION 2 INSIDE VIEWS
• MAIN UNIT (TOP VIEW)
CPUCPU ReferenceReference (IC4:(IC4: MM30220FCRP)30220FCRP) frequencyfrequency ggeneratoroscillatorenerator (X1:(X1: CR-813CR-813 7.32577.325MHz).325 MMHz)Hz) PTTPTT ddetectoretector (Q14:(Q14: 22SA1832)SA1832) ResetReset ICIC (IC2:(IC2: RR3112N291A)3112N291A)
D/AD/A convertorconvertor (IC13:(IC13: BBH2220FVM)H2220FVM)
CTCSS filter (IC5: LM2904PWR)
Microphone amplifier (IC8: LMV324IPW) • MAIN UNIT (BOTTOM VIEW)
• PA BOARD
AFAF poweramplifieramplifi eamplifierr (IC9:(IC9: NJM2070M)NJM2070M) AntennaAntenna switchswitchingswitch circuitcirc circuituit
FinalFPowerinal aamplifier* mamplifier*plifier* 1st1st mixermixer (Q3:(Q3: RRQA003)QA003) (IC16:(IC16: µPC2757TB)PC2757TB)
+3V+3V regulatorregulator (IC10:(IC10: RR1111N321B)1111N321B)
DriveDrive aamplifiermplifier (Q2:(Q2: 22SC5998)SC5998) FMIFIF IIC CIF IC (IC15:(IC15: TA31136FNG)TA31136FNG) PLLPLL ICIC*IC (IC18:(IC18: AADF4110BCPZ)DF4110BCPZ) PrePPre-drivere drivedrive aamplifiermplifier (Q1:(Q1: 22SC5006)SC5006) AFAF volume*volumevolume VCOVCO boardboard (IC7:(IC7: SM6451B)SM6451B)
* Located bottom side of the point. * Located under the VCO board 2 - 1 SECTION 3 DISASSEMBLY INSTRUCTIONS
• Removing the chassis • Removing the MAIN unit and PA board 1 Remove the battery pack. 1 Unscrew 2 screws A, then remove the LCD panel B. 2 Remove the jack cap A and unscrew the antenna nut B. 2 Unscrew 5 screws C and dial nut D. 3 Remove the dial knob C. 3 Unsolder 2 points E. 4 Unscrew 2 screws D and lift up the chassis in the direction of the arrow. A
B C A
B D
C C C
E
C
D Chassis MAIN unit
5 Incline the chassis as figure below and disconnect the 4 Release the projection F, and remove the MAIN unit. speaker cable E. 5 Unsolder 11 points G and remove the PA board from the 6 Remove the chassis from the front panel. MAIN unit.
E MAIN unit Chassis
F
Front panel MAIN unit (Top side)
PA board
G
3 - 1 SECTION 4 CIRCUIT DESCRIPTION
4-1 RECEIVE CIRCUITS • While receiving 500–999 MHz 4-1-1RF CIRCUITS (MAIN UNIT) The 500–999 MHz band signals are passed through the HPF This transceiver has 4 RF circuits to provide wide receiving (L41, C311, C313) and band switch (D54), then applied to range. The received signals from the antenna connector the RF amplifier (Q45) via the attenuator (D46). The amplified (CHASSIS; J1) are applied to each RF circuits for the frequency RF signals are applied to another RF amplifier (Q39) via the coverage, and amplified within the frequency coverage. BPF (D33, D40, L15, L27, L28, C229, C237, C245, C252, C261). The amplified RF signals are then applied to the 1st • While receiving 0.495–76 MHz mixer (IC16, pin 1) via the band switch (D23). The 0.495–76 MHz band signals are passed through the three low-pass filters (LPF; L32, L34, L39, L42, C284, C290, - 500–999 MHz - C294, C307, C314), then applied to the RF amplifier (Q38) D33, D40 D23 Q39 Q45 D46 D54 RF RF via the band switches (D30, D43) and LPF or BPF. amp BPF amp ATT HPF to the from the 1st mixer antenna The 0.495–30 MHz band signals are passed through the (IC16, pin 1) LPF (L20, C241, C242, C247), the 30–76 MHz signals are passed through the Bandpass Filter (BPF; D39, L21, L24, C238, C256) before being applied to the RF amplifier (Q38). 4-1-2 1ST IF CIRCUITS (MAIN UNIT) The 1st IF circuits contain the 1st mixer, 1st IF amplifier The amplified signals are applied to the 1st mixer (IC16, pin and the 1st IF fi lter. The 1st IF mixer converts the received 1) via the band switch (D16). signals into a fixed frequency of the 1st Intermediate Frequency (IF) signal. The converted 1st IF signal is fi ltered - 0.495–76 MHz - at the 1st IF fi lters, then amplifi ed at the 1st IF amplifi er. 0.495–30 MHz 3 LPF’s The received signals from the RF circuits are applied to the D30 LPF D43 1st IF mixer (IC16, pin 1), and converted into the 46.35 MHz D16 Q38 D44 RF LPF from the (AM/FM)/14.85 MHz (WFM) 1st IF signal by being mixed amp D39 ATT LPF to the antenna with 1st Local Oscillator (LO) signals from the VCOs (VCO 1st mixer BPF BOARD). (IC16, pin 1) 30–76 MHz While receiving 0.5–76 MHz band signals, the 1st LO signals • While receiving 76–300 MHz are generated at 50 MHz VCO (VCO BOARD; Q10, Q13, The 76–300 MHz band signals are passed through two LPFs D7, D8), and for receiving 76–280 MHz band signals, the 1st (L39, L42, C307, C314) and a couple of High-pass Filter (HPF; LO signals are generated at 144 MHz VCO (VCO BOARD; L33, C287, C293) and LPF (L29, L31, C266, C269, C276, Q9, Q12, D6). C283, C514, C516), then applied to the RF amplifier (Q42) via the antenna switching circuit (D35, D38) and the LPF (D53, While receiving 280–999 MHz band signals, the 1st LO L44, C295, C303). signals are generated at 430 MHz VCO (VCO BOARD; Q8, Q11, D5). If the receiving frequency is 500 MHz and above, The amplified signals are then applied to the 1st mixer (IC16, pin the VCO output signal is doubled at the doubler circuit (Q18) 1) via the BPF (D27, D28, D31, D36, L10, L11, L22, L23, C208, before being to applied to the 1st mixer (IC16, pin 3). C210, C216, C228, C233, C243) and band switch (D21). The converted IF signal is passed through the 1st IF filter - 76–300 MHz - FI3 (AM/FM mode) or FI2 (WFM mode) to filter out the D27, D28, unwanted signal, then applied to the 1st IF amplifier (Q9). 2 LPF’s D31, D36 D53 D35, D38 The amplifi ed 1st IF signal is then applied to the FM IF IC Q42 D21 ANT LPF BPF RF LPF LPF HPF LPF (IC15, pin 16). amp SW from the to the antenna 1st mixer • 1st IF CIRCUIT (IC16, pin 1) -(Z • While receiving 300–500 MHz !-&- SIGNALS The 300–500 MHz band signals are passed through the LPF ST )&