This is a proprietary document of Karad Projects and Motors Limited 0 Corporate Profile
KARAD PROJECTS AND MOTORS LIMITED (KPML)
KPML is a wholly owned subsidiary of Kirloskar Brothers Limited (KBL). KPML is having three manufacturing plants located at Karad, Maharashtra, India.
KPML is having expertise in manufacturing of Electrical Stampings, Stators, Rotors, Shaft, Rotor fitted shafts, AC rotating machines, Mini water handling pumps, Connecting Rods and Drive Units. KPML manufactures energy efficient motors (IE2, IE3 & IE4) for various applications as per IS/IEC standards.
This is a proprietary document of Karad Projects and Motors Limited 1 Area
Division Land area in Sq.mtr Building area in Sq. mtr
Stamping 40,000 15,000
Motor 19,000 8,000
Component 9,300 1,500
This is a proprietary document of Karad Projects and Motors Limited 2 Stamping Division
Plot No.D-2 & D-2/1, MIDC Karad Industrial Area, Taswade ,Karad Dist.- Satara. Maharashtra, Pin-415 109 Area – 40,000 Sq. Meters. This is a proprietary document of Karad Projects and Motors Limited 3 Motor Division
Plot B-67 & 68, MIDC Karad Industrial Area, Tasawade, Karad , Dist.- Satara. Maharashtra- Pin 415 109 Area – 19,000 Sq. Meters.
This is a proprietary document of Karad Projects and Motors Limited 4 Component Division
775/B, Plot No.11, Karad Dhebewadi Road,` Wing, Karad, Dist- Satara, Maharashtra, Pin- 415 122 Area- 9300 Sq. Meter
This is a proprietary document of Karad Projects and Motors Limited 5 Our Manufacturing Plants
Product Manufactured Application
Electrical Stampings , Core packs, Wound Pumps, Motors, Refrigeration and Air Stators , Die Cast Rotors , Copper Brazed conditioning Compressors, Alternators, Stamping Rotors, Rotor Fitted Shafts, Motors for Elevator Machines, Auto electricals etc. Submersible pumps (water filled), Control Panel for Submersible Pumps Controls Panels etc.
3 Phase AC induction Motors(IE2,IE3,IE4), General and Industrial applications, NS Elevator Motors, NS - Stators -Rotor fitted (sewage) & Canned motor Pumps, Motor shaft, Stators ,Domestic water handling Elevator machines, Health care Industry- pumps, Motors for Submersible pumps X-Ray and CT-scan Machines etc. (Oil filled) etc.
Drive Units for Pumps & Connecting Rods for ACR industry, Components for auto Pumps(KPD/CPHM, DB, SHM ,CE etc.), Component priming system (Priming tank & Coalescer Compressors , Auto priming system , etc )
This is a proprietary document of Karad Projects and Motors Limited 6 Our Products
Product Application
Monoblock Pumps, Sewage Pumps, Canned Motor Pumps, Lamination, Core Packs, Submersible Pumps, Hermetically Sealed Compressors, Wound Stators, Rotors, Alternators, Auto Electricals, Elevator Machines, Special shafts, Rotor fitted Shafts purpose Motors, Healthcare applications etc.
Three Phase Induction Elevator Machines, Domestic and Industrial Pump Sets, and Motors ( IE2,IE3,IE4) other industrial applications.
Water Filled and Oil Filled Submersible Pump sets Water supply for domestic use in Motors Bungalows, Apartments, Hotels, Hospitals, Farm-houses etc Dry Run Protection, Overload Protection, Under/ Over voltage Smart Control Panel protection , Auto OFF Drive Unit Industrial Pumps This is a proprietary document of Karad Projects and Motors Limited 7 Our Exports
Supplying Product Application Country since
Stator X-Ray machines, CT-Scan Germany, France, Spain, USA, 2005 assembly Machines Mexico, China
Core packs and Special Motors Austria, UK 2010 Components
This is a proprietary document of Karad Projects and Motors Limited 8 We convert Steel to Motors
This is a proprietary document of Karad Projects and Motors Limited 9 Product Mix
Lamination & Stators Stacks – OD 15mm to 260 mm, Length 30mm to 470mm
Wound Stators – 2, 4 ,6 & 8 pole (Single & Three Phase)
Finish Rotor with Shaft - Die- cast & Brazed rotors OD- 15 to 260 Rotors mm Core Length-30 to 470 mm – Die-cast & Brazed rotors OD- 15 to 260 mm Core Length- 30 to 470 mm
This is a proprietary document of Karad Projects and Motors Limited 10 Products we offer
Energy Efficient Induction Motors KPML focuses on energy efficient products like IE2 , IE3 and IE4 motors, having range from 0.55kW to 315 kW(2P,4P,6P).
IE3 Motor
IE2 Motor
IE4 Motor
5-Aug-21 This is a proprietary document of Kirloskar Brothers Limited 11 Products we offer
Domestic Pumps These are single phase ,end suction monoblock pumps with portability, this pumps are suitable for a wide variety of uses. Applications: • Domestic use in Bungalows, Apartment, Hotels, Hospitals • Home pressure booster systems • Lawn Sprinkler, Watering Gardens ,etc.,
Mini 40s Mini 50K Jalraj1 Ultra
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 12 Products we offer
Submersible Pumps Motors KPML also Produces 4” and 6” Oil filled & Water filled Motors for submersible pumps
Applications • Domestic and industrial water supply
• Firefighting systems for small and medium size plant
• Sprinkler and drip irrigation systems
• Booster systems
• Farmhouses, nurseries and Gardens
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 13 Products we offer
Stators for Healthcare Equipment Applications
Vamana Rad
Ulysses
Hercules
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 14 Products we offer
Elevator Motors
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 15 Products we offer
Components for Auto Priming System – Priming Control Panels for Tank and Coalescer Submersible Pumps
5-Aug-21 This is a proprietary document of Kirloskar Brothers Limited 16 Manufacturing Facilities
High Speed Slitting Line
This is a proprietary document of Karad Projects and Motors Limited 17 Manufacturing Facilities
High Speed Stamping Line – Various Presses from 75 to 350 Tons suitable for stamping up to 480 mm dia.
This is a proprietary document of Karad Projects and Motors Limited 18 Manufacturing Facilities
Surface Grinding Machine Grinds Complete Progressive Die in Single Setting
This is a proprietary document of Karad Projects and Motors Limited 19 Manufacturing Facilities
Vertical and Horizontal Die Casting Machines 75 & 100 tons with Multi-cavity
This is a proprietary document of Karad Projects and Motors Limited 20 Manufacturing Facilities
Semi Automatic Winding Line for Stator Production
This is a proprietary document of Karad Projects and Motors Limited 21 Manufacturing Facilities
Ultrasonic Cleaning and Drying Furnace
This is a proprietary document of Karad Projects and Motors Limited 22 Manufacturing Facilities
CNC and VMC Centers for Precision Machining
This is a proprietary document of Karad Projects and Motors Limited 23 Manufacturing Facilities
Vacuum Impregnation with Continuous & Batch type Furnace – Ensure Product Reliability
This is a proprietary document of Karad Projects and Motors Limited 24 Manufacturing Facilities
Submersible Motor Assembly Lines (Oil/water filled motors)
This is a proprietary document of Karad Projects and Motors Limited 25 Manufacturing Facilities
Automatic Coil Looping Machine Automatic Coil Spreading Machine
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 26 Manufacturing Facilities
Coil Taping Machine
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 27 Manufacturing Facilities
EDM WIRE CUT MACHINE
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 28 Testing Facilities
Co-ordinate Measuring Machine Checking of Precision Tooling parts and First part Approval
This is a proprietary document of Karad Projects and Motors Limited 29 Testing Facilities
Hardness Tester & Profile Projector To Check Raw Material Quality & Critical Profiles & Angles
This is a proprietary document of Karad Projects and Motors Limited 30 Testing Facilities
Motor Performance Testing Laboratory Motors are testing as per National and International Standards Range upto 350 kW can be tested
This is a proprietary document of Karad Projects and Motors Limited 31 Testing Facilities
Mechanical Testing
Coordinate Measurement - 700 x 1000 x 700 mm Tensile strength test - 1000 Kg /Sq. cm ID, OD, Bore & Concentricity test Elongation & Spring back test Pump Air Leakage Test PMI Testing Surface finish testing
Thermal Testing Cut through temperature test
This is a proprietary document of Karad Projects and Motors Limited 32 Testing Facilities
Electrical Testing
Motor type test as per IEC 60034-2-1 Motor Routine Test as per IEC 60034-2-1 CRO test Sequential Surge test (Computerized) Core Loss testing Continuity Insulation covering test Break down voltage test Insulation Resistance and Polarization test
This is a proprietary document of Karad Projects and Motors Limited 33 Software Support
1. SAP R3 ERP system 2. Auto CAD Mechanical 2014 3. Pro-E CREO 4. Solid Edge ST9 5. ANSYS Maxwell (RM Expert 2019) Electrical design software
This is a proprietary document of Karad Projects and Motors Limited 34 CE & BIS Certification
This is a proprietary document of Karad Projects and Motors Limited 35 Our Certifications
This is a proprietary document of Karad Projects and Motors Limited 36 Go Green Initiatives
850KW Solar Plant installed at Stamping Division.
350 KW Solar plant installed at Motor Division.
Regenerative type drives are used for Motor testing
LED lighting in offices and for streets
More than 1000 nos. of trees are planted and grown
This is a proprietary document of Karad Projects and Motors Limited 37 CSR Activity
KPML handed over Ventilator to the Incidental Commander, Karad (under COVID 19) in respect of shortages of ventilators in hospitals at Karad, where medical treatment for COVID patients is provided.
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 38 CSR Activity
KPML Donated E vehicle to Grampanchayat, Tasawade for garbage collection
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 39 CSR Activity
KPML Donated Automatic Hand Sanitizer Dispenser KPML Donated Water Cooler with Purifier to Zilla Parishad Machines to Shree Sant Tukaram High School, Karad School, Talbid
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 40 Won 1st Prize in CII Maintenance Circle Competition 2021
Winner of Maintenance Circle Competition 2021, organized by CII in the category of “Best Organisation - Overall Maintenance Management” towards adopting best maintenance Practices, Technology & Solutions.
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 41 KPML Won 1st Prize in CII National Kaizen Circle Competition 2020
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 42 Safety Excellence Award For the Year 2018-2019.
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 43 LAKAKI Award
KPML won First Prize for LAKAKI Business KPML won Runners up for LAKAKI Business Excellence Award in 2017-18 Excellence Award in 2019-20
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 44 ENCON Awards
KPML Won Awards for 1. Best Innovative Project–StampingDivision 2. Best Innovative Project–MotorDivision 3. Best Renewable Energy Project–MotorDivision
5-Aug-21 This is a proprietary document of Karad Projects and Motors Limited 45 Location Map
This is a proprietary document of Karad Projects and Motors Limited 46 Contact us..
Registered Office- Motor Division , B67, B68 , Tasawade MIDC, Karad Industrial Eastate, Tal- Karad, Dist – Satara Maharashtra – 415109, India.
Telephone Number- +91 2164-258424/26/28 Email- [email protected] Website- www.kpml.co.in
This is a proprietary document of Karad Projects and Motors Limited 47