www.WolverineEquipment.com OPERATOR’S MANUAL OPERATOR’S HYDRAULIC HYDRAULIC HAND HAND SAW

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10/20/2015 Setup…………………………………………………………………….………… /Work Area Safety……………………………….………………. General Saw Safety………………………………………….… Safety Warranty Info……………………………………………………………….… Upcut Standard……………………………………………….. Handsaw Parts Diagram Maintenance Standard Cutting………………………………………….………… Operating Sawthe Mounting a Standard ……………………… Hydraulic Line Connections………………………………… Hydraulic Hand Saw InstructionsSetup Blade Safety………………………………………………….….. Personal Safety……………………………………………………… Downcut Compact…………………………………………………………. Upcut Compact………………………………………………………………. Downcut Compact Combo ………………………………………….. Upcut Compact Combo……………………………………………..……. Downcut Combo…………………………………………………………..... Upcut Combo………………………………………..…………………...... Downcut Standard……………………………………………………… After Each Use……………………………………………………… Before Each Use…………………………… Correcting a Wandering Cut………………………………… Annually…………………………………………………………..……… Troubleshooting Hydraulic Motor S to How Remove the Blade Collar Assembly……… Miscellaneous…………………………………………………………………. Description ………… .... ……………………………………. TABLE OF CONTENTS ………………………… ……………………………………………….…. haft Seal Replacement Procedure…… ……………………………………………………… …………………….……….…. ………………… ……… ………………..……….. ……… ………..… ………… ...... …… ……… …… .. …… . …… … .. ………… .. …. . . … . ……... . 6 ……... … ……… ……… ...... 5 ...... ……...... …… 8 …… 7 …… . ….. …...... … .. 3 .... …. . 16 ... …. 18 . . 17 7

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10/20/2015 BLADE SAFETY BLADE SAFETY PERSONAL SAFETY sitemanual jobreview the sectionof nearthe needed. any to as manualcarefully. Study and followed this not rememberwarnings, all cautionsKeep and copytips. a besafety can if sawing proper are hazardous precautions not operating takenand instructions are handhydraulicsaw been Your designedtobehas efficient safe and However,as possible. as hand                Only use markeduse Only a maxim with blades. D useforonmanufactured handsaws.concrete beundamaged.should hole onlyarbor Usesteelwet cuttingcentered diamond blades bladethe carefullyInspect The havecracks,before use. noblade should nicksflaws.The or irritation.skin protectivework Wear gloveswith toavoid contact slurryconcrete can causethat serious attention immediately. gets andskinseverepenetrate the injury. Ifcause any fluid usehands not tosearchDo hydraulic forleaks. fluid escaping canunder pressure Fluid operate not hand Do influencethe sawunder the orof drugs alcohol. movingparts.all the allfrom other blade parts and Keep away of yourbody sawoperating. is levels areNoise very OSHA-approved protectionwhilehigh. hearing atall Wear the times stop the how to Know saw anemergency. quicklyin avoidsteelreinforcingclothing Cutting of flammable sparks; material. bar produces recommended. soles safety aidwithin are providing boots boots Steel-toed Sturdy non-skid proper footing. clothes. including loose glasses. hardhat,safety proper clothing, safety and Wear gloves Avoid fitting and instructions understandRead beforesaw.operating such as ,glass, as such or plastic. only stone, concrete,Cut reinforcedconcrete, masonry materials. and displacement. the powerEnsure hydraulic setappropriateatpackis a flow rate tothe motorhydraulic 2500 rpm. of o N o ot use dry cutting diamond blades, high-speed steel carbide cuttinguseblades, dry blades, tipped diamondblades,or high-speed SAFETY WARNINGS WARNINGS SAFETY SAFETY SAFETY um speed operating higher shaft speedthan blade the intoskin, the seek medical Do Not cutmaterials 3

10/20/2015 cause serious injury cause personal bladethe Spinning faster than manufacturer’s the speedrecommended can damage blade the and WORKCUTTING / AREASAFETY GENERAL SAW SAFETY FAILURE TOCOMPLY WITHPRECEDINGWARNINGS COULD THE                Keep on both Keep hands the itinsawis operation. while are unsureof sawif you working.not presence Do the of linesinutility the workarea. cutting, sure are electric, no lines gasinBefore be water that there or youtheare area willbe under pressure. connect Never try or disconnectto the power unitwhile power unitthe running. is All hoses theAlways powerdisconnect unit beforeservicingsaw. the debris. water sufficient sawNever without cooloperatethe the flow andout blade to flush cutting Verify that sawoperatingis the properly beforecutting. Equipment.Wolverine rated exceed the not Do components.ofhydraulicyou arepressure If unsure, contact leave Never sawunattended,the while running. sawing may cause firecause may sawinga explosion. or operate not sawDo combustiblethe materialsnear or Sparks fumes. during that occur workarea. of the equipment unnecessary out barricades Place or tape off workblockto the area. bystanders,Keepanimals and areas. gas diesel packsOperate only / inwell-ventilated power supervised. sawinNever operatethe any orapplication job you are not where properlyor trained getting in directAvoid linewiththe blade. manufacturer. blade If you are blade. ofthe for operating yourunsure localthe contact speed, distributoror Never abilitypowervarytheunits to speed.Hydraulic areblade designed with the shouldsnugonfit blade clean, surface.undamaged a forflanges Inspect excessiveanddamage,wear beforecleanlinessmounting the Theblade. operate sawspeedatoperate the a thansafethehigher maximum indicatedallowable speed RESULT IN SERIOUS BODILY INJURY. RESULT BODILYINJURY. INSERIOUS .

WARNING! WARNING! 4

10/20/2015 are underpressure. are unitrunningis while / connectand or the Never while try orhoses disconnect to the hose power the SETUP MOUNTINGA STANDARD BLADE HYDRAULIC CONNECTIONS LINE 4. 3. 2. 1. 5. 4. 3. 2. 1. 3. 2. 1. Mark the cuttingtheline clearly sawcanMark that the so operator linefollow the without difficulty. causeelectrocution, injuryinto ordeath. Cutting a line utility could marking Before cutline,ensurethe thereare no water gas, lineselectric, or workin thearea. adequate water providing blade.flow the to surewater unobstructedMake is from flowing waterthesource though theto blade-collar blade life.maximum blademaintaintherequiredofwater is and to properattain minute cooling flowing across conventional (wet)Never use withoutcoolingwater.blades 5 diamond ½ gallons per 2 to flangeTighten the nut blade tolockthe in place. correspondingthe with inholethe outer flange. innerthefrom the overarbor.aligns Place outer flangetheflange Ensure drivethat the pin mustflangecompletely inner go through corresponding inthe hole blade. the saw.the Reversing of thewillrotation causeblade higher wear. blade The on the drive pin matchesrotation theoverthe thesure thePlace blade Be innerblade on the flange. arbor beforemountinghole arbor the blade. theclean Inspect and orflanges replaceif necessary.the forInspect blade damagetothe resultcould inuse serious injury. bodily saw hand for Usingyoublade manufactured a not sure Becorrecthave thediamond blade. wear,increased cause ordamage may blade. the mounting the sureBefore blade, bladebe the shaft Incorrect turns freely. will rotation blade linescutarethethe located blade. suchby Ensure thatwill they interfere not with travelor be whip.hose water the sawslinesConnect hydraulictothe quick hand and waterlinedisconnects the the to HYDRAULIC HAND UP INSTRUCTIONS SETUP SAW HAND HYDRAULIC

WARNING! WARNING! WARNING! 5

10/20/2015 or the blade fractures. the blade or fractures. off stand breaks in Never linespinningwith a directly blade. Severeresultinjury could segmentifa STANDARD CUTTING sawisthe Ensure properly readyoperation and forset up in accordance Part of with 3 manual. this 2. 1. CORRECTING A WANDERING CUT 4. 3. 2. 1. 9. 8. 7. 6. 5. two new cutsguide new blade pasttwo using theto error.the gothis backwithAfter thecutting blade, thetwiceof depth error, andthe cut between the and after error. thebefore cut cutandstartssawing the stop correctcutIf towander, the a by straightdeeper plunging and approximately 2” setyour or cutattachment depth saw (purchasedonthe separately) thePivot front edge to operatingspeed before the contacts surfaceblade materialthe thefor tocut. be reach to allow and saw sawblade bladethecut, thesqueeze the With above the trigger waterthe the Start toblade. flow the complete cutwithout creatinga safety hazard. andhydraulic startingwaterany length hose to cut, Before is sure there makeenough remove all slurry.concreteremove theand Remove blade everythingstore secureinlocation.a saw. Washdown the fromsaw to the in the pressure disconnect hoses, and the hoses the complete, cutWhen is final offunitwater theand turn supply, power relieve the cutsinbemademustAll 2” bladesawtheAllow thetocome adown. complete to stop beforesetting release cut, then the trigger. of end At cut,the pivot the saw on the the frontedgeand raise bladeit clearsthe until the cutsawlinealongRun the of until end cut. the   the blade the jam. to cut Attempting deepto tooin onewill result pass a quality poor in cutand cause may jamming. toprevent pass bladethe deviatingfrom cutinand the cutrunsthe If lengthwise athrough reinforced bar,cutcompletely itinthrough one - 3” and slowly lower the blade into the cutline.into and the theslowly lower blade OPERATING THE THE SAW OPERATING - 3”increments until the desired ofcutisdepth attained. WARNING! NOTE NOTE 6

10/20/2015 disconnecting the hose. thedisconnecting hose. powerDisconnect unitthe beforeservicing saw.all the line relieved is Ensure pressure prior to MISCELLANEOUS MISCELLANEOUS ANNUALLY AFTER EACH USE BEFORE EACH USE provideand repairsafe,forefficient Weoperation. recommend the schedule. followingservice preventivemaintenance downtime forProper minimize essentialis toensure a life, longservice       When replacing replacing When hydraulic onlywith use components, properpressureparts the rating. representative. service carriedtoout WolverineMajor by orEquipmentbe anauthorized service securelocation. a downthe sawWash toremove all slurry.concrete theand Remove blade everythingstore in few of use. first hours andtightness. Nuts boltsCheckfasteners ensure to may after loose becomeparticularly the liner guard Check wear forblade flanges and Replaceand as damage. necessary. water Checkproper for flow. hydraulicCheck all connections. hosesand MAINTENANCE WARNING! WARNING! 7

10/20/2015 How to re-attach blade collarHow blade tomotor to re-attach shaft: assembly How 7. 6. 5. 4. 3. 2. 1. 4. 3. 2. 1. Install oncollar, Install blade collarplace spacer collarshaft, over place shaftnut and on tighten. allensetscrews Install two tosideofcollar in shaft. whilefast tighteningassembly screw in place. screw. toend Loctite Installthreadsof on cone-washer shaftover ofscrew,Place the ( bore. collar backintoseal).running motor the anyshaft Wipeexcessout Loctiteinside thefrom of the sawso collarSet theupright, shaft facing that is you. any (Thiskeeps excess from Loctite install then collar, shaft onto motor any wipeexcess Loctitebackofcollar. sure off Make keyinstalledthe is onthe shaft, motor smalla beadPlace of Loctite thearound backinside Keep facingof collar. bore collar down, Acetone. (clear) onhydraulic shaft or shaftmotor keywith in place,clean cloth a PVCwith and cleaner sawslight at a hand Tilt angleso cleanerwill down, run not backinto seal,motor cleanshaft (clear) Acetone.cleaner or andcloth Loctite. cleana insideTake old or cottonboreswabof clean inside hole centerClean bore of collar area with a knifebrush wire or toremove any blade three prong Attach pullerassemblytocollar and removecollar. counterclock screw turn and holdingwise,while from Remove collar screturning. alleninkey wrench theslips (where bladeover) hold tocollar the turning.from Place an metala Place barbetween doweland the pin the threaded of portion the cone-washer PARTBE WILL NOTE: VERY HOT settoscrews Apply heat continuousone minute. for location andcollar Remove nut spacer collarthe for assembly. to remove the blade collar assembly: blade to remove the BLADE COLLAR REMOVAL PROCEDURE REMOVAL COLLAR BLADE –

DOTOUCHNOT quickly quickly . MAKE SURE SCREW IS CLEANMAKEIS SURESCREW to the end of end motorthe to thecollarof Hold shaft. DoLoctitenotput on screws these thoroughly ). Add drop one). of Add w. withPVC . 8

10/20/2015 11. 10. 9. 8. 7. 6. 5. 4. 3. 2. 1. Install bladeassemblyInstall the collar perinstructions, go work. back and to ringsnapinsure the around seated itintohas to fully ring groov a snap new Install ring,snap oncethe ring ina isplacering take small lightlytap punchand the motor cavity.in plate shaftsealcanlip completelythea socket has beused Once passed deep seat to the seal the beappliedseattheseal. pressure shaft to sealthehas and after oil the O-ring inside toapplyContinue sealthe with theface shaft.down) motor over Beginto rotate seal. shaft acoatinglight on Apply of greasesealnew tothe oilandthe andinside the O-ring outside removed are beforeinstalling seal.new shaft cavityseal) or shaft seal whereInspect shaft sits, sure makeall O-ring (dirt,parts debris of housing. the topop brieflyseal).Turn the off powersealsourcethe quicklyoncethe hasdislodged from seal willbe Shaft forced into bucket(on saw,the aout you may hand havethetopull trigger hydraulicto system Start motor. pumphydraulic only)begin (idle and valve. toopen flow in ashaft motor down largehydraulic bucket.Face hydraulic Attach air pump pressureor ring,snap which inRemove shaft motorholds seal housing. toremovethe collar the blade Follow procedures assembly. andseal the needed: motor) the sawDetermine (Casappa,of motortype onyourhand or Czech Marzocchi hydraulic HYDRAULIC MOTOR SHAFT SEAL REPLACEMENT REPLACEMENT SEAL SHAFT MOTOR HYDRAULIC . . Gold Seal (H126) Marine (reusableBronze Marine seal HYSKG) kitwith Seal (H126) Gold Seal ALM the shaft seal as you as shaft theseal place tomotor seal begin thesealon shaft (installshaft light pressure shaftsealtothe you as PROCEDURE Aluminum (not re-usable) Aluminum passedlip the rotate on motortheon shaft shouldmore it shaft. motor down the e. Only 9

10/20/2015 2. 1. No waterNo at blade. Coupling Saw released. rotate after trigger is Blade continues to engaged. when trigger is Blade does not rotate power fluctuates. Blade rotates, but you; please have you; please thismanual at hand. calling, sure youBefore can be describe problemclearlythe soyour representative can help representative. usingandthe table,diagnosing eliminatingtheyour Ifcall serviceyou problem. cannot it fix yoursaw doesnot If properly, operate followingthe table asbeused may in guide a m otor TROUBLE

l eaks. l eaks.

3. 2. 1. 1. 1. 1. 3. 2. 1. 2. 1. TROUBLESHOOTING Low Low water pressure. connected properly. Water hose not Water valve is shut. Coupling is defective. defective. sealsMotor are Check control valve. Power unit is defective. sheared or missing. Blade shaft key is Blade is jammed in cut. Power unit is defective. low. Speed motor of is too CAUSE

2. 1. 2. 1. 3. 2. 1. 1. 1. 1. 3. Replace blade shaft key. and try again. Remove or increase GPM. Change to a motor smaller Check power unit. (Min. 15 psi). Check water pressure. Check hose connections. Check water supply. coupling seal. Replace coupling or seal. Replace motor ormotor screw. Adjust trigger adjustment Check power unit. REMEDY blade from cut

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