Analysis of Valve Mechanism – a Review
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The Achates Power Opposed-Piston Two-Stroke Engine
Gratis copy for Gerhard Regner Copyright 2011 SAE International E-mailing, copying and internet posting are prohibited Downloaded Wednesday, August 31, 2011 08:49:32 PM The Achates Power Opposed-Piston Two-Stroke 2011-01-2221 Published Engine: Performance and Emissions Results in a 09/13/2011 Medium-Duty Application Gerhard Regner, Randy E. Herold, Michael H. Wahl, Eric Dion, Fabien Redon, David Johnson, Brian J. Callahan and Shauna McIntyre Achates Power Inc Copyright © 2011 SAE International doi:10.4271/2011-01-2221 technical challenges related to emissions, fuel efficiency, cost ABSTRACT and durability - to name a few - and these challenges have Historically, the opposed-piston two-stroke diesel engine set been more easily met by four-stroke engines, as demonstrated combined records for fuel efficiency and power density that by their widespread use. However, the limited availability of have yet to be met by any other engine type. In the latter half fossil fuels and the corresponding rise in fuel cost has led to a of the twentieth century, the advent of modern emissions re-examination of the fundamental limits of fuel efficiency in regulations stopped the wide-spread development of two- internal combustion (IC) engines, and opposed-piston stroke engine for on-highway use. At Achates Power, modern engines, with their inherent thermodynamic advantage, have analytical tools, materials, and engineering methods have emerged as a promising alternative. This paper discusses the been applied to the development process of an opposed- potential of opposed-piston two-stroke engines in light of piston two-stroke engine, resulting in an engine design that today's market and regulatory requirements, the methodology has demonstrated a 15.5% fuel consumption improvement used by Achates Power in applying state-of-the-art tools and compared to a state-of-the-art 2010 medium-duty diesel methods to the opposed-piston two-stroke engine engine at similar engine-out emissions levels. -
Poppet Valve
POPPET VALVE A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide. In most applications a pressure differential helps to seal the valve and in some applications also open it. Other types Presta and Schrader valves used on tires are examples of poppet valves. The Presta valve has no spring and relies on a pressure differential for opening and closing while being inflated. Uses Poppet valves are used in most piston engines to open and close the intake and exhaust ports. Poppet valves are also used in many industrial process from controlling the flow of rocket fuel to controlling the flow of milk[[1]]. The poppet valve was also used in a limited fashion in steam engines, particularly steam locomotives. Most steam locomotives used slide valves or piston valves, but these designs, although mechanically simpler and very rugged, were significantly less efficient than the poppet valve. A number of designs of locomotive poppet valve system were tried, the most popular being the Italian Caprotti valve gear[[2]], the British Caprotti valve gear[[3]] (an improvement of the Italian one), the German Lentz rotary-cam valve gear, and two American versions by Franklin, their oscillating-cam valve gear and rotary-cam valve gear. They were used with some success, but they were less ruggedly reliable than traditional valve gear and did not see widespread adoption. In internal combustion engine poppet valve The valve is usually a flat disk of metal with a long rod known as the valve stem out one end. -
Ignition System on the ZX750E
CD Ignition Interface for ZX750E1 Page 1 of 8 How to use an aftermarket CD (Capacitive Discharge) ignition system on the ZX750E. Art MacCarley Nipomo, California, USA February 2010. Background If you are only interested in the solution, not the background and explanation, please jump to the last section of this posting. While aftermarket electronic ignition systems and upgraded ignition coils are commonly used on the ZX750E, I could not find any case in which a Capacitive Discharge Ignition (CDI) system was used while retaining the stock ECU (Electronic Control Unit). With apologies to the experts on this forum that probably know everything I discuss below, this is for the benefit of those that, like myself, that had to figure it all out experimentally and come up with a solution. My personal motivation to use an ultimate ignition system was my conversion to methanol, which misfires and runs rough until fully warmed up. The higher energy output and multi-fire features of a CD system could possibly improve this. A typical inductive ignition system delivers about 100 mJ per spark, and electronic “points” and improved coils alone can only marginally improve upon this. A CD system can deliver theoretically much greater ignition energy, limited only by the size of the discharge capacitor, the charging voltage, and ultimately the internal breakdown voltage of the ignition coil. The output of the ARC-II is specified as 189mJ using a 500V charge voltage. My experience is based upon using the Dynatek Arc-II CD ignition system on my 1984 ZX-750E1. This CDI is advertised as having “the highest spark energy of any CDI on the market”. -
Simulation Approaches for the Solution of Cranktrain Vibrations Pavel Novotný, Václav Píštěk, Lubomír Drápal, Aleš Prokop
Simulation Approaches for the Solution of Cranktrain Vibrations PaveL NOVOTNÝ, VÁCLav PíštěK, LUBOMÍR DRÁPAL, ALEš PROKOP 10.2478/v10138-012-0006-8 SIMULATION APPROACHES FOR THE SOLUTION OF CRANKTRAIN VIBRATIONS PAVEL NOVOTNÝ, VÁCLAV PíštěK, LubOMÍR DRÁPAL, ALEš PROKOP Institute of Automotive Engineering, Brno University of Technology, Technická 2896/2, 616 69 Brno, Czech Republic Tel.: +420 541 142 272, Fax: +420 541 143 354, E-mail: [email protected] SHRNUTÍ Vývoj moderních pohonných jednotek vyžaduje využívání pokročilých výpočtových metod, nutných k požadovanému zkrácení času tohoto vývoje společně s minimalizací nákladů na něj. Moderní výpočtové modely jsou stále složitější a umožnují řešit mnoho různých fyzikálních problémů. V případě dynamiky pohonných jednotek a životnosti jejich komponent lze využít několik různých přístupů. Prvním z nich je přístup zahrnující samostatné řešení každého subsystému pohonné jednotky. Druhý přístup využívá model pohonné jednotky obsahující všechny hlavní subsystémy, jako klikový mechanismus, ventilový rozvod, pohon rozvodů nebo vstřikovací čerpadlo, a řeší všechny tyto subsystémy současně i s jejich vzájemným ovlivněním. Cílem článku je pomocí vybraných výsledků prezentovat silné a slabé stránky obou přístupů. Výpočty a experimenty jsou prováděny na traktorovém vznětovém šestiválcovém motoru. KlíčOVÁ SLOVA: POHONNÁ JEDNOTKA, DYNAMIKA, VIBRACE, KLIKOVÝ mechANISMUS, NVH, MKP ABSTRACT The development of modern powertrains requires the use of advanced CAE tools enabling a reduction in engine development times and costs. Modern computational models are becoming ever more complicated and enable integration of many physical problems. Concentrating on powertrain dynamics and component fatigue, a few basic approaches can be used to arrive at a solution. The first approach incorporates a separate dynamics solution of the powertrain parts. -
PDF of Catalog
Edition rd The Power Behind The Power 3 Marine & Industrial Accessories Guide Headquarters New England Carolinas Great Lakes 2365 Route 22, West 48 Leona Drive 4500 Northchase Pkwy., NE 1270 Kyle Court Union, NJ 07083 Middleborough, MA 02346 Wilmington, NC 28405 Wauconda, IL 60084 (908) 964-0700 (508) 946-9200 (910) 792-1900 (847) 526-9700 Fax: (908) 687-6725 Fax: (508) 946-0779 Fax: (910) 792-6266 Fax: (847) 526-9708 [email protected] [email protected] [email protected] [email protected] (800) MAC K-E N G • w w w.m a c k bo ring.c om • (8 00 ) MA C K-FAX TO OUR FRIENDS A Reputation Built On Dependable Service Since 1922 Dear Friends: As we enter into our 84th year in business, we still maintain the core values upon which Mack Boring was founded by our grandfather, Ed McGovern, Sr. Quality, Strong Support, Engineered Solutions, Superior Customer Service, and Added Value to the products we supply, has been the Mack Boring way. Mack Boring and the McGovern Family stand for Quality. We provide quality solutions, backed by quality support – with no compromise, to the challenges our customers face every day, and deliver high quality prod- ucts, services and resources. We hire high quality personnel. Mack Boring relentlessly strives to provide superior support in the form of friendly, technically-savvy customer service representatives in the field, or on the telephone when you call for parts or whole-goods. If you are performing a start-up or an application review, we will support your needs. -
TECH GUIDE 1 1-5 Gaskets/Decks 4/15/09 10:51 AM Page 2
2009 APRIL Pg 1 Head & Block Decks & Gaskets Pg 6 Cylinder Bores & Piston Rings Pg 12 Valves & Valve Seats Pg 16 Cam Bores, Bearings & Camshafts Circle 101 or more information 1-5 Gaskets/Decks 4/15/09 10:51 AM Page 1 ince the days of sealing Smooth Operation or chatter when it makes an interrupt- engines with asbestos, cork, How smooth is smooth enough? You ed cut. S rope and paper are, for the used to be able to tell by dragging For example, a converted grinder most part, ancient history, your fingernail across the surface of a may be able to mill heads and blocks. new-age materials and designs have cylinder head or engine block. And But the spindles and table drives in elevated the critical role gaskets and besides, it didn’t really matter because many of these older machines cannot seals play in the longevity of an the composite head gasket would fill hold close enough tolerances to engine. Finding the optimum sealing any gaps that your equipment or tech- achieve a really smooth, flat finish. material and design remain a chal- nique left behind. One equipment manufacturer said lenge many gasket manufacturers face But with MLS gaskets the require- grinding and milling machines that as engines are asked to do more. ments have changed. To seal properly, are more than five years old are prob- Gaskets that combine high per- a head gasket requires a surface finish ably incapable of producing consistent formance polymers with metal or that is within a recommended range. results and should be replaced. -
Review of Advancement in Variable Valve Actuation of Internal Combustion Engines
applied sciences Review Review of Advancement in Variable Valve Actuation of Internal Combustion Engines Zheng Lou 1,* and Guoming Zhu 2 1 LGD Technology, LLC, 11200 Fellows Creek Drive, Plymouth, MI 48170, USA 2 Mechanical Engineering, Michigan State University, East Lansing, MI 48824, USA; [email protected] * Correspondence: [email protected] Received: 16 December 2019; Accepted: 22 January 2020; Published: 11 February 2020 Abstract: The increasing concerns of air pollution and energy usage led to the electrification of the vehicle powertrain system in recent years. On the other hand, internal combustion engines were the dominant vehicle power source for more than a century, and they will continue to be used in most vehicles for decades to come; thus, it is necessary to employ advanced technologies to replace traditional mechanical systems with mechatronic systems to meet the ever-increasing demand of continuously improving engine efficiency with reduced emissions, where engine intake and the exhaust valve system represent key subsystems that affect the engine combustion efficiency and emissions. This paper reviews variable engine valve systems, including hydraulic and electrical variable valve timing systems, hydraulic multistep lift systems, continuously variable lift and timing valve systems, lost-motion systems, and electro-magnetic, electro-hydraulic, and electro-pneumatic variable valve actuation systems. Keywords: engine valve systems; continuously variable valve systems; engine valve system control; combustion optimization 1. Introduction With growing concerns on energy security and global warming, there are global efforts to develop more efficient vehicles with lower regulated emissions, including hybrid electrical vehicles, electrical vehicles, and fuel cell vehicles. Hybrid electrical vehicles became a significant part of vehicle production because of their overall efficiency, and they still pose a significant cost penalty, resulting in a stagnant market penetration of 3.2% and 2.7% in 2013 and 2018, respectively, in the United States (US), for example [1]. -
Your Vacuum Gauge Is Your Friend
WRENCHIN’ @ RANDOM YOUR VACUUM GAUGE IS YOUR FRIEND Two Essential Diagnostic Tools No Hot Rodder Should Be Without, and How to Use Them Marlan Davis hI’ve been answering read- ers’ Pit Stop tech questions for decades, explaining how to improve performance, troubleshoot pesky problems, or recommend a better combina- tion. Yet rarely do any of these problem- solving requests include information on the problem combo’s vacuum reading. That’s unfor- tunate, as [Above: Two essential diagnostic tools no hot rodder should be with- vacuum out, from left: a Mityvac handheld can tell vacuum pump for testing vacuum you a heck of a lot about an consumers (some models will even engine’s condition, without the aid in brake bleeding), and a large, easy-to-read vacuum gauge like need to invest in a bunch of this one by OTC (this model also high-tech diagnostic tools. includes a pressure gauge for even So what’s the deal on more test possibilities). vacuum? Consider an internal- [Left: Knowing how to use a combustion engine as basically vacuum gauge is the key to a giant air pump that operates diagnosing many performance under the principles of pres- problems. It aids in tuning your sure differential. The difference motor to the tip of the pyramid. It even helps diagnose problems not between normal atmospheric seemingly engine-related, such as pressure (14.7 psi at sea level a weak power-brake system. Add at standard temperature and one to your toolbox today. pressure) and how hard this “pump” sucks under various engine-management system). -
Desmodromics Mick Walker Explains How Ducati Beat Tbe World with Spring-Less Valve Operation
og , Desmodromics Mick Walker explains how Ducati beat tbe world with spring-less valve operation HE WORD desmodmmic wil! not be the bounce and get a higher-revving engine successful and was not developed, but in found in the Oxford or any other - in theory. the 1920s several other manufacturers tried T English dictionaries. It was coined This had been known since the early days variants of it. One layout, the Vagova, from two Greek words, meaning 'controlled of the internal combustion engine but for utilized a cam track embodying inner and run' and its mechanical function is to elimi- many years no designer managed to success- outer cam forms which guided a roller nate one of the phenomenon of valve float, fully harness it. One of the first examples of attached to one end of a 'rocker', the other or 'bounce'. This happens at high revs when completely positive mechanical valve oper- end of the rocker was forked to embrace the valve springs are unable to respond ation was used by the French Delage concern the valve stem. To provide the required quickly enough to close the valve back on in its grand prix car of 1914 - and the freedom for seating, the pivot of the rocker their seats. 11le desmodromic idea was to French knew the method as desmod- was given a small amount of spring-Ioaded replace troublesome springs with a romique. float parallel to the valve axis. me(\. jcal closing system much like that The Delage engine employed four valves Alternative methods investigated were to usedló open them. -
High Efficiency VCR Engine with Variable Valve Actuation and New Supercharging Technology
AMR 2015 NETL/DOE Award No. DE-EE0005981 High Efficiency VCR Engine with Variable Valve Actuation and new Supercharging Technology June 12, 2015 Charles Mendler, ENVERA PD/PI David Yee, EATON Program Manager, PI, Supercharging Scott Brownell, EATON PI, Valvetrain This presentation does not contain any proprietary, confidential, or otherwise restricted information. ENVERA LLC Project ID Los Angeles, California ACE092 Tel. 415 381-0560 File 020408 2 Overview Timeline Barriers & Targets Vehicle-Technology Office Multi-Year Program Plan Start date1 April 11, 2013 End date2 December 31, 2017 Relevant Barriers from VT-Office Program Plan: Percent complete • Lack of effective engine controls to improve MPG Time 37% • Consumer appeal (MPG + Performance) Budget 33% Relevant Targets from VT-Office Program Plan: • Part-load brake thermal efficiency of 31% • Over 25% fuel economy improvement – SI Engines • (Future R&D: Enhanced alternative fuel capability) Budget Partners Total funding $ 2,784,127 Eaton Corporation Government $ 2,212,469 Contributing relevant advanced technology Contractor share $ 571,658 R&D as a cost-share partner Expenditure of Government funds Project Lead Year ending 12/31/14 $733,571 ENVERA LLC 1. Kick-off meeting 2. Includes no-cost time extension 3 Relevance Research and Development Focus Areas: Variable Compression Ratio (VCR) Approx. 8.5:1 to 18:1 Variable Valve Actuation (VVA) Atkinson cycle and Supercharging settings Advanced Supercharging High “launch” torque & low “stand-by” losses Systems integration Objectives 40% better mileage than V8 powered van or pickup truck without compromising performance. GMC Sierra 1500 baseline. Relevance to the VT-Office Program Plan: Advanced engine controls are being developed including VCR, VVA and boosting to attain high part-load brake thermal efficiency, and exceed VT-Office Program Plan mileage targets, while concurrently providing power and torque values needed for consumer appeal. -
Chevrolet Cars and Trucks Get More with Less by Breathing Right
Chevrolet Cars and Trucks Get More With Less by Breathing Right x Continuously variable valve timing (VVT) available on most Chevrolet models x Four-, six- and eight-cylinder engines continuously adjust air flow for best economy and lowest emissions PONTIAC, Mich. – Athletes understand that proper breathing is critical to maintaining peak performance under all conditions, and so do Chevrolet powertrain engineers. Getting air in and exhaust gases out of the combustion chamber under all speeds and driving conditions are essential to providing outstanding driveability and fuel efficiency with low emissions. “Whether powered by four, six or eight cylinders, virtually every current Chevrolet car and truck – from the compact Cruze to the full-size Suburban – features continuously variable valve timing (VVT) on its engine to optimize its breathing,” said Sam Winegarden, executive director, Global Engine Engineering. With VVT, camshafts are driven by chains from the crankshaft to keep the valve opening in sync with the motion of the pistons in the cylinders. The VVT-equipped Cruze Eco, with EPA-estimated highway fuel economy of 42 mpg, is the most fuel-efficient gasoline-fueled vehicle in America. VVT also contributes to the full-size Silverado XFE’s segment-best 22 mpg highway. Chevrolet’s VVT system uses electro-hydraulic actuators between the drive sprocket and camshaft to twist the cam relative to the crankshaft position. Adjusting the cam phasing in this manner allows the valves that are actuated by that camshaft to be opened and closed earlier or later. On dual overhead cam engines such as the Ecotec inline-four and the 3.6-liter V-6, the intake and exhaust cams can be adjusted independently, allowing the valve overlap (the time that intake and exhaust valves are both open) to be varied as well. -
A Camshaft Non-Linear Model for the Desmodromic Valve Train Simulation
A Camshaft Non-Linear Model for the Desmodromic Valve Train Simulation A. Rivola, *A. Carlini DIEM – Mechanical Engineering Department, University of Bologna viale Risorgimento, 2 – I40136, Bologna, Italy email: [email protected] *Test Bench Engineer, DucatiCorse s.r.l., via Cavalieri Ducati, 3 – I40132, Bologna, Italy Abstract In this paper the dynamic behaviour of the desmodromic valve train of a motorbike engine is simulated and analysed. The valve train model takes into account the mass distribution, the link elastic flexibility, and the presence of several non-linearities. The camshafts, which are supported by hydrodynamic journal bearings, are modelled by means of finite rotating elements based on Timoshenko beams with the effect of gyroscopic moment. The non-linear bearing forces are analytically obtained under the finite-length bearing assumption. The comparison between the numerical results and the experimental data – in terms of valve acceleration and camshaft angular velocity – shows that the effectiveness of the model is satisfactorily assessed. The paper mainly focuses on two points: the validation procedure of the finite element model of the camshafts, and the study of the simulated camshaft centreline trajectories. 1 Introduction This paper deals with a kineto-elastodynamic model of the desmodromic valve train of a Ducati motorbike engine. The desmodromic train is a mechanism with positive-drive cams and – in comparison with the widely-used trains having a closing spring [1–3] – presents different dynamic behaviour, as shown in [4– 7]. When operating at high-speed, a mechanism shows a dynamic behaviour which is affected by the link elastic flexibility and mass distribution, as well as the effects of backlashes and friction in joints.