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505HT for Francis/Kaplan Turbines 8200-1402, 8200-1403

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505HT for Francis/Kaplan Turbines 8200-1402, 8200-1403 Released Product Manual 35117 (Revision -, 11/2019) Original Instructions 505HT for Francis/Kaplan Turbines 8200-1402, 8200-1403 Installation and Operation Manual Released Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. General Failure to follow instructions can cause personal injury and/or property damage. Precautions This publication may have been revised or updated since this copy was produced. To verify that you have the latest revision, check manual 26455 , Customer Publication Cross Reference and Revision Status & Distribution Restrictions , on the publications page of the Woodward website: Revisions http://www.woodward.com/ The latest version of most publications is available on the publications page . If your publication is not there, please contact your customer service representative to get the latest copy. Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, or other operating limits may cause personal injury and/or property damage, including damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within the meaning of Proper Use the product warranty thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product certifications or listings. If the cover of this publication states "Translation of the Original Instructions" please note: The original source of this publication may have been updated since this Translated translation was made. Be sure to check manual 26455 , Customer Publication Publications Cross Reference and Revision Status & Distribution Restrictions , to verify whether this translation is up to date. Out-of-date translations are marked with . Always compare with the original for technical specifications and for proper and safe installation and operation procedures. Revisions— A bold, black line alongside the text identifies changes in this publication since the last revision. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken. Manual 35117 Copyright © Woodward, Inc. 2019 All Rights Reserved Released Manual 35117 505HT for Francis/Kaplan Turbines Contents WARNINGS AND NOTICES .............................................................................................................. 7 ELECTROSTATIC DISCHARGE AWARENESS .................................................................................... 9 REGULATORY COMPLIANCE ........................................................................................................ 10 CHAPTER 1. GENERAL INFORMATION ........................................................................................... 11 Introduction.................................................................................................................................................. 11 Controller Overview ..................................................................................................................................... 11 Operator Control Panel ............................................................................................................................... 12 Features ...................................................................................................................................................... 12 Using the 505HT ......................................................................................................................................... 12 505 Inputs and outputs ................................................................................................................................ 13 Keypad and Display .................................................................................................................................... 15 Watchdog Timer/CPU Fault Control ........................................................................................................... 17 CHAPTER 2. HARDWARE SPECIFICATIONS ................................................................................... 18 Flex 500 Description and Features ............................................................................................................. 18 Environmental Specifications ...................................................................................................................... 19 Maintenance Info and Recommendations .................................................................................................. 19 Electromagnetic Compatibility (EMC) ......................................................................................................... 20 Outline Drawing for Installation ................................................................................................................... 20 Input Power Specification ............................................................................................................................ 22 Visual Indicators (LED’s) & CPU Configuration .......................................................................................... 23 Communications (Ethernet) ........................................................................................................................ 23 Communications (CAN) .............................................................................................................................. 24 Communications (Service Ports) ................................................................................................................ 28 Hardware - Terminal Blocks & Wiring ......................................................................................................... 29 Terminal Block Connectors ......................................................................................................................... 30 Hardware - Speed Sensor Inputs ................................................................................................................ 31 Hardware - Analog Inputs (4-20 mA) .......................................................................................................... 32 Hardware - Analog Outputs (4-20 mA) ....................................................................................................... 33 Hardware - Actuator Outputs ...................................................................................................................... 34 Hardware - Discrete Inputs ......................................................................................................................... 35 Hardware - Relay Outputs ........................................................................................................................... 36 Troubleshooting Fault Codes ...................................................................................................................... 37 Troubleshooting & Commissioning Checks ................................................................................................ 37 CHAPTER 3. 505HT CONTROL DESCRIPTION ............................................................................... 40 Description of IO ......................................................................................................................................... 40 Control Inputs .............................................................................................................................................. 40 Control Outputs ........................................................................................................................................... 42 Functions ..................................................................................................................................................... 44 CHAPTER 4. 505HT DISPLAY ...................................................................................................... 65 Program Architecture .................................................................................................................................. 65 Display Modes and User Levels ................................................................................................................. 65 Home ........................................................................................................................................................... 69 Overview ..................................................................................................................................................... 70 Blade Commands Screen (Kaplan turbine) ................................................................................................ 72 Custom Trend ............................................................................................................................................. 74 Manual Gate ................................................................................................................................................ 75 Manual Blade (Kaplan turbine).................................................................................................................... 77 Gate / Blade Test Screen ...........................................................................................................................
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