Add Ons for Simatic PCS 7

Add-ons for the SIMATIC PCS 7 Process Control System

SIMATIC PCS 7

Catalog Edition ST PCS 7 AO 2015

Answers for industry.

Umschlag_STPCS7AO_2015_xx.indd 3 20.08.2015 10:51:57 © Siemens AG 2015

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E86060-K6410-A101-A4-7600 © Siemens AG 2015 Add-ons for the SIMATIC PCS 7 Process Control System

SIMATIC PCS 7 Information and management systems 1

Advanced Process Control 2

Operator control and monitoring 3

Libraries/blocks/tools 4

Catalog ST PCS 7 AO · 2015

Supersedes: Distributed I/O on PROFIBUS 5 Catalog ST PCS 7 AO · 2013

Refer to the Industry Mall for current updates of this catalog: Diagnostics www.siemens.com/industrymall 6 and as PDF at the following address: www.siemens.com/stpcs7ao The products contained in this catalog can also be found in the Interactive Catalog CA 01. Telecontrol Article No.: E86060-D4001-A510-D4-7600 7 Please contact your local Siemens branch. © Siemens AG 2015 Switchgear/controlgear automation 8

Energy management 9

Architecture and configuration 10 Printed on paper from sustainably managed forests and controlled sources. www.pefc.org Appendix 11

The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The certificate is recognized by all IQNet countries. © Siemens AG 2015

2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Answers for industry.

Integrated technologies, vertical market expertise and services

for greater productivity, energy efficiency, and flexibility.

Siemens is the world's leading supplier We consistently rely on integrated tech- Market launch times can be reduced of innovative and environmentally nologies and, thanks to our bundled by up to 50% due to the combination friendly products and solutions for portfolio, we can respond more quickly of powerful automation technology industrial companies. End-to-end and flexibly to our customers' wishes. and industrial software. At the same automation technology and industrial With our globally unmatched range of time, the costs for energy or waste software, solid market expertise, and automation technology, industrial water for a manufacturing company technology-based services are the control and drive technology as well can be reduced significantly. In this levers we use to increase our customers’ as industrial software, we equip compa- way, we increase our customers’ productivity, efficiency and flexibility. nies with exactly what they need over competitive strength and make an their entire value chain – from product important contribution to environmen- design and development to production, tal protection with our energy-efficient sales and service. Our industrial custom- products and solutions. ers benefit from our comprehensive portfolio, which is tailored to their market and their needs.

Siemens ST PCS 7 AO · 2015 3 © Siemens AG 2015

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Efficient automation starts with efficient engineering.

Totally Integrated Automation: Efficiency driving productivity.

Efficient engineering is the first step toward better production that is faster,

more flexible, and more intelligent. With all components interacting efficiently,

Totally Integrated Automation (TIA) delivers enormous time savings right from

the engineering phase. The result is lower costs, faster time-to-market, and

greater flexibility.

4 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

A unique complete approach for all industries

As one of the world's leading automation suppliers, Siemens provides an integrated, comprehensive portfolio for all requirements in process and manufacturing industries. All components are mutually compatible and system-tested. This ensures that they reliably perform their tasks in industrial use and interact efficiently, and that each automation solution can be implemented with little time and effort based on standard products. The integration of many separate individual engineering tasks into a single engineering environ- Totally Integrated Automation Efﬁcient interoperability of all automation components ment, for example, provides enormous time and cost savings.

With its comprehensive technology and industry-specific expertise, Siemens is continuously driving progress in manufacturing industries – and Totally Integrated Automation plays a key role.

Totally Integrated Automation creates real value added in all automation tasks, especially for:

• Integrated engineering Consistent, comprehensive engineering throughout the entire product development and production process • Industrial data management Access to all important data occurring in productive operation – along the entire value chain and across all levels 352),1(7 • Industrial communication ,QGXVWULDO(WKHUQHW Integrated communication based on international 352),%86 cross-vendor standards that are mutually compatible $6,QWHUIDFH • Industrial security .1;*$00$LQVWDEXV Systematic minimization of the risk of an internal or 7RWDOO\ external attack on plants and networks ,QWHJUDWHG 3RZHU • Safety Integrated Reliable protection of personnel, machinery, and the environment thanks to seamless integration of safety technologies into the standard automation

Making things right with Totally Integrated Automation

Totally Integrated Automation, industrial automation from Siemens, stands for the efficient interoperability of all automation components. The open system architecture covers the entire production process and is based on end-to-end shared characteristics: consistent data management, global standards, and uniform hardware and software interfaces.

Totally Integrated Automation lays the foundation for comprehensive optimization of the production process: • Time and cost savings due to efficient engineering • Minimized downtime due to integrated diagnostic functions • Simplified implementation of automation solutions due to global standards • Better performance due to interoperability of system- tested components

Siemens ST PCS 7 AO · 2015 5 © Siemens AG 2015

Totally Integrated Power We bring power to the point – safely and reliably.

Efficient, reliable, safe: These are the demands placed on electrification and especially power distribution. And our answer – for all application areas of the energy system – is Totally Integrated Power (TIP). It’s based on our comprehensive range of products, systems, and solutions for low and medium voltage, rounded out by our support throughout the entire lifecycle – from planning with our own software tools to installation, operation, and services.

Smart interfaces allow linking to industrial or building automation, making it possible to fully exploit all the optimization potential of an integrated solution. This is how we provide our customers around the world with answers to their challenges. With highly efficient, reliable, and safe power distribution, we lay the foundation for sustainable infrastructure and cities, Comprehensive answers for power distribution in complex buildings, and industrial plants. We bring power to the point – wherever and whenever it is energy systems – from Siemens needed.

More information: www.siemens.com/tip

6 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Totally Integrated Power offers more:

• Consistency: For simplified plant engineering and commissioning as well as smooth integration into automation solutions for building or production processes • One-stop-shop: A reliable partner with a complete portfolio for the entire process and lifecycle – from the initial idea to after-sales service • Safety: A comprehensive range of protection components for personnel safety and line and fire protection, safety by means of type testing • Reliability: A reliable partner who works with customers to develop long-lasting solutions that meet the highest quality standards • Efficiency: Bringing power to the point means greater plant availability and maximum energy efficiency in power distribution • Flexibility: End-to-end consistency and modular design of Totally Integrated Power for any desired expansions and adaptation to future requirements • Advanced technology: Reliable power distribution especially for applications in which supply is critical, continuous refinement of the technology

Challenges are our speciality

Automation

Operation Load Load Forecast Mainte- Status Protocols Power Cost Process/ & manage- curves nance reporting/ Quality center Industrial Monitoring ment failure man- Building automation agement automation

PROFINET PROFIBUS ... Industrial Ethernet Modbus

Electriﬁcation

Renewables

Storage Medium-voltage switchgear Transformer Low-voltage switchboard Low-voltage technologies and protection technology with protection and measuring distribution technology

≤ 110 kV

Products, systems and solutions

Consulting, Engineering Order, Installation, Operation Service, planning delivery commissioning modernization

Siemens ST PCS 7 AO · 2015 7 © Siemens AG 2015

Add-ons for SIMATIC PCS 7.

As an important component of Totally Integrated Automation

(TIA), the SIMATIC PCS 7 process control system is integrated seamlessly in a comprehensive range of perfectly matched products, systems, and solutions for all hierarchy levels of industrial automation - from the enterprise management level, to the control level, all the way down to the field level. Thus the complete process chain at a production location can be automated, and not just the actual production process - from the inbound logistics (material supply), through the primary process and downstream secondary processes (filling, packaging), down to the outbound logistics (storage).

The exceptionally powerful and versatile Uniformity, modularity, flexibility, scalability, Since SIMATIC PCS 7 was launched on the SIMATIC PCS 7 process control system is and the openness of SIMATIC PCS 7 addi- market, we at Siemens as well as our exter- an ideal basis for the cost-effective imple- tionally provide optimal prerequisites for nal partners have developed a wide range mentation and efficient operation of control integrating supplementary components of supplementary components which we systems. Its functionality can be expanded and solutions into the process control refer to in short as PCS 7 add-on products. through the seamless integration of tech- system in an applicative manner and nology components for specific automa- thus extend and round off its functionality. tion tasks.

8 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

PCS 7 add-on products are software pack- With this catalog, we wish to help you in ages and hardware components that are finding products for your specific task. optimally adapted to the respective field of application and thus enable cost-effective use of SIMATIC PCS 7 for special automation tasks.

Siemens ST PCS 7 AO · 2015 9 © Siemens AG 2015

Product responsibility, conditions of use

The responsibility for a PCS 7 add-on product generally rests with the product manager in each case. The address of the product manager can be found in the "More information" section. This gives you direct access to the appropriate specialists.

All SIMATIC PCS 7 add-on products entitle you to worldwide hotline support from our Technical Support center. Information on central technical support as well as contact addresses can be found in the appendix to this catalog; the general terms and conditions apply.

External SIMATIC PCS 7 partners organize the sale and delivery of their products Pricing information Internet independently. Their own terms and conditions of business and delivery apply. Pricing information for the products with The ST PCS 7 AO catalog can also Corresponding information can be ob- article numbers in this catalog can be be downloaded as a PDF file from the tained from the addresses given in the obtained via the Interactive catalog CA 01, Information and Download Center via "More information" section. Siemens AG the Industry Mall on the Internet, or on the Internet: accepts no liability and offers no warranty request from your local Siemens partner. www.siemens.com/stpcs7ao for the products of external SIMATIC PCS 7 partner companies. Pricing information for the products without Additional information is available on the an article number can be provided on SIMATIC PCS 7 web site on the Internet at: The catalog contains hyperlinks to other request by the responsible add-on www.siemens.com/simatic-pcs7 websites or third party sources (hereinafter partners listed under "More Information". referred to as "sites"). Siemens does not guarantee the availability, completeness or incorrectness of these sites and disclaims any contractual and non- Marking for SIMATIC PCS 7 V8 contractual liability, in particular for the content, goods and products that are The add-on products offered in this catalog are specified for offered on these pages. Any agreements SIMATIC PCS 7 versions 7.1, 8.0 and 8.1. SIMATIC PCS 7 that are made are exclusively between the versions prior to V7.0 are no longer supported by this catalog. user and the respective providers of these services at their terms and conditions. The possible application is specified for each product. When V8 is specified, it refers to all 8 versions, unless the version is explicitly defined, e.g. V8.1.

Products suitable for SIMATIC PCS 7 V8 are additionally identified by the following logo:

PCS 7 Add-on fit for SIMATIC PCS 7 V8

10 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Information and management systems 1 1/2 PIMS-PCS 7-CONNECT: Working together with PIMS systems

1/4 PCS 7 OCS: Open interface for connection of third-party applications

1/6 PLSDOC RE: Documentation updating system

1/8 ACRON 8: Long-term archiving and logging

1/9 versiondog: Data management

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Information and management systems

PIMS-PCS 7-CONNECT: Working together with PIMS systems

1 ■ Overview

PCS 7 Add-on fit for SIMATIC PCS 7 V8

SAP PIMS server

Office LAN (Ethernet)

OS / Batch / Route Control Clients PIMS interface OS single station with Connect Tools Engineering station Terminal bus, single/redundant Ethernet

OS / Route Control Batch/archive server server

Industrial Ethernet, single/redundant

Standard High-availability Safety-oriented automation automation automation systems systems systems G_PCS7_XX_00174

The products described here (interfaces and tools) support The interfaces and tools provide the best possible combination economic cooperation between SIMATIC PCS 7 including of PI System and aspenOne with SIMATIC PCS 7. They feature SIMATIC BATCH and the following plant information manage- high flexibility, performance and safety. They also support ment systems (PIMS): redundant systems and archive recovery concepts, e.g. in • PI System from OSIsoft (PI-PCS 7-CONNECT) the event of interferences in a connection. • aspenOne from AspenTech (aspenOne-PCS 7-CONNECT) We can additionally offer tailored, scalable support and services for efficient implementation and maintenance of these A plant information management system is suitable for: interfaces and tools. Information on support and services as • Short-term and long-term archiving beyond the limits of com- well as manufacturer declarations are available on request panies and plants (for contact address, see "More information"). • Evaluation and presentation of process and production data

1/2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Information and management systems

PIMS-PCS 7-CONNECT: Working together with PIMS systems aspenOne-PCS 7-CONNECT ■ Function 1 Batch.21-CONNECT SIMATIC BATCH interface PI-PCS 7-CONNECT This interface transmits data from SIMATIC BATCH to the Interface PI-CONNECT OPC+ Batch.21 system and supports you with functions such as PI-CONNECT OPC+ reads the process variables cyclically from archive recovery. Thus reports and evaluations based on batch SIMATIC PCS 7 and saves these in the PI long-term archive. data and process data can be implemented in the AspenTech system. The interface is operated on a separate interface PC on the terminal bus of the SIMATIC PCS 7 process control system, Batch.21 CONNECT SIMATIC BATCH can be used in combina- and supports: tion with SIMATIC BATCH V7.1, V8.0 and V8.1. • Redundancy functionality of the SIMATIC PCS 7 OS server IP.21-CONNECT CONFIG tool • Concurrent time stamp treatment IP.21-CONNECT CONFIG provides support for effective creation • Archive recovery and easy updating of the IP.21 system project for the SIMATIC PCS 7 link. The tool provides CSV files for importing into the IP.21 • Failover online configuration database. It can be used equally for initial con- The PI-CONNECT OPC+ interface can be used in combination figuration of the IP.21 system and for tracking SIMATIC PCS 7 with SIMATIC PCS 7 V7.1, V8.0 and V8.1. It can use the following configuration changes in the IP.21 system. interfaces for communication with SIMATIC PCS 7: IP.21-CONNECT CONFIG can be used in combination with • OpenPCS 7 interface SIMATIC PCS 7 V7.1, V8.0 and V8.1. • OPC interface ■ Interface PI-CONNECT ALARM More information The PI-CONNECT ALARM interface can be used to transfer Siemens AG messages from the SIMATIC PCS 7 process control system Siemens Germany and/or other sources to the PI archive. Since most of the Process Industries and Drives requirements and special features to be considered are project- Solution Operation specific, PI-CONNECT ALARM cannot be offered as a standard Mannheim branch product, only as an individual solution based on the standard Tel.: +49 621 456-3315 interface. Fax: +49 621 456-3334 PI-CONNECT ALARM can be used in combination with E-mail: [email protected] SIMATIC PCS 7 V7.1, V8.0 and V8.1. You can find additional information on the Internet at: PI-CONNECT SIMATIC BATCH interface www.siemens.de/mis-pcs7 This Interface transfers data from SIMATIC BATCH to the PI Batch subsystem. Together with the PI-CONNECT OPC+ interface, reports and evaluations based on batch data and process data can be implemented in the PI system. Additional functional properties of PI-CONNECT SIMATIC BATCH include: • Archive recovery • Support of hierarchical recipes of SIMATIC BATCH PI-CONNECT SIMATIC BATCH can be used in combination with SIMATIC BATCH V7.1, V8.0 and V8.1. PI-CONNECT CONFIG tool PI-CONNECT CONFIG can work together with PI-CONNECT OPC+ as well as with the OPC interface of OSIsoft. The tool provides support for efficient creation and easy updating of the PI system project for the SIMATIC PCS 7 interface. It provides CSV files for import into the PI configuration database. It can be used equally for initial configuration of the PI system as well as for tracking SIMATIC PCS 7 configuration changes in the PI system. PI-CONNECT CONFIG can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

Siemens ST PCS 7 AO · 2015 1/3 © Siemens AG 2015

Information and management systems

PCS 7 OCS: Open interface for connection of third-party applications

1 ■ Overview ■ Application Easy integration of external applications/systems to PCS 7 Add-on fit for SIMATIC PCS 7 V8 SIMATIC PCS 7, including: • SAP and other ERP systems from the corporate management level SQL • MES systems for production management ERP MES Web MATLAB Microsoft SAP PIMS database Simulink Excel • PIMS (Plant Information Management Systems) to gather operating data

Process values, • Simulation and optimization tools, e.g. for monitoring of con- process value archives troller performance or for application of Advanced Process and messages LAN Control • Analysis tools for alarm management • External database applications for long-term archiving and PCS 7 OCS data analysis for more than a single plant OS server • Web browser for presentation of production information (online data, message lists, trends) SIMATIC PCS 7 plant bus • Office applications such as Microsoft Excel, for example, for generating reports PCS 7 PCS 7 PCS 7 • Cross communication with process control systems and AS AS AS G_PCS7_XX_00013 controllers from other manufacturers

As an alternative to the OpenPCS 7 system interface, the ■ Design PCS 7 OCS open data interface can also be used for data communication between external systems on the MES and PCS 7 OCS is installed directly on the PCS 7 OS server. ERP levels and the the SIMATIC PCS 7 process control system. Neither additional hardware nor any special configuration of the associated OS server is necessary. In contrast to the Open PCS 7 interface based on OPC specifications, the PCS 7 OCS interface uses a platform-independent Two PCS 7 OCS licenses are required for connecting redundant communication standard (ACPLT/KS), which enables stable, third-party systems, for each OS servers of a redundant pair of firewall-compatible TCP/IP communication over a few servers. Identical information is then available in parallel via the predefined network ports. two PCS 7 OCS interfaces of this pair of servers. This enables external applications to read process tags, Powerful PCS 7 OCS communication based on the TCP/IP pro- process value and alarm logs of the SIMATIC PCS 7 control tocol for data communication between an OS server and appli- system via LAN and to have write access to the process tags. cation/system is also possible without problems in distributed In this way, order, production or inventory information can be networks in which the access is limited by means of a firewall. exchanged between ERP (Enterprise Resource Planning) or MES (Manufacturing Execution System) and SIMATIC PCS 7, visualized and processed. In addition to process and archive data, structure and type information of the control system configuration can be also read via the PCS 7 OCS interface. This makes it possible for external applications to search the SIMATIC PCS 7 process control system based upon various criteria. The enables realization of the following applications, for example: • Automatic quality assurance for (factory) acceptance • Automatic detection of changes in the configuration • Automatic configuration of external applications, e.g. for operating data acquisition Note: PCS 7 OCS can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

1/4 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Information and management systems

PCS 7 OCS: Open interface for connection of third-party applications

■ Function ■ Ordering data Article No. 1 • Access to all tags of an OS server (read and write) SIMATIC PCS 7 OCS 6DL5405-8AD33-0XA0 • Reading structure and type information V3.3 incl. SP1 Open communications server for • Reading process value archives and alarm logs data exchange between SIMATIC PCS 7 OS server and third-party Additive standard applications from LeiKon GmbH system/application, runs with SIMATIC PCS 7 V7.1, V8.0 and LeiKon GmbH offers the following applications for the SIMATIC V8.1, single license for 1 installation PCS 7 connection via PCS 7 OCS in addition to the data inter- Engineering software with runtime face (see under "More information" for the contact address for license for one PCS 7 OS server, detailed information and ordering): one language (German), • IntexcSuite, a scalable platform available in three basic software class B versions for easy integration of various systems: Delivery package: Software and - IntexcSuite Standard documentation on CD and Universal data hub for the implementation of business certificate of license information flows and data links Additive applications On request from LeiKon GmbH - IntexcSuite SAP Connect for data communication with the SIMATIC PCS 7 OS server via Data link between SAP and production systems SIMATIC PCS 7 OCS, e.g. - IntexcSuite Advanced Control Connectivity • IntexcSuite Platform for model-based application process management • Intexc AutoConfigSuite and operational assistance • Intexc AutoConfigSuite, a tool for rule-based exploration and evaluation of process and configuration data. Potential ■ More information applications are: LeiKon GmbH - Bulk engineering and continuous consistency adjustment of Kaiserstr. 100 operating data acquisition systems (PIMS) with the data 52134 Herzogenrath point configuration of SIMATIC PCS 7 Germany - Automatically generated reports for monitoring and documentation of plant and process conditions Tel.: +49 2407 95 17 330 - System-independent reverse documentation and validation Fax: +49 2407 95 17 339 of SIMATIC PCS 7 configurations for acceptance (SAT, FAT) E-mail: [email protected] Additional information is available on the Internet at: www.leikon.de

Siemens ST PCS 7 AO · 2015 1/5 © Siemens AG 2015

Information and management systems

PLSDOC RE: Documentation updating system

1 ■ Overview ■ Benefits • Securing plant know-how PCS 7 Add-on fit for SIMATIC PCS 7 V8 - Automatic comparison of data in process control system and feature specification - Increased plant security - Direct availability of the system documentation - Integration of feature specification into the operator systems - Fast fault identification • Support of operation, production and maintenance - Efficient help for troubleshooting and training - Increased efficiency of the plant personnel - Paperless work and quick sourcing of information - Efficient documentation / re-documentation of process control • Standardized CFC and SFC documentation • Completeness and transparency of change tracking - Revision history - Ensured timeliness of documentation • Reduced error sources and avoidance of redundant processing

■ Function

PLSDOC is a system for documentation, support and project management of industrial plants in the process industry, e.g. chemical, petrochemical, pharmaceutical and wastewater treatment, as well as in manufacturing and the power industry. PLSDOC enables documentation and revision of process control plants based on the SIMATIC PCS 7 process control system throughout their life cycle. Plant operators benefit from the high availability of system know-how and are excellently supported both in the plant maintenance as well as in quality assurance. PLSDOC aligns in real-time the plant documentation with the current parameters of the process control system, e.g. limits, SFC Editor with graphical processing template and HTML output control parameters, interlock information, and sequencers. Changes are automatically recorded and revised in change Functional characteristics reports. • Online update of plant documentation from the process control system in real-time PLSDOC provides information for system support engineers in standardized form, for example with: • Plant documentation can be integrated in operator stations and made available as HTML documents in process pictures • Description of the process tag functionality • Documentation of the plant lifecycle • Limit lists • SFC editor for sequencer re-documentation with graphical • Change logs processing template and HTML output • SFC (sequencers) re-documentation • Requirement and specification function, provides essential • SFC Designer with SFC version comparison operating documents • Project documentation: IB/FAT/LoopCheck logs etc. • Configuration and updating of long-term archiving systems, • Procedure instructions to support the alarm management e.g. Aspentech IP21, OSI-Soft, Plant Historian PDA Note: • Re-documentation of existing systems • Management of information on system peripherals PLSDOC can be used in combination with SIMATIC PCS 7 V7.1, (computers, printers, software licenses etc.) V8.0 and V8.1.

1/6 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Information and management systems

PLSDOC RE: Documentation updating system

■ Function (continued) ■ Technical specifications 1 Technology System requirements • Microsoft Windows XP, Windows Vista, Windows 7, Application computer Windows 8; 32-bit or 64-bit in each case - PLSDOC front end • Microsoft Windows Server 2003, 2008, 2008 R2, 2012; 32-bit - PLSDOCTracker for scanning of OPC or 64-bit in each case gateway, communication with database - Memory location PLSDOC Application computer - Memory location Support&Help for access of the OS • 2 GB RAM, 5 GB hard disk Operator Engineering station station Database computer • Microsoft SQL Server 2005, 2008, 2008 R2, 2012 PLSDOC • 4 GB RAM, 100 GB hard disk database ■ More information iMes Solutions GmbH SCALANCE X Elisabethstr. 8 84489 Burghausen Terminal bus Redundant Germany (Industrial Ethernet) OS server Tel.: +49 8677 96180

OPC gateway E-mail: [email protected] Monitoring of OPC variables for changes You can find additional information on the Internet at: www.imes-solutions.com G_PCS7_XX_00149

System overview of PLSDOC • Central, database-driven plant documentation - Generation of HTML documents for every process variable - Referencing of other process variables can be directly called using hyperlinks • Coupling of SIMATIC PCS 7 and SIMATIC WinCC as well as connection of control systems / controllers of any kind via OPC, e.g. Delta V, Freelance, 800xA • Special solutions for legacy systems such as TELEPERM M, Contronic P, Advant Master • Monitoring of redundant pairs of servers during re-documentation and switchover to the redundant server upon failure of the active server • Buffering the change information prevents data loss due to connection interruptions between OS server and PLSDOC • Plant-wide application • Menu-guided installation by the user possible

Siemens ST PCS 7 AO · 2015 1/7 © Siemens AG 2015

Information and management systems

ACRON 8: Long-term archiving and logging

1 ■ Overview ■ Design The modular, scalable ACRON 8 can be individually configured PCS 7 Add-on fit for SIMATIC PCS 7 V8 to match the size and requirements of the project – as a single- user system, as a networked client-server system or as a multi- server. It is available in German and English.

Microsoft Web Excel add-in application

Designer Reporter Graph Alarm Service

Administration and project management Data management Compression • Configuration • Calculations • Process values • Compressed data • Laboratory values

Provider Interfaces Telecontrol

SIMATIC PCS 7 OPC, OPCUA, DDE, CSV, TXT, ODBC, SQL

The following modules are components of ACRON 8: • Database: The ACRON system, based on a rugged, fault-tolerant client- Up to 250 000 data points, time-based or change-dependent server architecture, is designed for the factory-wide, cross-plant recording, arithmetic operations, high performance with reso- and long-term archiving of operating data as well as its analysis, lution in the millisecond range, high data security due to TLC interpretation and indelible logging. It provides the plant opera- (Three Level Cache) tor with excellent support for plant optimization and energy monitoring (according to DIN ISO 50001) and for the fulfillment •Provider: of reporting obligations. Data acquisition from any sources with telecontrol link and very high data security Originally designed for the special requirements of environ- • Reporter: mental engineering, ACRON has since become widely Convenient operator interface for printing of reports and logs accepted in many other sectors including water & wastewater, with input facility for manual laboratory values chemicals, pharmaceuticals, food, oil & gas. •Graph: ACRON is also suitable for meeting the high requirements User-friendly presentation and analysis of measured values encountered in the water/wastewater/environmental industry and statistical values in trends with regard to acquisition, display, analysis and documentation • Fault and maintenance module: of operating data, for example, the ATV M260 guideline in Generation of all required fault and message reports as well Germany. as comprehensive statistics The current ACRON 8 version offers an exceptional price/per- •AC Job: formance ratio, and is impressive in operation thanks to high Administration module for automatic printing of reports availability, running reliability, and data integrity. Simple configu- including sending by e-mail ration, easy handling and high flexibility are further exceptional features. •AC Mirror: Up to 8-fold database redundancy Note: • JUNE5 as ACRON Web front end ACRON 8 can be used in combination with SIMATIC PCS 7 V7.1, Interfaces tailored to SIMATIC PCS 7 allow seamless integration V8.0 and V8.1. with the process control system. Some modules can be integrated as OCX in SIMATIC PCS 7. A web application (Pure Web) ■ More information and a Microsoft Excel add-in are also available. VIDEC GmbH Graphs and reports can be displayed on any hardware platform Contrescarpe 1 with common browsers using JUNE5 as a pure web front-end 28203 Bremen without plug-ins. The web application has its own login, is multi- Germany client capable and supports simultaneous access to multiple ACRON applications. Manual value input is also implemented. Tel.: +49 421 339500 Fax: +49 421 3379561 E-mail: [email protected] You can find additional information on the Internet at: www.acron8.com

1/8 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Information and management systems

versiondog: Data management

■ Overview ■ Design 1 The versiondog software and data management system is PCS 7 Add-on fit for SIMATIC PCS 7 V8 based on a client-server architecture. The server for the central data storage is set up on a separate computer. The client, which can also be executed without installation, does not carry out any write operations on Windows directories or read/write operations Check-Out on the Windows registry. System administration is thus possible Check-In from any PC-based station. Therefore versiondog can also be very easily integrated in a SIMATIC PCS 7 system without the need for additional drivers or special setting or configuration in SIMATIC PCS 7 project.

■ Function

Server Client Download

Backup · Versioning · Documentation Automated backup Automated

AUVESY's versiondog product line is the enterprise solution for secure software and data management in the automated production. Using versiondog, the customer can automatically back up his data, version and document software revisions as well as efficiently manage project data via systematic lifecycle management. Versiondog creates order and transparency anytime project data needs to be changed and made available centrally. Versiondog is thus the clip that holds together the increasingly complex world of computer-controlled automation processes. A world that requires optimal interaction of different hardware Important functions of versiondog in the context of and software components. SIMATIC PCS 7: versiondog ensures data transparency and project security and • Central data storage helps its customers to avoid risks as well as to reduce costs and Server-based data storage with clear project structure, expenses. user and access management as well as protection against inadvertent overwriting Note: • Version management with audit trail of versiondog: The software and data management system versiondog can be Version assignment and documentation with logging of all used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1. changes as proof of who, when, what and why; visualization of changes by means of comparative graphic display for CFC ■ Application and SFC • PCS 7 Smart Compare The entire lifecycle of a SIMATIC PCS 7 system can be tracked Comparator modules for alignment of different project states through the version history with versiondog - from planning with clear representation of differences (as graphics, table or through commissioning to continuous optimization during text) operation. If a new version is created, versiondog automatically determines the changes and makes them transparent to the • Automatic data saving user. Cyclic, automatic data saving of engineering stations, automation systems and operator stations PCS 7 Smart Compare shows the differences between two • Synchronization with server version versions in the familiar SIMATIC PCS 7 project structure. Guaranteed use of the most recent version saved on the Differences between two CFCs or SFCs are highlighted in color server in the plant in a graphic comparison. The audit trail of versiondog allows you verify at any time who made a change, when it was made, what was done and why it was done. ■ More information versiondog can also be flexibly used beyond the SIMATIC PCS 7 AUVESY GmbH & Co KG process control system. This is because versiondog can Fichtenstr. 38 B manage all PC-based data and offers additional functions for 76829 Landau a wide range of different data types – for Adobe PDF, Microsoft Germany Word and Excel as well as SIMATIC PCS 7, SIMATIC S5, SIMATIC S7, SIMATIC WinCC, SIMATIC WinCC flexible, ProTool Tel.: +49 6341 6810 300 or SINUMERIK 840D from Siemens, and last but not least for sys- Fax: +49 6341 6810 311 tems and applications from other vendors. The comprehensive E-mail: [email protected] range is being continuously expanded. Additional information is available on the Internet at: www.versiondog.de

Siemens ST PCS 7 AO · 2015 1/9 © Siemens AG 2015

Information and management systems

Notes 1

1/10 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Advanced Process Control 2 2/2 INCA MPC: Model-predictive multi-variable controller

2/3 INCA Sensor: Soft sensors for non-measurable quality variables

2/5 INCA PID Tuner: Expert tool for the optimization of PID controllers

2/6 ADCO: Adaptive controller

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Advanced Process Control

INCA MPC: Model-predictive multi-variable controller INCA MPC ■ Overview This procedure is also used by INCA MPC, a multi-variable controller of the latest generation. INCA MPC differs from classic PCS 7 Add-on fit for SIMATIC PCS 7 V8 MPC controllers due to a series of functional extensions. Modern modeling methods, bumpless switching between different models (multi-model handling), expansions for batch process 2 without MPC with MPC optimization, non-linear predictions, and a high quality of control limitation are setting new standards and enable the control of non-linear Approach limitations processes as well as plant-wide optimization. closer with setpoints ∆=Profit A web-based INCA MPC, available since July 2015, significantly reduces the time required for implementation and can handle stricter IT security rules. The INCA MPC software itself runs on a separate PC with Windows Vista, Windows 7 or Windows 8 operating systems. Note: INCA MPC can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

■ Application INCA MPC for the glass industry Preconfigured solutions based on INCA MPC are available specifically for the glass industry. The Glass@Max product series includes: • Tubingline@Max G_PCS7_XX_00021 for dimensioning control of glass tubes • Feeder@Max Multi-variable controller with integrated optimization for temperature profile control in glass channels procedure •Melter@Max Common control concepts in the process industry today are still for floor and atmosphere temperature control in glass melting almost exclusively based on PID controllers and also include ends manual intervention by the plant operator. In processes with Application examples of INCA MPC in the complex dynamics, linked process variables or limitations, (petro)chemical industry PID controllers reach their limit. • Ammonia, urea, nitric acid, granulates, and phosphoric acid Additional weak spots are product or load changes which are plants generally carried out partly or completely by the plant operator. - Increase in throughput, for example, by up to 2% for This causes variations which prevent optimum quality being ammonia and up to 5% for urea maintained at all times. - Increase in steam export by up to 1% (ammonia) However, if a process is to be operated close to the capacity - Reduction in specific energy consumption by up to 2% limit, while at the same time minimizing waste and assuring - Increased plant availability the required quality, consideration of these precise boundary - Lower sensitivity to changes in condition of supplied gas conditions in the controller strategy is absolutely essential. (ammonia) • Distillation towers By carefully applying advanced modern control procedures - Operation closer to the concentration restrictions (Advanced Process Control, APC), the process industry has real - Reduction of steam consumption leverage available for reducing costs and increasing quality. - Operation within a performance range of large bandwidth Advanced Process Control establishes process optimization (from technical minimum up to full-load) as a link between the planning and scheduling functions of the execution level as well as the process control functions of the • Batch plants (non-linear version of INCA MPC) control level. - Proven reduction in response time (dead time) by up to 20% Of all the modern control procedures, Model Predictive Control ■ (MPC) has emerged as the most suitable approach in numerous More information applications. MPC simplifies the handling of complex plant IPCOS dynamics, permits the early elimination of faults, takes into consideration the plant limitations, and allows complex process Tel.: +32 1639 3083 control strategies. Fax: +32 1639 3080 E-mail: [email protected] Additional information is available on the Internet at: www.ipcos.com

2/2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Advanced Process Control

INCA Sensor: Soft sensors for non-measurable quality variables

■ Overview The plant operator is usually responsible for complete or PCS 7 Add-on fit for SIMATIC PCS 7 V8 partial process control. Weak points in process control are also reflected by changes in product quality or in the utilization of production capacity. Since no quality values are known during a conversion, the production specifications do not correspond to the quality requirements over longer periods. 2 These problems can be solved by using soft sensors. Soft sensors are calculation procedures which determine non- measurable quality variables on the basis of measurable process values (pressures, flow rates, temperatures, levels, etc.) in cycles of between 0.5 and 3 minutes. The calculation is made on the basis of a (non-)linear parametric model generated from historic plant data or through dedicated tests. The high-speed soft sensor predictions can be consolidated by laboratory analyses or values from online analyzers. The soft sensor predictions enable the frequency of laboratory analyses and the use of online analyzers to be reduced. They raise product quality while at the same time reducing operating costs. INCA Sensor is a tool for designing, parameterizing and operating soft sensors. It makes it easier to master complex plant dynamics, and enables operating conditions to be optimized so that the quality of the end product is assured. Online determination of quality variables Note: Production plants in the process industry today rely on regular and extremely time-consuming laboratory analyses for quality INCA Sensor can be used in combination with SIMATIC PCS 7 control purposes (new measured values typically every 8 to V7.1, V8.0 and V8.1. 24 hours). Or they use very expensive and high-maintenance online analyzers (new values typically every 20 to 60 minutes). In order to raise productivity and run the process up to its full capacity while maintaining the required quality, it is necessary to measure product quality online with a refresh rate of between 0.5 and 3 minutes. This ensures that the controller responds at the right time and the product specifications are maintained.

Process variables INCA Sensor soft sensors Quality variables Temperatures Densities Pressures Concentration Levels Non-linear Consolidation/ Melt-flow indices Flow rates parametric model Viscosities (every 0.5 ... 3 min) compensation and updating (every 0.5 ... 3 min) from INCA Sensor Quality variables Densities Concentration Melt Indexes To the closed-loop Viscosities control system (every 8 ... 24 hrs) from laboratory

Siemens ST PCS 7 AO · 2015 2/3 © Siemens AG 2015

Advanced Process Control

INCA Sensor: Soft sensors for non-measurable quality variables

■ Application ■ More information Application examples IPCOS • Polymer thickness Tel.: +32 1639 3083 • Polymer melt-flow index Fax: +32 1639 3080 2 •Viscosity E-mail: [email protected] • Product concentration at the outlet of reaction or distillation Additional information is available on the Internet at: columns www.ipcos.com • Plant efficiency/utilization factor

• Gas concentrations (NOx, CO2, etc.) INCA Sensor sets new standards for the permanent plant-wide optimization and control of non-linear processes. INCA Sensor differs from other soft-sensor program packages due to its series of function expansions that support the designer when drafting reliable soft sensors: • Modern modeling methods such as linear transmission functions, general non-linear models (GNOMOs) or estimates according to the partial least squares estimators method • Signal processing or pre-processing (offline and online) • Powerful tools for selecting suitable input variables • Input options for data from laboratories and analyzers Soft sensors are a prerequisite for plant optimization and quality control using advanced process control solutions such as INCA MPC. The INCA Sensor program package can run on standard PCs with Windows Vista, Windows 7 or Windows 8 operating systems. It is linked to the SIMATIC PCS 7 process control system by means of OPC, where INCA Sensor is operated as an OPC client.

2/4 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Advanced Process Control

INCA PID Tuner: Expert tool for the optimization of PID controllers

■ Overview ■ Function INCA PID Tuner differs from other controller optimization soft- PCS 7 Add-on fit for SIMATIC PCS 7 V8 ware through: • Optimization of PID control loops on the basis of engineering specifications • Controller setting for optimum compensation of disturbances 2 • Controller setting for optimum command behavior with predefined setpoint changes Data acquisition Collection of process data by means of an online OPC connection to the SIMATIC PCS 7 operator system or from offline files. Many test signals are available for initiating the process, including: • Setpoint step-change • Manipulated variable step-change •Ramps • Pseudo-disturbance binary signals Data preprocessing The user can select and filter data to refine the results of the process identification. System identification A dynamic process model is defined on the basis of the collected process data. Various model structures can be used: with/without dead time and different system arrangements. Users have the option of influencing the system identification on the basis of their knowledge about the process. They can save and compare the resulting process models. Controller design On the basis of the chosen process model, controller parameters are determined for a certain specification. Consequently, the controller can be designed for optimum command behavior, optimum noise suppression or a combination of both. Simulation of the designed controller The PCS 7 PID Tuner integrated in the CFC enables you to determine the optimum controller parameters in predefined An evaluation of the control loop behavior is possible by simula- steps for PID, PI and P controls in a control loop. tion within INCA PID Tuner or online via the existing OPC connection. The simulation results obtained with different controller The PCS 7 PID Tuner can be used for the software controllers settings can be saved and compared. CTRL_PID and CTRL_S. The INCA PID Tuner program package, on the other hand, is a controller-independent and manufacturer- Good settings for primary control loops are a prerequisite for independent tool for fast and user-friendly, computer-aided opti- subsequent plant optimization, for example, using INCA MPC. mization of complex PID controllers. INCA PID Tuner runs on standard PCs with the Windows Vista, Windows 7 or Windows 8 ■ More information operating systems. It is linked to the SIMATIC PCS 7 process control system by means of OPC. IPCOS As an alternative to online data, files containing data collected Tel.: +32 1639 3083 earlier can also be evaluated offline. The program package is Fax: +32 1639 3080 able to process the following file formats: E-mail: [email protected] • Microsoft Access Additional information is available on the Internet at: • Microsoft Excel www.ipcos.com •MATLAB • INCATest • All types of ASCII files INCA PID Tuner contains predefined PID controller structures for PID controller types from SIMATIC PCS 7 and other manufacturers. With the aid of a dynamic process model, the user can determine the optimum controller setting step by step. Note: INCA PID Tuner can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

Siemens ST PCS 7 AO · 2015 2/5 © Siemens AG 2015

Advanced Process Control

ADCO: Adaptive controller ■ ADCO is also available as a multi-range controller (ADMR). Overview The special feature of this version is that is the control range can be divided into a maximum of 8 zones which can be individually PCS 7 Add-on fit for SIMATIC PCS 7 V8 optimized. Switching over between the zones can be carried out by the user or is event-dependent. Note: 2 The adaptive controller ADCO can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1. t ■ Benefits Compared to the conventional PID controller, the adaptive con- j w troller ADCO is the better alternative, especially for processes that are difficult to control. This has the following advantages: • About 10 to 20% time savings in the commissioning phase due to the fast and rugged controller setting j z • Significantly better control quality for difficult processes j w • Very good adaptability, especially where there are changes to the process characteristics • Significant reductions in transmission times for status hG transitions in batch processes (e.g. heating a product from temperature level A to level B) Conventional PID controllers are frequently used in manual ■ mode in practice because the control quality achieved does not Technical specifications match the expectations. This is because either the controllers have been poorly set or because the processes are difficult to ADCO master using PID controllers, for example, Hardware requirements SIMATIC PCS 7 V5.x or higher with AS 41x automation systems • Temperature processes Memory requirement 28 KB (once only) • Processes with a high percentage of dead time + 5 KB (per controller) • Processes which change depending on time or operating Computing time Approx. 2 ms (S7-416) point The optimum setting of PID controllers additionally requires special experience and is very time-consuming. ■ More information A recommendable alternative for solving such problems is the i.p.a.s.-systeme adaptive controller ADCO. It works on the basis of a process An der Landwehr 6 model which is determined in the background during the adjust- 60437 Frankfurt ment process. Using this process model, ADCO can predict Germany the result of a process intervention (predictive controller), for Tel.: +49 69 950418-0 example,. how the opening of a steam valve by a certain amount Fax: +49 69 950418-19 will affect the process temperature. In the opposite direction, it is also able to determine the valve position required to achieve E-mail: [email protected] or retain a defined temperature value. ADCO with the process model has more process information available than conventional Additional information is available on the Internet at: controllers, and uses this to improve the control quality. www.ipas-systeme.de

List of individual ADCO views

2/6 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Operator control and monitoring 3 3/2 OPD: Operator dialog with electronic signatures

3/3 Alarm Control Center: Quick and reliable fault signaling

3/4 Premium Server for SIMATIC PCS 7

3/6 Large-screen systems for control rooms

3/8 KVM extender: Operator channel extensions

3/11 KVM matrix switches: Flexible operator station administration

3/15 VisorX: Video technology for process monitoring

3/16 SIMATIC HMI Thin Client Ex

3/19 Process control keyboard

3/20 Mouse-Trak: Trackball

3/21 Device manager for SIMATIC Logon

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Operator control and monitoring

OPD: Operator dialog with electronic signatures

■ Overview ■ Function Application PCS 7 Add-on fit for SIMATIC PCS 7 V8 Operator interaction in an SFC phase An OPD can be used in an SFC phase. The simplest interaction is a request to the operator to confirm an OPD message before progressing to the next step of the phase. A second application example is a request to the operator to select one of two storage tanks. Electronic signatures may be necessary in both cases. Operator interaction between two SFC phases At the batch level, OPD can also be used for operator interaction 3 between two separate SFC phases. For example, the operator can be requested to select between different technical equipment which require separate subsystem assignments. Operator interaction for event-based actions OPD can also be used for event-based actions. An example is the request to an operator to acknowledge an OPD message before opening a valve or closing a pump. Audit Trail The entire operator interaction is stored in the form of WinCC The software operator dialog (OPD) simplifies the interaction messages and can be easily incorporated into SIMATIC BATCH between operating personnel and process control system. standard reports. In addition, they can be transferred to any As a powerful operator tool, it facilitates control of the process MES system that supports long-term archiving of SIMATIC and provides complete proof of all manual operations, which is PCS 7 process data. essential for a validated batch system. Operator dialogs The OPD software, which can be executed in a SIMATIC PCS 7 Operator dialogs are configured using the user-friendly OPDEdit / SIMATIC BATCH system environment, is based on the Microsoft engineering tool. The dialogs are automatically versioned. SQL server software. It uses the SIMATIC logon for user verifica- OPDEdit provides a complete revision log of all modifications. tion and electronic signatures. It therefore complies with the validation requirements according to 21 CFR Part 11 and other Each OPD message can have the following content: statutory directives. As a result of the flexible design, the OPD • 1 text message functionality can easily be adapted to any SIMATIC PCS 7 project. • 0 to 10 process values (string or real) • 0 to 10 operator inputs (string or real) Note: • 0 to 3 option groups with up to 6 option boxes OPD can be used in combination with SIMATIC PCS 7 V8.0 and • 0 to 3 control groups with up to 6 control boxes V8.1. • 0 to 5 electronic signatures Further features • Redundant database server • Multi-client capability • Secure identifier (SID) • Support of SIMATIC PCS 7 Web functionality • Language support based on Unicode

■ More information PlantVision Kista Science Tower SE-16451 Kista Sweden E-mail: [email protected] You can find additional information on the Internet at: www.pcs7opd.com

3/2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Operator control and monitoring

Alarm Control Center: quick and reliable fault signaling

■ Overview ■ Function

PCS 7 Add-on fit for SIMATIC PCS 7 V8

Alarm Control Center 3

SIMATIC PCS 7

Important features • Integrated shift and personnel management for time-dependent delivery of messages to different persons • Comprehensive escalation system for reliable delivery of messages even if individual receivers cannot be reached • Operation and configuration throughout the network thanks to Web capability • Integration of operation and configuration in SIMATIC PCS 7 process pictures for the control room personnel The ability to quickly and reliably signal fault conditions to the ■ responsible persons is becoming increasingly important in Options modern control systems. Options enable individual adaptation to an operator’s specific The modular alarm management system, Alarm Control Center requirements – ranging from integration into a single SIMATIC (ACC), accomplishes this task by sending SIMATIC PCS 7 error PCS 7 station through to the implementation of company-wide messages fully automatically to a variety of possible recipients fail-safe communication solution: in a variety of ways: • Redundancy for fault-tolerant systems • Android smart phones with ACC app via SMS, Internet and • Alarm filter for suppressing message bursts, follow-on mes- WLAN sages, and chatter messages • iPhones with ACC app via Internet • System monitoring for monitoring alerting functions by means • SMS on cell phones of cyclic hardware and software component testing • Text messages to Ascom and Funktel pagers • Logging of changes to the configuration such as deletion of a telephone number or reorganizing the call sequence • Voice output on telephones via ISDN and VoIP • Dialog module option for integrating customer-specific func- • Text messages and voice output on HiPath/Hicom/ tions such as a quantity query OpenScape telephones • Teleconferencing for up to 30 participants • E-mail to suitable receivers • Forwarding of an emergency call to up to 10 participants Note: • Personnel monitoring for safeguarding personnel who work The Alarm Control Center can be used in combination with alone in hazardous areas SIMATIC PCS 7 V7.1, V8.0 and V8.1. ■ More information Alarm IT Factory GmbH Dornhaldenstr. 6 70199 Stuttgart Germany Tel.: +49 711 62 007 690 Fax: +49 711 62 007 699 E-mail: Sales: [email protected] Delivery: [email protected] Support: [email protected] You can find additional information on the Internet at: www.alarmcontrolcenter.de

Siemens ST PCS 7 AO · 2015 3/3 © Siemens AG 2015

Operator control and monitoring

Premium Server for SIMATIC PCS 7

■ Overview ■ Technical specifications

General features PCS 7 Add-on Operating system Pre-installed Microsoft Windows fit for SIMATIC PCS 7 V8 Server 2008 R2 SP1 Standard 64-bit, multi-language operating system including 5 client access licenses (CAL) Server management Server management with InventoryView, alarm and SNMP management Processor Dual-Quad Intel Xeon processor technology 3 Main memory 32 GB (2 × 16 GB) work memory DDR4-2133 R ECC expandable up to 768 GB Data memory 2 × 300 GB hot-plug SAS hard disks as RAID1 array 3 × 1.2 TB hot-plug SAS hard disks as RAID1 array In addition to the SIMATIC PCS 7 Industrial Workstations offered Network connection 2 × RJ45-TP LAN port onboard in the ST PCS 7 catalog, the innovative Premium Server for (10/100/1000) SIMATIC PCS 7 is also available - an attractive, high-performance, flexible server system for deployment as the SIMATIC Slots 4 × PCle Gen3 x4 PCS 7 Process Historian server. 5 × PCle Gen3 x8 (of which 1 × reserved for RAID) The Premium Server is a professional, reliable workgroup server 3 × PCle Gen3 x16 with quad-core Intel Xeon processor, built as standard into a 19" rack enclosure of 4 height units (HU). Extensive testing Power supply Redundant, hot-plug power supplies has conclusively demonstrated compatibility with the SIMATIC and fans including monitoring PCS 7 process control system. Rack integration Simple 19" rack integration; including telescopic rails The scope of delivery includes an image DVD for disaster Drives 1 × DVD-RW supermulti 1.6" SATA recovery. drive Note: Connections 4 × USB 2.0 ports The Premium Server for SIMATIC PCS 7 has been tested 5 × USB 3.0 ports and approved as a SIMATIC PCS 7 Process Historian server for 1 × serial RS 232 SIMATIC PCS 7 V8.1 SP1. The pre-installed Microsoft Windows Default language English Server 2008 R2 SP1 (Standard Edition) operating system is tailored to the requirements of the SIMATIC PCS 7 V8.1 SP1 Operator control Without keyboard and mouse; without monitor system software. Warranty conditions 3 years, EMEA Optionally extendable to 5 years, ■ Benefits EMEA • High performance Other regions outside EMEA on request • High availability through fully redundant hardware configuration Dimensions and weight • High data security due to fast, failsafe RAID1 system Dimensions of rack (W × D × H in mm) 482.6 (bezel) / 448 (body) × 736 × 177 • SIMATIC PCS 7 conformity minimizes project risks and Weight Approx. 35 kg commissioning costs Electrical connection values • Supplied restore DVD enables the original configuration to be Power supply configuration 2 x 800 W hot plug power supply with quickly restored in the event of a failure three redundant hot plug dual fans • Flexible for expansions, project-specific special configuration Max. power supply output capacity 2 × 800 W on request Rated voltage range 100 ... 240 V Rated frequency range 50 ... 60 Hz Heat dissipation 2692.8 kJ/h (2552.3 BTU/h)

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Operator control and monitoring

Premium Server for SIMATIC PCS 7

■ Technical specifications (continued) ■ Ordering data Article No.

Ambient conditions Premium Server for SIMATIC 9AE4510-2PC72 (temperature/relative humidity) PCS 7 Process Historian Operation 5 ... 40 °C Recommended for use as PCS 7 10 ... 85 % (no condensation) V8.1 SP1 Process Historian server (PH) Product safety • Rack housing 4 HU • Germany GS • 1 × Intel Xeon E5-2640v3 8C/16T •Europe CE 2.60 GHz •Global CB • 32 GB main memory RoHS (Restriction of Hazardous Substances, limitation of use of • 2 × 10/100/1000-TP-LAN onboard hazardous substances) • Redundant power supply/fan WEEE, disposal of waste electrical • Windows Server 2008 R2 SP1 3 and electronic equipment Standard 64-bit, multi-language operating system, including Compliance with directives In general, the safety requirements 5CALs all European countries and North America maintained. • Hard disks: Electromagnetic compatibility - 2 × 300 GB HDD SAS, hot-plug, (EMC) as RAID 1, 300 GB (operating Conformity procedures (Class A) system) • Australia, New Zealand C-Tick - 2 × 300 GB HDD SAS, hot-plug, as RAID 1, 300 GB (transact. • Japan, Taiwan VCCI:V3 Class A + JIS 61000-3-2 log) • USA, Canada CSAc/us/FCC class A - 2 × 1.2 TB HDD SAS, hot plug, as RAID 1, 1.2 TB (database: TagGroup 0) - 2 × 1.2 TB HDD SAS, hot plug, as RAID 1, 1.2 TB (database: TagGroup 1) - 2 × 1.2 TB HDD SAS, hot plug, as RAID 1, 1.2 TB (database: Configuration data, alarm data) • 2 × 10/100/1000-TP-LAN onboard • Redundant power supply/fan • Windows Server 2008 R2 SP1 Standard 64-bit, multi-language operating system, including 5CALs Please note that minor hardware modifications are possible. The current hardware configuration is available on request.

■ More information Siemens AG Digital Factory Customer Services Karlsruhe, Germany Tel.: +49 721 595-2350 Fax: +49 721 595-6630 E-mail: [email protected]

Siemens ST PCS 7 AO · 2015 3/5 © Siemens AG 2015

Operator control and monitoring

Large-screen systems for control rooms

■ Overview Apart from the type and scope of the presentation of information, PCS 7 Add-on fit for SIMATIC PCS 7 V8 the architecture of the control center is a major criterion influencing the decision of the control system customer. The full specification of a control center includes recommenda- tions relating to screen, image encoder technology, installation, lighting, air conditioning and software. As a reliable partner for the user-friendly configuration of control centers with large-screen systems, Barco Control Rooms pays particular attention to the balance between functional, ergonomic and economic aspects. 3 Control rooms with large-screen systems based on back- projection and LCD systems from Barco Control Rooms are ergonomic and functional. They provide an exceptional working atmosphere, and impressively represent the plant within the company and toward customers and visitors. Note: Large-screen systems from Barco Control Rooms can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

■ Function The many years of experience of Barco Control Rooms in the development of back-projection and LCD systems is reflected in the comprehensive range of products based on state-of-the-art technologies. The range includes the following standard products:

System Screen diagonal 1) Technical specifications OverView LED series (4:3) OVL-508, 708, 808 50", 70", 80" Single-chip DLP OVL-515, 715, 815 Type x08 = resolution XGA (1024 × 768 pixels) Type x15 = resolution SXGA+ (1400 x 1050 pixels) 16.7 million colors, LED lighting, automatic brightness and color adjustment Digital interface (DVI-D) and web-based service interface OverView LED series (16:9) OL-521, 721 50", 70" Single-chip DLP with LED OL-510, 710 Type x21 = Full HD resolution (1920 × 1080 pixels) OLF-510, 521, 710, 721 type x10 = HD Ready resolution (1360 × 768 pixels) 16.7 million colors, LED lighting, automatic brightness and color adjustment MVL-721 70" Digital interface (DVI-D)and web-based service interface OLF: Front access, small space requirements

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Operator control and monitoring

Large-screen systems for control rooms

System Screen diagonal 1) Technical specifications LCD video walls OVD-5521, 4621 55", 46" LCD display, nearly seamless (3.5 mm), direct LED backlight Resolution: Full HD (1920 × 1080 pixels) Brightness: 700 cd/m2 Automatic color and brightness calibration Sensex External power supply (optional) 2 × DVI, 1 × DisplayPort In/Out KVD-5521 55" LCD display, nearly seamless (3.5 mm), direct LED backlight Resolution: Full HD (1920 × 1080 pixels) Brightness: 500 cd/m2 Automatic color and brightness calibration Sensex (optional) 3 External power supply (optional) 2 × DVI, 1 × DisplayPort In/Out EVD-4621 46" LCD display, nearly seamless (5.7 mm), direct LED backlight Resolution: Full HD (1920 × 1080 pixels) Brightness: 450 cd/m2 Single-link DVI-D In/Out with HDCP Large format displays LDX-58 RL 58" LCD display, SMVA, direct LED backlight Resolution: QFHD (3840 × 2160 pixels) Brightness: 700 cd/m² 2 × Dual-link DVI

1) Customized systems with other screen diagonals can also be implemented. All large-screen systems have a modular structure. Several All back-projection and LCD systems have standardized screens can be combined into a panel of any size. The panel is interfaces for the display of computer applications, video and thus a large monitor on which graphic objects and information monitor signals. They can be connected directly to the SIMATIC can be displayed and moved beyond the limits of the individual PCS 7 operator stations without any additional configuration screens. (plug & play). The image sources offer exceptional brightness and contrast The back-projection and LCD systems from Barco Control values as well as sharp and distortion-free pictures. The auto- Rooms are optimized for low-maintenance 24/7 operation. matic brightness and color adjustment of all modules of a LED For example, the O(V)L series can operate for 5 years without big screen using Sense6 technology guarantees a uniform and maintenance. ergonomic image quality.

■ More information Barco Control Rooms GmbH Asia Greschbachstr. 5a 76229 Karlsruhe Beijing Germany Tel.: +86 400 88 22726 Germany (Central Europe) Singapore Tel.: +49 721 6201630 Tel.: +65 62437610 E-mail: [email protected] Japan Belgium (Western Europe) Tel.: +81 3 5762 8727 Tel.: +32 5626 2063 E-mail: [email protected] USA (North America) Additional information on the Internet Tel.: +1 678 475 8158 See: www.barcocontrolrooms.com Brazil (South America) Tel.: +55 11 3513 1000 E-mail: [email protected] Dubai UAE (Middle East) Tel.: +971 4 375 6803

Siemens ST PCS 7 AO · 2015 3/7 © Siemens AG 2015

Operator control and monitoring

KVM extender: Operator channel extensions

■ Overview The KVM extenders transfer the following computer signals: PCS 7 Add-on fit for SIMATIC PCS 7 V8 • Video (single or multiple) • Keyboard, mouse (PS/2 and USB) • USB 2.0/USB 1.1 (optional) • Audio (optional) • RS 232 (optional) • Remote power (optional) You can select the following product versions depending on requirements (further differences can be found under "Technical 3 specifications"):

Product Transmission of Max. version distance VGA DVI sin- DVI dual Display- gle link link Port DVIVision n 140 m CATVision n 300 m LwLVision n n 10 000 m FIBREVision n 10 000 m DL-Vision n 10 000 m DL-Vision DP n n 10 000 m Note: All KVM extenders can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

■ Application Using the Keyboard Video Mouse extenders from Guntermann & Drunck GmbH, you can extend the operating channel of the With the aid of the KVM extenders, the operating personnel SIMATIC PCS 7 Industrial Workstation. It is then possible to spa- can operate and monitor the process from the control room, tially separate the display and operation components from the while the computers are located in a secure and air-conditioned computer, and position operator stations up to 10 000 m away technology room separate from the operator panels. Thanks from the computer. KVM extenders provide signal transmission to the separate installation of the computers, maintenance in real-time and without loss of performance occurs. work by the IT administrators can be carried out centrally in the technology room. Another advantage: The work carried out by operators in the control room is not interfered with or interrupted by servicing. Concentrated working is thus possible without fan noise or the dissipated heat of computers.

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Operator control and monitoring

KVM extender: Operator channel extensions

■ Design

KVM extender DL-Vision-DP, receiver, rear view The DL-Vision and DL-Vision-DP have two network connections, a web interface, and a monitoring function. This enables both simple configuration as well as monitoring and reporting of monitoring values via the web interface.

KVM Extender LwLVision, transmitter (top) and receiver (bottom), The KVM extenders DL-Vision, DL-Vision-DP, DVIVision, and rear view FIBREVision feature a screen freeze function. If a monitor loses the video signal or if there is a problem with the graphic The KVM extenders DVIVision, CATVision, LwLVision, controller of the remote computer, the screen freeze function FIBREVision, DL-Vision and DL-Vision-DP each consist of a freezes the last displayed image. transmitter and receiver in desktop or 19" design which are connected to one another by means of a CAT cable (5/6/7) or a All KVM extenders support multi-channel operation with fiber-optic cable. They are independent of the system platform 2 (LwLVision) or up to 4 video signals. Depending on the multi- and the operating system. An operator station can be set up at monitor graphic cards of the computer and the selected KVM both the transmitter and receiver (local console for maintenance extender, it is possible to implement multi-monitor operator directly on the computer). stations with up to 4 screens each. DL-Vision and DL-Vision-DP have a redundant power supply. By means of an KVM switch, local maintenance by an The other KVM extenders are also optionally available with a administrator can be centralized in the control room. redundant power supply. If a power supply fails, the redundant supply unit immediately takes over. The connection to the computer is thus retained without interruption. The standard interfaces are used for the computer connection. Neither software settings nor computer adjustments are necessary.

Siemens ST PCS 7 AO · 2015 3/9 © Siemens AG 2015

Operator control and monitoring

KVM extender: Operator channel extensions

■ Technical specifications

Specification DVIVision CATVision LwLVision FIBREVision DL-Vision DL-Vision DP Local operator station Yes Yes Yes Yes Yes Yes (console) Maximum transmission dis- 140 300 550/10 000 550/10 000 10 000 m via single- 10 000 via single- tance in m mode fibers mode fibers 300 via multi-mode 300 via multi-mode fibers fibers Transmission medium Cable CAT5e and CAT5, CAT6, CAT7 Multi-mode/single- Multi-mode/single- Multi-mode/single- Multi-mode/single- higher cable mode fibers mode fibers mode fibers mode fibers Signals always possible for Keyboard, video, Keyboard, video, Keyboard, video, Keyboard, video, Keyboard, video, Keyboard, video, 3 transmission mouse mouse mouse mouse mouse, audio, mouse, audio, RS 232 RS 232 Additional signals which RS 232/audio and RS 232, audio, RS 232, audio RS 232, audio and USB 2.0 USB 2.0 can be transmitted USB 1.1 USB 1.1 and (included) and USB 1.1 (optional) USB 2.0 USB 1.1 Keyboard/ PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also mouse format mixed mode) mixed mode) mixed mode) mixed mode) mixed mode) mixed mode) Video •Input Digital (single link) Analog Analog or digital Digital (single link) Digital (dual link) Digital (DisplayPort) (single link) •Output Analog or digital Analog Analog or digital Analog or digital Digital Digital • Maximum resolution 1920 × 1200 at 1920 × 1440 at 1280 × 1024 at 1920 × 1200 at Per video channel: Per video channel: (every resolution 60 Hz 75 Hz (depending 75 Hz, 60 Hz 2048 × 2048 at 2048 × 2048 at within this bandwidth is on distance) 1920 × 1200 at 60 Hz (2K × 2K) 60 Hz (2K × 2K) supported) 60 Hz 4096 × 2160 at 4096 × 2160 at 30 Hz (4K) 30 Hz (4K)

2 video channels: 2 video channels: 3840 × 2160 at 3840 × 2160 at 60 Hz (Ultra HD) 60 Hz (Ultra HD) 4096 × 2160 at 4096 × 2160 at 60 Hz (4K) 60 Hz (4K) • Number of channels Up to 4 Up to 4 Up to 2 Up to 4 Up to 4 Up to 4 Expandability With KVM switch With KVM switch With KVM switch With KVM switch With KVM switch With KVM switch Note: Depending on the cable medium and video signal used, the systems feature automatic image optimization mechanisms.

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Operator control and monitoring

KVM matrix switches: Flexible operator station administration

■ Overview A functional system comprises at least the following elements: PCS 7 Add-on fit for SIMATIC PCS 7 V8 • 1 × central unit (DVICenter) or central unit + I/O cards (ControlCenter-Digital) • 1 × server module (e.g. DVI-CPU) • 1 × operator station unit (e.g. DVI-CON) • 1 × transmission cable (CAT or fiber-optic cable) per port The operator stations for DVICenter and ControlCenter-Digital are connected via the operator station units DVI-CON (user consoles). DVICenter and ControlCenter-Digital access the external server interfaces via server modules, for example DVI 3 CPU (connection dongle). Both the ControlCenter-Digital as well as the DVICenter can be cascaded or stacked. Large installations with up to 4 000 servers can be realized in this way. Using digital matrix terminal devices as extenders Simple extender lines can also be created with a direct connection of the matrix terminal device (CON and CPU). The individual components in this scenario are mutually compatible in relation to the video signals (VGA, DVI, DP) . The remote systems that are initially installed 1:1 can be combined, if needed, with a central matrix switch to allow the lines to be switched amongst themselves. Analog KVM matrix systems Using the compact KVM matrix systems, you can access The analog KVM matrix systems CATCenter NEO and n servers of a system from m different operator stations locally CompactCenter X2 operate the following signals: and/or remotely. Remote access can be accomplished in •VGA various ways, over: • Keyboard and mouse (USB and PS/2) • CAT cable, 1:1 (distances up to 300 m) • Audio, selectable (only CATCenter NEO) • Fiber-optic cable (distances up to 10 km), for maximum performance and availability A functional system comprises at least the following elements: • LAN (Local Area Network) or WAN (Wide Area Network) • 1 × central unit (CATCenter NEO or CompactCenter X2) "over IP" for access from any location • 1 × server module (CATpro2) The product range offered is classified as follows depending on • 1 × operator station unit (UCON), exception: the video signal: CompactCenter X2 • Digital KVM matrix systems • 2 × transmission cable (CAT cable) - DVICenter DP64 (up to 63/1 or 1/63 operator stations/server), DP32 (up to 31/1 or 1/31), and DP16 (up to 15/1 or 1/15) The operator stations are connected to the CATCenter NEO via - ControlCenter-Digital, with 288, 160 or 80 dynamic ports user console modules (UCON). With the CompactCenter X2, the (DP), can be configured as desired as operator station operator station is integrated in the KVM matrix system. Both connection or server connection KVM matrix systems access the external server interfaces via the CATPro2 server modules (connection dongle). • Analog KVM matrix systems - CATCenter NEO 4/32, 8/32 or 16/64 (operator stations/ Whereas the CompactCenter X2 is used exclusively in stand- servers) alone mode, the CATCenter NEO products can be combined - CompactCenter X2: 2/16 (operator stations/servers) and expanded with up to 2048 servers and 128 operator stations. Using the "bridge function", the CATCenter NEO You can find the technical specifications of these products under also be integrated as a subordinate cascade in the digital "Technical specifications". matrix systems. The KVM matrix systems DVICenter, CATCenter NEO, and Note: CompactCenter X2 communicate via CAT cables (types 5, 6, 7). When using the modular ControlCenter-Digital, communication The KVM matrix systems can be used in combination with between operator station and server can take place via SIMATIC PCS 7 V7.1, V8.0 and V8.1. CAT cables or fiber-optic cables (individually or mixed). Digital KVM matrix systems The DVI KVM matrix systems DVICenter and ControlCenter-Digital (CCD) operate the following signals: • Video (DVI single link/DisplayPort/VGA) • Keyboard and mouse (USB and PS/2) • Audio bidirectional • RS 232 and USB 2.0 • CCD, also additional signals from third-party devices e.g. USB 3.0 or SDI

Siemens ST PCS 7 AO · 2015 3/11 © Siemens AG 2015

Operator control and monitoring

KVM matrix switches: Flexible operator station administration

■ Design Digital KVM matrix system DVICenter Digital KVM matrix system ControlCenter-Digital

Digital KVM matrix system DVICenter, Digital KVM matrix system ControlCenter-Digital, 1: DVICenter, 2: DVI-CON, 3: DVI-CPU 1: ControlCenter-Digital, 2: DVI-CON, 3: DVI-CPU The compact digital KVM matrix system DVICenter enables The modular and highly flexible KVM matrix system independent operation of n servers from m operator stations ControlCenter-Digital enables independent operation of consisting of monitor, keyboard, and mouse. n servers from m operator stations consisting of monitor, keyboard, and mouse. It is particularly suitable for large plants with Thanks to the dynamic port technology, each individual numerous servers. DVICenter port can be configured either as a server unit or an operator station unit connection. Thanks to the dynamic port technology, all ports can be used either as a server unit connection or an operator station unit The DVICenter is available in three graded versions: DP16, connection. The ControlCenter-Digital automatically detects DP32, and DP64. In stand-alone mode, applications with up to whether a server unit or operator station unit is connected. 16, 32 or 64 terminal devices (server modules or operator station units) can be configured. The number of terminals can be Depending on the configuration level, up to 80, 160 or 288 ports greatly extended by cascading the devices, enabling implemen- are available for operator stations or servers. The configuration tation of large installations with hundreds of servers. with 288 ports therefore allows 1 to 287 servers to be operated and monitored from 287 to 1 simultaneous operator stations. Typical applications for the DVICenter are large plants with many Even larger installations are possible by cascading and/or servers which have to be controlled from several distributed stacking. operator stations. The modular design can be flexibly adapted and expanded depending on the project requirements, since the controller, switch and I/O cards, as well as power supplies and fan modules, can be replaced rapidly and simply thanks to hot plugging/swapping. Highlights • High flexibility thanks to complete modularity of system components • Triple redundant power supply • Hot swapping of individual components

DVICenter modules

ControlCenter-Digital with 288 ports

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Operator control and monitoring

KVM matrix switches: Flexible operator station administration

■ Design (continued) Analog KVM matrix system CATCenter NEO Analog KVM matrix system CompactCenter X2

Architecture with KVM matrix system CATCenter NEO Architecture with analog KVM matrix system CompactCenter X2 (schematic representation) (schematic representation), 1: CATCenter NEO, 2: UCON, 3: UCON-IP-NEO (+ local workstation), 1: CompactCenter X2, 2: CAT connection (to CATpro2), 4: CATpro2, 5: IP client 3: Local workstation, 4: IP workstation The analog KVM matrix system CATCenter NEO operates the The analog KVM matrix system CompactCenter X2 operates the VGA, keyboard, mouse and audio signals. It is designed for VGA, keyboard and mouse signals. It can be used for efficient larger plants in which the servers are accessed from multiple administration and simultaneous operation of up to 16 servers operator stations. The operator stations can also be distributed from 2 operator stations: between different locations. • 1 × analog, directly on the CompactCenter In addition to the central unit, a functional system also comprises • 1 × per LAN/WAN over IP the additional modules required for connecting the servers and operator stations: The central administration of individual (distributed) plant sections is a possible application example of an operator station • Central unit: KVM matrix system CATCenter NEO, versions for connected by LAN/WAN over IP. 4/32, 8/32 or 16/64 (operator stations/servers) • Operator station unit: User console UCON In addition to the central unit, a functional system also includes a module for connecting the server: • Server unit: Server connection dongle CATpro2 • Central unit: KVM matrix system CompactCenter X2 with 2 integrated operator station connections • Server unit: Server connection dongle CATpro2, versions

CATCenter NEO modules CompactCenter X2 modules The KVM matrix system CATCenter NEO can be configured per Web interface. A network connection is integrated in all CATCenter NEO model versions (SNMP, Syslog, monitoring functionality, configuration).

Siemens ST PCS 7 AO · 2015 3/13 © Siemens AG 2015

Operator control and monitoring

KVM matrix switches: Flexible operator station administration

■ Technical specifications

Specification DVICenter ControlCenter-Digital CATCenter NEO (4, 8, 16) CompactCenter X2 Number of consoles or Min. 1 to max. 63 + Min. 1 to max. 287 + 4/8/16 (via operator station units 2 (1 × local, analog; operator stations splitting into multiple clusters splitting into multiple clusters UCON) + splitting into multiple 1 × per LAN/WAN, over IP) clusters Number of servers Min. 1 to max. 63 + cascading/ Min. 1 to max. 287 + cascading/ 32/32/64 + cascading 16 stacking stacking Video •Port Standard DVI interface, Standard DVI interface, Standard VGA interface, DVI Standard VGA interface, DVI DisplayPort and VGA DisplayPort and VGA • Max. resolution 3 -Analog – – 1920 × 1440 at 60 Hz 1920 × 1440 at 60 Hz - Digital (over IP) Up to 2560 × 1600 at 60 Hz Up to 2560 × 1600 at 60 Hz 1920 × 1200 at 60 Hz in accor- 1600 × 1200 at 60 Hz in accor- or 3840 × 2160 at 30 Hz (4K) or 3840 × 2160 at 30 Hz (4K) dance with VESA CVT-RB dance with VESA DMT or 1920 × 1200 at 60 Hz in accordance with VESA CVT-RB • Bandwidth Up to 300 MHz Up to 300 MHz Up to 250 MHz Up to 250 MHz •H/V sync 50 ... 180 kHz, 30 ... 130 Hz 50 ... 180 kHz, 30 ... 130 Hz 50 ... 180 kHz, 30 ... 130 Hz 50 ... 180 kHz, 30 ... 130 Hz • Color depth 24 bit digital 24 bit digital 32 bit analog, 8 bit digital 32 bit analog, 8 bit digital • Image optimization Automatic video setting Automatic video setting Automatic video setting, Automatic video setting, individually adjustable individually adjustable Keyboard/mouse • Interfaces in direction: PS/2, USB PS/2, USB PS/2, USB, SUN-USB, VT100 PS/2, USB, SUN-USB, VT100 Server • Interfaces in direction: PS/2, USB PS/2, USB PS/2, USB, SUN-USB PS/2, USB, SUN-USB Operator station Audio Bidirectional transmission of Bidirectional transmission of Transmission of audio signals – audio signals stereo audio signals • Bandwidth 22 kHz, sampling rate 96 kHz 22 kHz, sampling rate 96 kHz 20 kHz, sampling rate 44 kHz – • Resolution 24 bit digital 24 bit digital 24 bit – Construction type Compact Modular Compact Compact

■ More information Guntermann & Drunck GmbH Systementwicklung Dortmunder Str. 4a 57234 Wilnsdorf Germany Tel.: +49 27 39-89 01-100 Fax: +49 27 39-89 01-120 E-mail: [email protected] Additional information is available on the Internet at: www.gdsys.de Detailed information on the DVICenter and its components is available at: www.gdsys.de/produkte/kvm-matrixswitches/ dvi-kvm-matrixswitches/dvicenter-system Detailed information on the ControlCenter-Digital and its components is available at: www.controlcenter-digital.com Detailed information on the CATCenter NEO and its components is available at: www.gdsys.de/CATCenter_NEO_System.309.0.html Detailed information on the CompactCenter X2 and its components is available at: www.gdsys.de/CompactCenter.308.0.html

3/14 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Operator control and monitoring

VisorX: Video technology for process monitoring

■ Overview ■ Function Real-time for all channels PCS 7 Add-on fit for SIMATIC PCS 7 V8 The VisorX video server works in real time, i.e. it is able to record up to 25 images per second for each video channel. Image recording can be carried out time-based, event-controlled or Any analog cameras IP cameras also permanently. Special features: • Digital saving and transmission of video and audio signals together with multi-standard compression and state-of-the-art image analysis algorithms • Video management functionality based on user-programma- 3 Dome camera ble, internal logic control • Redundant power supply expansion and internal SATA RAID Two-wire or expansion possible Max. 32 cameras/ fiber-optic cable video servers Event control Switch Alarm Ethernet The live video images are displayed on the SIMATIC PCS 7 ISDN operator station as a continuous image and/or dependent on a request or controlled by a particular event.

LAN IP cameras VisorX: The VisorX software can be used to directly integrate video signals from web cameras into the SIMATIC PCS 7 process control system. Integration is possible through Windows ActiveX or Windows Dot.Net Assembly. Analog cameras The image information recorded by up to 32 analog cameras is SIMATIC PCS 7 operator system Workstation digitized in the VisorX video server, saved in compressed form, and transferred to the SIMATIC PCS 7 process control system via an Ethernet interface. Video technology can make a highly versatile contribution toward rationalization of production processes. Remote from Infrared cameras the process, you are able to view important process sequences, evaluate the actual product state, direct the flow of goods, check Infrared cameras for recording of thermal images are particu- areas which are difficult or even impossible to access, and much larly suitable for monitoring, evaluating and optimizing combus- more. tion processes, for determining temperature distributions, or for fire protection. The use of video technology in process automation permits, for example: Camera control • Prevention of production faults and waste Cameras with PTZ (pan/tilt/zoom) function or dome cameras • Optimization of energy costs for combustion processes can be controlled from any authorized workstation in the network using a mouse and keyboard. • Saving of personnel costs Cascade option It is extremely easy to integrate live video data from web or analog cameras into the SIMATIC PCS 7 operator system using As many as 32 cameras can be connected to each VisorX VisorX video technology products from ASE AG. The VisorX video server. The number of cameras used can be extended video server is configured using its IP address, either with as desired by cascading video servers. ASE software or via an Internet browser. Otherwise, no additional settings are necessary. History memory Note: The history memory enables precise analysis of a particular event by analyzing it in the long-term archive. Unauthorized VisorX video technology can be used in combination with access to the long-term archive can be checked by using a SIMATIC PCS 7 V7.1, V8.0 and V8.1. password (data protection). Every time archive material is accessed it is documented. ■ More information Licensing ASE AG Enabling of OS clients is based on the user's own license Lusshardtstrasse 6 administration which can be operated centrally or decentrally. 76646 Bruchsal Germany Extreme ambient conditions Tel.: +49 7251 93259-0 When combined with a wide range of enclosures, cameras Fax: +49 7251 93259-99 can be used in hazardous areas (certified according to ATEX), in offshore applications, or in furnaces. E-mail: [email protected] Additional information is available on the Internet at: www.ase-ag.eu

Siemens ST PCS 7 AO · 2015 3/15 © Siemens AG 2015

Operator control and monitoring

SIMATIC HMI Thin Client Ex

■ Overview ■ Application The SIMATIC HMI Thin Client Ex is designed for use as an PCS 7 Add-on fit for SIMATIC PCS 7 V8 operator station for terminal and client applications in hazardous areas, and in particular for applications for which the performance of the SIMATIC HMI Panel PC Ex is insufficient, or when the server is located in a protected area of the plant. The widely- used RDP and Real VNC protocols are supported. Together with the digital KVM Box, the device functions as a flexible monitor with touch functionality for PCs e.g. in control rooms.

3 ■ Integration Integrated interfaces with SIMATIC HMI Thin Client Ex: • 10/100 Mbit 100 base TX (Ex e) or 100 base FX (Ex op is) network • 1 × RS232 or 1 × RS422/485 • 4 × USB 2.0 (2 × Ex i, 2 × Ex e (version Zone 1) or 2 × Ex nA (version Zone 2))

SIMATIC HMI Thin Client Ex with international approvals for operation and monitoring in hazardous areas.

■ Technical specifications

General features Approvals/directives Design Thin Client built-in unit, available in Devices in "Zone 1" version protective enclosure as an option ATEX directive 94/9/EC Front 15", 19", and 15" sunlight readable display • Network 10/100 Base-Tx II 2 (2) G Ex d e ia ib mb [ia ib] IIC T4 Gb Operation Touch with 8 function keys II 2 (2) D Ex ia tb [ia ib] IIIC T80°C Db IP66 • Network 10/100 Base-Fx II 2 (2) G Ex d e ia ib mb [ia ib op is] IIC T4 Gb MTBF backlight 50 000 h II 2 (2) D Ex ia tb [ia ib op is] IIIC T80°C Db Operating system Closed system on Windows XP Embedded IP66 basis IECEx Mass storage Integrated • Network 10/100 Base-Tx Ex d e ia ib mb [ia ib] IIC T4 Gb Ex ia tb [ia ib] IIIC T80°C Db IP66 Power supply 24 V DC, max. 2.1 A (19") • Network 10/100 Base-Fx Ex d e ia ib mb [ia ib op is] IIC T4 Gb Interfaces Ex ia tb [ia ib op is] IIIC T80°C Db IP66 Ethernet 100 Mbit Ex e, or alternatively fiber-optics GOST-R 100 Mbit (SC) Ex op is • Network 10/100 Base-Tx 2 Ex d e ia ib mb [iaib] IIC T4 DIP A21 TA80°C, IP66 USB 2.0 2 × Ex i, 2 × Ex e (Zone 1) or 2 × Ex nA (Zone 2) • Network 10/100 Base-Fx 2 Ex d e ia ib mb [iaibopis] IIC T4 DIP A21 TA80°C, IP66 Serial 1 × RS232 or 1 × RS422/485 CSA Ex d e ia ib mb [ia ib] IIC T4 Gb, Type 4X, Ambient conditions IP66 Class II, Division 1, Groups E, F, G, T80°C Degree of protection IP66 at front, IP65 at rear, IP66 in protective Ex ia tb [ia ib] IIIC T80°C Db, IP66 enclosure KGS Ex d e ia ib mb [ia ib] IIC T4 Ambient temperature during - 20 … + 50 °C, cold start -10 °C, with Ex ia tb [ia ib] IIIC T80°C Db IP66 operation optional additional heating down to -30 °C InMetro Relative humidity during 90 % at 40 °C, no condensation operation • Network 10/100 Base-Tx Ex d e ia ib mb [ia ib] IIC T4 Gb Ex ia tb [ia ib] IIIC T80°C Db IP66 • Network 10/100 Base-Fx Ex d e ia ib mb [ia ib op is] IIC T4 Gb Ex ia tb [ia ib op is] IIIC T80°C Db IP66

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Operator control and monitoring

SIMATIC HMI Thin Client Ex

■ Technical specifications (continued) ■ Ordering data

Devices in version "Zone 2" SIMATIC HMI Thin Client Ex 6AV7200- ATEX directive 94/9/EC 0 ■ ■ 0 0 - ■ ■ A 0 0 • Network 10/100 Base-Tx II 3 (2/3) G Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc Design / display size II3 (2/3) D Ex ia tc [ib Db] [ic] IIIC T80°C Dc • Zone 2: 15" Touch with function keys A IP66 • Zone 2: 19" Touch with function keys B • Network 10/100 Base-Fx II 3 (2/3) G Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc • Zone 1: 15" Touch with function keys D II 3 (2/3) D Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66 • Zone 1: 19" Touch with function keys E IECEx • Zone 2: 15" Touch, sunlight readable with G function keys • Network 10/100 Base-Tx Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc 3 Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66 • Zone 1: 15" Touch, sunlight readable with H function keys • Network 10/100 Base-Fx Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66 Communication interfaces GOST-R • 10/100 base Tx, Ex e A • Network 10/100 Base-Tx 2 Ex de i a ib mb nA [ib][ic] IIC T4 • 100 base Fx FOC (SC), Ex op is B DIP A21 TA80°C, IP66 • Network 10/100 Base-Fx 2 Ex de i a ib mb nA [ibopis][ic] IIC T4 Enclosure options DIP A21 TA80°C, IP66 (device is delivered already fitted) • without 0 CSA Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc, Type 4X, IP66 • Stainless steel enclosure for: Class II, Division 2, Groups E, F, G, T80°C; Ex ia tc [ib ic] IIIC - Wall mounting 2 T80°C Dc, IP66 - Stand (incl. coupling, 300° rotation possible) 3 InMetro - Suspension bracket (incl. coupling, 4 • Network 10/100 Base-Tx Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc 300° rotation possible) Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66 - Support arm (incl. coupling, 300° rotation 5 • Network 10/100 Base-Fx Ex d e ia ib mb nA [ib op is Gb] IIC T4 possible) Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66 - Swivel arm from above (incl. coupling, 6 Protocols RDP, RealVNC 300° rotation possible) Digital KVM switch Input: DVI / VGA, PS/2 / USB, External keyboard for enclosure output: RJ45 (IP network) (incl. keyboard enclosure) • without A Dimensions • QWERTZ keyboard B Mounting dimensions 15": 427.5 × 327.5 × 165 (W × H × D) in mm 19": 522.5 × 412.5 × 165 • QWERTY keyboard C Front dimensions in mm 15": 440 × 340 • AZERTY keyboard D 19": 535 × 425 • QWERTZ keyboard with trackball E Weight 15": 15 kg, 19": 23 kg • QWERTY keyboard with trackball F • AZERTY keyboard with trackball G

Further options together with stainless steel enclosure • Breather glands -z A01 • Heating (requires breather glands) -z B01 •Handles -z C01 • Front USB (at bottom) -z D01

Accessories Digital KVM for 6AV7675-0EX00-0AA0 HMI Thin Client Ex USB drive • Intrinsically safe, 8 GB 6AV7675-0FX00-0AA0 • Intrinsically safe, 8 GB with 6AV7675-0FX10-0AA0 recovery function Ethernet switch 6AV7675-0PX00-0AA0 With FOC 4 × 100 Base Tx, 1 × 100 Base (MTRJ) Fx Ex op is

Siemens ST PCS 7 AO · 2015 3/17 © Siemens AG 2015

Operator control and monitoring

SIMATIC HMI Thin Client Ex

■ Dimensional drawings Legend: h = Mounting clamp (10 ×) All dimensions in mm. For mounting cut-out see technical i = Clamping frame specifications. j = Control cabinet or enclosure

440 165

3 326 340 327.5+0.5

h 426 i 427.5+0.5 j G_ST80_XX_00419

SIMATIC HMI Thin Client Ex 15"

15" touch front Width in mm Height in mm Depth in mm Operating unit 440 340 165 Installation cutout 427.5 ± 0.5 327.5 ± 0.5 -

535 165 411 425 412.5+0.5

h 521 i 522.5+0.5 j G_ST80_XX_00420

SIMATIC HMI Thin Client Ex 19"

19" touch front Width in mm Height in mm Depth in mm Operating unit 535 425 165 Installation cutout 522 ± 0.5 412.5 ± 0.5 -

■ More information Additional information is available on the Internet at: www.siemens.com/simatic-hmi-ex

3/18 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Operator control and monitoring

Process control keyboard

■ Overview ■ Technical specifications

Process control keyboard for SIMATIC PCS 7 PCS 7 Add-on fit for SIMATIC PCS 7 V8 Layout Membrane keyboard with 104 standard keys and SIMATIC PCS 7 stations are supplied without a keyboard. 90 programmable function keys with This applies to SIMATIC PCS 7 Industrial Workstations, SIMATIC LEDs PCS 7 compact systems as well as PCS 7 OS Clients based Speakers 2 built into the keyboard housing on SIMATIC BOX and Microbox PC. Interfaces An industrial grade SIMATIC PC keyboard without special func- • USB 2.0 (cable length: typically 2 m, 1 × USB for connecting to SIMATIC tions (German/international key assignment) is offered as the max. 5 m) PCS 7 station standard keyboard for these SIMATIC PCS 7 system compo- 1 × USB for mouse/trackball (can be nents; see ST PCS 7 Catalog, section "Industrial Workstation/ switched off) 3 IPC, expansion components". •Audio 1 × audio output (can be switched off), 3.5 mm cinch, 60 mW/16 : Fast access to important function via configurable keys is often Power supply (for operating internal 12 ... 24 V DC desirable for the optimization of process management. Typical speakers or USB extension cable) for the use of such function keys are functions such as: Max. current consumption 400 mA (all LEDs in operation) • Selecting specific process screens Dimensions (L x W x H) in mm 604 × 230 × 44 • Selecting and acknowledging alarms and messages Weight, approx. 2.4 kg • Increasing and decreasing control variables Ambient temperature • Sequential control •Operation 0 ... 50 °C The functions can then be called up immediately at the touch of • Storage/transport -20 ... +80 °C a key and there is no need to navigate through menus. This is Humidity 20 ... 80 % at 25 °C, no condensation made possible with the process control keyboard for SIMATIC Degree of protection PCS 7, which combines a standard PC keyboard with • Freely positionable on the desktop IP40 90 function keys. • Built into a console IP65 Theft protection Connection for Kensington lock ■ Design Standards, approvals, certificates CE mark Additional certifications available upon request

■ Ordering data Article No.

Process control keyboard for 9AE4270-1AA00 SIMATIC PCS 7 with USB connection, featuring 104 standard keys and 90 programmable function keys with LEDs Process control keyboard for SIMATIC PCS 7 including a USB cable for connecting to a SIMATIC PCS 7 station The process control keyboard for SIMATIC PCS 7 is a membrane and connector for power supply keyboard. It consists of a central standard PC keyboard with cable 104 keys to which a total of 90 function keys are assigned. All function keys feature an LED and can be custom-labeled for the specific plant or project. The effect of the individual function keys ■ More information is defined for the process control system and LED control by configuring the keyboard driver provided. Siemens AG Karlsruhe Two speakers are integrated in the process control keyboard to Germany sound alarms. In addition to a USB interface for connection to a SIMATIC PCS 7 station, another USB interface is provided for Tel.: +49 721 595-7522 connecting a mouse or trackball. Email: [email protected] The process control keyboard must be connected to an external power source (12 to 24 V DC) in order to use the internal speaker or a USB extension cable. The process control keyboard can be placed anywhere on the desktop or built into a console. IP65 degree of protection can be achieved when it is built into a console.

Siemens ST PCS 7 AO · 2015 3/19 © Siemens AG 2015

Operator control and monitoring

Mouse-Trak: Trackball

■ Overview ■ Design • Mouse-Trak Professional for problem-free continuous use in PCS 7 Add-on fit for SIMATIC PCS 7 V8 office environments - B5XXMP-XROHS (PS/2) - B5XUSB-XROHS (USB) • Mouse-Trak Industrial for harsh environmental requirements (see figure) - BMPIND-XROHS (PS/2) - BUSBID-XROHS (USB)

■ More information 3 Chameleon Group GmbH Viersener Straße 172 D-47877 Willich Germany Tel.: +49 2156 3065476 Fax: +49 2156 4989157 E-mail: [email protected] Additional information is available on the Internet at: www.chameleon-group.com

As an alternative to the standard mouse, the "Mouse-Trak" trackball mouse is offered for operating SIMATIC PCS 7 operator stations. The Mouse-Trak is available in two versions for different applications. The devices are equipped either with a PS/2 or USB interface. Note: Mouse-Trak Professional and Mouse-Trak Industrial are compatible with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

3/20 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Operator control and monitoring

Device manager for SIMATIC Logon

■ Overview ■ Design The device manager for SIMATIC Logon currently supports the PCS 7 Add-on fit for SIMATIC PCS 7 V8 connection of the following logon devices (more upon request): • Siemens Fingerprint Mouse - Logon by fingerprint - Connection via USB port SIMATIC Logon • GECMA Card Reader / Fingerprint Sensor - Specification: II2 G/EEx ib IIC T4 (Ex-Zone) - Hardware connection via RS 232 interface • Euchner electronic key system Device Manager - Compatible with chip cards from Profix, Mifare and LEGIC - Hardware connection via RS 232 or USB or Ethernet inter- 3 face A free interface of the specified type on the client or on the SIMATIC PCS 7 single station is required for the hardware connection of the respective logon device.

■ Ordering data Article No.

Device manager for 9AE4100-4LD10 SIMATIC Logon for the connection of various logon devices to SIMATIC Logon, e.g. SIMATIC Logon is a central operator management system Siemens Fingerprint Mouse, integrated into the SIMATIC PCS 7 process control system, GECMA Card Reader/Fingerprint which checks the authorization for access to the system Sensor, Euchner Electronic Key components in connection with various logon devices. System; connection of other devices on request SIMATIC Logon supports as standard the following devices for Engineering software, software identifying the operating personnel: class A, 2 languages (English, German), single license for one •Keyboard installation • Smart card readers according to ST catalog PCS 7, chapter Delivery package: Certificate of "Industrial Workstation/IPC", section "Expansion components" license; software and electronic documentation by online download; • Logon devices which can be operated with a Microsoft CD on request device driver for the respective operating system (e.g. on a USB port). Siemens Fingerprint Mouse 9AE4100-4LD20 with USB port, type The Device Manager for SIMATIC Logon enables various other C98451-D6200-A4-1 logon devices that support different identification technologies Note: (biometric features, chip card, electronic key etc.) to be con- Device Manager for SIMATIC Logon nected to SIMATIC Logon inexpensively. additionally required. Note: ■ The Device Manager for SIMATIC Logon can be used together More information with SIMATIC PCS 7 V7.1, V8.0 and V8.1. Siemens AG Digital Factory ■ Benefits Customer Services Karlsruhe • No problems with passwords, e.g. forgetting password or password easily accessible Tel.: +49 721 595-2350 • Fast logon without any typing errors Fax: +49 721 595-6383 • Greater security thanks to personal smart card or biometric E-mail: [email protected] features • Existing chip cards can be used, e.g. company identity card • Readers of the same type can be used • Customer-specific adaptations possible (on request)

Siemens ST PCS 7 AO · 2015 3/21 © Siemens AG 2015

Operator control and monitoring

Notes

3/22 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Libraries/blocks/tools 4 4/2 MFL: Modular PCS 7 block library for technological functions

4/3 Gas analysis library

4/4 Modbus libraries

4/5 SIMOCODE pro function block library

4/8 AS-Interface block library

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Libraries/blocks/tools

MFL: Modular PCS 7 block library for technological functions

■ Overview ■ Function Modular blocks PCS 7 Add-on fit for SIMATIC PCS 7 V8 In contrast to other libraries, blocks for the implementation of technological functions such as motor, valve, controller etc. are created in MFL from small, fast basic blocks that are graphically interconnected in the CFC and subsequently translated as a block type. Because the graphical sources are also supplied, the user can, if required, very easily adapt the blocks to specific industries or plants without having to develop new basic functions, such as fault philosophy, special control logic or colors. Adaptable faceplates For special applications, blocks can be used several times or different blocks can be combined with one another (4-way valves, motors with special on-site switches etc.) and the faceplates can be correspondingly adapted. The number and func- 4 tions of the required keys, symbols, and status displays can be programmed in interactive mode. Process tag-oriented faceplates The MFL is different from libraries in which each block has its own faceplate. In this case a faceplate is not linked rigidly to a structure variable but is adapted dynamically to the called CFC typical. All operable blocks belonging to a process tag can thus be visualized and operated by means of a shared faceplate (see graphic with one motor block, two interlock blocks, current indicator and operating hours counter). Multiple views Blocks may occur several times within one process tag, for example, several locking function blocks for one motor. The faceplate then adapts itself automatically to the conditions, and enables the operator to choose the required block by means of a popup menu (release, automatic etc.). Similarly, the view of a block is not displayed if it is not a component of the process tag. ■ The modular block library MFL enables the maximum perfor- More information mance to be obtained from SIMATIC PCS 7 and allows flexible Actemium response to specific technological demands. Controlmatic The blocks offered for technological functions such as motor, Hegenheimer Str. 4 valve, controller, etc. are implemented with small, fast basic 79576 Weil am Rhein blocks. These are delivered together with the CFC sources Germany and can therefore be adapted flexibly if there are special Tel.: +49 7621 6603-0 requirements. All blocks of a process tag can be visualized and operated by means of a variable faceplate. Operator panels E-mail: [email protected] can also be integrated into the SIMATIC PCS 7 system configu- Additional information is available on the Internet at: ration by means of the MFL for on-site operation. www.actemium.de Note: The modular block library MFL can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

■ Design The MFL includes function blocks for: • Motor, 1 direction of rotation • Motor, 2 directions of rotation • Motor, 2 speeds • Motor FU •Valves • Motor slide •Controller •Dosing • Interlocking module • Analog value monitoring

4/2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Libraries/blocks/tools

Gas analysis library

■ Overview ■ Function Driver blocks PCS 7 Add-on fit for SIMATIC PCS 7 V8 The gas analyzers are integrated into the hardware configuration of the SIMATIC PCS 7 process control system using their GSD files. Parameterization of the driver blocks is subsequently carried out corresponding to the device configuration. The driver blocks provide the following functions: • Reading of analyzer values • Starting of autocalibration • Evaluation of device-specific diagnostics • Standard diagnostics • Alarms for analyzer values (alarm limits adjustable on the block) • Simulation Symbols and faceplates The symbols are automatically created and interlinked by the 4 wizard "Generate block symbols". The faceplates can be displayed in various views: • Standard • Maintenance • Configuration •Limits • Trend and alarm

■ Ordering data Article No.

Gas analysis library for The driver blocks from the gas analysis library permit integration SIMATIC PCS 7 V7 and V8 of the following gas analyzers into the SIMATIC PCS 7 process Gas analysis library for 9AE4110-3AB00 control system over PROFIBUS DP: SIMATIC PCS 7 • ULTRAMAT 6 and ULTRAMAT 23 Driver blocks with faceplate for integration of ULTRAMAT 6, •CALOMAT ULTRAMAT 23, CALOMAT and OXYMAT gas analyzers in SIMATIC •OXYMAT PCS 7 V7.1, V8.0 and V8.1, elec- The driver blocks permit access to the measured values and to tronic documentation as well as engineering and runtime license for the calibration functions of these devices. They can also be used one automation system each to evaluate and display diagnostics information, and to trigger Engineering and runtime software, alarms if necessary. software class A, 2 languages Note: (English, German), single license for one installation The gas analysis library can be used together with SIMATIC Delivery package: Software and PCS 7 V7.1, V8.0 and V8.1. electronic documentation on CD, engineering and runtime license

■ More information Digital Factory Division Customer Services Plant Data Services Tel.: +49 721 595-6380 Fax: +49 721 595-6383 E-mail: [email protected]

Siemens ST PCS 7 AO · 2015 4/3 © Siemens AG 2015

Libraries/blocks/tools

Modbus libraries

■ Overview ■ Ordering data Article No.

Modbus libraries for PCS 7 Add-on fit for SIMATIC PCS 7 V8 SIMATIC PCS 7 Modbus RTU communication 9AE4110-2MB10 module CM 101 including block library Modbus serial CM 101 communication module CM 101 + funcion block library including block library for the connection of Modbus RTU slaves to S7-400 S7-400H with CP 443-1 SIMATIC PCS 7 standard automa- with CP 443-1 for redundant controllers tion systems Hardware with engineering and runtime software, software class A, 2 languages (English, German) Delivery package: Hardware, software and electronic documentation on CD Modbus RTU communication 9AE4110-2MB20 CM 101 CM 101 module CM101 including block library for redundant SIMATIC 4 Modbus PCS 7 automation systems (serial connection) CM 101 communication module including block library for the connection of Modbus RTU slaves to redundant SIMATIC PCS 7 standard Modbus Modbus Modbus Modbus automation systems ...... Slave Slave Slave Slave Hardware with engineering and

G_PCS7_XX_00259 runtime software, software class A, 2 languages (English, German) The CM 101 communications module (MODBUS RTU) with inte- Delivery package: Hardware, grated block library (serial communication) enables you to link software and electronic documentation on CD devices/systems with a Modbus interface to automation systems (controllers) of the SIMATIC PCS 7 process control system. You will be able to connect Modbus RTU slaves to SIMATIC ■ More information PCS 7 automation systems of the S7-400 series (single or redundant station) with the CM 101 communications module and the Siemens AG block library included in the product package. Digital Factory Division Customer Services Modbus communication in the SIMATIC PCS 7 automation Plant Data Services system is carried out either via the CP 443-1 communications Karlsruhe module (CP 443-1EX20/-1EX30) or a PROFINET interface integrated in the CPU. Tel.: +49 721 595-6380 Fax: +49 721 595-6383 Note: E-mail: [email protected] The Modbus library for SIMATIC PCS 7 can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

■ Function A connection to CM 101 (Modbus RTU) can be configured in NetPro using the communications module CP 443-1 in the automation system. Open IE8 communication is also supported via a PROFINET interface integrated in the automation system's CPU. The communication blocks of the Modbus libraries can be positioned in the CFC editor on a Continuous Function Chart. Blocks for reading and writing the different Modbus data types are available. The connection diagnostics function is integrated. A changed connection status, e.g. failure or re-establishment, is signaled in the SIMATIC PCS 7 Operator System by means of an alarm. The redundancy management is also implemented in the communication blocks, e.g. automatic connection switchover. Features • Modbus RTU master functionality • Reading/writing of Modbus variables • Update cycle of < 300 ms is possible (depends on the cycle time, data volume, network load might be much higher) • Support of redundant SIMATIC PCS 7 automation systems and redundant communication partners

4/4 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Libraries/blocks/tools

SIMOCODE pro function block library Note: ■ Overview The SIMOCODE pro block library for SIMATIC PCS 7 can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1. PCS 7 Add-on fit for SIMATIC PCS 7 V8 The following designs are available for this purpose: • SIMOCODE pro APL V8 for SIMATIC PCS 7 V8.0/V8.1 with PCS 7 Advanced Process Library (APL) • SIMOCODE pro V7 for SIMATIC PCS 7 V7.1 with PCS 7 Standard Library • SIMOCODE pro Migration V7-V8 for upgrading the SIMOCODE pro V7 block library for use with SIMATIC PCS 7 V8.0/V8.1 based on the PCS 7 Standard Library For details on licenses for these designs, see "License information" in the "Function" section.

■ Application The SIMOCODE pro motor management system has been designed for use in Motor Control Centers (MCC) in the process industry and power plant engineering. It is especially 4 predestined for the automation of processes in which plant standstill results in very high costs. Potential plant downtimes can be efficiently prevented using the detailed operating, service and diagnostics data of SIMOCODE pro. In the event of a fault, you are able to determine and eliminate the cause extremely quickly.

■ Function The blocks of the SIMOCODE pro library for SIMATIC PCS 7 are suitable for SIMOCODE pro devices on the PROFIBUS DP which are operated either directly following a PROFIBUS DP master system (standard automation systems) or following a Y-link (fault-tolerant automation systems). The SIMOCODE pro block library for SIMATIC PCS 7 V8, which is based on the Advanced Process Library (APL), also supports the integration of SIMOCODE pro V PN via PROFINET IO (on a SIMATIC PCS 7 AS Single Station as well as one-sided, system- redundant I/O on a SIMATIC PCS 7 AS Redundancy Station). Depending on the design of the library, signal processing and Faceplates for motor control and measured value display in APL design technological functions of the blocks are matched to the PCS 7 Standard Library (driver blocks, technological blocks) or the The SIMOCODE pro block library for SIMATIC PCS 7 can be PCS 7 Advanced Process Library (APL) and are optimally tai- used to conveniently integrate the SIMOCODE pro motor lored to the functions of the motor management system. management system into the SIMATIC PCS 7 process control system. The library comprises: Users who previously configured motor feeder circuits using conventional technology by means of signal blocks and motor or • Blocks for the automation system (AS) valve blocks can now easily switch to the SIMOCODE pro library - Driver blocks for SIMATIC PCS 7. - SIMOCODE-specific blocks - Measured-value and statistics block - Time stamping block • Elements (symbols and faceplates) for operation and monitoring using an operator station (OS) It supports the CFC function "Generate module driver", which permits system-compatible integration into the SIMATIC PCS 7 driver concept and minimizes the configuration requirements. Using the library blocks, SIMOCODE pro can also be integrated into the asset management of the SIMATIC PCS 7 Maintenance Station. This does not involve any extra configuration effort.

Siemens ST PCS 7 AO · 2015 4/5 © Siemens AG 2015

Libraries/blocks/tools

SIMOCODE pro function block library

■ Function (continued) License information The engineering software of the SIMOCODE pro block library for SIMATIC PCS 7 is supplied with two licenses, both of which correspond to the single license type: • Engineering license for configuration on one engineering station • Runtime license for execution of AS blocks in one automation system A runtime license is also required for each additional automation system in which the AS blocks are executed. In contrast to the engineering software, the CD with the software and documentation is not included in the scope of delivery of separately ordered runtime licenses. The Engineering Software Migration V7-V8 enables upgrade of a SIMOCODE pro block library for SIMATIC PCS 7 with 4 Engineering Software V7 (tailored to the PCS 7 Standard Library) for use with SIMATIC PCS 7 V8.0/V8.1. An installation requirement for the Engineering Software Migration V7-V8 is the engi- Display of statistical data in APL design neering license for the Engineering Software V7. This enables the Engineering Software Migration V7-V8 to be installed directly The optional measured value and statistics block makes under SIMATIC PCS 7 V8.0/V8.1. It is not necessary to install the available numerous measured values and statistics information Engineering Software V7 beforehand. of the SIMOCODE pro motor management system in addition to the comprehensive diagnostics information. The time stamp block permits the use of the time stamping function of the SIMOCODE pro V connected to PROFIBUS DP for SIMATIC PCS 7. It transfers the signals already provided with a time stamp in the device to the automation system, and enters them into the operator station's message list. The library blocks support all SIMOCODE pro control functions: • Overload (OVL) • Direct starter, soft starter (DIR, SOFT) • Reversing starter, soft starter with reversing starter (REV, SOFT) •Star-delta (STAR) • Star-delta with direction reversal (REVS) • Dahlander, pole-changing switch (DAHL, POL) • Dahlander, pole changing switch with direction reversal (DAHL REV, POL REV) • Valve, positioner (VALVE, POS) • Circuit breaker (CB)

4/6 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Libraries/blocks/tools

SIMOCODE pro function block library

■ Ordering data Article No. Article No.

SIMOCODE pro APL block library Engineering Software Migration 3UF7982-0AA20-0 for SIMATIC PCS 7 with V7-V8 PCS 7 Advanced Process Library For upgrading (migrating) a SIMOCODE pro block library with Engineering software Engineering Software V7 for use AS blocks, symbols, and faceplates with SIMATIC PCS 7 V8.0/V8.1 for integrating SIMOCODE pro into SIMATIC PCS 7, tailored to the AS blocks, symbols, and faceplates PCS 7 Advanced Process Library; for integrating SIMOCODE pro into with SIMATIC PCS 7 V8.0/V8.1, tailored • Engineering license for one to the PCS 7 Standard Library; engineering station with license for upgrading an • Runtime license for one automa- engineering license and all tion system associated runtime licenses of the SIMOCODE pro block library in a Engineering and runtime software, SIMATIC PCS 7 system software class A, 2 languages (German, English), Engineering and runtime software, single license for 1 installation software class A, 3 languages (English, German, French), Delivery package: Certificates of single license for 1 installation license; software and electronic documentation on CD Delivery package: Certificates of 4 • V8 for SIMATIC PCS 7 V8.0/V8.1 3ZS1632-1XX02-0YA0 license; software and electronic documentation on CD • Upgrade from V6/V7 to V8 3ZS1632-1XX02-0YE0 Note: Runtime license V8 3ZS1632-2XX02-0YB0 An installation requirement is For execution of AS blocks for the engineering license for the SIMOCODE pro in an automation Engineering Software V7 of the system; suitable for AS blocks of SIMOCODE pro block library for the Engineering Software V8 SIMATIC PCS 7. The Engineering Runtime software, software class A, Software Migration V7-V8 can be language-neutral, single license for installed directly under SIMATIC 1 installation PCS 7 V8.0/V8.1. Previous installation of the Engineering Software V7 Delivery package: Certificate of is not necessary. License Runtime license V7 3UF7982-0AA11-0 SIMOCODE pro block library For execution of AS blocks for for SIMATIC PCS 7 with SIMOCODE pro in an automation PCS 7 Standard Library system; suitable for AS blocks of Engineering software the Engineering Software V7 or the AS blocks, symbols, and faceplates Engineering Software Migration for integrating SIMOCODE pro into V7-V8 SIMATIC PCS 7, tailored to the Runtime software, software class A, PCS 7 Standard Library; with language-neutral, single license for • Engineering license for one 1 installation engineering station Delivery package: Certificate of • Runtime license for one automa- License tion system Engineering and runtime software, software class A, 3 languages (English, German, French), ■ More information single license for 1 installation Siemens AG Delivery package: Certificates of license; software and electronic Digital Factory documentation on CD Control Products • V7 for SIMATIC PCS 7 V7.1 3UF7982-0AA10-0 P.O. Box 2355 • Upgrade from V6 to V7 3UF7982-0AA13-0 90713 Fürth Germany Submit your technical questions to: Technical Assistance Tel.: +49 911 895-5900 E-mail: [email protected] Online support: www.siemens.de/industrial-controls/support You can find additional information in the Internet at: www.siemens.com/simocode

Siemens ST PCS 7 AO · 2015 4/7 © Siemens AG 2015

Libraries/blocks/tools

AS-Interface block library

■ Overview ■ Design The AS-Interface block library for SIMATIC PCS 7 contains: PCS 7 Add-on fit for SIMATIC PCS 7 V8 • Blocks for access to the I/O data of AS-i slaves • Blocks for diagnostics of the AS-i system • Faceplates for the SIMATIC PCS 7 operator stations and SIMATIC PCS 7 maintenance station • Manual and online help License information The following software versions of the AS-Interface block library are available for SIMATIC PCS 7: • Engineering Software V8 for SIMATIC PCS 7 V8.0 as of SP1 or V8.1 (each based on Advanced Process Library) • Engineering Software Migration V7-V8 for SIMATIC PCS 7 V8.0 as of SP1 (without Advanced Process Library) • Engineering Software V7 for SIMATIC PCS 7 V7.1 (without 4 Advanced Process Library) The engineering software of the block library AS-Interface for SIMATIC PCS 7 is delivered with 2 licenses, both of which AS-Interface block library for SIMATIC PCS 7 in the CFC correspond to the single license type: • Engineering license for configuration on one engineering The AS-Interface (AS-i) is an open, cross-vendor bus system for station networking simple actuators and sensors (usually binary) in the bottom field area, and allows simultaneous transmission of data • Runtime license for execution of AS blocks in one automation and power over one unshielded 2-wire cable. system The AS-Interface can be integrated very simply into the One runtime license is also additionally required for each further SIMATIC PCS 7 process control system using the AS-Interface automation system in which the AS blocks are executed. In con- block library for SIMATIC PCS 7. Fundamental advantages of the trast to the engineering software, the CD with the software and AS-i can then be used: documentation is not included in the scope of delivery of separately ordered runtime licenses. • Easy installation • Low wiring costs when using simple actuators and sensors An extra license is not required to use the faceplates on operator with SIMATIC PCS 7 stations or the SIMATIC PCS 7 maintenance station. The block library reduces the engineering requirements for inter- The Engineering Software Migration V7-V8 enables upgrading facing the AS-i to SIMATIC PCS 7 to the positioning and inter- of an AS-Interface block library for SIMATIC PCS 7 with connecting of AS-i blocks in the CFC. AS-i diagnostics using the Engineering Software V7 for use with SIMATIC PCS 7 V8.0 as SIMATIC PCS 7 Maintenance Station does not require any addi- of SP1. An installation requirement for the Engineering Software tional configuration. Migration V7-V8 is the engineering license for the Engineering Software V7 of the AS-Interface block library for SIMATIC PCS 7 Note: V7.0 or V7.1. The Engineering Software Migration V7-V8 can The AS-Interface block library can be used in systems be installed directly under SIMATIC PCS 7 V8.0. It is not neces- with SIMATIC PCS 7 V7.1, V8.0 and V8.1 (for details on sary to previously install the Engineering Software V7 of the corresponding software for block library and SIMATIC PCS 7, AS-Interface block library for SIMATIC PCS 7. see Design, License information). Service Packs The engineering software product package always includes the associated service pack of the block library. The service pack can only be obtained with the engineering software package. The service pack is not available for downloading.

4/8 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Libraries/blocks/tools

AS-Interface block library

■ Function The AS-Interface can be integrated into the process control Supported AS-i devices system as follows using the AS-Interface block library for SIMATIC PCS 7: AS-i master • Direct connection on the PROFIBUS DP via DP/AS-i LINK The AS-i block library for SIMATIC PCS 7 supports the following Advanced (AS-i single or double master) AS-i masters: • Connection via a CP 343-2 or CP 343-2P AS-i master module • CP 343-2 (article number 6GK7343-2AH01-0XA0) in an ET 200M remote I/O station on the PROFIBUS DP • CP 343-2P (article number 6GK7343-2AH11-0XA0) • Direct connection on the PROFINET IO via IE/AS-i LINK PN IO • DP/AS-i LINK Advanced Single Master (article number (AS-i single or double master) 6GK1415-2BA10) • DP/AS-i LINK Advanced Double Master (article number SIMATIC PCS 7 6GK1415-2BA20) automation systems • IE/AS-i LINK PN IO Single Master (article number 6GK1411-2AB10)1) • IE/AS-i LINK PN IO Double Master PROFIBUS (article number 6GK1411-2AB20)1) 1) Only AS-Interface block library for SIMATIC PCS 7 V8 with 4 Advanced Process Library (APL) DP/AS-i LINK Advanced AS-i slaves

IM 153-2 IM 343-2CP In general, you can use all digital AS-i standard slaves as well as digital AS-i A/B slaves in accordance with the AS-i specification AS-Interface AS-Interface V3.0. Analog AS-i slaves can also be integrated via the DP/AS-i LINK Advanced or the IE/AS-i LINK PN IO. AS-i AS-i AS-i AS-i Note: slave slave slave slave Standard A/B Standard A The AS-i masters CP 343-2 and CP 343-2P transfer I/O data

G_PCS7_XX_00228 from AS-i slaves with a B address via data records and instead of the cyclic process image (partition). To prevent delays in the AS-i integration in SIMATIC PCS 7 via PROFIBUS DP communication process of the driver blocks for B slaves, it is recommended to avoid using AS-i slaves with B addresses for SIMATIC PCS 7 SIMATIC PCS 7 configurations with CP 343-2 or CP 343-2P. automation systems Diagnostics Diagnostics is carried out using a faceplate in the SIMATIC PROFINET PCS 7 Maintenance Station. Faults in the AS-i devices are additionally signaled in plain text.

IE/AS-i LINK PN IO

AS-Interface

AS-i AS-i slave slave Standard A/B G_PCS7_XX_00385

AS-i integration in SIMATIC PCS 7 via PROFINET IO The AS interface operates according to the master/slave principle. The AS-i master module (DP/AS-i LINK Advanced, CP 343-2, CP 343-2P or IE/AS-i LINK PN IO) controls the slaves (sensors/actuators) connected per AS-i cable.

Siemens ST PCS 7 AO · 2015 4/9 © Siemens AG 2015

Libraries/blocks/tools

AS-Interface block library

■ Ordering data Article No. Article No.

AS-Interface block library for AS-Interface block library for SIMATIC PCS 7 V8 with Advanced SIMATIC PCS 7 V7 without Process Library (APL) Process Library (APL) Engineering Software V8 for 3ZS1635-1XX02-0YA0 Engineering Software V7 for 3ZS1635-1XX01-0YA0 SIMATIC PCS 7 V8.1 or V8.0 as of SIMATIC PCS 7 V7.1 SP1 AS blocks and faceplates for inte- AS blocks and faceplates for integrating AS-Interface into SIMATIC grating AS-Interface into SIMATIC PCS 7 V7.1 (without Advanced PCS 7 V8.1 or V8.0 as of SP1 (with Process Library); with: Advanced Process Library); with: • Engineering license for • Engineering license for 1 engineering station 1 engineering station • Runtime license for 1 automation • Runtime license for 1 automation system system Engineering and runtime software, Engineering and runtime software, software class A, 2 languages software class A, 2 languages (German, English), single license (German, English), single license for 1 installation for 1 installation Delivery package: Certificates of Delivery package: Certificates of license; software and electronic 4 license; software and electronic documentation on CD documentation on CD Runtime license V7 3ZS1635-2XX01-0YB0 Runtime license V8 3ZS1635-2XX02-0YB0 For execution of AS blocks for For execution of AS blocks for AS-Interface in an automation AS-Interface in an automation system; suitable for AS blocks system; suitable for Engineering of Engineering Software V7 or Software V8 AS blocks Engineering Software Migration Runtime software, software class A, V7-V8 2 languages (English, German), Runtime software, software class A, single license for 1 installation 2 languages (English, German), Delivery package: Certificate of single license for 1 installation License Delivery package: Certificate of License AS-Interface block library for SIMATIC PCS 7 V8 without Advanced Process Library (APL) ■ More information Engineering Software Migration 3ZS1635-1XX11-0YE0 V7-V8 For upgrading (migrating) an Programming manuals AS-Interface block library with • AS-Interface block library for SIMATIC PCS 7 V8 with Engineering Software V7 for use Advanced Process Library see: with SIMATIC PCS 7 V8.0 as of SP1 (without Advanced Process Library) https://support.industry.siemens.com/cs/ww/en/view/90690873 AS blocks and faceplates for inte- • AS-Interface block library for SIMATIC PCS 7 V8 without grating AS-Interface into SIMATIC Advanced Process Library (Migration V7-V8) see: PCS 7 V8.0 as of SP1; with license https://support.industry.siemens.com/cs/ww/en/view/105795722 for upgrading an engineering license and all associated runtime • AS-Interface block library for SIMATIC PCS 7 V7 without licenses of the AS-Interface block Advanced Process Library see: library in a SIMATIC PCS 7 system https://support.industry.siemens.com/cs/ww/en/view/46504691 Engineering and runtime software, software class A, 2 languages For additional information on the use of analog AS-i slaves in a (English, German), single license configuration with SIMATIC PCS 7 V8.1, see: for 1 installation • https://support.industry.siemens.com/cs/ww/en/view/109474836 Delivery package: Certificates of license; software and electronic • https://support.industry.siemens.com/cs/ww/en/view/109474832 documentation on CD Support Note: The engineering license for Technical Assistance Engineering Software V7 of the AS-Interface block library for Tel.: +49 911 895 5900 SIMATIC PCS 7 V7.0/V7.1 is Fax: +49 911 895 5907 required for installation. The Engi- neering Software Migration V7-V8 E-mail: [email protected] can be installed directly under SIMATIC PCS 7 V8.0. Previous Technical Support on the Internet installation of the Engineering Software V7 is not necessary. www.siemens.com/sirius/support Support Request on the Internet http://support.industry.siemens.com/My/ww/en/requests

4/10 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Distributed I/O on PROFIBUS 5 51/2 Function blocks for SIWAREX weighing modules

5/4 Drive ES PCS 7: Function blocks for drives

5/8 AddFEM: Redundant I/O module for fast response times

5/12 AirLINE Ex: Pneumatic block for integration into ET 200iSP

5/14 SIMATIC RF: RFID systems

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

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Function blocks for SIWAREX weighing modules

■ Overview Level, proportioning, belt, and loss-in-weight scales in PCS 7 Add-on fit for SIMATIC PCS 7 V8 process engineering applications can be quickly and efficiently configured using preconfigured weighing blocks. For the SIMATIC PCS 7 process control system, Siemens offers configuration packages with function blocks for the SIWAREX U, SIWAREX FTA and SIWAREX FTC weighing modules. These weighing blocks are suitable for both standard and fault-tolerant automation systems. In the case of fault-tolerant automation systems, access to the single SIWAREX U/FTA/FTC weighing modules can be made via both subsystems. The weighing blocks supplied with faceplate allow not only the rational integration of the SIWAREX U/FTA/FTC weighing modules into the engineering system, but also the user-friendly operation of the scales by means of the SIMATIC PCS 7 operator stations. Integrated signaling behavior and maintenance functions such as the reading or writing of all scale parameters ensure short standstill times and help to increase the availability. The pixel-graphics engineering with the CFC editor is very clear and easy to use. The use of prepared blocks also eliminates possible sources of errors and reduces the configuration costs. Note: 5 The function blocks and faceplates for the SIWAREX U/FTA/FTC weighing modules can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1 (see ordering information for details). G_PCS7_XX_00374

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Function blocks for SIWAREX weighing modules

■ Ordering data Article No. Article No.

SIWAREX U SIWAREX FTC_B configuration configuration package package (belt scales) consisting of function block, face- consisting of function block, faceplate, parameterization software plate, parameterization software and manual, 2 languages (German, and manual, 2 languages (German, English), engineering license for English), engineering license for SIWAREX U, single license for SIWAREX FTC, single license for 1 installation 1 installation Engineering and runtime software, Engineering and runtime software, software class A software class A Delivery package: Software and Delivery package: Software and electronic documentation on CD, electronic documentation on CD, engineering license (certificate of engineering license (certificate of license) license) • for SIMATIC PCS 7 V8.0 (as of 7MH4950-3AK65 • for SIMATIC PCS 7 V8.0 and V8.1 7MH4900-3AK65 Update 1) and V8.1 (in the design of the PCS 7 (in the design of the PCS 7 Standard Library) Advanced Process Library; • for SIMATIC PCS 7 V7.1 7MH4900-3AK63 suitable for 7MH4950-1AA01 (in the design of the PCS 7 and 7MH4950-2AA01) Standard Library) • for SIMATIC PCS 7 V8.0 and V8.1 7MH4950-3AK62 (in the design of the PCS 7 SIWAREX FTC_L configuration Standard Library, suitable for package (loss-in-weight scales) 7MH4950-1AA01 and consisting of function block, face- 7MH4950-2AA01) plate, parameterization software and manual, 2 languages (German, • for SIMATIC PCS 7 V7.1 7MH4950-3AK61 English), engineering license for (in the design of the PCS 7 SIWAREX FTC, single license for Standard Library, suitable for 1 installation 5 7MH4950-1AA01 and 7MH4950-2AA01) Engineering and runtime software, software class A SIWAREX FTA configuration package Delivery package: Software and consisting of function block, face- electronic documentation on CD, plate, parameterization software engineering license (certificate of and manual, 2 languages (German, license) English), engineering license for • for SIMATIC PCS 7 V8.0 and V8.1 7MH4900-3AK66 SIWAREX FTA, single license for (in the design of the PCS 7 1 installation Standard Library) Engineering and runtime software, • for SIMATIC PCS 7 V7.1 7MH4900-3AK64 software class A (in the design of the PCS 7 Standard Library) Delivery package: Software and electronic documentation on CD, engineering license (certificate of license) • for SIMATIC PCS 7 V8.0 (as of 7MH4900-2AK65 Update 1) and V8.1 (in the design of the PCS 7 Advanced Process Library) • for SIMATIC PCS 7 V8.0 and V8.1 7MH4900-2AK63 (in the design of the PCS 7 Standard Library) • for SIMATIC PCS 7 V7.1 7MH4900-2AK62 (in the design of the PCS 7 Standard Library)

■ More information Siemens AG Process Industries and Drives Process Automation Process Instrumentation, Level & Weighing Tel.: +49 721 595-2811 Fax: +49 721 595-2901 E-mail: [email protected] You can find more information on the Internet at: www.siemens.com/weighing

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Drive ES PCS 7: Function blocks for drives

■ Overview ■ Application Drive ES PCS 7 can integrate the following drive series into PCS 7 Add-on fit for SIMATIC PCS 7 V8 SIMATIC PCS 7: • SIMOVERT MASTERDRIVES VC and MC1) •MICROMASTER 3.1) and 4. Generation • SIMOREG DC Master1) • SINAMICS S110/S120/S150 • SINAMICS G120 (with CUs2xx-2 from V7.0 SP1 HF3) • SINAMICS G130/G150 • SINAMICS MV (former designation GM150, GL150, SL150, SM120) • SINAMICS DC MASTER (SINAMICS DCM) • SINAMICS DCP (bidirectional DC/DC actuator) 1) Only the library in the classic style is available for these drives. You can find more details on CU and firmware versions of the listed drive series in the product notifications for the respective Drive ES PCS 7 versions in Product Support of the Industry Online Support in the Internet (see https://support.industry.siemens.com) As of Drive ES PCS 7 APL V8.0+SP1 or Drive ES PCS 7 V8.0+SP1 (classic), SINAMICS drives can be integrated on Faceplates in classic style (left) and APL style (right) PROFINET in SIMATIC PCS 7 in addition to drives on PROFIBUS DP. 5 Drive ES PCS 7 enables Siemens drives to be controlled via SIMATIC PCS 7 and operated and monitored in the operator MICROMASTER station. The Drive ES PCS 7 faceplates make the data relevant to plant operation available on the operator station. MICROMASTER inverters are standard frequency inverters in the performance range from 0.12 to 4 500 kW and can be Drive ES PCS 7 also provides the drive data relevant to the used in numerous variable-speed drive applications. They are PCS 7 Asset Management for display on the maintenance especially suitable for applications with pumps, fans and in con- station. veyor systems. Their large range of line voltages enables them to be used all over the world. For configuration, commissioning and detailed diagnostics of 1) the drive, the Drive ES Basic configuration software or the SINAMICS STARTER1) commissioning software (as of V4.3 SP2) should be used on the engineering station. SINAMICS is the latest family of drives from Siemens for innovative and future-proof drive solutions in a wide performance range Note: from 0.12 to 4 500 kW with line voltages from 380 to 690 V. Drive ES PCS 7 can be used together with SIMATIC PCS 7 V7.1, Characteristic of the devices from the SINAMICS family, which V8.0 and V8.1. The following designs are available for this are based on a shared platform concept, is their integrated func- purpose: tionality, high degree of flexibility, and facility for combination. • Drive ES PCS 7 APL for SIMATIC PCS 7 V8.0 and V8.1 with SINAMICS S blocks in the design of the PCS 7 Advanced Process Library The SINAMICS S120 drive system is a modular system for high- (APL Style) performance applications in industrial machine construction • Drive ES PCS 7 with blocks in the design of the PCS 7 and plant engineering. A wide range of matched designs, Standard Library (Classic Style) in versions for SIMATIC PCS 7 components and functions always allow an optimum solution to V7.1, V8.0 and V8.1 be found. SINAMICS S120 can be used to implement powerful 1) Instead of Drive ES Basic, only the STARTER commissioning software single drives and coordinated drives (multi-axis applications) can be used for MICROMASTER (4th generation) and SINAMICS drives. with vector or servo functionality. STARTER (as of V4.3 SP2) provides Drive ES Basic functionality for these drive types. SINAMICS S150 are designed as cabinet units for variable- speed drives in machine construction and plant engineering. They are particularly suitable for variable-speed drives with high requirements placed on dynamic response and speed accuracy, frequent braking cycles with high braking energies, and four-quadrant operation.

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Drive ES PCS 7: Function blocks for drives

■ Application (continued) SINAMICS G SINAMICS DC MASTER SINAMICS G single drives (AC/AC converters) are specialists for SINAMICS DC MASTER (SINAMICS DCM) is the name all applications where solid, liquid or gaseous materials have to of the latest generation of DC converters from Siemens. The be moved, transported, pumped or compressed through the use SINAMICS DCM DC power converters combine the advantages of conveyor belts, pumps, fans and compressors. of the previous generation, SIMOREG DC MASTER, with those of the SINAMICS series and serve the performance range from The product range of universally deployable SINAMICS G120 6kW to 3 MW. single drives includes: • Compact G120C single drives for the low performance range SINAMICS DCM can be optimally integrated in any plants with (0.55 to 18.5 kW) the following device versions: • Modular G120 single drives for the low to medium perfor- • SINAMICS DCM DC Converters, the universal built-in unit mance range (0.37 to 250 kW) • SINAMICS DCM Control Module for the modernization of existing plants, particularly for extremely high performances SINAMICS G130 built-in units and SINAMICS G150 cabinet units for powers from 75 to 2 700 kW round off the top performance • SINAMICS DCM Cabinet, the ready-to-connect and ready-to- range. run drive cabinet for all DC drive technology applications SINAMICS MV SINAMICS DCP (bidirectional DC/DC actuator) SINAMICS MV is an integrated range of medium-voltage The name SINAMICS DC Power Converter (SINAMICS DCP) converters which is unique worldwide and covers all levels of represents a new generation of bi-directional DC/DC actuators dynamics and performance in voltage classes from 2.3 to 11 kV. from Siemens, which combines extensive expertise of These SINAMICS MV drives cover a performance range from DC technology with the advantages of the SINAMICS 0.8 kW to 85 MW at motor speeds of 10 to 15 000 rpm-1. They product series. can be used for single drives as well as for multi-motor drives. Typical applications and areas of application: 5 • Braking chopper • Coupling of DC busses with different levels of voltage • Battery check status • Mining conveyor belts • BESS (Battery Energy Storage Systems) • Wind energy and photovoltaics

Siemens ST PCS 7 AO · 2015 5/5 © Siemens AG 2015

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Drive ES PCS 7: Function blocks for drives

■ Ordering data Article No. Article No.

Drive ES PCS 7 in the design of Drive ES PCS 7 in the design of the PCS 7 Advanced Process the PCS 7 Standard Library Library (APL Style) (Classic Style) Drive ES PCS 7 APL Drive ES PCS 7 (classic style) Function blocks and faceplates in Function blocks and faceplates in the style of the PCS 7 Advanced the style of the PCS 7 Standard Process Library (APL) for integra- Library for integration of SIMOVERT tion of SINAMICS, SINAMICS DCM, MASTERDRIVES, SINAMICS DCP, SINAMICS MV, MICROMASTER 4xx, SIMOREG SINAMICS S/G and DC MASTER, SINAMICS DCM, MICROMASTER 4xx variable- SINAMICS DCP; SINAMICS MV and speed drives in SIMATIC PCS 7 SINAMICS S/G variable-speed with electronic documentation drives in SIMATIC PCS 7 (5 languages); single license for with electronic documentation one engineering station each, (5 languages); single license for consisting of: one engineering station each, • Engineering license for one consisting of: engineering station • Engineering license for one • Runtime license for one engineering station automation system • Runtime license for one Engineering and runtime software, automation system software class A, 5 languages Engineering and runtime software, (English, German, French, Italian, software class A, 5 languages Spanish), single license for (English, German, French, Italian, 1 installation Spanish), single license for Delivery package: Certificates of 1 installation license; software and electronic Delivery package: Certificates of 5 documentation on CD license; software and electronic • V8.1 incl. SP1) 6SW1700-8JD01-1AA0 documentation on CD for SIMATIC PCS 7 V8.1 • V8.1 incl. SP1) 6SW1700-8JD00-1AA0 Runs on Windows 7 SP1 Enterprise/ for SIMATIC PCS 7 V8.1 Ultimate 32/64-bit, Windows Runs on Windows 7 SP1 Enterprise/ Server 2008 R2 SP1 Standard Ultimate 32/64-bit, Windows 64-bit Server 2008 R2 SP1 Standard • V8.0 incl. SP1) 6SW1700-8JD01-0AA0 64-bit for SIMATIC PCS 7 V8.0 • V8.0 incl. SP1) 6SW1700-8JD00-0AA0 Runs on Windows XP Professional for SIMATIC PCS 7 V8.0 32-bit, Windows Server 2003/ Runs on Windows XP Professional 2003 R2 Standard 32-bit, 32-bit, Windows Server 2003/ Windows 7 Enterprise/Ultimate 2003 R2 Standard 32-bit, 32/64-bit, Windows Server 2008 Windows 7 Enterprise/Ultimate Standard 32-bit or 2008 R2 32/64-bit, Windows Server 2008 Standard 64-bit Standard 32-bit or 2008 R2 Standard 64-bit • V7.1 incl. SP1) 6SW1700-7JD00-1AA0 for SIMATIC PCS 7 V7.1 runs on Windows XP Professional 32-bit, Windows Server 2003/ 2003 R2 Standard 32-bit AS runtime license Drive ES PCS 7 AS runtime license Drive ES 6SW1700-5JD00-1AC0 PCS 7 for SIMATIC PCS 7 V7.1, V8.0 and V8.1 For processing of function blocks in an automation system language-neutral, single license for 1 installation Delivery package: Certificate of License

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Drive ES PCS 7: Function blocks for drives

■ Ordering data Article No. Article No.

Drive ES Basic Drive ES Basic 6SW1700-5JA00-5AA4 configuration software Upgrade V5.x to V5.5+SP1)3) Engineering software, software Drive ES Basic class A, 5 languages (English, Software package for easy parame- German, French, Italian, Spanish) terization, commissioning and diagnostics of Siemens drives using Delivery package: Software and a central engineering station, electronic documentation on DVD including routing beyond network Software update service boundaries; with electronic docu- Contract for the delivery of all mentation (5 languages) updates/upgrades for 1 year; if not Engineering software, software canceled, the contract is automati- class A, 5 languages (English, cally extended for one more year German, French, Italian, Spanish) Delivery package: Written contract Delivery package: Certificate of • Drive ES PCS 7 APL, single 6SW1700-0JD01-0AB2 license; software and electronic license (for 1 installation) documentation on DVD for Drive ES PCS 7 in the design of • V5.5 incl. SPSP1)3) 6SW1700-5JA00-5AA0 the PCS 7 Advanced Process For SIMATIC PCS 7 V7.1, V8.0 Library (APL) and V8.1, single license (floating • Drive ES PCS 7 (Classic Style), 6SW1700-0JD00-0AB2 license for 1 user) single license (for 1 installation) • V5.5 incl. SP1)3) 6SW1700-5JA00-5AA1 For SIMATIC PCS 7 V7.1, V8.0 and 1) The most recent Update/Service Pack (SP) is always supplied. V8.1, floating license for 2) When upgrading from Drive ES PCS 7 (Classic Style) to Drive ES PCS 7 60 concurrent users APL, the SIMATIC PCS 7 user software must be reconfigured. Upgrades and 3) You can find information on the supported operating systems in the software update service product notifications for the respective versions of Drive ES PCS 7, 2) Drive ES PCS 7 APL or Drive ES Basic in Product Support of the Industry 5 Drive ES PCS 7 APL upgrade Online Support in the Internet (see https://support.industry.siemens.com) For single license Engineering and runtime software, software class A ■ More information 5 languages (English, German, Siemens AG French, Italian, Spanish), single license for 1 installation Digital Factory Motion Control Delivery package: Software and electronic documentation on CD General Motion Control • V8.0/V8.0 incl. SP to V8.11)3) 6SW1700-8JD01-1AA4 Product Management Drives and when upgrading from Drive ES PCS 7 (Classic Style) to Erlangen 2) the Drive ES PCS 7 APL version Tel.: +49 9131 98-47215 1)3) • V8.0 to V8.0 SP1 6SW1700-8JD01-0AA4 Fax: +49 9131 98-6538 and when upgrading from Drive ES PCS 7 (Classic Style) to 2) You can also find the latest product information, FAQs and the Drive ES PCS 7 APL version manuals at Product Support for Industry Online Support in Drive ES PCS 7 Upgrade the Internet (https://support.industry.siemens.com) under (classic style) "Drive technology – Selection and engineering tools – DRIVE ES For single license configuration software or STARTER commissioning software" Engineering and runtime software, software class A, 5 languages You can find additional information in the Internet at: (English, German, French, Italian, www.siemens.com/drive-es Spanish), single license for 1 installation Delivery package: Software and electronic documentation on CD • V6.x/V7.x/V8.0 to V8.11)3) 6SW1700-8JD00-1AA4 • V6.x/V7.x to V8.01)3) 6SW1700-8JD00-0AA4 • V6.x/V7.0 to V7.11)3) 6SW1700-7JD00-1AA4

Siemens ST PCS 7 AO · 2015 5/7 © Siemens AG 2015

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AddFEM: Redundant I/O module for fast response times

■ Overview ■ Benefits • Modules for operation independently or redundant in pairs PCS 7 Add-on fit for SIMATIC PCS 7 V8 • Fast response times for signal acquisition and processing as well as for redundancy switchover (switchover time less than 500 Ps) of the AddFEM • Extended level ranges for analog signals and counters of the AddFEM • Analog and digital areas electrically isolated from one another • Permanently short-circuit-proof analog and digital inputs • Monitoring of all outputs • Outputs can be connected in parallel with other outputs (redundancy, increase in performance)

■ Design Built into a rugged high-grade steel housing, which is in line with the SIMATIC S7 design in terms of dimensions and shape, the AddFEM meets stringent environmental requirements. It is prepared for mounting on DIN rails and for direct mounting with bolts. These installation options support both freestanding construction and installation in cabinets or wall-mounted housings. The connecting elements are protected by a removable hood The Front End Module AddFEM is an autonomous unit for the on which the connector pin assignment of the I/O signals is input/output of analog and digital process signals that can be 5 printed. The functions are set by means of two mode selectors connected with standardized protocols via the PROFIBUS DP and indicated by 12 LEDs. In accordance with the PLC stan- fieldbus to the SIMATIC PCS 7 automation system. Its fast dard, 2 x 16 LEDs are available in the display panel of the response times for signal acquisition and processing should module for signaling the binary I/O signals. be particularly emphasized.

The product range consists of two versions: ■ Function •AddFEM - 12 analog inputs AddFEM - 8 analog outputs The various signal types with AddFEM are distributed across the - 12 digital inputs process connections in such a way that a single module is often - 16 digital outputs (can also be configured as digital inputs) sufficient for small applications. Applications with a large quan- - 3 counter/timer inputs (can also be configured as digital tity framework can be implemented by using several modules. inputs) • AddFEM SoE (Sequence of Event) with a preprocessing The measuring ranges of the analog inputs and outputs are Front End Function (FEF) designed so that no additional signal transducers have to be - 31 digital inputs with highly exact time tagging. used. By means of an additional current range of ± 50 mA for the analog outputs, actuators with higher power requirements, e.g. Both product versions can be operated in redundant pairs. The fuel control valves, can also be controlled without additional advantage of AddFEM redundancy is that the switchover in this signal amplifiers. case takes place independent of the automation system (CPU). AddFEM SoE (Sequence of Event) with a preprocessing Note: Front End Function (FEF) The AddFEM can be used in combination with SIMATIC PCS 7 The Front End Module AddFEM SoE is tailored to the special V7.1, V8.0 from Update 1 upwards as well as V8.1. applications in power plant and process control technology where exact time tagging is required when recording changes in signals, e.g. for archiving the statuses of a power plant for analysis of incidents or for general logging. The AddFEM is synchronized by the GPS time server, and tags the binary signals with an accuracy of 1 ms. The integrated redundancy in 3 levels and the fast, stand-alone switching over guarantee high availability. The module communicates with the automation system over the redundant PROFIBUS DP. The AddFEM SoE requires the AddFEM SoE repeater module for on-site signal distribution, adaptation of the medium (glass FOC to plastic FOC) and signal inversion.

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AddFEM: Redundant I/O module for fast response times

■ Function (continued) AddFEM SoE repeater module The SoE repeater module can be extended by up to 5 SoE Large distances have to be covered between the GPS time repeater extension modules, and forms a unit together with server and the AddFEM SoE. Therefore glass FOCs are used as these. the transmission medium between the GPS time server and the SoE repeater module. Since the SoE repeater module can be cascaded, up to 5 of such units can be connected in series. SoE repeater module, SoE repeater extension module and AddFEM SoE are mounted together in the electronics cabinet. SoE repeater module and SoE repeater extension module The SoE repeaters are mounted on a rail TH 35 – 7.5 EN 60 715 have no intelligence whatsoever. The logic of the input signal is or TH 35 – 15 EN 60 715. inverted without changing its timing and connected to the outputs. The SoE repeater module is powered with 24 V DC. It supplies the SoE repeater extension module of the unit via a rail bus Up to 6 AddFEM SoE modules can be connected via plastic connector. FOCs to each module. The service interface X1 present on the AddFEM SoE (see graphic) is used as the signal input.

GPS 6DL9902-8AA/-8AB 6DL9900-8AA 6DL9901-8AA time server FOC SoE repeater module SoE repeater extension module (up to 5)

up to 5

L+ M

X1 X1

6DL9903-8AA/-8AB Plastic FOC

AddFEM SoE

Siemens ST PCS 7 AO · 2015 5/9 © Siemens AG 2015

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AddFEM: Redundant I/O module for fast response times

■ Technical specifications

AddFEM/AddFEM SoE Analog outputs (parameterizable) General data Outputs, total 8 Dimensions (W × H × D) in mm 295 × 75 × 209 Current output range 0 … 20 mA (480 :) Weight 2.8 kg 4 … 20 mA (480 :) Supply voltage 24 V DC ± 20 mA (480 :) ± 30 mA (300 :) Bridging of power failures 10 ms (minimum) ± 50 mA (150 :) Power consumption 20 W Max. error (over the entire 0.4% PROFIBUS DP interfaces temperature range) Number of interfaces 2 Resolution of A/D converter 13 bit + sign Baud rate 12 Mbit/s Counting pulse input (parameterizable) Max. cable length of a segment 100 m Number of inputs 3 Connectable load per interface 5 V, max. 80 mA Type of input Type 1/2 compliant with IEC 1131-2 Digital inputs Voltage range ±33 V DC Quantity 12 0 signal level -28 … +3 V Type of input Type 1 compliant with IEC 1131-2 1 signal level +8 … +28 V Voltage range -30 … +33 V DC Load 1 … 3 k: 0 signal level -30 … +5 V DC Input frequency (f ) 0 … 20 kHz 1 signal level +11 … +30 V DC in 5 Counter resolution 1/60 000 referred to measured value Galvanic isolation 3 groups with 4 digital inputs each Updating interval 2 ms Display LED in display panel Digital inputs with time tagging: Digital outputs AddFEM SoE Quantity 16 Quantity 31 Type of output Digital semiconductor outputs Time resolution 1 ms Nominal output voltage 24 V DC Approvals/markings Output voltage with 0 signal < 1 V UL Recognition Mark Underwriters Laboratories (UL) Output voltage with 1 signal Power supply less 2 V compliant with Standard UL 508 File E 85972 Rated output current 500 mA CSA Certification Mark Canadian Standard Association Short-circuit proof Yes (CSA to Standard C22.2 No. 142 File Short-circuit-to-ground monitoring Yes (internal monitoring) LR 63533) Galvanic isolation Yes (8 outputs each with same CE marking Compliant with EU directive reference potential) 2004/108/EG "Electromagnetic compatibility" Analog inputs (parameterizable) Quality assurance According to ISO 9001 Inputs, total 12 Current input (fixed) 6 Current/voltage input 6 Measurement range of currents inputs 0 … 20 mA (parameterizable) 4 … 20 mA -20 … +20 mA -30 … +30 mA Measuring range of voltage input 0 … 10 V (parameterizable) -10 … +10 V Input impedance, current 41.8 : Input impedance, voltage 100 k: Max. error (over the entire 0.2% relative to full-scale value temperature range) Resolution of A/D converter 13 bit + sign Conversion method Successive approximation

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AddFEM: Redundant I/O module for fast response times

■ Ordering data Article No. Article No.

Front End Modules Accessories Front End Module AddFEM 6DL3100-8AC Connection elements for AddFEM PROFIBUS DP I/O module with • Plug set with screw-type terminals 6DL9900-8AA redundancy feature for fast • Plug set with spring-loaded 6DL9900-8AB response times, operable on terminals automation systems of the SIMATIC SIMATIC PCS 7 V7.1, V8.0 from Redundant connection 6DL9901-8AA Update 1 as well as V8.1 Fiber-optic cable 1.6 m Front End Module AddFEM SoE 6DL3100-8AC03 SoE repeater module 6DL9200-8AA Redundant PROFIBUS DP I/O 6 channels module for highly accurate time stamping, operable on automation SoE repeater extension module 6DL9201-8AA systems of the SIMATIC SIMATIC 6 channels PCS 7 V7.1, V8.0 from Update 1 as Cable between time server and well as V8.1 SoE repeater Glass FOC, length: •15 m 6DL9902-8AA •25 m 6DL9902-8AB Cable between SoE repeater and AddFEM SoE Plastic FOC, length: • 1.5 m 6DL9903-8AA • 2.5 m 6DL9903-8AB

■ More information 5 Siemens AG Digital Factory Division Factory Automation Systems Engineering Karlsruhe, Germany E-mail: [email protected]

Siemens ST PCS 7 AO · 2015 5/11 © Siemens AG 2015

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AirLINE Ex: Pneumatic block for integration into ET 200iSP

■ Overview ■ Design In the context of the AirLINE Ex 8650 pneumatic valve block, PCS 7 Add-on fit for SIMATIC PCS 7 V8 every assembly comprising terminal module, function module and pneumatic module is referred to as "slice". A valve slice comprises the terminal module with the permanent wiring, equipped with an electronic basic module and a pneumatic basic module. The valves are then mounted on the basic module.

AirLINE Ex 8650 is a pneumatic valve block specially developed for the ET 200iSP distributed I/O system of SIMATIC PCS 7, and is used to control process and production sequences in hazardous areas of Zone 1/21. Through integration of the pneumatic valve block into the ET 200iSP station, the latter's 5 electric I/O functions are expanded by pneumatic 3/2-way or 5/2-way control functions. Pneumatic functions reduce the costs for wiring and the associated documentation. They save space, simplify the proof of intrinsic safety, and have a favorable effect on the power loss and the associated self-heating. Typical fields of application can be found in process and production automation associated with biotechnology and in the pharmaceutical and chemical industries. Note:

As an integral component of the ET 200iSP, the AirLINE Ex 8650 Design of a valve slice (terminal module on left, electronic basic module pneumatic valve block can be used together with SIMATIC at top, pneumatic basic module at bottom, valves) PCS 7 V7 or V8. It is linked using the IM 152-1 interface module of the ET 200iSP station. It is supported by means of the Generic The valves and their electronic modules have intrinsically safe Station Description (GSD), the Electronic Device Description design (Ex i). For servicing purposes, they can be replaced (EDD) and the Hardware Support Package (HSP). during ongoing operation. They are easy to install and remove from the front. The AirLINE Ex 8650 pneumatic valve block is supplied with compressed air via pneumatic connection washers, and the exhaust air is also discharged in this manner. A connection washer on each side terminates the pneumatic backplane on the left and right to the modules of the ET 200iSP. Valve slices for the two available air supplies of 300 l/min and 700 l/min can be mixed in between as desired. Depending on the configuration, smaller supply elements can be produced using further pneumatic connection washers for intermediate supply. In this way it is possible to work with different pressures or to completely depressurized certain areas of the valve terminal in safety-related applications. A configurator from Bürkert Fluid Control Systems can help you in the selection and combination of components. It will provide you with: • Documentation • Materials list • Dimensions • Various illustrations for your configuration

5/12 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Distributed I/O on PROFIBUS

AirLINE Ex: Pneumatic block for integration into ET 200iSP

■ Function ■ More information The AirLINE Ex 8650 pneumatic valve block can be used to Bürkert Fluid Control Systems implement 3/2-way and 5/2-way functions for controlling process Christian-Bürkert-Str. 13-17 valves, single-action or double-action pneumatic cylinders, 74653 Ingelfingen linear or rotary actuators, etc. The valve slices for air supplies Germany of 300 l/min or 700 l/min act like digital output modules. They convert the electric control signals of the interface module into Tel.: +49 7940 10 - 0 pneumatic output signals. Fax: +49 7940 10 - 91 204 The valves themselves have a low power consumption and E-mail: [email protected] permit high pressures to be switched with short switching times. Additional information is available on the Internet at: They are optionally available with or without manual emergency www.burkert.com actuation. Versions are also available with a separate auxiliary control air supply for use in an extended pressure range or with a non-return valve for venting connections. The configuration can be individually adapted using optional baffle elements or pressure shut-offs. The valve output modules provide up to 8 channels. This means up to 128 valve functions can be configured per station depending on the types of valve used. The electronics modules of the valve slices display the modules status (group fault display) and the channel status (channel open/closed) on LEDs. Status, diagnostics and switching cycle counters of the channels can be read out via PROFIBUS. 5 ■ Technical specifications

AirLINE Ex Max. number of valve functions 128 (depending on valve type) Max. width of complete station 1 185 mm Rated flow 300 l/min or 700 l/min Pressure range 0 … 8 bar Ambient temperature in operation • Horizontal installation 0 … 55 °C • All other mounting positions 0 … 50 °C Ambient temperature during storage -40 … +70 °C Degree of protection IP30 Approvals ATEX, IEC, II 2G Ex ia/ib IIC T4

Siemens ST PCS 7 AO · 2015 5/13 © Siemens AG 2015

Distributed I/O on PROFIBUS

SIMATIC RF: RFID systems

■ Overview ■ Function SIMATIC RF RFID systems with a tag memory of up to 64 KB PCS 7 Add-on fit for SIMATIC PCS 7 V8 can be parameterized in many different manners. An application example with a CFC block provides you with effective support. It is available for download on the Internet: https://support.industry.siemens.com/cs/ww/en/view/29351305 In order to utilize the full functionality of the RFID system for SIMATIC PCS 7, this example can be changed or extended as required. A customized CFC block can also be created by direct adaptation of the function blocks FB 45.

■ Ordering data Article No.

RF180C communications module 6GT2002-0JD00 for connecting two readers directly to PROFINET ASM 456 communications 6GT2002-0ED00 module for connecting two readers directly to PROFIBUS ASM 475 communication module 6GT2002-0GA10 Radio Frequency Identification (RFID) systems for contactless for SIMATIC S7-300 and ET 200M; identification and localization of products as well as for auto- for connecting two readers matic recording and storage of data have already been tried and RFID Systems 6GT2080-2AA20 5 tested in numerous manners for automation technology. Such Software & Documentation systems use mobile data carriers (transponders/tags) to identify with FB for SIMATIC/SIMATIC products, and readers to monitor the data in the transponders. PCS 7, application example and RFID documentation in multiple Using the SIMATIC RF RFID systems from Siemens it is possible languages to perfectly control and optimize the material flow and the complete logistics sequence. The systems are also highly suitable for container management and asset management. ■ More information Note: Siemens AG The SIMATIC RF identification systems can be used together Process Automation and Drives with SIMATIC PCS 7 V7.1, V8.0 and V8.1. Process Automation Communication and Identification Nuremberg, Germany ■ Design Tel.: +49 911 895-2905 The SIMATIC RF RFID systems consist of matched individual Fax: +49 911 895-152905 components whose function and performance vary depending on the task: E-mail: [email protected] • Mobile data carriers (transponders/tags) You can find more information on the Internet at: • Read/write devices (readers) and mobile handheld terminals www.siemens.com/rfid • Antennas • Communication modules for connection to the automation system • Software for system integration Integration of the SIMATIC RF RFID systems into the SIMATIC PCS 7 process control system is possible in various manners. The RFID readers of the RF200, RF300, RF600, MOBY D systems are linked with the process control system using RF180C, ASM 456 and ASM 475/ET 200M communication modules. RF180C, ASM 456 and ASM 475/ET 200M communicate via PROFINET or PROFIBUS with the SIMATIC PCS 7 automation system.

5/14 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Diagnostics 6 6/2 ibaPDA/ibaAnalyzer: Fault tracking log - recording and analysis

6/4 PM-MAINT: Flexible maintenance management for SIMATIC PCS 7

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Diagnostics

ibaPDA/ibaAnalyzer: Fault tracking log - recording and analysis ibaAnalyzer ■ Overview The signals recorded centrally with ibaPDA are stored in files and can be analyzed from any number of workstations using the PCS 7 Add-on fit for SIMATIC PCS 7 V8 freeibaAnalyzer software package. The supplementary ibaAnalyzer-DB package permits the user- ibaPDA ibaAnalyzer friendly further processing of the recorded data with database support. Recorded data can be written to various databases (e.g. Microsoft SQL Server, Microsoft Access, Oracle) and read again according to selectable query criteria. Note: ibaPDA and ibaAnalyzer can be used in combination with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

Systematic overview ■ Function ibaPDA ibaAnalyzer ibaAnalyzer ibaPDA SIMATIC Ethernet/PROFINET PROFIBUS • Simple user interface with online signal visualization Request remote • Client-Server architecture with multiple clients • Client can be integrated in the OS visualization via ActiveX Process control systems usually feature integrated data acquisi- based on the .NET compatibility tion (trending) with relatively slow cycle times of 50 ms or more. In addition, examination of the collected data for troubleshooting • Numerous display options for measured data e.g. trend, and process analysis is often insufficiently supported in oscilloscope, FFT, digital meter trending. However, high-cycle, ideally cycle-precise, continuous • Central configuration dialog with flexible modular structure recording of measured values is required to detect sporadic and integrated online diagnostics disturbances and programming errors in the CPUs. A conve- • Built-in OPC server and OPC client functionalities nient measured data acquisition system is provided by ibaPDA. The measured data collected in this way can be subsequently • Virtual signals (formula editor) analyzed offline with the high-performance ibaAnalyzer. • Signal groups 6 ibaPDA • Technostrings for recording asynchronous, non-cyclic data, e.g. batch numbers, setpoints ibaPDA is a software package for measured data acquisition • Combination with ibaCapture CAM/HMI for synchronous on a separate recording computer (PC). This measured data acquisition of camera images and HMI screen data acquisition system offers various options for high-cycle acquisition of data from the SIMATIC world, e.g. • Staggered licensing model based on the number of detectable signals (64, 256, 1024, 2048, unlimited) • Cycle-precise coupling of data via bus monitors, e.g. ibaBM-DP (PROFIBUS bus monitor), or via CP 1616 • Several recordings in parallel (expandable) (PROFINET connection) • Complex trigger conditions for data recording • Software-based interfaces, e.g. ibaPDA-Interface-PLC- • Recording with ibaHD server as an endless strip chart Xplorer for communication with the CPUs of the automation recorder systems via MPI, CP/PG or Ethernet-TCP/IP interface • Digital output signals (alarm messages) also per TCP/IP Due to the various interfaces to a wide variety of automation and • E-mail notifications bus systems, higher-level data acquisition with uniform acquisi- • Time synchronization via DCF77, PTP (IEEE 1588), IEC 1131 tion time can also be realized in systems with heterogeneous automation technology. • Multi-station operation with several ibaPDA systems Using a recording computer, digital and/or analog signals can ibaAnalyzer be recorded at rate down to 1 ms, or even down to 10 μs when • Graphic user interface with intuitive operation the appropriate hardware is used. • Automatic scaling On the recording computer, the measured data can be • Report generator for automatic generation of graphic and accessed and selected online with ibaPDA-Request-S7 without tabular reports in various formats (PDF, HTML etc.) having to re-program or shut down the CPU of the automation system. • Powerful mathematical formulae and operations • Views: Y/T, X/Y, FFT, Y/length, 2D plan, 3D false colors and 3D grid • Mathematically generated "virtual signals" • Graphical digital filter editor • Data export in ASCII format • Automatic presentation of measurement files (slide show) • Generation of analysis guidelines for use on several measurement files • Combination of signals on a shared scale or on different scales • Simultaneous consideration of analog and digital signals • X/Y zoom, infinitely variable • Special functions for length representations

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Diagnostics

ibaPDA/ibaAnalyzer: Fault tracking log - recording and analysis

■ Function (continued) ■ More information ibaAnalyzer-DB Iba AG • Data extraction of time-based and/or length-based measure- Königswarterstraße 44 ment segments via ODBC in a database (e.g. Microsoft 90762 Fürth SQL Server, Microsoft Access, Oracle) Germany • Database query wizard (Query Builder) Tel.: +49 911-97282-0 • Database analysis with full scope of ibaAnalyzer instructions Fax: +49 911-97282-33 ibaPDA-Request-S7 E-mail: [email protected] • Modifying the measurement data to be recorded without Additional information is available on the Internet at: making changes on the CPU www.iba-ag.com • ibaPDA interface via PROFIBUS DP-Slaves with ibaBM-DP bus sniffer • Optional online access to all operands of the S7-CPUs • Cycle-precise acquisition of measurement data ibaPDA-Interface-PLC-Xplorer • ibaPDA interface to the automation system's CPU via MPI, CP/PG or Ethernet TCP/IP • Optional online access to all operands and symbols of the S7-CPUs • Output of measured data via the selected communication connection (MPI, CP/PG or Ethernet TCP/IP) Operating system platforms for all program packages • Windows XP 32-bit • Windows Server 2003 (32-bit) • Windows 7 32/64-bit • Windows Server 2008 (32-bit) 6 • Windows 8.1 32/64-bit • Windows 2012 Server R2

Siemens ST PCS 7 AO · 2015 6/3 © Siemens AG 2015

Diagnostics

PM-MAINT: Flexible maintenance management for SIMATIC PCS 7

■ Overview ■ Design

PCS 7 Add-on fit for SIMATIC PCS 7 V8 Maintenance PM-MAINT Client

Production WinCC/PCS 7 + PM-MAINT PM-MAINT PM-MAINT Server Client Server

Plant bus Plant bus

PM-MAINT is a sector/technology-independent maintenance management system for inspection, servicing and maintenance of production plants, and is primarily designed for preventive, performance-dependent maintenance. With the objective of maximizing plant availability, PM-MAINT uses the performance Plant 1 Plant x

data or calendar intervals to generate predictive planning of G_PCS7_XX_00242 maintenance measures. PM-MAINT determines the optimum 6 time with regard to production and maintenance. Whereas pre- Example configuration of PM-MAINT in a client/server architecture maturely conducted inspections and servicing shorten the intervals and thus increase the maintenance costs, and delayed PM-MAINT is scalable, and grows with your requirements. It can implementation can result in production losses with high repair be used as a local single-user system or also as a distributed and downtime costs. multi-user system in a client/server architecture. PM-MAINT can be installed in addition to the SIMATIC PCS 7 OS software on an PM-MAINT is linked to the automation level of the process operator station of version Single Station, Server, or Client. control system via the SIMATIC PCS 7 operator system or per OPC. With its numerous import and export options, it is an ideal The PM-MAINT system software is structured as follows: supplement for the SIMATIC PCS 7 Maintenance Station. • Type S for Single Station (single-user system) or Server (multi-user system) Note: • Type C for Client (multi-user system) The maintenance management system, PM-MAINT, can be use in plants in combination with SIMATIC PCS 7 V7.1, V8.0 and PM-MAINT supports Windows XP, Windows 7, Windows 2003 V8.1. Server, and Windows 2008 Server.

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Diagnostics

PM-MAINT: Flexible maintenance management for SIMATIC PCS 7

■ Function ■ Odering data Article No.

PM-MAINT permits mapping of the hierarchical plant structure PM-MAINT system software for of the company down to the level of the smallest units for main- SIMATIC PCS 7 V7 and V8 tenance. Maintenance jobs can be created for each mainte- PM-MAINT system software 9AE7104-2SS30-1AA0 nance object. Type S for a single station (single-user Maintenance planning and activation system) or a server (multi-user system), runs with Windows Server In the case of performance-dependent maintenance, 2003, Windows Server 2008, PM-MAINT utilizes operating hours and switching cycles from Windows XP Professional, and the current process data to calculate the recommended mainte- Windows 7 nance dates. When these dates are reached, PM-MAINT auto- Engineering and runtime software, matically creates the maintenance job. Additional options for software class A, 2 languages creating maintenance jobs are process events or calendar (English, German), single license intervals (days, weeks, months, quarters, years). for one installation Type of delivery: software and Assignment of documents electronic documentation on CD, dongle (hard lock), and certificate Any documents can be added as supplementary information to of license each maintenance object or job in the object tree, e.g. PM-MAINT system software 9AE7104-4SC00-1AA0 • Dimension drawings Type C for a client (multi-user system), • Technical specifications runs with Windows Server 2003, • Maintenance information Windows Server 2008, Windows XP Professional, and Windows 7 Job recording/checklists Engineering and runtime software, software class A, 2 languages Maintenance jobs can be recorded manually or automatically. (English, German), single license These reports are then used by the maintenance personnel as a for one installation checklist. Lists with ordering data for material requirements plan- Type of delivery: software and ning are additionally available for printing depending on the job. electronic documentation on CD, Processing of measures can also be documented in a report. dongle (hard lock), and certificate of license Material and personnel assignment 6 The required material and personnel resources can be assigned ■ to the maintenance jobs. The materials and working hours More information actually required can then be entered in the feedback relating Siemens AG to maintenance activities. Siemens Germany Archiving and analysis Mannheim branch All maintenance activities are saved in an archive which is Process Industries and Drives permanently evaluated to achieve a continuous improvement in WinCC Competence Center Mannheim maintenance procedures. Unexpected maintenance jobs can Tel.: +49 621 456-3269 be recorded manually or by means of the SIMATIC PCS 7 Fax: +49 621 456-3334 Maintenance Station, and integrated into the long-term archiving. E-mail: [email protected] You can find additional information on the Internet at: www.siemens.com/process-management

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Diagnostics

Notes

6/6 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Telecontrol 7 7/2 Telecontrol with SIPLUS RIC 7/2 Telecontrol connection to control center in SIMATIC PCS 7 7/8 Telecontrol connection to third-party control center

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Overview

PCS 7 Add-on fit for SIMATIC PCS 7 V8

Control center

SCALANCE M875

IEC 60870-5-104 Converter TCP/IP – serial DSL router SCALANCE S612, security module Radio network

IEC 60870-5-101

SIPLUS RIC Library SCALANCE SINAUT SIPLUS RIC Library with SIMATIC S7-400 X101-1LD MD2 with SIMATIC S7-300

Fiber-optic cable

IEC 60870-5-101 SIPROTEC 7SJ63 SCALANCE SCALANCE SCALANCE SINAUT SINAUT M875 M875 X101-1LD MD2 MD2

IEC 60870-5-103

7 SIPLUS RIC Library SIPLUS RIC Library SIPLUS RIC Library SIPLUS RIC Library SIPLUS RIC Library with SIMATIC S7-300 with SIMATIC ET 200S with SIMATIC S7-400H with SIMATIC ET 200S with SIMATIC S7-300 G_PCS7_XX_00217

Flexible communication options with SIPLUS RIC in a wide area network (WAN) The telecontrol communication between a telecontrol center The telecontrol center integrated with SIMATIC PCS 7 TeleControl integrated in SIMATIC PCS 7 and its outstations (Remote into the operator system of the process control system is the Terminal Units) is based on SIPLUS RIC libraries and is possible master during telecontrol communication. The Remote Terminal via serial communication links as well as via Ethernet TCP/IP Units (RTUs) are slaves of the control center on the one hand, communication links – with telecontrol protocol option but can additionally function as masters for subordinate out- • IEC 60870-5-104 (Ethernet TCP/IP) stations with the following protocols: • IEC 60870-5-101 (serial) • IEC 60870-5-104 (Ethernet TCP/IP) • IEC 60870-5-101 (serial) Advantages of the TCP/IP-based connection through IEC 60870-5-104 are simultaneous data transfer to multiple • IEC 60870-5-103 (serial) devices and diagnostics using SIMATIC Manager. Note: Security mechanisms are not defined in the application area Telecontrol integration into the SIMATIC PCS 7 process control of IEC 60870-5-104. Therefore, encryption of the user data system using SIPLUS RIC libraries with IEC 60870-5-104 or (data integrity) and authentication of the communication part- IEC 60870-5-101 protocols requires one of the following ners must be implemented separately (Industrial Security). software combinations: • SIMATIC PCS 7 V8.1 and SIMATIC PCS 7 TeleControl V8.1 • SIMATIC PCS 7 V8.0+SP1 and SIMATIC PCS 7 TeleControl V8.0+SP1/SP2 • SIMATIC PCS 7 V8.0 incl. Update 1 and SIMATIC PCS 7 TeleControl V8.0 • SIMATIC PCS 7 V7.1 and SIMATIC PCS 7 TeleControl V7.1

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Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Design Remote terminal units (RTUs) In combination with a type-specific SIPLUS RIC library, controllers from the following product series can be used as remote stations in telecontrol applications with IEC 60870-5-101 (serial) or IEC 60870-5-104 (Ethernet TCP/IP) telecontrol protocols:

Controller Number of I/Os Number of information (dependent on CPU size, protocol type, and application) or data points Integrated in SIMATIC ET 200S 30 … 200 I/Os Approx. 200 Integrated in SIMATIC ET 200SP 30 ... 500 I/Os Approx. 500 SIMATIC S7-300/S7-300F 100 … 2 000 I/Os Approx. 2 000 SIMATIC S7-400/S7-400F 500 … 5 000 I/Os Approx. 5 000 SIMATIC S7-400H/S7-400FH 500 … 5 000 I/Os Approx. 5 000 SIMATIC S7-1500 200 ... 5 000 I/Os Approx. 5 000 Detailed product range – parameters and scaling

RTU type ET 200S S7-300 S7-400 CPU IM 151-7 IM 151-8 CPU 314C-2 CPU 315-2 CPU 317-2 CPU 319-2 CPU 412-2 CPU 414-3 CPU 416-3 CPU 417-5H IM 151-7F IM 151-8F PN/DP PN/DP PN/DP PN/DP PN PN/DP PN/DP PN/DP CPU 315F-2 CPU 317F-2 CPU 319F-2 CPU 412-5H CPU 414-5H CPU 416-5H CPU 410-5H PN/DP PN/DP PN/DP PN/DP PN/DP PN/DP Process Automation Work memory 128/192 KB 192/256 KB 192 KB 384/512 KB 1024/1536 2048/2560 1 MB 4 MB 16 MB 32 MB KB KB Data memory, 64 KB 64 KB 64 KB 128 KB 256 KB 700 KB – – – – non-volatile Data memory, 64/128 KB 128/192 KB 128 KB 384/512 KB 768/1280 KB 1348/1860 – – – – volatile KB Code – – – – – – 512 KB 2 MB 8/6 MB 16 MB Data – – – – – – 512 KB 2 MB 8/10 MB 16 MB SIPLUS RIC 64 KB 64 KB 64 KB 64 KB 64 KB 64 KB 64 KB 64 KB 64 KB 64 KB program Buffer (volatile) 64 KB 64 KB 64 KB 192 KB 704 KB 1024 KB – – – – 7 Buffer (message Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. frames) 1500 1 500 1500 4500 16 000 24 000 4500 12 000 24 000 24 000 Recommended 512 KB 512 KB 512 KB 512 KB 2 MB 2 MB – – – – memory card Number of 0 1 1 1 1 1 1 1 1 1/2 Ethernet interfaces on CPU Number of – 8 8 8 16 32 46 62 94 120 TCP/IP connections Recommended 200 200 200 1000 2 000 5 000 1 000 2 000 5 000 5000 number of information or data points

Siemens ST PCS 7 AO · 2015 7/3 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Design (continued)

RTU type ET 200SP S7-1500 CPU CPU 1510-1 PN CPU 1512-1 CPU 1511-1 CPU 1513-1 PN CPU 1515-2 PN CPU 1516-3 CPU 1517-4 CPU 1518-4 P CPU 1510F-1 PN PN CPU 1513F-1 CPU 1515F-2 PN PN/DP PN/DP N/DP PN CPU 1512F-1 CPU 1511F-1 PN CPU 1516F-3 CPU 1517F-4 CPU 1518F-4 PN PN PN/DP PN/DP PN/DP Work memory 0.85/0.9 MB 1.3 MB 1.15/1.225 MB 1.8 MB 3.5 MB 6/6.5 MB 10/11 MB 13/14.5 MB Data memory, non- – – – – – – – – volatile Data memory, – – – – – – – – volatile Code 0.1/0.15 MB 0.2/0.3 MB 0.15/0.225 MB 0.3/0.45 MB 0.5/0.75 MB 1/1.5 MB 2/3 MB 3/4.5 MB Data 0.75 MB 1 MB 1 MB 1.5 MB 3 MB 5 MB 8 MB 10 MB SIPLUS RIC 0.096 MB 0.096 MB 0.096 MB 0.096 MB 0.096 MB 0.096 MB 0.096 MB 0.096 MB program Buffer (volatile) – – – – – – – – Buffer (message Approx. 3 000 Approx. 6 000 Approx. 6 000 Approx. 12 000 Approx. 24 000 Approx. 24 000 Approx. 24 000 Approx. 24 000 frames) Recommended 4 MB 12 MB 4 MB 12 MB 24 MB 24 MB 256 MB 256 MB memory card Number of 1 1 1 1 2 2 2 3 Ethernet interfaces on CPU Number of TCP/IP 54 78 54/86 78/118 108/192 118/246 150/310 182/374 connections without/with CPs Recommended 200 500 200 500 1000 2000 5000 5 000 number of information or data points For detailed technical information and ordering data for the RTU types listed in the table, refer to the ST 70 and ST PCS 7 catalogs.

7 SIPLUS RIC Libraries A license is required for each of the two CPUs when redundant SIMATIC S7-400 systems are used. The SIPLUS RIC libraries for the IEC 60870-5-101 and 60870-5-104 protocols are supplied as master and slave for Depending on the RTU type, activation can be the PN-CPU and CP interfaces. The IEC 60870-5-103 library is performed using either the supplied memory card only provided as master. All libraries of the respective series are (ET 200S, ET 200SP, S7-300, S7-1500) or via the activated. e-mail address [email protected] (S7-400). The product package for all SIPLUS RIC libraries include a CD with software and documentation and a certificate of license for all protocols and interfaces. With SIPLUS RIC libraries for SIMATIC ET 200S, SIMATIC ET 200SP, SIMATIC S7-300 and SIMATIC S7-1500 RTU types, a memory card (MMC/SMC) is also included. The product versions on offer for the RTU types differ in the storage volume available on the memory card.

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Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Design (continued) Communication/network components Network topologies Communication/network components from the IK PI Catalog For the configuration of complete, hierarchical telecontrol net- supplement the product range for configuration of works, it is possible to implement basic topology forms such as IEC 60870-5-101/-104 telecontrol applications using SIPLUS point-to-point, multipoint, star and ring in various media forms RIC libraries such as: and to combine them depending on the infrastructure require- • TCP/IP converters – serial and MD modem modules ments. • Mobile radio components Examples of media forms • Industrial Ethernet switches, TCP/IP routers, and media • Private networks converters -Radio • SCALANCE W industrial wireless LAN components - Dedicated line via fiber-optic cable or modem, e.g. SINAUT MD2 • SCALANCE S industrial security modules, e.g. S612 - Ethernet network, e.g. with SCALANCE X and fiber-optic • Dedicated line accessories cables • Connecting cables - WLAN, e.g. with SCALANCE W • Public networks -GPRS -EGPRS -UMTS -DSL - Satellite communication, e.g. Inmarsat

Control center SIMATIC PCS 7 TeleControl

SCALANCE SCALANCE Ethernet IEC 60870-5-104 M826-2 S612 (SHDSL) Internet

SCALANCE M875 DSL router

RTU ET 200S IEC 60870-5-104 7 with IM 151-8 RTU ET 200S PN/DP CPU Radio with IM 151-8 network PN/DP CPU SCALANCE M875 RTU S7-300 with RTU S7-300 CP 343 with CP 343 IEC 60870 -5-104 RTU S7-300 StructureComplex de network réseau structure, complexe, combinaisoncombination de of différentes different topologiestopologies etand supports media

SCALANCE Third-Party RTU M826-2 (SHDSL) RTU S7-400 with PN SITRANS F in CPU or CP 443 IEC 60870-5-104 G_PCS7_XX_00271

Example of complex TCP/IP-based WAN with cable and GPRS networks

Siemens ST PCS 7 AO · 2015 7/5 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Design (continued) Redundancy Telecontrol communication availability can be improved by SIMATIC PCS 7 connecting the RTU to the control center in the process control OS clients system via two transmission paths. The two redundant transmission paths can be based on the same or different telecontrol Control center protocols. Terminal bus SIMATIC PCS 7 TeleControl OS The use of redundant RTUs of type S7-400H (high availability) or with redundant S7-400FH (safety-related and high availability) results in further servers options for increasing the availability, e.g. redundant design of telecontrol communication, fieldbus and process I/O. As a result of the seamless integration of the telecontrol system in the SIMATIC PCS 7 process control system, its implementation Redundant system bus depends on the redundancy concept of the complete system (see example of redundant telecontrol configuration with the IEC 60870-5-101/104 telecontrol protocols). TCP/IP to serial TCP/IP converter WAN router Connection of SIPROTEC protection devices SIPLUS RIC IEC 60870-5-103 Master can also be used to con- IEC 60870-5-101 IEC 60870-5-104 nect protection devices such as SIPROTEC via SIMATIC PCS 7 redundant redundant TeleControl. The RTU then serves as a converter between the RTU S7-400H IEC 60870-5-103 protection data protocol and the RTU S7-400H IEC 60870-5-101 or IEC 60870-5-104 protocol. with PN Compared to PROFIBUS DP interfacing of the protective in CPU or equipment, this configuration provides the following advan- CP 443 tages: • Longer distances achievable • High precision time stamps are transferred from the protective equipment to the control system ET 200M redundant ET 200M

with 2 x CP 341 redundant G_PCS7_XX_00274

Example of redundant telecontrol configuration with the IEC 60870-5-101/-104 telecontrol protocols

■ Function 7 Telecontrol communication with SIPLUS RIC is characterized by Additional special features of the IEC 60870-5-101 and the following features: IEC 60870-5-104 telecontrol protocols include: • Uniform configuration using the SIMATIC Manager (except for • Time stamping for data acquisition in the outstation SIMATIC S7-1500 and ET 200SP) • Data buffering for bridging communication interruptions • Event-driven data transfer (for RTU-specific information on buffering, see tables in the • Monitored output of commands for reliable detection of mal- "Remote Terminal Units" section) functions • Time synchronization via the control center • Diagnostics functions for rapid tracing and elimination of faults • High availability thanks to redundant data communication

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Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to control center in SIMATIC PCS 7

■ Ordering data Article No. Article No. SIPLUS RIC libraries for the telecontrol connection to a control center in SIMATIC PCS 7

SIPLUS RIC libraries for RTU type SIPLUS RIC libraries for RTU type SIMATIC ET 200S (CPU integrated) SIMATIC S7-400 Note: Activation with memory card Note: Activation via e-mail address included in the product package [email protected] SIPLUS RIC library for SIPLUS RIC library for 6AG6003-3CF00-0AA0 SIMATIC ET 200S SIMATIC S7-400 Consisting of CD (software and Consisting of CD (software and documentation), certificate of documentation) and certificate of license and Micro Memory Card license (can be used for all supported Note: A memory card or a CPU SIMATIC ET 200S CPUs): (CPU 410 5H Process Automation • 512 KB Micro Memory Card 6AG6003-5CF00-0CA0 or CPU 41x with firmware V4.x and (MMC) higher) are licensed; 2 licenses are • 2 MB Micro Memory Card (MMC) 6AG6003-5CF00-0DA0 required for redundant systems. SIPLUS RIC libraries for RTU type SIPLUS RIC libraries for RTU type SIMATIC ET 200SP SIMATIC S7-1500 (CPU integrated) Note: Activation with memory card Note: Activation with memory card included in the product package included in the product package SIPLUS RIC library for SIPLUS RIC library for SIMATIC S7-1500 SIMATIC ET 200SP Consisting of CD (software and Consisting of CD (software and documentation), certificate of documentation), certificate of license and SIMATIC memory card license and SIMATIC memory card (can be used for all supported (can be used for all supported SIMATIC S7-1500 CPUs): SIMATIC ET 200S CPUs): • 4 MB SIMATIC memory card 6AG6003-7CF00-0LC0 • 4 MB SIMATIC memory card 6AG6003-8CF00-0LC0 (SMC) (SMC) • 12 MB SIMATIC memory card 6AG6003-7CF00-0LE0 • 12 MB SIMATIC memory card 6AG6003-8CF00-0LE0 (SMC) (SMC) • 24 MB SIMATIC memory card 6AG6003-7CF00-0LF0 SIPLUS RIC libraries for RTU type (SMC) SIMATIC S7-300 • 256 MB SIMATIC memory card 6AG6003-7CF00-0LL0 (SMC) Note: Activation with memory card included in the product package • 2 GB SIMATIC memory card 6AG6003-7CF00-0LP0 (SMC) SIPLUS RIC library for SIMATIC S7-300 Consisting of CD (software and documentation), certificate of 7 license and Micro Memory Card (can be used for all supported SIMATIC S7-300 CPUs as of firmware V2.6): • 512 KB Micro Memory Card 6AG6003-1CF00-0CA0 (MMC) • 2 MB Micro Memory Card (MMC) 6AG6003-1CF00-0DA0

Siemens ST PCS 7 AO · 2015 7/7 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to third-party control center

■ Overview ■ Application Possible fields of application include: PCS 7 Add-on fit for SIMATIC PCS 7 V8 • Interfacing of power plant automation based on SIMATIC PCS 7 to network control centers for power distribution SIMATIC PCS 7 automation systems can also communicate with • Interfacing of pumping and compressor stations automated a remote third-party control center by means of the telecontrol using SIMATIC PCS 7 to higher-level control centers for gas, protocol IEC 60870-5-101 (serial) or IEC 60870-5-104 (TCP/IP). oil or water pipelines The IEC 60870-5-101 protocol permits use of classic WAN connections over modems and dedicated lines. The IEC 60870-5-104 protocol supports TCP/IP-based WAN connections such as Internet/DSL or GPRS.

■ Design Notes: With the telecontrol configurations described below for connec- The materials required to design a telecontrol link, e.g. tion of SIMATIC PCS 7 automation systems to a third-party TCP/IP router, CP 443-1, CP 441-1, CP 341, dedicated line control center, use of the SIPLUS RIC for SIMATIC S7-400 library modem, cables etc. are accessories which are not included in is independent of SIMATIC PCS 7 TeleControl. this catalog. For additional information and ordering data, see IK PI and ST 70 catalogs Telecontrol connection for single SIMATIC PCS 7 automation systems (single station)

Supervisory Control System (telecontrol center) separate from SIMATIC PCS 7

Third-party system: SIMATIC PCS 7 operator system Supervisory Single station or Control System client/server configuration

TCP/IP Dedicated line modem, router Industrial Ethernet plant bus e.g. SINAUT MD2 TCP/IP router SIMATIC PCS 7 7 automation systems

Telecontrol network Telecontrol network according to according to SIPLUS RIC library SIPLUS RIC library IEC 60870-5-101 (WAN) IEC 60870-5-104 (WAN), for SIMATIC S7-400 for SIMATIC S7-400 441-1 CP e.g. Internet/DSL PN interface in CPU or CP 443-1 Dedicated line modem, e.g. SINAUT MD2 G_PCS7_XX_00177

Configuration examples of the telecontrol connection of SIMATIC PCS 7 automation systems of single station design with the IEC 60870-5-101 and IEC 60870-5-104 telecontrol protocols Depending on the protocol, the following automation system In the SIMATIC PCS 7 automation system, additive driver connection options can be used for communication: blocks from the SIPLUS RIC library for SIMATIC S7-400 adapt • CP 441 (IEC 60870-5-101) the interface for communication using the IEC 60870-5-101 or IEC 60870-5-104 standardized protocols. Configuration is per- • PN interface in CPU/CP 443-1 (IEC 60870-5-104) formed using the SIMATIC Manager as usual for SIMATIC PCS 7. This equally applies to automation systems designed as single station or redundant station.

7/8 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to third-party control center

■ Design (continued) Telecontrol connection for redundant SIMATIC PCS 7 automation systems (redundant station) Redundant configuration with IEC 60870-5-101 telecontrol protocol (serial)

Supervisory Control System (telecontrol center) separate from SIMATIC PCS 7

Third-party system: SIMATIC PCS 7 operator system Supervisory Single station or Control System client/server configuration

Dedicated line Industrial Ethernet plant bus modem, e.g. SINAUT MD2

SIMATIC PCS 7 AS Redundancy Station SIPLUS RIC library Telecontrol network for SIMATIC S7-400 according to IEC 60870-5-101 (WAN)

l{GYWWt

jwGZ[X Dedicated line modem, e.g. SINAUT MD2 G_PCS7_XX_00178

Configuration example of the telecontrol connection of redundant SIMATIC PCS 7 AS with the IEC 60870-5-101 telecontrol protocol • The control center is linked via a serial telecontrol connection with IEC 60870-5-101 protocol to a CP 340 or CP 341 in an ET 200M station of the SIMATIC PCS 7 system. • If the master system fails, the standby system of the redundant 7 automation system takes over data exchange with the control center bumpless via the CP 341 in the ET 200M station. • Failure of the master system can be signaled to the control center.

Siemens ST PCS 7 AO · 2015 7/9 © Siemens AG 2015

Telecontrol Telecontrol with SIPLUS RIC

Telecontrol connection to third-party control center

■ Design (continued) Redundant configuration with IEC 60870-5-104 telecontrol protocol (TCP/IP)

Supervisory Control System (telecontrol center) separate from SIMATIC PCS 7

Third-party system: SIMATIC PCS 7 operator system Supervisory Single station or Control System client/server configuration

TCP/IP router Industrial Ethernet plant bus TCP/IP router

SIMATIC PCS 7 AS Redundancy Station

SIPLUS RIC library for SIMATIC S7-400 Telecontrol network according to PN interface IEC 60870-5-104 (WAN) in CPU or CP 443-1 G_PCS7_XX_00179

Configuration example of the telecontrol connection of redundant SIMATIC PCS 7 AS with the IEC 60870-5-104 telecontrol protocol • The control center is linked via a TCP/IP-based WAN to the SIMATIC PCS 7 system bus. • The control center establishes a TCP/IP connection to an AS subsystem with each of the two communication interfaces via which the redundant automation system is integrated into the system bus. • The control center starts the IEC 60870-5-104 telecontrol protocol via the TCP/IP connection to the master system and 7 monitors the TCP/IP connection to the standby system using test frames. • If the master system fails, the control center signals the associated connection as being faulty, and starts the IEC 60870-5-104 telecontrol protocol via the TCP/IP connection to the standby system. It then attempts to reestablish the faulty connection.

■ Ordering data Article No. ■ More information

SIPLUS RIC libraries for RTU type As a specialist for complete solutions in the product and system SIMATIC S7-400 business, we would be pleased to advise you concerning Note: Activation via e-mail address generation of an individual configuration and the selection of [email protected] accessories. If required, we can also supply preconfigured SIPLUS RIC library for 6AG6003-3CF00-0AA0 bundles or turnkey outstations installed in wall enclosures, SIMATIC S7-400 cabinets or containers. Contact address for quotation and Consisting of CD (software and consulting: documentation) and certificate of license Siemens AG Note: A memory card or a CPU Breslauer Str. 5 (CPU 410 5H Process Automation 90766 Fürth or CPU 41x with firmware V4.x and Germany higher) are licensed; 2 licenses are required for redundant systems. Tel.: +49 911 750 - 4790 Fax: +49 911 750 - 9917 E-mail: [email protected] You can find additional information on the Internet at: www.siemens.com/siplus-ric

7/10 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015 Switchgear/controlgear automation 8 8/2 IEC IEC 61850 library for integration of protective equipment in SIMATIC PCS 7

8/3 Station controller for SIMATIC PCS 7 PowerControl

8/5 Station gateway for SIMATIC PCS 7 PowerControl

Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Switchgear/controlgear automation

IEC 61850 library for integration of protective equipment in SIMATIC PCS 7

■ Overview ■ Technical specifications • Client functionality IEC 61850 MMS (Manufacturing PCS 7 Add-on fit for SIMATIC PCS 7 V8 Messaging Specification) • Up to 8 IEC 61850 devices per CPU of a SIMATIC PCS 7 automation system (depending on availability of memory and cycle time) SIMATIC PCS 7 OS clients • Read and write variables • Updating cycle < 1 s (depending on cycle time) • Communication of the generated time stamps in the Intelligent Electronic Device (IED) to the SIMATIC PCS 7 operator station SIMATIC PCS 7 • Support of redundant automation systems OS servers

■ Ordering data Article No. Engineering SIMATIC PCS 7 station, automation system IEC 61850 library for integration e.g. DIGSI of protective equipment for SIMATIC PCS 7 IEC 61850 communication block 9AE4110-2AB00 library for SIMATIC PCS 7 Communication blocks for connection of protective devices with IEC 61850 IEC 61850 protocol to SIMATIC PCS 7 V7.1/V8.0/V8.1, electronic documentation as well as engineering and runtime licenses for one project Intelligent field devices with Engineering and runtime software, software class A, 2 languages IEC 61850 communication protocol (English, German), plant license (naming of plant is necessary) The IEC 61850 protocol based on Ethernet TCP/IP is a globally Delivery package: Software and valid open standard used for the communication of field devices electronic documentation on CD, in the protection and control systems of medium-voltage and engineering and runtime license high-voltage switchgear. This simplifies the configuration, guarantees the compatibility of future expansions, reduces the maintenance requirements, and thus also the total lifecycle ■ More information costs. Leading manufacturers of protective equipment have Siemens AG therefore already implemented the IEC 61850 protocol in their Digital Factory Division products. Customer Services Blocks from the universal IEC 61850 communication block Plant Data Services library which are suitable for reading and writing IEC 61850 tags Karlsruhe, Germany support the integration of IEC 61850 protective equipment into Tel.: +49 721 595-6380 the SIMATIC PCS 7 process control system by signaling critical Fax: +49 721 595-6383 8 switchgear states via alarms on the SIMATIC PCS 7 operator station. E-mail: [email protected] They have full access to the tags of the protective equipment You can find additional information in the Internet at: and control devices (including time stamp) and make available www.siemens.com/s7_iec61850 the alarm information provided with the original time stamp of the IEC 61850 protective equipment to the SIMATIC PCS 7 operator station for visualization. The communication blocks can be positioned in the CFC Editor on a CFC chart. A connection is created in NetPro to each IEC 61850 device. Note: The IEC 61850 communication block library for SIMATIC PCS 7 can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1.

8/2 Siemens ST PCS 7 AO · 2015 © Siemens AG 2015

Switchgear/controlgear automation

Station controller for SIMATIC PCS 7 PowerControl

■ Overview ■ Function During IEC 61850 MMS communication with the IEDs (protective PCS 7 Add-on fit for SIMATIC PCS 7 V8 equipment), the station controller acts like an IEC 61850 MMS client. The IEDs are IEC 61850 MMS servers. All IEC 61850 tags in the IED can be addressed via the station controller. Time stamp, value, and status of the tags are trans- PCS 7 OS clients ferred depending on the configuration. The time stamp always originates from the protective equipment. Configuration of the data function is supported by a standard PCS 7 OS server tool. The SC_DRV library included in the delivery is available for (redundant) CFC configuration. PCS 7 plant bus Further protocols for the station controller are available on request for special applications.

Substation PCS 7 AS mEC RTX ■ Technical specifications station controller • IEC 61850 MMS client protocol with support for up to 64 server connections

TCP/IP communication with IEC 61850 FO • IEC 61850 MMS client functionality: - Reading/writing of tags - Select/operate - Buffered reporting • IEC 61850 MMS server protocol with support for up to 5 client G_PCS7_XX_00330 connections • Importing of ICD and SCD files of the protective equipment The systems for automating processes and switchgear/controlgear are growing together within industrial plants. Joint moni- • Original time stamp from the protective equipment toring and control with only one control system offers potential • Update cycle of < 500 ms is possible (depends on the CPU savings with regard to investments, maintenance, and cycle time, data volume) operation. • Configuration tool and SC_DRV library in the product package The IEC 61850 standard has become established as the global • IEC 60870-5 104 communication possible (upon request standard for integration of switchgear/controlgear automation using address under "More information") into the control system. All leading manufacturers of protective equipment have already implemented this standard in their devices. The station controller for SIMATIC PCS 7 PowerControl based on the software controller WinAC RTX controls the transfer of electrical data between the intelligent electronic devices (IEDs), e.g. protective equipment, and the superimposed operator system using the IEC 61850 MMS protocol. It is particularly suitable for small to medium-sized systems with standard availability requirements (no redundancy). 8 The modular embedded controller SIMATIC S7-mEC or a Microbox PC type SIMATIC IPC427C/IPC427D with SIMATIC WinAC RTX is used as a hardware platform for the station controller. The driver blocks in the product package of the station controller are equipped with an interface for the PCS 7 PowerControl Library. The PCS 7 PowerControl Library that can be ordered from the Switchgear Automation chapter of the ST PCS 7 T catalog, supports management and visualization of electrical switchgear via the SIMATIC PCS 7 process control system. Note: Station controllers for SIMATIC PCS 7 PowerControl can be used together with SIMATIC PCS 7 V8.0 and V8.1.

Siemens ST PCS 7 AO · 2015 8/3 © Siemens AG 2015

Switchgear/controlgear automation

Station controller for SIMATIC PCS 7 PowerControl

■ Ordering data Article No. ■ More information

Station controller bundles for Siemens AG SIMATIC PCS 7 PowerControl Digital Factory Division Station controller bundle 9AE4100-1GB20 Customer Services IEC 61850 MMS-Client based on Plant Data Services SIMATIC PCS 7 AS mEC RTX Karlsruhe, Germany SIMATIC PCS 7 AS mEC RTX preconfigured as station controller for Tel.: +49 721 595-6380 PCS 7 PowerControl, with Fax: +49 721 595-6383 IEC 61850 MMS client protocol for up to 64 server connections E-mail: [email protected] Engineering and runtime software, software class A, 2 languages (English, German) Delivery package: Controller hardware, USB dongle, CD with documentation, configuration tool, and function block library, restore CD Station controller bundle 9AE4100-1GB30 IEC 61850 MMS-Client/Server based on SIMATIC PCS 7 AS mEC RTX SIMATIC PCS 7 AS mEC RTX preconfigured as station controller for PCS 7 PowerControl, with IEC 61850 MMS client protocol for up to 64 server connections and IEC 61850 MMS server protocol for up to 5 client connections Engineering and runtime software, software class A, 2 languages (English, German) Delivery package: Controller hardware, USB dongle, CD with documentation, configuration tool, and function block library, restore CD Station controller bundle 9AE4100-1GB10 IEC 61850 MMS-Server based on SIMATIC PCS 7 AS mEC RTX SIMATIC PCS 7 AS mEC RTX preconfigured as station controller for PCS 7 PowerControl, with IEC 61850 MMS server protocol for up to 5 client connections Engineering and runtime software, software class A, 2 languages (English, German) Delivery package: Controller hard- 8 ware, USB dongle, CD with documentation, configuration tool, and function block library, restore CD

Switchgear/controlgear automation

Station gateway for SIMATIC PCS 7 PowerControl

■ Overview

PCS 7 Add-on fit for SIMATIC PCS 7 V8

PCS 7 OS clients PCS 7 OS clients

PCS 7 OS server PCS 7 OS server (single) (redundant) PCS 7 plant bus PCS 7 plant bus

AS 41x AS 41xH

S7 communikation S7 communikation

Substation Station Substation Redundant gateway station gateway

TCP/IP communication with IEC 61850 FO TCP/IP communication with IEC 61850 FO G_PCS7_XX_00331

A trend encountered in the planning and modernization of The driver blocks in the product package of the station gateway industrial plants is that the previously separated systems for are equipped with an interface for the PCS 7 PowerControl automating processes and switchgear/controlgear are merging. Library. The PCS 7 PowerControl Library that can be ordered Significant savings with regard to investments, maintenance, from the "Switchgear Automation" chapter of the ST PCS 7 T and operation can be achieved using one control system for joint catalog, supports management and visualization of electrical monitoring and control of process and switchgear/controlgear. switchgear via the SIMATIC PCS 7 process control system. The station gateway uses S7 communication for data exchange with The station gateway for SIMATIC PCS 7 PowerControl can the automation system, and the IEC 61850 MMS protocol for integrate intelligent electronic devices (IEDs), e.g. protective communication with the IEDs. equipment, into the SIMATIC PCS 7 process control system via the automation system. The IED integration with the station gate- The IEC 61850 standard has already become established as the way is also suitable for redundant configurations and can thus global standard for integration of switchgear/controlgear auto- be used when higher availability is required. mation into the control system. All leading manufacturers of protective equipment have already implemented this standard in their devices. 8 Note: The station gateway for SIMATIC PCS 7 PowerControl can be used together with SIMATIC PCS 7 V7.1, V8.0 or V8.1.

■ Function During IEC 61850 MMS communication with the IEDs (protective The station gateway communicates with the SIMATIC PCS 7 equipment), the station gateway acts like an IEC 61850 automation system via its CP 443-1 communications module, MMS client. The IEDs are IEC 61850 MMS servers. and uses the standard communication mechanisms of SIMATIC PCS 7 (BSEND/BRECV). All IEC 61850 tags in the IED can be addressed via the station gateway. Time stamp, value, and status of the tags are trans- The communication devices have integrated connection diag- ferred depending on the configuration. The time stamp always nostics, that signal failure, return or IEC 61850-specific connec- originates from the protective equipment. tion problems in the SIMATIC PCS 7 operator system through alarms. Configuration is carried out in the CFC Editor with predefined blocks from the supplied SG_LINK communications library. The blocks available for various device types are pre-configured for a standard scope of tags, but can also be adapted or expanded without problem for special project requirements.

Switchgear/controlgear automation

Station gateway for SIMATIC PCS 7 PowerControl

■ Technical specifications ■ Ordering data Article No. • Connection of up to 128 intelligent electronic devices (IEDs) Station Gateways for via IEC 61850 MMS protocol SIMATIC PCS 7 PowerControl • IEC 61850 MMS client functionality: Station gateway for SIMATIC 9AE4100-1EC00 - Reading/writing of tags PCS 7 PowerControl, - Select/operate single version - Buffered reporting Station gateway including SG_LINK block library for connection of intel- • Original time stamp from the IED (protective equipment) ligent electronic devices to SIMATIC • Connection of up to 8 SIMATIC PCS 7 automation systems PCS 7 automation systems using the IEC 61850 MMS protocol • Support of redundant AS 41xH automation systems and Engineering and runtime software, standard AS 41x automation systems software class A, 2 languages • One S7 connection per station gateway to AS 41x (English, German) (configuration in NetPro) Delivery package: Station gateway hardware and CD with software and • Four S7 connections per redundant station gateway to electronic documentation AS 41xH (configuration in NetPro) Station gateway for 9AE4100-1EC10 • Update cycle of < 500 ms is possible (depends on the CPU SIMATIC PCS 7 PowerControl, cycle time, data volume) redundant version Redundant station gateway including SG_LINK block library for connection of intelligent electronic devices to SIMATIC PCS 7 automation systems using the IEC 61850 MMS protocol Engineering and runtime software, software class A, 2 languages (English, German) Delivery package: Station gateway hardware and CD with software and electronic documentation

■ More information Siemens AG Digital Factory Division Customer Services Plant Data Services Karlsruhe, Germany Tel.: +49 721 595-6380 Fax: +49 721 595-6383 E-mail: [email protected] You can find additional information in the Internet at: 8 www.siemens.com/s7_iec61850

9/6 LIBRARY PAC/3WL/3VA SIMATIC PCS 7

Energy management

SIMATIC B.Data

■ Overview

PCS 7 Add-on fit for SIMATIC PCS 7 V8

SIMATIC B.Data V6.0 SP1 Energy Management System SIMATIC B.Data is a modular, cross-sector energy management system for industrial firms.

Energy management – Company portal

B.Data Energy planning and procurement Energy controlling Monitoring and reporting

Energy purchase Emission Connection of external systems

Purchase support CO2 emission monitoring Facility management Scenario calculator Wastewater disposal ERP (e.g. SAP R/3) Maintenance management

Forecast Energy accounting Energy forecast Cost center allocation Budget planning Evaluation/invoicing Energy reporting system

Energy schedule Energy and material balance Analysis and reporting Workflow system Energy purchase schedule KPI calculation Intranet/Internet viewer Specifications for Load Production allocation management

WinCC Fault/alarm management Operation and control system Load management Alarms/messages Central detection Load shedding Remote alarms (text message) Plant visualization Load control Data processing and archiving

Automation Process field level Interfaces to lower-level systems Meters/ control/ PLCs Circuit- Mobile data measuring building breakers acquisition devices management G_ST80_XX_00379 sytems 9 ■ Benefits The option SIMATIC B.Data forms the basis of a cost-effective • It supports purchasing with cost-optimized energy procure- energy management system for reducing energy costs and ment increasing energy efficiency, and it confers the following • It fulfills the legal obligations for monitoring and reporting on immediate benefits: greenhouse gas emissions (CO2 emissions) • It creates company-wide transparency, thanks to continuous • It relieves personnel of extra work through automatically energy balancing and materials balancing for the power updating internal and external energy reports generation systems and loads • It supports customers in the continuous improvement of • It allows energy costs to be allocated according to the costs- energy efficiency (e.g. ISO 50001) by integrated project by-cause principle and permits transfer to the billing system management for energy efficiency measures (e.g. SAP R/3 CO) • It generates characteristic values for well-informed sugges- tions for increasing the efficiency of power generation systems and loads • It provides planning reliability thanks to production-related load and demand forecasts

Energy management

SIMATIC B.Data

■ Design ■ Function SIMATIC B.Data V6.0 SP1 Acquisition and pre-processing of energy and operating data SIMATIC B.Data is available in Professional and Enterprise editions: • In addition to an interface to WinCC, SIMATIC B.Data also offers the latest interface standards such as OPC DA, OPC • Professional HDA, MODBUS TCP, ODBC, ASCII or XML - Incl. 50 tags, 1 B.Data acquisition component, 1 B.Data Client, 1 Web Client • Preprocessing of energy data in a real-time calculation core - Can be dynamically expanded with Tag Packages (50, 100, that can be freely modeled including a formula editor for 250, 500, 1 000, 5 000) defining and configuring new calculation functions (heat - Reporting, trender, dashboards, document management, calculations for boilers, quality for cogeneration plants, etc.) matrix, KPI, profile • B.Data Mobile for mobile recording of energy data including - Recommended for systems with up to around 10 000 tags route planning for meter reading operations - May only be operated on a server with a maximum of • Management and analysis of energy data 4 processor sockets or on 2 – 4 servers as a Real Application Cluster (RAC) with a • Automatic plausibility check and generation of simulated maximum total of 4 processor sockets values • Enterprise • Long-term archive with versioning, compression and consoli- - Available in versions for 30 000 tags and 60 000 tags dation functions - Incl. 1 B.Data acquisition component, 1 B.Data Client, • Measured value editor for entering and processing energy 20 Web Clients and operating values - Database designed for the higher performance range • Trender for presenting up-to-date (online) and historical load - Reporting, trender, dashboards, document management, curves (trends), also for setpoint/actual value analyses matrix, KPI, profile - Recommended for systems with more than 10 000 tags • Energy management dashboards for creating cross-company - No restrictions regarding processor sockets transparency through visualization of performance indicators and display of Sankey diagrams. SIMATIC B.Data Software Update Service (SUS) For each B.Data System there is a corresponding SUS (Software Update Service) which is dependent on the number of tags. The SUS is valid for 1 year. The contract is automatically extended by 1 more year unless canceled 3 months prior to expiration. SIMATIC B.Data V6 expansions The scope of B.Data can be extended by purchasing add-on packages: • B.Data Web Client • B.Data Client • B.Data Acquisition Component • B.Data Forecasting and Planning B.Data - Full Client

Energy management

SIMATIC B.Data ■ Function (continued) Energy reporting Energy and material balance • Generation of energy schedules for registering with the Freely parameterizable balancing of the energy flows of various energy suppliers. Energy reporting media such as electricity, heat, gas, steam, and emissions • Freely parameterizable report generator for creating (CO2) in the B.Data Plant Explorer balances, protocols, shift logs, bills • Calculation of characteristic values (KPIs, efficiency coeffi- • Fully automated reporting with task management, e-mail cients, etc.) with direct reference to production (batches, dispatch and document management quantities, etc.). • B.Data Intranet/Internet viewer (web client) for company-wide viewing of reports and results • Information about discrepancies from specified parameters through KPI warning system

■ Technical specifications

SIMATIC B.Data V6.0 SP1 Operating system • Windows Server 2008 R2 (German/ English) • Windows Server 2012 R2 (German/ English) • Windows 7 Professional/Ultimate SP1 (German/English) • Windows 8.1 Pro/Enterprise 64-bit B.Data - Web Client (German/English) • Minimum of 4 GB RAM Energy accounting (costs and revenue accounting) Interface In addition to an interface to WinCC and Calculation and allocation/assignment of energy costs to plants S7 controllers, B.Data also offers the latest and/or customers/cost units in accordance with the costs-by- interface standards such as OPC DA, OPC cause principle. The bottom up (measurement) and top down HDA, OPC UA, MODBUS TCP, ODBC, ASCII and XML. (allocation) procedures are supported here WinCC versions 1) • SIMATIC WinCC V7.0 SP3, V7.2, V7.3 SE • Flexible modeling of the hierarchic accounting structures in • SIMATIC WinCC RT Professional V13 the Plant Explorer PCS 7 versions 2) • SIMATIC PCS 7 V8 • Tariff allocation of quantities, flexible price assessment with • SIMATIC PCS 7 V8.0 SP1 tariff and price time series • SIMATIC PCS 7 V8.0 SP2 • Transfer of costs/revenues to the ERP system (e.g. SAP R/3 1) If an acquisition computer is installed on a WinCC system, these require- CO) ments must also be complied with. 2) The SIMATIC B.Data system for connection to the PCS 7 must always be installed on a separate PC. Factors are based on: Losses Accounting area • Numbers of (e.g. cost center) employees • Area data • Allocation formula 10% 90% 20% 80% • etc.

Consumption area 1 ... n Consumption area 100% distribution (e.g.: building 1) (e.g.: building 2) ensured 9 75% 25% Counter 1 Counter 3

Counter 2 G_ST80_XX_00380

Energy planning • Generation of requirement forecasts based on production- dependent factors (production planning) and basic load profiles (typical days)

Energy management

SIMATIC B.Data

■ Ordering data Article No. Article No.

SIMATIC B.Data V6.0 SP1 SIMATIC B.Data upgrades Professional V5.2/V5.3 to V6.0 SP1 • Professional Start Package 6AV6372-2DF06-0AX0 • Upgrade from systems with up to 6AV6372-2DF06-0DX4 (including 50 tags) 1) 100 tags 6) • Tag Package 50 2) 6AV6372-2DF06-0CX0 • Upgrade from systems with up to 6AV6372-2DF06-0FX4 6) • Tag Package 100 2) 6AV6372-2DF06-0DX0 500 tags 2) • Upgrade from systems with up to 6AV6372-2DF06-0HX4 • Tag Package 250 6AV6372-2DF06-0EX0 6) • Tag Package 500 2) 6AV6372-2DF06-0FX0 5 000 tags • Tag Package 1 000 2) 6AV6372-2DF06-0GX0 • Upgrade from systems with more 6AV6372-2DF76-0XX4 than 5 000 tags (Enterprise) 6) • Tag Package 5 000 2) 6AV6372-2DF06-0HX0 • SUS up to 100 Tags 3) 6AV6372-2DF00-0DL0 1) B.Data V6.0 SP1 Professional is supplied with an Oracle Database for max. additional 100 tags Standard Edition Embedded. For larger quantity structures (starting with through tag packages approx. 250 million stored measured values), you need Oracle Database • SUS up to 500 Tags 3) 6AV6372-2DF00-0FL0 Enterprise Edition with the Partitioning Option. for max. additional 500 tags 2) The tag packages dynamically expand the number of tags. The total through tag packages number of tags is incremented by the value of the tag package in each • SUS up to 5 000 Tags 3) 6AV6372-2DF00-0HL0 case. for max. additional 5 000 tags 3) The SUS contract runs for 1 year. The contract is automatically extended through tag packages by a further year unless canceled 3 months prior to expiration. SIMATIC B.Data V6.0 SP1 4) This version of SIMATIC B.Data V6.0 SP1 Enterprise is supplied with an Enterprise Oracle Database Enterprise Edition Embedded. This is designed for larger • Enterprise 30 000 with database 4) 6AV6372-2DF66-0BX0 quantity structures (starting with approx. 250 million saved measured • Enterprise 30 000 without data- 6AV6372-2DF66-0AX0 values). base 5) 5) This version of SIMATIC B.Data SP1 V6.0 Enterprise is supplied without • Enterprise 60 000 with database 4) 6AV6372-2DF76-0BX0 a database. It is recommended to use the Oracle Database Enterprise • Enterprise 60 000 without data- 6AV6372-2DF76-0AX0 Edition, which must be ordered separately from Oracle. base 5) 6) The upgrades are supplied without Oracle Database Enterprise Edition • SUS Enterprise (more than 6AV6372-2DF70-0XL0 Embedded. 5000tags) 3) for complete Enterprise line or ■ for Professional with more than More information 5 000 additional tags Further information can be found on the Internet at: • PowerPack Enterprise, upgrade 6AV6372-2DF70-0XX0 from 30 000 to 60 000 tags www.siemens.com/simatic-bdata SIMATIC B.Data V6 expansions • SIMATIC B.Data 3 Web Clients 6AV6372-2DF20-0AX0 • SIMATIC B.Data 20 Web Clients 6AV6372-2DF20-0BX0 • SIMATIC B.Data 60 Web Clients 6AV6372-2DF20-0CX0 • SIMATIC B.Data Client 6AV6372-2DF30-0AX0 • SIMATIC B.Data Prognosis & 6AV6372-2DF40-0AX0 Planning • SIMATIC B.Data Acquisition 6AV6372-2DF50-0AX0 Component SIMATIC B.Data Aquisition IPC V1.0 6BK1000-2BD00-0AC0 (EnergyBox, turn-key solution comprising IPC and acquisition component)

Energy management

LIBRARY PAC/3WL/3VA SIMATIC PCS 7

■ Overview ■ Function • Full integration of 7KM PAC3200/4200 measuring devices PCS 7 Add-on fit for SIMATIC PCS 7 V8 and the 3WL/3VA/3VL circuit breakers in the SIMATIC PCS 7 process control system • Connection of all devices via PROFIBUS DPV1 possible • 7KM PAC3200/4200 measuring devices and 3VA circuit breakers can be integrated via PROFINET • 7KM PAC4200 measuring device can be used within functional scope of 7KM PAC3200 measuring device • Cyclic and acyclic communication (for pure visualization tasks) • Input of limits for monitoring by the driver block • Resetting of values on the device (min./max. values) • Remote switching of the 3WL and 3VL circuit breakers • Device monitoring and reading of maintenance information Faceplates for circuit breakers (left) and measuring devices (right) • Automatic information in event of overload, short-circuit or The LIBRARY PAC/3WL/3VA SIMATIC PCS 7 block library fault enables seamless integration of the 3WL/3VA/3VL circuit • Read-out and display of device data breakers and 7KM PAC3200/4200 measuring devices in the SIMATIC PCS 7 process control system with driver module, diagnostics block and faceplates. The blocks executed in the CPUs of the automation systems (controllers) supply the faceplates of the operator stations of the process control system with energy data, generate messages, and manage the link to the SIMATIC PCS 7 Maintenance Station. Faceplates The faceplates of the LIBRARY PAC/3WL/3VA SIMATIC PCS 7 block library is used in the operator stations of the process control system as a user interface for the supported measuring devices and circuit breakers. Technologically relevant values and functions of these devices can thus be displayed and used as SIMATIC PCS 7 objects. System-side bidirectional communication links between faceplates and blocks as well as between blocks, measuring devices and circuit breakers support the display of values in the faceplates and forwarding of input to the devices. Note: The LIBRARY PAC/3WL/3VA SIMATIC PCS 7 can be used together with SIMATIC PCS 7 V7.1, V8.0 and V8.1 (including SP). It supports all operating systems of these system versions.

Energy management

LIBRARY PAC/3WL/3VA SIMATIC PCS 7

■ Ordering data Article No. ■ More information

Block library for 7KM PAC3200/ Siemens AG 4200 measuring devices and Energy Management Division 3WL/3VA/3VL circuit breakers Low Voltage & Products LIBRARY PAC/3WL/3VA 3ZS2787-1CC30-0YG0 Nuremberg SIMATIC PCS 7 AS blocks and faceplates for inte- Tel.: +49 911 895-7222 gration of the 3WL/3VA/3VL circuit Fax: +49 911 895-7223 breakers and 7KM PAC3200/4200 measuring devices in SIMATIC Support Request: PCS 7 V7.1, V8.0 and V8.1 http://support.industry.siemens.com/My/ww/en/requests (1× required for each SIMATIC PCS 7 operator station in single You can find additional information on the Internet at: station / server), comprising: www.siemens.com/lowvoltage • Engineering license for a SIMATIC PCS 7 operator station in single station/server version • Runtime license for one automation system (1x required for each automation system, additional AS Runtime licenses can be ordered separately) Engineering and runtime software, software class A, 2 languages (German, English), single license for one installation Delivery package: software and electronic documentation on CD, engineering and runtime licenses as certificate of license AS runtime license for LIBRARY 3ZS2787-1CC30-6YH0 PAC/3WL/3VA SIMATIC PCS 7 For each automation system Runtime software, software class A, 2 languages (English, German), single license for one installation Delivery package: runtime license as certificate of license without software or documentation

Energy management

Notes

10/5 Cabinets for SIMATIC PCS 7

10/6 Time synchronization 10/6 Central plant clocks 10/7 GPS receivers 10/8 DCF77 receivers 10/9 Pulse converters 10/11 Accessories 10/12 Bundles

Architecture and configuration

Automation firewall

■ Overview

PCS 7 Add-on fit for SIMATIC PCS 7 V8

Internet

Office CAS Domain Web Client Data Monitor ERP Controller

Automation Firewall 1000

ktGG Virus scan WSUS server Server

Web Server/ Central OpenPCS 7 archive server

lSGvGshu

Automation Firewall 1000 Automation Firewall 200 SCALANCE S602

Production network 1 Production network 2 Production network 3 {G {G

OS Engineering OS Client Station Client

Domain Controller

wG wG

SCALANCE 10 S612 VPN tunnel G_ST80_XX_00500

Architecture and configuration

Automation firewall

■ Overview (continued) The availability and security of production plants is of great The Automation Firewall works excellently with SIMATIC NET importance in industrial environments. Integration of the process communication products. It features comprehensive hardware control system into the corporate network increases the risk of and software functions for SIMATIC PCS 7 and WinCC projects, damage by viruses or malware. e.g.: In order to avoid production failures and downtimes, data traffic • Stateful Inspection packet filter between the networks must be checked, analyzed and selec- • Application layer firewall tively approved without impairing the function of the process • VPN gateway control system. Only in this manner is it possible to provide optimum protection for the plant without impairing productivity. • Intrusion Detection System (IDS) Firewalls with supplementary services are most appropriate for •URL filtering this. •Web proxy The Automation Firewall from Siemens is a tested and validated The value of the Automation Firewall is increased even further by standard firewall available in two performance classes integrated services, e.g.: (Automation Firewall 200 and 1000). It has been tuned for use with SIMATIC PCS 7 and WinCC. • Hotline support • Replacement service • Software Update Service Depending on the plant configuration and size, the Automation Firewall is preferably used as: • Three-homed firewall for small to medium-sized plants with minimal perimeter network • Front and back firewall for maximum protection in larger plants with extensive perimeter network Note: Use of the Automation Firewall 200 or 1000 is independent of the version of the SIMATIC PCS 7 process control system on which the process control installation is based.

■ Design Automation Firewall 200/1000 Automation Firewall 200 and 1000 differ as follows:

Type Automation Firewall 200 Automation Firewall 1000

Position Entry-level version for small plants, including TMG 2010 QuadCore version with remote management functionality for license medium-sized and large plants, including TMG 2010 license Form factor 19”, 1 HM 19”, 1 HM Data volume Low Medium to large Frequency of data transfer Sporadic Continuous Additional utilities supported WSUS, antivirus server in the perimeter network Data Historian, Web server, OPC server in the perimeter network Drives 1 x SATA 24x7 2 x SATA2 RAID1 Ethernet interfaces 4 x 10/100/1000 NIC 4 x 10/100/1000 NIC

Additional services • Customer-specific firewall solutions for special requirements • Integration of firewalls in customer systems - Planning and implementation of firewall configuration 10 - Integration and startup - Preparation of customer documentation • Continuous monitoring of functionality and up-to-dateness of firewall solution including reports • Services for signaling critical statuses in the system network

Architecture and configuration

Automation firewall

■ Ordering data Article No. ■ More information

Automation Firewall 200 9AS1424-1AA11-1AA1 From the following address you can obtain support in selecting including standard service the firewall as well as information on integrated and additional contract for 1 year services: CPU Intel Dual Core 64 bit, 2 GB RAM, 1 x HDD, Customer Service 4 x 10/100/1000 NIC, Microsoft Forefront Threat Christoph Hampel Management Gateway 2010 (25-user license) Tel.: +49 9131 7 33810 or Tel.: +49 721 595 3669 Service contract for Automation 9AS1424-1AA61-1AA1 Firewall 200, contract extension E-mail: [email protected] for 1 year Note: Max. total term 5 years Automation Firewall 1000 9AS1424-1AB11-1AA1 including standard service contract for 1 year Intel QuadCore XEON CPU, 4 GB RAM, 2 x HDD RAID1, 4 x 10/100/1000 NIC, remote management, Microsoft Forefront Threat Management Gateway 2010 (25-user license) Service contract for Automation 9AS1424-1AB61-1AA1 Firewall 1000, contract extension for 1 year Note: Max. total term 5 years Integration of firewall into 9AS1424-2AB11-1AA1 customer system 8-hour service for planning and implementation of firewall configuration, integration and startup, preparation of customer documentation Note: Additional travel times and costs will be charged for on-site visits. Individual firewall solutions / On request managed services

Architecture and configuration

Cabinets for SIMATIC PCS 7

■ Overview ■ Function High flexibility PCS 7 Add-on fit for SIMATIC PCS 7 V8 • Future-proof due to universal, system-neutral modules • Flexible adjustment to the application in question thanks to modular cabinet construction • Basic and expansion cabinets based on the same module inventory • System and I/O units can be combined in the cabinet • Side or partition walls may be selected according to the application • Design supports correct handling when replacing modules • Wiring for the electronics supply and the load power supply for the I/O modules • Wiring of the PROFIBUS DP from the system unit to the ET 200M I/O units and to the OLM or OSM using copper or fiber-optic cables Ex(i)-specific requirements taken into consideration • The design of the system and I/O units permits a cabinet construction that meets Ex(i)-specific requirements (blue cable ducts, bus module covers, isolating elements).

■ Options Project-specific cabinets Apart from standardized cabinets, we also manufacture cabinets for specific projects or customer requirements: • Cabinets of different sizes and designs Cabinets and enclosures for SIMATIC PCS 7 systems can be • Small wall-mounted enclosure for distributed configuration planned individually while taking into account the applicable standards. If you require, we would be pleased to provide you ■ More information with a quotation matched to your automation solution. Selection of a cabinet design system for SIMATIC PCS 7 using a Siemens AG configurator is not possible at the moment. Industry Sector Industry Automation Division Control Components and Systems Engineering Karlsruhe Tel.: +49 721 595-4141 E-mail: [email protected]

Architecture and configuration Time synchronization

Central plant clocks

■ Overview ■ Ordering data Article No.

Central plant clock PCS 7 Add-on fit for SIMATIC PCS 7 V8 A wireless receiver supplies the central plant clocks with time data; these then generate signals which The central plant clocks evaluate the clock time data that was are used to synchronize the transmitted from the wireless receiver and generate diverse connected I/O devices. output signals in order to synchronize the connected • SICLOCK TC400 central plant 2XV9450-2AR01 I/O devices. clock, single device • SICLOCK TC100 central plant 2XV9450-2AR22 If the wireless receiver fails or signal transmission is interrupted, clock, single device the central plant clocks switch over to their internal high-precision quartz system and thus ensure reliable tracking of the clock time. When the input signal is available again, the ■ More information central plant clock adjusts any time differences that may have occurred without time jumps by means of "microsteps". For further product details, refer to the • "SICLOCK TC100 Central Plant Clock" operating instructions http://support.automation.siemens.com/WW/view/en/73996805 • "SICLOCK TC400 Central Plant Clock" operating instructions http://support.automation.siemens.com/WW/view/en/73996850

SICLOCK TC100 and SICLOCK TC400 central plant clocks Inputs and outputs The high-precision SICLOCK TC100 and SICLOCK TC400 central plant clocks have one (SICLOCK TC100) or two (SICLOCK TC400) inputs for connection to wireless receivers. The central plant clocks have one (SICLOCK TC100) or four (SICLOCK TC400) independent 10/100 Mbit Ethernet interfaces. The network stations are synchronized using the proven SNTP standard and by means of the SIMATIC procedure. The SICLOCK central plant clocks have two relay outputs for signaling alarms or warnings. Alternatively and/or in addition, two point-to-point connections TTY (20 mA current interface) or one RS 422 (5 V level) connection can be set up for the SICLOCK TC400 central plant clock. Operation Parameterization of the interfaces, setting of the signal types, 10 redundancy modes, and read-out of the status messages stored in the device are conveniently implemented via the integrated web interface. LEDs and a display indicate operating states and show any error messages, which can also be read out via the web interface.

Architecture and configuration Time synchronization

GPS receivers

■ Overview ■ Ordering data Article No.

Wireless receivers SICLOCK GPS1000 package 2XV9450-1AR82 GPS radio clock for the time synchronization of PCs as well as programmable controllers via RS 232 interface; in industrial environments with high levels of interference; with distances up to 1 000 m between the antenna and the device, package comprises • GPS1000 antenna head with antenna frame • GPS1000 power supply • Distribution socket • 5 m RS232 connecting cable • DCF77 receiving service for Windows SICLOCK GPS1000 2XV9450-1AR84 SICLOCK GPS1000 wireless receiver GPS radio clock for the time synchronization of PCs, programmable The SICLOCK GPS1000 wireless receiver is designed to receive controllers, as well as the SICLOCK signals on the 1.575 GHz frequency from the GPS satellite TC100 and SICLOCK TC400 central system. The wireless receiver generates the time information plant clocks; (UTC – coordinated universal time) from this high frequency Single device incl. installation signal and converts it on the output side into the DCF77 time material signal. The wireless receiver can be used all over the world. The SICLOCK GPS1000 wireless receiver is designed for direct ■ More information connection to SICLOCK TC100 and SICLOCK TC400 central plant clocks. The line current method used permits a distance For further product details, refer to the of up to one kilometer between the wireless receiver and the • "SICLOCK GPS1000" operating instructions central plant clock. http://support.automation.siemens.com/WW/view/en/77916123 The antenna has to be installed outdoors for optimum reception • "SICLOCK Radio Receiver GPS1000" supplement of the satellite signals. The wireless receiver needs no http://support.automation.siemens.com/WW/view/en/80591615 parameter assignment or maintenance and, when used with SICLOCK TC100 or SICLOCK TC400 central plant clocks, is supplied by them with its operational energy. The 2XV9450-1AR82 package is available for the direct synchronization of PCs. This package also includes the SICLOCK GPS1000 PS pulse converter for level conversion and the receiving software, which runs on PCs.

Architecture and configuration Time synchronization

DCF77 receivers

■ Overview ■ Ordering data Article No.

Wireless receivers SICLOCK DCFRS 2XV9450-1AR16 DCF radio clock for the time synchronization of PCs and programmable controllers • Active DCF77 antenna with TTY output (20 mA line current) spare part SICLOCK DCFRS 2XV9450-1AR06 DCF radio clock for the time synchronization of individual PCs over short distances, package comprises • Active DCF77 antenna with RS 232 interface and mounting bracket • 20 m connecting cable, mounted

SICLOCK DCFRS 2XV9450-1AR14 SICLOCK DCFRS wireless receiver (without antenna base) DCF radio clock for the time syn- SICLOCK DCFRS wireless receivers receive signals from the chronization of individual PCs over short distances, DCF77 time signal transmitter. The DCF77 transmitter is located package comprises in Mainflingen near Frankfurt am Main and transmits long-wave • Active DCF77 antenna with signals at a frequency of 77.5 kHz. Under good reception condi- RS 232 interface and mounting tions, signals can be received within a radius of up to 1 500 km bracket of the transmitter location. • 20 m connecting cable, mounted Unlike devices that receive signals from satellites, the SICLOCK • DCF77 receiving service for DCFRS can also be used inside buildings. SICLOCK DCF77 Windows wireless receivers output the demodulated DCF77 time signal. SICLOCK DCFRS 2XV9450-1AR21 SICLOCK DCF77 wireless receivers are available in two ver- DCF radio clock for the time synchronization of PCs and program- sions: mable controllers • SICLOCK DCFRS with TTY interface (20 mA current interface) package comprises for direct connection to central plant clocks • Active DCF77 antenna with TTY output (20 mA line current) • SICLOCK DCFRS with RS 232 signal level for connection to and antenna frame PCs • TTY/RS 232 converter Note: • Plug-in power supply We recommend the software DCF77 receiving service • Two distribution sockets (Article No. 2XV9450-1AR28) if the RS 232 version is used, • 1 m connecting cable mounted, see "Accessories". Parameter assignment is not necessary for extendable to 1 000 m both receiver versions. • DCF77 receiving service for Windows

■ More information For further product details, refer to the • "SICLOCK DCFRS for WinCC (RS232 Interface)" operating instructions http://support.automation.siemens.com/WW/view/en/73996739 • "SICLOCK DCFRS Industrial Version with TTY Interface" operating instructions 10 http://support.automation.siemens.com/WW/view/en/73996895

Architecture and configuration Time synchronization

Pulse converters ■ Overview Inputs Outputs The pulse converter is available in three versions: •SICLOCKPCON FO FO •SICLOCKEOPC • SICLOCK GPS1000 PS TTY

RS 485 RS 485

RS 232 ≥ 1 Digital logic RS 232

5 ... 35 V 245 V

35 ... 70 V 220 V

SICLOCK PCON Alarm pulse converter DIP switch SP01_00042

SICLOCK PCON pulse converter (functional diagram) SICLOCK EOPC pulse converter The SICLOCK EOPC is an electrical-optical converter and hub. It features two electrical inputs, which can be alternatively used, and transfers these signals at its 32 fiber-optic outputs. This SICLOCK GPS1000 PS, SICLOCK PCON and SICLOCK EOPC pulse pulse converter is therefore the ideal choice for applications with converters numerous nodes with optical pulse interface which have to be SICLOCK PCON pulse converter synchronized. The SICLOCK PCON is a single-channel, electrical-optical pulse Inputs X1 Outputs converter. It enables electrical and optical time frames and TTY 20 mA current interface 32 × BFOC 62.5/125 μm pulses to be distributed. Pulse input 10 ... 65 V The device has three inputs for electrical signals (RS 422, RS 232, etc.), one optical input, as well as five electrical outputs SICLOCK GPS1000 PS pulse converter and one optical output. By using fiber-optic cables, longer The SICLOCK GPS1000 PS pulse converter is always used distances can be bridged with very high interference immunity. when a SICLOCK wireless receiver is used as stand-alone unit, The SICLOCK PCON pulse converter can be operated in two i.e. without a central plant clock. It fulfills two main functions: modes: • On the one hand, the pulse converter is used as an energy • In transparent mode, the input signal is output at all outputs source for SICLOCK wireless receivers. without any change. • On the other hand, the device is used as a level converter. • In pulse mode, an edge change at the input triggers a pulse The time signal received at input 11/12 is output as RS 232 level with parameterizable length at all outputs. at the Sub-D interface X3. The device is easily parameterized by means of DIP switches located directly on the device. Inputs Outputs TTY 20 mA current interface to the 9-pole Sub-D RS 232 level Inputs X1 Outputs X2 wireless receiver RS 422 (non-isolated) RS 422 (non-isolated) TTY 20 mA current interface RS 232 (non-isolated) RS 232 (non-isolated) TTY-inverted 20 mA current interface Pulse input 5 ... 35 V or 5 ... 70 V Pulse output 24 V (non-isolated) Pulse output 24 ... 220 V (isolated) FOC FOC BFOC connection system BFOC connection system 10 TTY 20 mA current interface

Architecture and configuration Time synchronization

Pulse converters

■ Ordering data Article No. ■ More information

Pulse converters For further product details, refer to the SICLOCK PCON 2XV9450-1AR63-1SA3 • "SICLOCK PCON" operating instructions http://support.automation.siemens.com/WW/view/en/73996703 Single-channel, electrical-optical pulse converter for industrial • "SICLOCK EOPC Electrical Optical Pulse Converters" applications, 820 nm, operating instructions 24 ... 230 V AC/DC, with multimode http://support.automation.siemens.com/WW/view/en/73996778 fiber optic connection SICLOCK EOPC 2XV9450-1AR72 Electrical-optical pulse converter for industrial applications with 32 fiber-optic cable outlets for transparent operation and pulse mode, 24 ... 110 V DC SICLOCK GPS1000 power supply 2XV9450-1AR85-0AA2 230 V

Architecture and configuration Time synchronization

Accessories

■ Overview ■ Ordering data Article No.

Software Accessories For less complex applications, the wireless receivers can even Software be operated without central plant clocks. • Receiving service software for 2XV9450-1AR28 Windows Two software packages are available for such applications to • Receiving service software for 2XV9450-1AR32 process the time information on Windows computers or in a SIMATIC SIMATIC PLC. Lightning protection for 2XV9450-1AR83 • 2XV9450-1AR28: SICLOCK DCF77 receiving service antenna cable software for Windows XP, Windows Vista, Windows 7, Lightning protection for Windows Server 2003/2008/2008 R2 TTY connection cable for SICLOCK GPS1000 or SICLOCK • 2XV9450-1AR32: SICLOCK DCF77 receiving service DCFRS wireless receivers software for SIMATIC S7-300 and S7-400 Mounting frame for 2XV9450-2AR81 Lightning protection SICLOCK TC100 and SICLOCK TC400 central plant The 2XV9450-1AR83 lightning protection element is integrated clocks by default into the connecting cable downstream of the wireless receiver and protects the components connected to it against overvoltage caused by lightning strikes. Mounting hardware For easy installation in 19" rack units, a 2XV9450-2AR81 mounting frame for two SICLOCK TC100 and/or SICLOCK TC400 central plant clocks each is available.

Architecture and configuration Time synchronization

Bundles

■ Overview ■ Ordering data

The SICLOCK TC100 and SICLOCK TC400 central plant clocks SICLOCK Bundle TC400 2XV9450-2AR10 can be operated with the SICLOCK GPS1000 or SICLOCK DCFRS Complete solution, e.g. for use in wireless receivers. SIMATIC PCS 7, With the bundles you order the complete unit comprising: package comprises the central plant clock, the antennas/wireless receivers and • SICLOCK TC400 the accessories required. • SICLOCK GPS1000 antenna with 1 m connecting cable mounted, extendable to 1 000 m • Antenna frame • Distribution socket • Lightning protection

SICLOCK Bundle TC400 2XV9450-2AR20 SICLOCK TC400 central plant clock with Ethernet interface + DCFRS radio clock, industrial version, package comprises • SICLOCK TC400 • Active DCF77 antenna with TTY output (20 mA line current), 1 m connecting cable fitted, can be extended to 1 000 m • Distribution socket

SICLOCK Bundle TC100 2XV9450-2AR26 SICLOCK TC100 central plant clock with Ethernet interface + DCFRS radio clock, package comprises • SICLOCK TC100 • Active DCF77 antenna with TTY output (20 mA line current) and antenna frame, 1 m connecting cable fitted, can be extended to 1 000 m • Antenna frame • Distribution socket

SICLOCK Bundle TC100 2XV9450-2AR50 Complete solution, e.g. for use in SIMATIC PCS 7, package comprises • SICLOCK TC100 • SICLOCK GPS1000 antenna with 1 m connecting cable mounted, extendable to 1 000 m • Antenna frame • Distribution socket • Lightning protection

11/3 Partner at Industry 11/3 Siemens Partner Program

11/4 Online Services 11/4 Information and Ordering Options on the Internet and DVD 11/5 Information and Download Center, Social Media, Mobile Media

11/6 Industry Services 11/6 Your machines and plant can do more – with Industry Services. 11/7 Industry Services for the entire life cycle

11/11 Software Licenses

11/13 Subject index

11/14 Order No. index

11/22 Conditions of sale and delivery

Appendix Partner at Siemens

At Siemens we are resolutely pursuing the same goal: long-term improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries – worldwide. At your service locally, around the globe for consulting, sales, training, service, support, spare parts ... on the entire Industry Automation and Drive Technologies range. Your personal contact can be found in our Contacts Database at: www.siemens.com/automation/partner You start by selecting • the required competence, • products and branches, • a country, •a city or by a • location search or • person search.

Appendix Partner at Industry

Siemens Partner Program

■ Overview Siemens Solution and Approved Partners Partner Finder

Highest competence in automation and drive technology as well as power distribution Siemens works closely together with selected partner companies around the world in order to ensure that customer requirements for all aspects of automation and drives, as well as power distribution, are fulfilled as best as possible – wherever you are, and whatever the time. It is for this reason that we systematically train and keep our partners well prepared, in addition to certify- ing them in specific technologies. It is our declared intention and goal to train and prepare our partners to the same standards as our own employees. This approach is based on contractually agreed quality criteria In the Siemens global Solution Partner program, customers are as well as optimum support for our partners by providing clearly- certain to find the optimum partner for their specific require- defined processes. This ensures that they possess all the quali- ments - with no great effort. The Partner Finder is basically a ties to meet customer requirements optimally. The partner em- comprehensive database that showcases the profiles of all our blem is the guarantee and indicator of proven quality. solution partners. Solution Partners and Approved Partners Easy selection: Set filters in the search screen form according to the criteria that The Siemens Partner Program distinguishes between Solution are relevant to you. You can also directly enter the name of an Partners and Approved Partners. existing partner. At present we are working with more than 1,400 Solution Part- Skills at a glance: ners worldwide. They represent countless tailored and future- Gain a quick insight into the specific competencies of any par- proof automation and drive solutions in the most diverse indus- ticular partner with the reference reports. tries. Direct contact option: With their extensive technical product knowledge, Siemens Use our electronic query form: Approved Partners offer a combination of goods and services that include specialist technologies, customized modifications www.siemens.com/automation/partnerfinder and the provision of high-quality system and product packages. Additional information on the Siemens Solution Partner Program They also provide qualified technical support and assistance is available online at: www.siemens.com/partner-program

Appendix Online Services

Information and Ordering Options on the Internet and DVD

■ The Future of Manufacturing in the WWW Detailed knowledge of the range of products and services available is essential when planning and engineering automation systems. It goes without saying that this information must always be as up-to-date as possible. Industry is on the threshold of the fourth industrial revolution as digitization now follows after the automation of production. The goals are to increase productivity and efficiency, speed, and quality. In this way, companies can remain competitive on the path to the future of industry. You will find everything you need to know about products, systems and services on the Internet at: www.siemens.com/industry

■ Product Selection Using the Interactive CA 01 Automation and Drives Catalog Detailed information together with user-friendly interactive functions: The CA 01 interactive catalog covers more than 100,000 products, thus providing a comprehensive overview of the product range provided by Siemens. You will find everything you need here for solving tasks in the fields of automation, switching, installation and drives. All information is provided over a user interface that is both user-friendly and intuitive. You can order the CA 01 product catalog from your Siemens sales contact or in the Information and Download Center: www.siemens.com/industry/infocenter Information about the CA 01 interactive catalog can be found on the Internet at: www.siemens.com/automation/ca01 or on DVD.

■ Easy Shopping with the Industry Mall The Industry Mall is the electronic ordering platform of Siemens AG on the Internet. Here you have online access to a huge range of products presented in an informative and attractive way. Data transfer via EDIFACT allows the whole procedure, from selection through ordering to tracking and tracing, to be carried out online. Availability checks, customer-specific discounts and bid creation are also possible. Numerous additional functions are provided for your support. For example, powerful search functions make it easy to select the required products. Configurators enable you to configure complex product and system components quickly and easily. 11 CAx data types are also provided here. You can find the Industry Mall on the Internet at: www.siemens.com/industrymall

Appendix Online Services

Information and Download Center, Social Media, Mobile Media

■ Downloading Catalogs In addition to numerous other useful documents, you can also find the catalogs listed on the back inside cover of this catalog in the Information and Download Center. You can download these catalogs in PDF format without having to register. The filter dialog above the first catalog displayed makes it possible to carry out targeted searches. If you enter "MD 3" for example, you will find both the MD 30.1 and MD 31.1 catalogs. If you enter "IC 10", both the IC 10 catalog and the associated news or add-ons are displayed. Visit us at: www.siemens.com/industry/infocenter

■ Social and Mobile Media Connect with Siemens through social media: visit our social networking sites for a wealth of useful information, demos on products and services, the opportunity to provide feedback, to exchange information and ideas with customers and other Siemens employees, and much, much more. Stay in the know and follow us on the ever-expanding global network of social media. To find out more about Siemens' current social media activities, visit us at: www.siemens.com/socialmedia Or via our product pages at: www.siemens.com/automation or www.siemens.com/drives Connect with Siemens Industry at our central access point to read all the news on the future of manufacturing, watch current videos and inform yourself about all the latest industry developments: www.siemens.com/future-of-manufacturing/news.html

Discover the world of Siemens. We are also constantly expanding our offering of cross-platform apps for smartphones and tablets. You will find the current Siemens apps at the App Store (iOS) or at Google Play (Android): https://itunes.apple.com/en/app/siemens/id452698392?mt=8 https://play.google.com/store/search?q=siemens The Siemens app, for example, tells you all about the history, latest developments and future plans of the company – with informative pictures, fascinating reports and the most recent 11 press releases.

Appendix Industry Services

Your machines and plant can do more – with Industry Services. Whether it is production or process industry - in view of rising cost pressure, growing energy costs, and increasingly stringent environmental regulations, services for industry are a crucial competitive factor in manufacturing as well as in process industries. All over the world Siemens supports its customers with product, system, and application-related services throughout the entire life cycle of a plant. Right from the earliest stages of planning, engineering, and building, all the way to operation and modernization. These services enable customers to benefit from the Siemens experts’ unique technological and product knowledge and industry expertise. Thus downtimes are reduced and the utilization of resources is optimized. The bottom line: increased plant productivity, flexibility, and efficiency, plus reduced overall costs. Discover all advantages of our service portfolio: www.siemens.com/industry-services

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Appendix Industry Services

Industry Services for the entire life cycle Online Support Online support is a comprehensive information system for all questions relating to products, systems, and solutions that Siemens has developed for industry over time. With more than 300,000 documents, examples and tools, it offers users of automation and drive technology a way to quickly find up-to-date information. The 24-hour service enables direct, central access to detailed product information as well as numerous solution examples for programming, configuration and application. The content, in six languages, is increasingly multimediabased – and now also available as a mobile app. Online support’s “Technical Forum” offers users the opportunity to share information with each other. The “Support Request” option can be used to contact Siemens’ technical support experts. The latest content, software updates, and news via newsletters and Twitter ensure that industry users are always up to date. www.siemens.com/industry/onlinesupport

Online Support App

Using the Online Support app, you can access over 300,000 “mySupport”. You also receive selected news on new functions, documents covering all Siemens industrial products - anywhere, important articles or events in the News section. any time. Regardless of whether you need help implementing your project, fault-finding, expanding your system or are planning a new machine. You have access to FAQs, manuals, certificates, characteristics curves, application examples, product notices (e.g. announce- Scan the QR code ments of new products) and information on successor products for information on in the event that a product is discontinued. our Online Support Just scan the product code printed on the product directly using app. the camera of your mobile device to immediately see all technical information available on this product at a glance. The graph- The app is available free of charge from the Apple App Store ical CAx information (3D model, circuit diagrams or EPLAN mac- (iOS) or from Google Play (Android). ros) is also displayed. You can forward this information to your workplace using the e-mail function. www.siemens.com/industry/onlinesupportapp The search function retrieves product information and articles and supports you with a personalized suggestion list. You can find your favorite pages – articles you need frequently – under

Technical Support The ability to quickly analyze system and error messages and take appropriate action are key factors in ensuring that plants run safely and efficiently. Questions can arise at any time and in any industry, whether it’s an individual product or a complete automation solution. Siemens technical support offers individual technical assistance in matters related to functionality, how to operate, applications, and fault clearance in industrial products and systems – at any time and globally, over the phone, by e- mail, or via remote access. Experienced experts from Siemens answer incoming questions promptly. Depending on the requirements, they first consult specialists in the areas of development, on-site services, and sales. Technical support is also available for discontinued products that are no longer available. Using the 11 support request number, any inquiry can be clearly identified and systematically tracked.

Appendix Industry Services

Industry Services for the entire life cycle Spare Parts Drive and automation systems must be available at all times. Even a single missing spare part can bring the entire plant to a standstill – and result in substantial financial losses for the operator. The spare parts services from Siemens protects against such losses – with the aid of quickly available, original spare parts that ensure smooth interaction with all other system components. Spare parts are kept on hand for up to ten years; de- fective parts can be returned. For many products and solutions, individual spare parts packages ensure a preventive stock of spare parts on-site. The spare parts services is available around the world and around the clock. Optimum supply chain logistics ensure that replacement components reach their destination as quickly as possible. Siemens’ logistics experts take care of planning and management as well as procurement, transportation, customs handling, warehousing, and complete order management for spare parts.

Repair Services Reliable electrical and electronic equipment is crucial for operating continuous processes. That is why it is essential that motors and converters always undergo highly specialized repair and maintenance. Siemens offers complete customer and repair services – on site and in repair centers – as well as technical emergency services worldwide. The repair services include all measures necessary to quickly restore the functionality of defec- tive units. In addition, services such as spare parts logistics, spare parts storage and rapid manufacturing are available to plant operators in all verticals. With a global network of certified repair shops operated by Siemens as well as third parties, Sie- mens handles the maintenance and overhaul of motors, converters, and other devices as an authorized service partner.

Field Services It’s a top priority in all industries: the availability of plants and equipment. Siemens offers specialized maintenance services such as inspection and upkeep as well as rapid fault clearance in industrial plants – worldwide, continuously, and even with emergency services as needed. The services include startup as well as maintenance and fault clearance during operation. The startup service includes checking the installation, function tests, parameterization, integration tests for machines and plants, trial operation, final acceptance, and employee training. All services, including remote maintenance of drives, are also available as elements of customized service contracts.

Appendix Industry Services

Industry Services for the entire life cycle Training Increasingly, up-to-date knowledge is becoming a determining factor in success. One of the key resources of any company is well-trained staff that can make the right decision at the right moment and take full advantage of the potential. With SITRAIN – Training for Industry, Siemens offers comprehensive advanced training programs. The technical training courses convey expertise and practical knowledge directly from the manufacturer. SITRAIN covers Siemens’ entire product and system portfolio in the field of automation and drives. Together with the customer, Siemens determines the company’s individual training needs and then develops an advanced training program tailored to the desired requirements. Additional services guarantee that the knowledge of all Siemens partners and their employees is always up-to-date.

Technical Consulting & Engineering Support The efficiency of plants and processes leads to sustainable economic success. Individual services from Siemens help save substantial time and money while also guaranteeing maximum safety. Technical consulting covers the selection of products and systems for efficient industrial plants. The services include planning, consulting, and conceptual design as well as product training, application support, and configuration verification – in all phases of a plant’s lifecycle and in all questions related to product safety. Engineering support offers competent assistance throughout the entire project, from developing a precise structure for startup to product-specific preparation for implementation as well as support services in areas such as prototype development, testing and acceptance.

Energy & Environmental Services Efficient energy use and resource conservation – these top sus- tainability concerns pay off – both for the environment and for companies. Siemens offers integrated solutions that unlock all technical and organizational potential for successful environmental management. Customized consulting services are aimed at sustainably lowering the cost of energy and environmental protection and thus increasing plant efficiency and availability. The experts provide support in the conceptual design and implementation of systematic solutions in energy and environmental management, enabling maximum energy efficiency and optimized water consumption throughout the entire company. Improved data transparency makes it possible to identify savings potential, reduce emissions, optimize production processes, and thereby noticeably cut costs.

Appendix Industry Services

Industry Services for the entire life cycle Modernization & Optimization Services High machine availability, expanded functionality and selective energy savings – in all industries, these are decisive factors for increasing productivity and lowering costs. Whether a company wants to modernize individual machines, optimize drive systems, or upgrade entire plants, Siemens’ experts support the projects from planning to commissioning. Expert consulting and project management with solution responsibility lead to security and make it possible to specifically identify savings potential in production. This secures investments over the long term and increases economic efficiency in operation.

Plant Maintenance & Condition Monitoring Modern industrial plants are complex and highly automated. They must operate efficiently in order to ensure the company’s competitive strength. In addition, the steadily increasing networking of machines and plants require consistent security concepts. Maintenance and status monitoring as well as the implementation of integrated security concepts by Siemens’ experts support optimum plant use and avoid downtime. The services include maintenance management as well as consulting on maintenance concepts, including the complete handling and execution of the necessary measures. Complete solutions also cover remote services, including analysis, remote diagnosis, and remote monitoring. These are based on the Siemens Remote Ser- vices platform with certified IT security.

Service Contracts Making maintenance costs calculable, reducing interfaces, speeding up response times, and unburdening the company’s resources – the reduced downtimes that these measures achieve increase the productivity of a plant. Service contracts from Siemens make maintenance and repairs more cost-effective and efficient. The service packages include local and remote maintenance for a system or product group in automation and drive technology. Whether you need extended service periods, defined response times, or special maintenance intervals, the services are compiled individually and according to need. They can be adjusted flexibly at any time and used independently of each other. The expertise of Siemens’ specialists and the capabilities of remote maintenance thus ensure reliable and fast maintenance processes throughout a plant’s entire lifecycle. 11

Appendix

Software Licenses

■ Overview Software types Rental floating license Software requiring a license is categorized into types. The rental floating license corresponds to the rental license, The following software types have been defined: except that a license is not required for each installation of the • Engineering software software. Rather, one license is required per object (for example, user or device). • Runtime software Trial license Engineering software A trial license supports "short-term use" of the software in a non- This includes all software products for creating (engineering) productive context, e.g. for testing and evaluation purposes. user software, e.g. for configuring, programming, parameteriz- It can be transferred to another license. ing, testing, commissioning or servicing. Data generated with engineering software and executable Demo license programs can be duplicated for your own use or for use by third- The demo license support the "sporadic use" of engineering soft- parties free-of-charge. ware in a non-productive context, for example, use for testing and evaluation purposes. It can be transferred to another Runtime software license. After the installation of the license key, the software can This includes all software products required for plant/machine be operated for a specific period of time, whereby usage can be operation, e.g. operating system, basic system, system expan- interrupted as often as required. sions, drivers, etc. One license is required per installation of the software. The duplication of the runtime software and executable programs created with the runtime software for your own use or for Demo floating license use by third-parties is subject to a charge. The demo floating license corresponds to the demo license, You can find information about license fees according to use in except that a license is not required for each installation of the the ordering data (e.g. in the catalog). Examples of categories of software. Rather, one license is required per object (for example, use include per CPU, per installation, per channel, per instance, user or device). per axis, per control loop, per variable, etc. Certificate of license (CoL) Information about extended rights of use for parameteriza- The CoL is the licensee's proof that the use of the software has tion/configuration tools supplied as integral components of the been licensed by Siemens. A CoL is required for every type of scope of delivery can be found in the readme file supplied with use and must be kept in a safe place. the relevant product(s). Downgrading License types The licensee is permitted to use the software or an earlier ver- Siemens Industry Automation & Drive Technologies offers vari- sion/release of the software, provided that the licensee owns ous types of software license: such a version/release and its use is technically feasible. • Floating license Delivery versions • Single license Software is constantly being updated. • Rental license The following delivery versions • Rental floating license • PowerPack • Trial license • Upgrade • Demo license can be used to access updates. • Demo floating license Existing bug fixes are supplied with the ServicePack version. Floating license PowerPack The software may be installed for internal use on any number of PowerPacks can be used to upgrade to more powerful software. devices by the licensee. Only the concurrent user is licensed. The licensee receives a new license agreement and CoL The concurrent user is the person using the program. Use (Certificate of License) with the PowerPack. This CoL, together begins when the software is started. with the CoL for the original product, proves that the new soft- A license is required for each concurrent user. ware is licensed. Single license A separate PowerPack must be purchased for each original license of the software to be replaced. Unlike the floating license, a single license permits only one installation of the software per license. Upgrade The type of use licensed is specified in the ordering data and An upgrade permits the use of a new version of the software on in the Certificate of License (CoL). Types of use include for the condition that a license for a previous version of the product example per instance, per axis, per channel, etc. is already held. One single license is required for each type of use defined. The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous Rental license product, proves that the new version is licensed. A rental license supports the "sporadic use" of engineering A separate upgrade must be purchased for each original license 11 software. Once the license key has been installed, the software of the software to be upgraded. can be used for a specific period of time (the operating hours do not have to be consecutive). One license is required for each installation of the software.

Appendix

Software Licenses

■ Overview ServicePack Software Update Service (SUS) ServicePacks are used to debug existing products. As part of the SUS contract, all software updates for the respec- ServicePacks may be duplicated for use as prescribed accord- tive product are made available to you free of charge for a period ing to the number of existing original licenses. of one year from the invoice date. The contract will automatically be extended for one year if it is not canceled three months License key before it expires. Siemens Industry Automation & Drive Technologies supplies The possession of the current version of the respective software software products with and without license keys. is a basic condition for entering into an SUS contract. The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, You can download explanations concerning license conditions from rental license, etc.). www.siemens.com/automation/salesmaterial-as/catalog/en/ The complete installation of software products requiring license terms_of_trade_en.pdf keys includes the program to be licensed (the software) and the license key (which represents the license).

Appendix Subject index

A I S ACRON 8 ...... 1/8 ibaPDA/ibaAnalyzer ...... 6/2 S7-1500 ...... 7/7 Adaptive controller...... 2/6 IEC 60870-5-101/103/104 ...... 7/2 S7-300 ...... 7/7 ADCO...... 2/6 IEC 60870-5-101 (serial) ...... 7/9 S7-400 ...... 7/7 AddFEM ...... 5/8 IEC 60870-5-104 (TCP/IP)...... 7/10 Switchgear/controlgear automation...... 8/1 Advanced Process Control...... 2/1 IEC 61850 libraries...... 8/2 SICLOCK ...... 10/6 AirLINE Ex...... 5/12 INCA MPC ...... 2/2 SIMATIC B.Data ...... 9/2 Alarm Control Center ...... 3/3 INCA PID Tuner ...... 2/5 SIMATIC HMI Thin Client Ex ...... 3/16 AS-Interface...... 4/8 INCA Sensor...... 2/3 SIMATIC Logon...... 3/21 aspenOne-PCS 7-CONNECT ...... 1/3 SIMATIC PCS 7 PowerControl...... 8/3, 8/5 K Audit Trail ...... 3/2 SIMATIC RF...... 5/14 Automation Firewall...... 10/2 KVM extender...... 3/8 SIMOCODE pro ...... 4/5 KVM matrix switches ...... 3/11 SINAMICS...... 5/4 B L SIPLUS RIC...... 7/2 B.Data ...... 9/2 SIWAREX weighing modules ...... 5/2 Large-screen systems...... 3/6 Smart card readers...... 3/21 C Library PAC/3WL/3VA...... 9/6 Soft sensors ...... 2/3 Cabinets...... 10/5 Long-term archiving ...... 1/8 Station Controller ...... 8/3 CALOMAT ...... 4/3 M Station Gateway...... 8/5 Card Reader ...... 3/21 Central plant clocks ...... 10/6 Maintenance management ...... 6/4 T MFL ...... 4/2 Control rooms...... 3/6 Telecontrol...... 7/1 MICROMASTER ...... 5/4 Telecontrol protocol ...... 7/2 D Modbus libraries ...... 4/4 Time synchronization ...... 10/6 Data management ...... 1/9 Model-predictive multi-variable controller...... 2/2 Trackball ...... 3/20 DCF77 receivers ...... 10/8 Mouse-Trak...... 3/20 Device Manager for SIMATIC Logon ...... 3/21 Multi-variable controller...... 2/2 U Diagnostics ...... 6/1 O ULTRAMAT...... 4/3 Drive ES PCS 7 ...... 5/4 Drives...... 5/4 OPD...... 3/2 V Operator channel extensions ...... 3/8 versiondog...... 1/9 E Operator dialog ...... 3/2 Video technology ...... 3/15 Electronic signature ...... 3/2 Operator station administration...... 3/11 Video walls...... 3/7 Energy management ...... 9/1 OXYMAT ...... 4/3 VisorX...... 3/15 ET 200S...... 7/7 P ET 200SP ...... 7/7 W ET 200iSP...... 5/12 PCS 7 OCS...... 1/4 Wireless receiver ...... 10/7 PID...... 2/5 F PIMS-PCS 7-CONNECT ...... 1/2 Fingerprint Mouse...... 3/21 Plant documentation ...... 1/6 Firewall...... 10/2 PLSDOC ...... 1/6 PM-MAINT ...... 6/4 G Pneumatic valve block ...... 5/12 Gas analysis library ...... 4/3 Power Control...... 8/3, 8/5 Glass industry...... 2/2 Premium Server...... 3/4 GPS receivers ...... 10/7 Process control keyboard ...... 3/19 Process monitoring...... 3/15 PROFIBUS...... 5/1 Protective equipment ...... 8/2 Pulse converters...... 10/9

R Remote Terminal Units ...... 7/3 Revision...... 1/6 RFID ...... 5/14 RTU ...... 7/3

Appendix Order No. index

2XV9 6AV6 6SW1 2XV9450-1AR06 ...... 10/8 6AV6372-2DF00-0DL0 ...... 9/5 6SW1700-0JD00-0AB2 ...... 5/7 2XV9450-1AR14 ...... 10/8 6AV6372-2DF00-0FL0 ...... 9/5 6SW1700-0JD01-0AB2 ...... 5/7 2XV9450-1AR16 ...... 10/8 6AV6372-2DF00-0HL0 ...... 9/5 6SW1700-5JA00-5AA0 ...... 5/7 2XV9450-1AR21 ...... 10/8 6AV6372-2DF06-0AX0 ...... 9/5 6SW1700-5JA00-5AA1 ...... 5/7 2XV9450-1AR28 ...... 10/11 6AV6372-2DF06-0CX0 ...... 9/5 6SW1700-5JA00-5AA4 ...... 5/7 2XV9450-1AR63-1SA3 ...... 10/10 6AV6372-2DF06-0DX0 ...... 9/5 6SW1700-5JD00-1AC0 ...... 5/6 2XV9450-1AR72 ...... 10/10 6AV6372-2DF06-0DX4 ...... 9/5 6SW1700-7JD00-1AA0 ...... 5/6 2XV9450-1AR82 ...... 10/7 6AV6372-2DF06-0EX0 ...... 9/5 6SW1700-7JD00-1AA4 ...... 5/7 2XV9450-1AR83 ...... 10/11 6AV6372-2DF06-0FX0 ...... 9/5 6SW1700-8JD00-0AA0 ...... 5/6 2XV9450-1AR84 ...... 10/7 6AV6372-2DF06-0FX4 ...... 9/5 6SW1700-8JD00-0AA4 ...... 5/7 2XV9450-1AR85-0AA2 ...... 10/10 6AV6372-2DF06-0GX0 ...... 9/5 6SW1700-8JD00-1AA0 ...... 5/6 2XV9450-2AR01 ...... 10/6 6AV6372-2DF06-0HX0 ...... 9/5 6SW1700-8JD01-0AA0 ...... 5/6 2XV9450-2AR10 ...... 10/12 6AV6372-2DF06-0HX4 ...... 9/5 6SW1700-8JD01-0AA4 ...... 5/7 2XV9450-2AR20 ...... 10/12 6AV6372-2DF20-0AX0 ...... 9/5 6SW1700-8JD01-1AA0 ...... 5/6 2XV9450-2AR22 ...... 10/6 6AV6372-2DF20-0BX0 ...... 9/5 6SW1700-8JD01-1AA4 ...... 5/7 2XV9450-2AR26 ...... 10/12 6AV6372-2DF20-0CX0 ...... 9/5 7MH4 2XV9450-2AR50 ...... 10/12 6AV6372-2DF30-0AX0 ...... 9/5 2XV9450-2AR81 ...... 10/11 6AV6372-2DF40-0AX0 ...... 9/5 7MH4900-2AK62 ...... 5/3 6AV6372-2DF50-0AX0 ...... 9/5 7MH4900-2AK63 ...... 5/3 3UF7 6AV6372-2DF66-0AX0 ...... 9/5 7MH4900-2AK65 ...... 5/3 3UF7982-0AA10-0 ...... 4/7 6AV6372-2DF66-0BX0 ...... 9/5 7MH4900-3AK63 ...... 5/3 3UF7982-0AA11-0 ...... 4/7 6AV6372-2DF70-0XL0 ...... 9/5 7MH4900-3AK64 ...... 5/3 3UF7982-0AA13-0 ...... 4/7 6AV6372-2DF70-0XX0 ...... 9/5 7MH4900-3AK65 ...... 5/3 3UF7982-0AA20-0 ...... 4/7 6AV6372-2DF76-0AX0 ...... 9/5 7MH4900-3AK66 ...... 5/3 6AV6372-2DF76-0BX0 ...... 9/5 7MH4950-3AK61 ...... 5/3 3ZS1 6AV6372-2DF76-0XX4 ...... 9/5 7MH4950-3AK62 ...... 5/3 3ZS1632-1XX02-0YA0 ...... 4/7 7MH4950-3AK65 ...... 5/3 3ZS1632-1XX02-0YE0 ...... 4/7 6AV7 9AE4 3ZS1632-2XX02-0YB0 ...... 4/7 6AV7200- ...... 3/17 3ZS1635-1XX01-0YA0 ...... 4/10 6AV7675-0EX00-0AA0 ...... 3/17 9AE4100-1EC00 ...... 8/6 3ZS1635-1XX02-0YA0 ...... 4/10 6AV7675-0FX00-0AA0 ...... 3/17 9AE4100-1EC10 ...... 8/6 3ZS1635-1XX11-0YE0 ...... 4/10 6AV7675-0FX10-0AA0 ...... 3/17 9AE4100-1GB10 ...... 8/4 3ZS1635-2XX01-0YB0 ...... 4/10 6AV7675-0PX00-0AA0 ...... 3/17 9AE4100-1GB20 ...... 8/4 3ZS1635-2XX02-0YB0 ...... 4/10 9AE4100-1GB30 ...... 8/4 6BK 9AE4100-4LD10 ...... 3/21 3ZS2 6BK1000-2BD00-0AC0 ...... 9/5 9AE4100-4LD20 ...... 3/21 3ZS2787-1CC30-0YG0 ...... 9/7 9AE4110-2AB00 ...... 8/2 6DL3 3ZS2787-1CC30-6YH0 ...... 9/7 9AE4110-2MB10 ...... 4/4 6DL3100-8AC ...... 5/11 9AE4110-2MB20 ...... 4/4 6AG6 6DL3100-8AC03 ...... 5/11 9AE4110-3AB00 ...... 4/3 6AG6003-1CF00-0CA0 ...... 7/7 9AE4270-1AA00 ...... 3/19 6DL5 6AG6003-1CF00-0DA0 ...... 7/7 9AE4510-2PC72 ...... 3/5 6AG6003-3CF00-0AA0 ...... 7/7, 7/10 6DL5405-8AD33-0XA0 ...... 1/5 6AG6003-5CF00-0CA0 ...... 7/7 9AE7 6DL9 6AG6003-5CF00-0DA0 ...... 7/7 9AE7104-2SS30-1AA0 ...... 6/5 6AG6003-7CF00-0LC0 ...... 7/7 6DL9200-8AA ...... 5/11 9AE7104-4SC00-1AA0 ...... 6/5 6AG6003-7CF00-0LE0 ...... 7/7 6DL9201-8AA ...... 5/11 6AG6003-7CF00-0LF0 ...... 7/7 6DL9900-8AA ...... 5/11 9AS1 6AG6003-7CF00-0LL0 ...... 7/7 6DL9900-8AB ...... 5/11 9AS1424-1AA11-1AA1 ...... 10/4 6AG6003-7CF00-0LP0 ...... 7/7 6DL9901-8AA ...... 5/11 9AS1424-1AA61-1AA1 ...... 10/4 6AG6003-8CF00-0LC0 ...... 7/7 6DL9902-8AA ...... 5/11 9AS1424-1AB11-1AA1 ...... 10/4 6AG6003-8CF00-0LE0 ...... 7/7 6DL9902-8AB ...... 5/11 9AS1424-1AB61-1AA1 ...... 10/4 6DL9903-8AA ...... 5/11 9AS1424-2AB11-1AA1 ...... 10/4 6DL9903-8AB ...... 5/11

6GT2 6GT2002-0ED00 ...... 5/14 6GT2002-0GA10 ...... 5/14 6GT2002-0JD00 ...... 5/14 6GT2080-2AA20 ...... 5/14

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Appendix

Conditions of sale and delivery

■ 1. General Provisions ■ 3. Additional Terms and Conditions By using this catalog you can acquire hardware and software The dimensions are in mm. In Germany, according to the products described therein from Siemens AG subject to the German law on units in measuring technology, data in inches following Terms and Conditions of Sale and Delivery (hereinafter apply only to devices for export. referred to as "T&C"). Please note that the scope, the quality and Illustrations are not binding. the conditions for supplies and services, including software products, by any Siemens entity having a registered office Insofar as there are no remarks on the individual pages of this outside Germany, shall be subject exclusively to the General catalog - especially with regard to data, dimensions and weights Terms and Conditions of the respective Siemens entity. The given - these are subject to change without prior notice. following T&C apply exclusively for orders placed with Siemens Aktiengesellschaft, Germany. ■ 4. Export regulations 1.1 For customers with a seat or registered office in We shall not be obligated to fulfill any agreement if such Germany fulfillment is prevented by any impediments arising out of national or international foreign trade or customs requirements For customers with a seat or registered office in Germany, the or any embargoes and/or other sanctions. following applies subordinate to the T&C: Export of goods listed in this catalog may be subject to licensing • the "General Terms of Payment"1) and, requirements. We will indicate in the delivery details whether • for software products, the "General License Conditions for licenses are required under German, European and US export Software Products for Automation and Drives for Customers lists. Goods labeled with "AL" not equal to "N" are subject to 1) with a Seat or Registered Office in Germany" and, European or German export authorization when being exported • for other supplies and services, the "General Conditions for out of the EU. Goods labeled with "ECCN" not equal to "N" are the Supply of Products and Services of the Electrical and subject to US re-export authorization. 1) Electronics Industry" . The export indications can be viewed in advance in the description of the respective goods on the Industry Mall, our 1.2 For customers with a seat or registered office outside online catalog system. Only the export labels "AL" and "ECCN" Germany indicated on order confirmations, delivery notes and invoices For customers with a seat or registered office outside Germany, are authoritative. the following applies subordinate to the T&C: Even without a label, or with label "AL:N" or "ECCN:N", authori- 1) • the "General Terms of Payment" and, zation may be required i .a. due to the final disposition and • for software products, the "General License Conditions for intended use of goods. Software Products for Automation and Drives for Customers If you transfer goods (hardware and/or software and/or 1) with a Seat or Registered Office outside of Germany" and technology as well as corresponding documentation, regardless • for other supplies and/or services, the "General Conditions for of the mode of provision) delivered by us or works and services Supplies of Siemens Industry for Customers with a Seat or (including all kinds of technical support) performed by us to a Registered Office outside of Germany"1). third party worldwide, you must comply with all applicable national and international (re-)export control regulations. ■ 2. Prices If required for the purpose of conducting export control checks, you (upon request by us) shall promptly provide us with all infor- € The prices are in (Euro) ex point of delivery, exclusive of mation pertaining to the particular end customer, final dispo- packaging. sition and intended use of goods delivered by us respectively The sales tax (value added tax) is not included in the prices. It works and services provided by us, as well as to any export shall be charged separately at the respective rate according to control restrictions existing in this relation. the applicable statutory legal regulations. The products listed in this catalog may be subject to Prices are subject to change without prior notice. We will charget European/German and/or US export regulations. Any export the prices valid at the time of delivery. requiring approval is therefore subject to authorization by the To compensate for variations in the price of raw materials (e.g. relevant authorities. silver, copper, aluminum, lead, gold, dysprosium and neodym), Errors excepted and subject to change without prior notice. surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a 1) The text of the Terms and Conditions of Siemens AG can be supplement to the price of a product if the basic official price of downloaded at the raw material in question is exceeded. www.siemens.com/automation/salesmaterial-as/catalog/en/ The metal factor of a product indicates the basic official price terms_of_trade_en.pdf (for those raw materials concerned) as of which the surcharges on the price of the product are applied, and with what method of calculation. An exact explanation of the metal factor can be downloaded at: www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf 11 To calculate the surcharge (except in the cases of dysprosium and neodym), the official price from the day prior to that on which the order was received or the release order was effected is used. To calculate the surcharge applicable to dysprosium and neodym ("rare earths"), the corresponding three-month basic average price in the quarter prior to that in which the order was received or the release order was effected is used with a one- month buffer (details on the calculation can be found in the explanation of the metal factor).

Catalogs Digital Factory, Process Industries and Drives and Low-Voltage Power Distribution

Further information can be obtained from our branch offices listed at www.siemens.com/automation/partner

Interactive Catalog on DVD Catalog Low-Voltage Power Distribution and Catalog Products for Automation and Drives CA 01 Electrical Installation Technology SENTRON · SIVACON · ALPHA LV 10 Building Control Protection, Switching, Measuring and Monitoring GAMMA Building Control ET G1 Devices, Switchboards and Distribution Systems Standards-Compliant Components for LV 11 Drive Systems Photovoltaic Plants SINAMICS G130 Drive Converter Chassis Units D11 Electrical Components for the Railway Industry LV 12 SINAMICS G150 Drive Converter Cabinet Units Digital: TÜV-certified Power Monitoring System LV 14 SINAMICS GM150, SINAMICS SM150 D12 Components for Industrial Control Panels according LV 16 Medium-Voltage Converters to UL Standards SINAMICS PERFECT HARMONY GH180 D15.1 3WT Air Circuit Breakers up to 4000 A LV 35 Medium-Voltage Air-Cooled Drives 3VT Molded Case Circuit Breakers up to 1600 A LV 36 Germany Edition Digital: SIVACON System Cubicles, System Lighting LV 50 SINAMICS G180 D18.1 and System Air-Conditioning Converters – Compact Units, Cabinet Systems, Cabinet Units Air-Cooled and Liquid-Cooled Digital: ALPHA Distribution Systems LV 51 SINAMICS S120 Chassis Format Units and D21.3 ALPHA FIX Terminal Blocks LV 52 Cabinet Modules SIVACON S4 Power Distribution Boards LV 56 SINAMICS S150 Converter Cabinet Units SIVACON 8PS Busbar Trunking Systems LV 70 SINAMICS DCM DC Converter, Control Module D23.1 Digital: DELTA Switches and Socket Outlets ET D1 SINAMICS DCM Cabinet D23.2 SINAMICS Inverters for Single-Axis Drives and D31 Motion Control SIMOTICS Motors SINUMERIK 840D sl Type 1B NC 62 SINAMICS G120P and SINAMICS G120P Cabinet D35 Equipment for Machine Tools pump, fan, compressor converters SINUMERIK 808 NC 81.1 Three-Phase Induction Motors SIMOTICS HV, D84.1 Equipment for Machine Tools SIMOTICS TN SINUMERIK 828 NC 82 • Series H-compact Equipment for Machine Tools • Series H-compact PLUS SIMOTION, SINAMICS S120 & SIMOTICS PM 21 Three-Phase Induction Motors SIMOTICS HV, D86.1 Equipment for Production Machines Series H-compact Drive and Control Components for Cranes CR 1 Synchronous Motors with Permanent-Magnet D86.2 Technology, HT-direct Power Supply DC Motors DA 12 SITOP Power supply KT 10.1 SIMOREG DC MASTER 6RA70 Digital Chassis DA 21.1 Converters SIMOREG K 6RA22 Analog Chassis Converters DA 21.2 Safety Integrated Digital: SIMOREG DC MASTER 6RM70 Digital DA 22 Safety Technology for Factory Automation SI 10 Converter Cabinet Units SIMOVERT PM Modular Converter Systems DA 45 SIMATIC HMI / PC-based Automation SIEMOSYN Motors DA 48 Human Machine Interface Systems/ ST 80/ MICROMASTER 420/430/440 Inverters DA 51.2 PC-based Automation ST PC MICROMASTER 411/COMBIMASTER 411 DA 51.3 SIMODRIVE 611 universal and POSMO DA 65.4 SIMATIC Ident Note: Additional catalogs on the SINAMICS drive Industrial Identification Systems ID 10 system and SIMOTICS motors with SINUMERIK and SIMOTION can be found under Motion Control SIMATIC Industrial Automation Systems Low-Voltage Three-Phase-Motors Products for Totally Integrated Automation ST 70 SIMOTICS Low-Voltage Motors D81.1 SIMATIC PCS 7 Process Control System ST PCS 7 SIMOTICS FD Flexible Duty Motors D81.8 System components LOHER Low-Voltage Motors D83.1 SIMATIC PCS 7 Process Control System ST PCS 7 T MOTOX Geared Motors D87.1 Technology components SIMOGEAR Geared Motors MD 50.1 Add-ons for the SIMATIC PCS 7 ST PCS 7 AO SIMOGEAR Gearboxes with adapter MD 50.11 Process Control System Mechanical Driving Machines SIMATIC NET FLENDER Standard Couplings MD 10.1 FLENDER High Performance Couplings MD 10.2 Industrial Communication IK PI FLENDER Backlash-free Couplings MD 10.3 FLENDER SIG Standard industrial gear units MD 30.1 SIRIUS Industrial Controls FLENDER SIP Standard industrial planetary gear units MD 31.1 SIRIUS Industrial Controls IC 10

Process Instrumentation and Analytics Digital: Field Instruments for Process Automation FI 01 Digital: SIPART Controllers and Software MP 31 Information and Download Center Products for Weighing Technology WT 10 Digital: Process Analytical Instruments AP 01 Digital versions of the catalogs are available on the Internet at: www.siemens.com/industry/infocenter Digital: Process Analytics, PA 11 There you’ll find additional catalogs in other languages. Components for the System Integration Please note the section “Downloading catalogs” on page Digital: These catalogs are only available as a PDF. “Online services” in the appendix of this catalog. © Siemens AG 2015

Industrial Security

Siemens provides automation and drive products with industrial security functions that support the secure operation of plants or machines. They are an important component in a holistic industrial security concept. With this in mind, our products undergo continuous development. We therefore recommend that you keep yourself informed with respect to our product updates. Please find further information and newsletters on this subject at: http://support.automation.siemens.com

To ensure the secure operation of a plant or machine it is also necessary to take suitable preventive action (e.g. cell protection concept) and to integrate the automation and drive components into a state-of-the-art holistic Get more information industrial security concept for the entire plant or machine. Any third-party products that may be in Comprehensive information concerning the use must also be taken into account. Please find SIMATIC PCS 7 process control system: further information at: www.siemens.com/simatic-pcs7 www.siemens.com/industrialsecurity

Siemens AG Subject to change without prior notice The information provided in this catalog contains descriptions or Process Industries and Drives Order No. E86060-K4678-A121-B2-7600 characteristics of performance which in case of actual use do not Automation and Engineering DR.PN.PA.15.XXKG.95.10 / Dispo 09508 always apply as described or which may change as a result of further development of the products. An obligation to provide 76181 KARLSRUHE KG 0915 1. WÜ 136 En the respective characteristics shall only exist if expressly agreed in GERMANY Printed in Germany the terms of contract. Availability and technical specifications are © Siemens AG 2015 subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. www.siemens.com/automation

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