TRUMPF Training Courses Brochure

2018/19 Training Course Catalog Release Date: July 2018 Welcome to the Training Department

Located in Farmington, Connecticut, the TRUMPF Training Center encompasses 38,000 square feet of floor space with 17 We’re fully committed. classrooms and 13 machines designated specifically for training We make your employees’ purposes. Each year over 2,500 students come to TRUMPF to skills and performance our attend more than 500 training classes. Regardless of whether focus; your productivity you are coming here for training or sign up for our online and profitability our goals. learning options, we make sure our students have an enjoyable { -- Training Manager { learning experience and acquire all the skills they need.

TRUMPF Training Department is authorized by the International Association for Continuing Education and Training (IACET) as training provider. Customers attending our training classes We provide experienced will receive continuing education units (CEUs) authorized by instructors, in-depth the IACET. These CEUs can be translated to academic credit at training,and a state-of-the-art many colleges and learning organizations or used to sustain facility to ensure that you get various certifications. the best out of your training. --Assistant Training Manager We are also pleased to announce that we are granted by { { the Connecticut State Approving Agency with an official certification to train eligible VA educational beneficiaries. Veterans now have the opportunity to enroll in our training courses and earn CEUs at no cost to them. The needs of the learner We’d like to encourage you to browse through this catalog to have evolved; accessibility, flexibility, increased retention, find the courses you need. Knowledge leads to success. We and just-in-time learning look forward to seeing you in our training center! are requirements expressed by learners and there is no better learning platform available that meets those needs than E-learning. { --eLearning Team {

2 860-255-6068 / [email protected] Our Accomplishments

Operator Maintenance

Automation

Programming

eLearning

On-site

In 2017, we achieved these milestones:

Training Events Participants Total CEUs Trained Awarded

Release Date: July 2018 860-255-6068 / [email protected] 3 TRUMPF Training Overview

Instructor-led Virtual Online Self-Paced Online

Where and When Where and When Where and When • TRUMPF Training Center • Customer’s own learning environment • Customer’s own learning environment • Structured class sessions • Real-time/synchronous online learning • Off-line/asynchronous online learning How • Fixed course completion time and dates • Indefinite course completion time • Training instructor How How Instructional Material • Course content delivered via web • Course content delivered via web • Printed course materials and handouts Instructional Material Instructional Material • Multimedia presentations • Electronic course materials to download • Electronic course materials to download • Instructor live demonstrations • Audios, videos, simulations • Audios, videos, simulations • Instructor-guided hands-on practices • Virtual practices • Virtual practices • Daily quizzes and reviews • Quizzes and tests • Quizzes and tests • Chat/video-conferencing with instructor Road Map to Competency

With the purchase of your new TRUMPF machine(s), you cannot Above is the timeline that shows the different tracks and the wait to run production and explore the endless applications sequence in which the training courses should be taken. With they are capable of. To help you tap into the full potential of a bit of planning and coordination of these training events, your machine, we have put together a multi-faceted training you will not only be up-to-speed in learing the basics of your program. You cannot fully utilize your cutting-edge TRUMPF machine, with time you will also become a competent machine machine until you become familiarized with its functions and user to maximize your company’s profitabiliy. capabilities.

4 860-255-6068 / [email protected] List of Courses

Programming Instructor-Led Courses TruTops Laser - Programming TruTops Tube and Tube Design - Programming TruLaser TruTops Bend - Programming TruLaser 1030 - Operator TruTops Boost Laser - Programming TruLaser 1030/2030 fiber - Operator TruTops Boost Punch - Programming TruLaser 3030 Classic - Operator TruTops Boost Bend - Programming TruLaser 3030 - Operator TruTops Boost Design - Programming TruLaser 3030 fiber - Operator TruLaser 5030 fiber - Operator TruLaser Tube 5000 fiber - Operator Additional TruLaser RotoLas - Operator Smart Glasses LiftMaster Compact with PartMaster - Operator (Basic) Sheet Metal Design TruStore - Operator (Basic) LiftMaster Compact with PartMaster & TruStore- Operator Advanced Laser Applications TruLaser 1030 - Maintenance Virtual/Synchronous Courses TruLaser 1030/2030 fiber - Maintenance 2 TruLaser 3030 Classic - Maintenance 1 TruLaser 3030 Classic - Maintenance 2 TruLaser 1030 fiber - Operator TruLaser 3030 - Maintenance 1 TruLaser 2030 fiber - Operator (new) TruLaser 3030 - Maintenance 2 TruTops Boost Design - Programming TruLaser 3030/5030 fiber - Maintenance TruLaser 3030 fiber - Operator (fall, 2018) TruLaser Tube 5000 fiber - Maintenance TruLaser 5030 fiber - Operator (fall, 2018)

TruPunch TruPunch/TruMatic 1000 - Operator TruPunch 1000/2000 - Operator TruPunch 3000/5000 - Operator TruPunch 5000 - Maintenance TruPunch/TruMatic 1000 - Maintenance (spring, 2019) Self-Paced/Asynchronous Courses TruBend TruTops Punch - Programming TruBend Series 5000 - Operator TruTops Bend Inch - Programming (summer, 2018) TruBend Series 7000 - Operator TruTops Laser Inch - Programming (fall, 2018) TruBend Series 5000 - Maintenance Advanced Bending Applications

Release Date: July 2018 860-255-6068 / [email protected] 5 Class Registration Book Your Classes Online

We encourage you to book your class(es) directly on our website. You can browse for all courses including courses not listed in this catalog, their dates, pricing, and seating availability. Or, if you prefer, contact us by phone, email, or fax. Our Training Administrators will assist you every step of the way and make your enrollment as easy as possible.

https://www.mytrumpf.com/us_training

Enrollment Packet

Once we receive your registration form, we will send you a “Course Enrollment Packet.” In the packet, you will find the prerequisite skills you need for different classes and what to bring to the class to make your training a successful experience. The packet also includes our company rules and our cancellation policy. Information such as hotel accommodations with special TRUMPF rates, car rentals, directions, and transportation and van services can also be found in the packet.

111 Hyde Road Farmington, CT 06032

[email protected]

860-255-6068

860-255-6079

https://www.mytrumpf.com/us_training

6 860-255-6068 / [email protected] Release Date: July 2018 860-255-6068 / [email protected] 7 TruLaser 1030 Operator

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 1030 Operator Course is intended for operators who n Demonstrate safe laser work practices and operate the TruLaser have limited or no prior operating experience. The goal of this 1030 in a safe manner course is to provide students with essential technical and practical n Name major machine subassemblies and their functions knowledge necessary to become a skilled operator. Upon completion n Name various machine features and their functions of this course, students will possess the skills to operate the n Identify HMI operator interface components and function menus machine safely, utilize the HMI control panel, perform the operator’s n Perform machine start-up and shut-down operations responsibilities, evaluate and improve cut quality, maximize machine n Identify major components on the cutting head cutting performance, and produce high-quality parts. n Remove, disassemble, and reassemble the cutting head n Clean the cutting lens and perform maintenance on cutting head TARGET AUDIENCE n Perform nozzle alignment and focus test Machine operators n Maneuver the pallet changer, load material, measure sheet size, and set ZPO PREREQUISITES n Import and manage part programs Good mechanical aptitude, general knowledge of CNC control, and n Process parts with Shop Floor Programming familiarity with measuring tools n Modify technology tables n Identify basic maintenance points COURSE DURATION n Identify various parameters that impact on cut quality 4 days

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices n Practice running production n Discuss laser theories and TRUMPF laser design principles: n Overview of various cutting techniques - laser characteristics n Practice cutting techniques - laser cutting process n Overview of laser technology tables: n Discuss major machine sub-assemblies and their functions - read and understand TC_Laser_ON statement n Overview of machine features such as FocusLine, ControlLine, etc. - modify LTT parameters, restore to default values n Overview of HMI control panel components and interface - create new LTTs, rename LTTs n Perform basic machine operations: n Introduction to part program management: - start up the machine - import/load a program from a different source - shut down the machine n Discuss how to apply Flexible-Entry to resume cutting n Overview of the cutting head: n Demonstrate how to create job lists - components on the cutting head n Discuss variables that affect cut quality - remove and reassemble the cutting head n Review of preventive maintenance points n Overview of operator’s responsibilities: n Discuss most common cutting problems and solutions - clean the cutting lens - perform nozzle alignment - perform focus test

8 860-255-6068 / [email protected] TruLaser 1030/2030 fiber Operator

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 1030/2030 fiber Operator Course is intended for n Demonstrate safe laser work practices and operate the TruLaser operators who have limited or no prior operating experience. The 1030/2030 fiber machine in a safe manner goal of this course is to provide students with essential technical n Name major machine subassemblies and their functions and practical knowledge necessary to become a skilled operator. n Name various machine features and their functions Upon completion of this course, students will possess the skills to n Identify HMI operator interface components and function menus operate the machine safely, utilize the HMI control panel, perform the n Perform machine start-up and shut-down operations operator’s responsibilities, evaluate and improve cut quality, maximize n Identify major components on the cutting unit machine cutting performance, and produce high-quality parts. n Clean the protective glass n Perform nozzle alignment and focus test TARGET AUDIENCE n Maneuver the pallet changer, load material, measure sheet size, Machine operators and set ZPO n Import and manage part programs PREREQUISITES n Process parts with Shop Floor Programming Good mechanical aptitude, general knowledge of CNC control, and n Modify technology tables familiarity with measuring tools n Identify basic maintenance points n Identify various parameters that impact on cut quality COURSE DURATION 4 days

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices n Practice running production n Overview of laser hazards and discuss safe laser work practices n Overview of various cutting techniques n Discuss laser theories and TRUMPF laser design principles: n Practice cutting techniques - laser characteristics n Overview of laser technology tables: - laser cutting process - read and understand TC_Laser_ON statement n Discuss major machine sub-assemblies and their functions - modify LTT parameters, restore to default values n Overview of machine features such as FocusLine, ControlLine, etc. - create new LTTs, rename LTTs n Overview of HMI control panel components and interface n Introduction to part program management: n Perform basic machine operations: - import/load a program from a different source - start up the machine n Discuss how to apply Flexible-Entry to resume cutting - shut down the machine n Demonstrate how to create job lists n Overview of the cutting unit: n Discuss variables that affect cut quality - components on the cutting unit n Review of preventive maintenance points - remove and reassemble the cartridge n Discuss most common cutting problems and solutions n Overview of operator’s responsibilities: - clean the protective glass For the virtual/synchronous online class: - perform nozzle alignment n 1-hr virtual classroom (with an instructor) per day - perform focus test n Self-paced, hands-on practices/assignments

Release Date: July 2018 860-255-6068 / [email protected] 9 TruLaser 3030 Classic Operator

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 3030 Classic Operator Course is intended for operators n Demonstrate safe laser work practices and operate the TruLaser who have limited or no prior operating experience. The goal of this 3030 Classic machine in a safe manner course is to provide students with essential technical and practical n Name major machine subassemblies and their functions knowledge necessary to become a skilled operator. Upon completion n Name various machine features and their functions of this course, students will possess the skills to operate the n Identify HMI operator interface components and function menus machine safely, utilize the HMI control panel, perform the operator’s n Perform machine start-up and shut-down operations responsibilities, evaluate and improve cut quality, maximize machine n Identify major components on the cutting head cutting performance, and produce high-quality parts. n Remove, disassemble, and reassemble the cutting head n Clean the cutting lens and perform maintenance on cutting head TARGET AUDIENCE n Perform nozzle alignment and focus test Machine operators n Maneuver the pallet changer, load material, measure sheet size, and set ZPO PREREQUISITES n Import and manage part programs Good mechanical aptitude, general knowledge of CNC control, and n Process parts with Shop Floor Programming familiarity with measuring tools n Modify technology tables n Identify basic maintenance points COURSE DURATION n Identify various parameters that impact on cut quality 4 days

n Perform basic machine operations: n Introduction to part program management: - start up the machine - import/load a program from a different source - shut down the machine n Discuss how to apply Flexible-Entry to resume cutting n Overview of the cutting head: n Demonstrate how to create job lists - components on the cutting head n Discuss variables that affect cut quality - remove and reassemble the cutting head n Review of preventive maintenance points n Overview of operator’s responsibilities: n Discuss most common cutting problems and solutions - clean the cutting lens - perform nozzle alignment - perform focus test

10 860-255-6068 / [email protected] TruLaser 3030 Operator

COURSE DESCRIPTION LEARNING LEARNING OBJECTIVES The TruLaser 3030 Classic Operator Course is intended for operators n Demonstrate safe laser work practices and operate the TruLaser who have limited or no prior operating experience. The goal of this 3030 machine in a safe manner course is to provide students with essential technical and practical n Name major machine subassemblies and their functions knowledge necessary to become a skilled operator. Upon completion n Name various machine features and their functions of this course, students will possess the skills to operate the n Identify HMI operator interface components and function menus machine safely, utilize the HMI control panel, perform the operator’s n Perform machine start-up and shut-down operations responsibilities, evaluate and improve cut quality, maximize machine n Identify major components on the cutting head cutting performance, and produce high-quality parts. n Remove, disassemble, and reassemble the cutting head n Clean the cutting lens and perform maintenance on cutting head TARGET AUDIENCE n Perform nozzle alignment and focus test Machine operators n Maneuver the pallet changer, load material, measure sheet size, and set ZPO PREREQUISITES n Import and manage part programs Good mechanical aptitude, general knowledge of CNC control, and n Process parts with Shop Floor Programming familiarity with measuring tools n Modify technology tables n Identify basic maintenance points COURSE DURATION n Identify various parameters that impact on cut quality 4 days

Release Date: July 2018 860-255-6068 / [email protected] 11 TruLaser 3030 fiber Operator

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 3030 fiber Operator Course is intended for operators n Demonstrate safe laser work practices and operate the TruLaser who have limited or no prior operating experience. The goal of this 3030 fiber machine in a safe manner course is to provide students with essential technical and practical n Name major machine subassemblies and their functions knowledge necessary to become a skilled operator. Upon completion n Name various machine features and their functions of this course, students will possess the skills to operate the n Identify HMI operator interface components and function menus machine safely, utilize the HMI control panel, perform the operator’s n Perform machine start-up and shut-down operations responsibilities, evaluate and improve cut quality, maximize machine n Identify major components on the cutting unit cutting performance, and produce high-quality parts. n Clean the protective glass n Perform nozzle alignment and focus test TARGET AUDIENCE n Maneuver the pallet changer, load material, measure sheet size, Machine operators and set ZPO n Import and manage part programs PREREQUISITES n Process parts with Shop Floor Programming Good mechanical aptitude, general knowledge of CNC control, and n Modify technology tables familiarity with measuring tools n Identify basic maintenance points n Identify various parameters that impact on cut quality COURSE DURATION 4 days

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices n Practice running production n Overview of laser hazards and discuss safe laser work practices n Overview of various cutting techniques n Discuss laser theories and TRUMPF laser design principles: n Practice cutting techniques - laser characteristics n Overview of laser technology tables: - laser cutting process - read and understand TC_Laser_ON statement n Discuss major machine sub-assemblies and their functions - modify LTT parameters, restore to default values n Overview of machine features such as FocusLine, ControlLine, etc. - create new LTTs, rename LTTs n Overview of HMI control panel components and interface n Introduction to part program management: n Perform basic machine operations: - import/load a program from a different source - start up the machine n Discuss how to apply Flexible-Entry to resume cutting - shut down the machine n Demonstrate how to create job lists n Overview of the cutting unit: n Discuss variables that affect cut quality - components on the cutting unit n Review of basic maintenance points - remove and reassemble the cartridge n Discuss most common cutting problems and solutions n Overview of operator’s responsibilities: - clean the protective glass The virtual/synchronous online class: - perform nozzle alignment n Available in fall, 2018 - perform focus test

12 860-255-6068 / [email protected] TruLaser 5030 fiber Operator

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 5030 fiber Operator Course is intended for operators n Demonstrate safe laser work practices and operate the TruLaser who have limited or no prior operating experience. The goal of this 5030 fiber machine in a safe manner course is to provide students with essential technical and practical n Name major machine subassemblies and their functions knowledge necessary to become a skilled operator. Upon completion n Name various machine features and their functions of this course, students will possess the skills to operate the n Identify HMI operator interface components and function menus machine safely, utilize the HMI control panel, identify the operator’s n Perform machine start-up and shut-down operations responsibilities, evaluate and improve cut quality, maximize machine n Identify major components on the cutting unit cutting performance, and produce high-quality parts. n Clean the protective glass n Perform nozzle alignment and focus test TARGET AUDIENCE n Maneuver the pallet changer, load material, measure sheet size, Machine operators and set ZPO n Import and manage part programs PREREQUISITES n Process parts with Shop Floor Programming Good mechanical aptitude, general knowledge of CNC control, and n Modify technology tables familiarity with measuring tools n Identify basic maintenance points n Identify various parameters that impact on cut quality COURSE DURATION 4 days

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices n Practice running production n Overview of laser hazards and discuss safe laser work practices n Overview of various cutting techniques n Discuss laser theories and TRUMPF laser design principles: n Practice cutting techniques - laser characteristics n Overview of laser technology tables: - laser cutting process - read and understand TC_Laser_ON statement n Discuss major machine sub-assemblies and their functions - modify LTT parameters, restore to default values n Overview of machine features such as FocusLine, ControlLine, etc. - create new LTTs, rename LTTs n Overview of HMI control panel components and interface n Introduction to part program management: n Perform basic machine operations: - import/load a program from a different source - start up the machine n Discuss how to apply Flexible-Entry to resume cutting - shut down the machine n Demonstrate how to create job lists n Overview of the cutting unit: n Discuss variables that affect cut quality - components on the cutting unit n Review of basic maintenance points - remove and reassemble the cartridge n Discuss most common cutting problems and solutions n Overview of operator’s responsibilities: - clean the protective glass The virtual/synchronous online class: - perform nozzle alignment n Available in fall, 2018 - perform focus test

Release Date: July 2018 860-255-6068 / [email protected] 13 TruLaser Tube 5000 fiber Operator

COURSE DESCRIPTION COURSE DURATION The TruLaser Tube 5000 fiber Operator Course is intended for 4.5 days operators who have limited or no operating experience. The goal of this course is to provide students with essential technical and LEARNING OBJECTIVES practical knowledge necessary to become a skilled operator. n Demonstrate safe laser work practices and operate the TruLaser Students will obtain a working knowledge of cutting techniques and Tube 5000 fiber in a safe manner processing parameters. Upon completion of this course, students will n Name major machine subassemblies and their functions possess the skills to operate the machine safely, manage/prepare part n Name various machine features and their functions programs, manage stocks, modify tube layouts, evaluate and improve n Identify HMI operator interface components and function menus cut quality, maximize cutting performance, and produce high-quality n Perform machine start-up and shut-down operations parts. n Identify major components on the cutting unit n Clean the protective glass and perform maintenance on cutting unit TARGET AUDIENCE n Perform nozzle alignment and focus test Machine operators n Import and manage program files n Modify technology tables and prepare workpieces for production PREREQUISITES n Manage and modify stock inventories Good mechanical aptitude, general knowledge of CNC control, and n Create, modify, export, import tube layouts familiarity with measuring tools n Successfully generate production plans

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices n Practice running production n Discuss laser theories and TRUMPF laser design principles: n Overview of various cutting techniques - laser characteristics n Practice cutting techniques - laser cutting process n Introduction to laser technology tables: n Discuss major machine sub-assemblies and their functions - read and understand TC_Laser_ON statement n Overview of machhine features such as FocusLine, ControlLine, etc. - modify LTT parameters, restore to default values n Overview of HMI control panel components and interface - create new LTTs, rename LTTs n Perform basic machine operations: n Introduction to part program management: - start up the machine - import/load a program from a different source - shut down the machine n Overview stock inventories management - operate the loading and unloading unit n Review tube layouts: create, modify, export, import n Overview of the cutting unit: n Demonstrate how to create production plans - components on the cutting unit n Demonstrate how to use the LoadMaster (optional) - remove and reassemble the cartridge n Review of basic maintenance points n Overview of operator’s responsibilities: n Discuss most common cutting problems and solutions - clean the protective glass - perform nozzle alignment - perform focus test

14 860-255-6068 / [email protected] TruLaser RotoLas Operator with TruTops Tube Programming

COURSE DESCRIPTION COURSE DURATION The TruLaser RotoLas Operator with TruTops Tube Programming 4 days course is intended for customers who already have experience running TRUMPF lasers and are ready to use their RotoLas option. LEARNING OBJECTIVES The goal of the course is to provide students with essential technical n Identify RotoLas components and practical knowledge necessary to run RotoLas, draw parts n Setup machine and run spatter guards, support disc, and shims using the TruTops Tube software, and produce satisfactory RotoLas n Add and remove covers parts. Students will obtain a working knowledge of tube cutting n Reference the chuck and identify automatic chuck key functions fundamentals and operation, and how to program with TruTops Tube. n Add and remove support arms and jaws for clamping Upon completion of this course, students will possess the required n Locate different positions of the chuck skills to operate RotoLas in a safe manner, maximize tube material n Create tube profiles and draw standard intersections processing capabilities, and successfully produce tube parts. n Create and save GEOs, ROTs, RPFs, VLG, RMT, LST n Create tool paths TARGET AUDIENCE n Import .TEO from TubeDsign Students attend in teams with 1 operator and 1 programmer n Modify contour approaches and withdraws, piercing, and tool path n Create NC code PREREQUISITES n Setup machine and run tube programs TruLaser Operator and/or TruTops Laser Programming courses n Identify basic maintenance points preferred. Familiarity with CAD drawings is a plus.

COURSE AGENDA n Overview of laser safety n Overview of file management: manage and save drawings (files) n Discuss TRUMPF RotoLas theories and design n Discuss how to apply tube measure n Demonstrate and practice: n Demonstrate and practice how to create and edit tube profiles - set-up the machine, remove pallets and covers, change clamping n Demonstrate and practice how to draw standard intersections jaws n Demonstrate and practice how to create GEO, ROT, RPF, VLG, n Demonstrate how to cut shims, spatter guards, support, discs, etc. RMT, and LST n Review table modification options for loading, clamping, etc. n Discuss different ways to create and modify tool path n Discuss how to apply adapters and extensions to laser head n Overview of various technology applications: n Overview of loading support fixture and disc - processing strategies, processing extras n Overview of {Setup} functions to set manual NC stop, dead areas, n Demonstrate and practice how to modify contour approaches and home position, etc. withdrawals, and MicroJoints n Overview of TruTops Tube software interface, applications, n Discuss how to import *.TEO from TubeDesign components and their functions, and sequence n Practice setting up the machine and running tube programs n Demonstrate and practice how to import and export files n Practice tube cutting techniques n Overview of the {Drawing} Application: create drawings with for n Discuss various maintenance points round, square, rectangular tubes n Discuss different ways to use 3D viewer to review drawings

Release Date: July 2018 860-255-6068 / [email protected] 15 LiftMaster Compact with PartMaster Operator (Basic)

COURSE DESCRIPTION COURSE DURATION This half-day course is intended for customers with the LiftMaster 0.5 day Compact and the PartMaster options. Students will learn the critical knowledge and skills to use the LiftMaster and PartMaster for LEARNING OBJECTIVES automatic production. The students will learn how to operate and n Follow safety guidelines and operate the LiftMaster Compact and cycle the conveyor system to maximize the unloading of parts and the PartMaster in a safe manner scrap material. Upon completion of this half-day course, students will n Identify components on the LiftMaster Compact and PartMaster be able to create production plans and inventories to run production n Switch the LiftMaster ON and OFF fully automatic. The students will also learn how to modify suction n Create and execute production plans cups and transport options as well as troubleshoot the most common n Create and change inventory mechanical problems associated with suction cups and loading n Operate LiftMaster in manual, semi-automatic, and automatic mechanisms. modes n Modify suction cups and transportation options TARGET AUDIENCE n Set up sheet loading options Machine operators n Modify incorrect material thickness n Cycle the PartMaster conveyor system PREREQUISITES n Unload parts and scrap incrementally with the PartMaster TruLaser Operator Training Course n Reset E-Stop button n Troubleshoot problems related to suction cups

COURSE AGENDA n Overview of potential hazards and safety features n Demonstrate and practice sheet measuring n Overview of LiftMaster Compact and PartMaster: n Overview of automatic sheet separation function - discuss technical data and specifications of the devices n Review of PartMaster conveyor belt cycles: - discuss the control elements on the LiftMaster and PartMaster - singularly n Perform basic operations: - concurrently (to maximize unloading) - switch the LiftMaster Compact ON and OFF - incrementally n Demonstrate and practice how to: n Practice running LiftMaster Compact with the PartMaster - create and execute a production plan n Overview of basic maintenance points on the LiftMaster and - create and change inventory PartMaster - create and modify production options n Demonstrate and practice how to reset the E-Stop n Discuss how to modify suction cup layouts n Demonstrate and practice modifying incorrect material thickness n Overview of sheet loading options and modifications n Demonstrate operating the LiftMaster Compact in different modes: - manual mode - semi-automatic mode - automatic mode

16 860-255-6068 / [email protected] TruStore Operator (Basic)

COURSE DESCRIPTION LEARNING OBJECTIVES This half-day course is intended for customers with the TruStore n Follow safety guidelines and operate the TruStore in a safe manner system. Students will learn the critical knowledge and skills to use n Identify components and specifications of the TruStore the TruStore for automatic production. The students will learn how n Switch the TruStore ON and Off and select the desired mode for to create inventory on the Cell Server, identify storage locations, operation track stock/modify stock data, choose a transport method, and cycle n Identify all control elements and their functions the TruStore. Upon completion of this half-day course, students will n Automate the transport system pallets to/from storage be able to run production plans with the TruStore in fully automatic n Manually position the axes of the picker crane mode to maximize the unloading of parts and scrap materials. n Manually move the pallet picker crane to the maintenance position n Move the front storage/transfer cart with the lift axis TARGET AUDIENCE n Move system pallet to the front storage/transfer cart Machine operators n Start and exit the Cell Server n Create, modify, and delete stock PREREQUISITES n Specify storage location, pallet data, and stock data TruLaser Operator Training Course n Place and/or retrieve stock to/from storage n Check alarms with the {Diagnostics} function COURSE DURATION 0.5 day

COURSE AGENDA n Overview of potential hazards and safety features n Demonstrate and practice how to: n Overview of the TruStore components: - Create a production plan - discuss technical data and specifications of the TruStore - Verify and modify the production options with Technology - discuss the control elements on the TruStore pedestal Correction n Perform basic operations: - Operate the TruStore in automatic mode - switch the TruStore ON and OFF n Demonstrate and practice how to reset the E-stop n Demonstrate how to perform manual and automatic pallet n Prepare TruStore for day and lights-out production transport using the picker crane and loading cart n Overview of basic maintenance points on the TruStore - automate the transport system pallets to/from storage n Demonstrate how to check alarms with the {Diagnostics} function - move the front storage/transfer cart with lift axis n Troubleshoot common TruStore problems n Overview of the Cell Server: - discuss the components on the Cell Server interface - operate the Storage Manager software - prepare pallet and stock data using the Storage Manager - Load inventory into the TruStore - Create and modify stock options

Release Date: July 2018 860-255-6068 / [email protected] 17 LiftMaster Compact with PartMaster & TruStore Operator (Advanced)

COURSE DESCRIPTION LEARNING OBJECTIVES This course is intended for customers with the LiftMaster Compact n Follow safety guidelines and operate the automation system in a PartMaster, and TruStore options. Students will learn the critical safe manner knowledge and skills to use the LiftMaster, PartMaster, and the n Identify components on each of the individual automation devices storage for automatic production. Upon completion of this course, n Switch each automation devices ON and OFF students will be able to create production plans, packages, and n Identify control elements on the TruStore panel manage stock inventory for fully automtated production. The n Create and execute production plans students will also learn how to modify transport options to maximize n Operate LiftMaster in manual, semi-automatic and automatic mode the loading and unloading process as well as troubleshoot the n Modify suction cups and set up sheet loading options most common problems associated with suction cups and loading n Use the Cell Server to create, modify, and delete stock mechanisms. n Specify storage location, pallet data, and stock data n Place and/or retrieve stock to/from storage TTARGET AUDIENCE n Cycle PartMaster conveyor system Machine operators n Unload parts and scrap incrementally with the PartMaster n Modify incorrect material thickness PREREQUISITES n Reset E-Stop button TruLaser Operator Training Course n Troubleshoot problems related to suction cups

COURSE DURATION 3 days

COURSE AGENDA n Overview of potential hazards and safety features n Demonstrate how to perform manual and automatic pallet n Overview of LiftMaster Compact, TruStore, and PartMaster transport using the picker crane and loading cart - discuss technical data and specifications n Overview of the Cell Server: - discuss the control elements - discuss the components on the Cell Server interface n Perform basic operations: - prepare pallet and stock data using the storage manager - switch the TruStore ON and OFF n Demonstrate and practice how to: - switch the LiftMaster Compact ON and OFF - Create a production plan with Technology Correction n Demonstrate and practice how to: - Operate the TruStore in automatic mode - create and execute production plan n Discuss automatic sheet separation function and practice modifying - create and change inventory incorrect material thickness - create and modify production options n Review of PartMaster conveyor belt cycles: n Discuss how to modify suction cup layouts and sheet loading - singularly options - concurrently (to maximize unloading) n Demonstrate operating the LiftMaster Compact in different modes: - incrementally - manual mode n Prepare TruStore for day - and lights out production - semi-automatic mode n Overview of basic maintenance points - automatic mode n Demonstrate and practice how to reset the E-stop n Troubleshoot common mechanical problems

18 860-255-6068 / [email protected] Advanced Laser Applications

COURSE DESCRIPTION COURSE DURATION The Advanced Laser Applications Course is designed for the 2 days maximization of state-of-the-art cutting technologies in TRUMPF TruLaser machines. It is intended for customers who are experienced LEARNING OBJECTIVES with TRUMPF TruLaser machines. Students will gain in-depth as well Learning objectives for this course are based on the customers’ needs as comprehensive knowledge about different types of materials, and requirements different types of cutting gases, latest cutting technologies, and programming capabilities. Students will be able to customize their newly acquired knowledge specifically to their machines, increasing productivity. Upon completion of the course, students will be able to maximize TRUMPF TruLaser machine processing capabilities, flexibility, and performance to achieve high-quality parts.

TARGET AUDIENCE Operators experienced in operating TRUMPF TruLaser machines, and/ or programmers with experience in using the TruTops Laser software

PREREQUISITES TruLaser operator and/or TruTops Boost Laser programming courses

COURSE AGENDA n Overview of laser safety n Overview of laser power control: n Overview of laser fundamentals: - overview of ramp cycles - laser nomenclature - modify and/or create new ramp cycles - laser fundamentals: beam, source, medium n Discuss different ways to cut special materials: n Overview of different types of laser cutting - brass n Overview of TRUMPF laser theories and design: - copper - RF excitation theory and principles - customer’s special materials - coax laser theory and principles n Discuss how to assess cut quality - disk laser theory and principles n Overview of advanced cutting, programming, and application n Overview of variables affecting laser cutting techniques n Discuss various cutting methods and techniques n Overview of technology tables and processing parameters: - laser parameters - machine parameters - workpiece parameters - cutting parameters - piercing parameters

Release Date: July 2018 860-255-6068 / [email protected] 19 TruLaser 1030 Maintenance

COURSE DESCRIPTION COURSE DURATION The TruLaser 1030 Maintenance Course is intended for customer 4 days maintenance and/or service personnel. The goal of this course is to provide students with essential knowledge and skills to successfully LEARNING OBJECTIVES perform maintenance on the laser system and the machine, including n Identify potential laser and electrical hazards during maintenance the cutting head, optics, Lanny Valve, cooling water circuit, pneumatic n Identify control components on the HMI panel, pallet changer, catcher, and compact dust extractor. Students n Remove and clean the cutting head will also be able to verify beam positions and obtain baseline power n Perform tape shot (nozzle alignment) and focus test data. Upon completion of the course, students will be able to n Identify external optics and clean them maintain their machines and troubleshoot common machine problems n Perform maintenance on the Lanny Valve and identify error LEDs with schematics. n Verify beam positions n Obtain baseline power data with the Primes Pocket Monitor TARGET AUDIENCE n Identify maintenance tasks for the cooling water circuit, pneumatic Personnel with maintenance responsibility panel, and the dust extractor n Reset pallet homing position, check chain tension, and reset the PREREQUISITES index sensors Basic on-the-job laser/electrical maintenance experience n Perform maintenance on the catcher n Read TRUMPF schematics for troubleshooting purposes

COURSE AGENDA n Overview of laser hazards and discuss safe laser work practices - check Lanny Valve condition on the HMI n Overview of electrical hazards and safe electrical work practices - replace the Lanny Valve n Overview of machine layout, machines sub-assemblies - clean the filter screens n Discuss machine standard features/special options n Discuss how to verify beam positions n Discuss TRUMPF laser and TruCoax resonator design theory n Demonstrate how to obtain baseline power data with the Primes n Overview of control elements on the HMI Pocket Monitor n Perform basic machine operations: n Review of maintenance points on the chiller unit, pneumatic - starting up and shutting down the machine panel, and the dust extractor - jog axes with 3 different methods n Overview of maintenance points the pallet changer: n Discuss the {Setup} function menu for maintenance tasks - reset pallet homing position n Review of maintenance tasks on the cutting head: - check pallet chain tension - remove and clean the cutting lens - replace/adjust pallet index sensors - perform tape shot n Review of maintenance tasks for the catcher - perform and evaluate focus test n Discuss most common machine problems and solutions n Review of maintenance tasks on the optics: - {Diagnostics} function menu - clean the external optics - how to read an error message - clean the FocusLine filter - how to read TRUMPF schematics n Review of maintenance tasks on the Lanny Valve: - create MIO files

20 860-255-6068 / [email protected] TruLaser 1030/2030 fiber Maintenance

COURSE DESCRIPTION COURSE DURATION The TruLaser 1030/203 fiber Maintenance Course is intended for 3.5 days customer maintenance and/or service personnel. The goal of this course is to provide students with essential knowledge and skills LEARNING OBJECTIVES to successfully perform maintenance on the laser system and the n Identify potential laser and electrical hazards during maintenance machine, including the cutting unit, Lanny Valve, cooling water n Identify control components on the HMI circuit, pneumatic panel, pallet changer, catcher, and compact dust n Remove, inspect, and replace the cutting unit extractor. Students will also be able to verify beam quality and obtain n Remove and clean the protective glass baseline power. Upon completion of the course, the students will be n Perform tape shot (nozzle alignment) and focus test able to maintain their machines and troubleshoot common machine n Perform maintenance on the Lanny Valve and identify error LEDs problems with schematics. n Verify beam quality n Identify maintenance tasks for the cooling water circuit, pneumatic TARGET AUDIENCE panel, and the dust extractor Personnel with maintenance responsibility n Reset pallet homing position, check chain tension, and reset the index sensors PREREQUISITES n Perform maintenance on the catcher, slat replacement, and cutting Basic on-the-job laser/electrical maintenance experience sheet stops n Read TRUMPF schematics for troubleshooting purpose

COURSE AGENDA n Overview of laser and electrical hazards and safe work practices n Discuss how to verify beam quality n Overview of machine layout, machines sub-assemblies n Review of maintenance points on the chiller unit, pneumatic n Discuss machine standard features/special options panel, and the dust extractor n Discuss TRUMPF laser and TruDisk resonator design theory n Overview of maintenance points the pallet changer: n Overview of control elements on the HMI - reset pallet homing position n Perform basic machine operations - check pallet chain tension n Discuss the {Setup} function menu for maintenance tasks - replace/adjust pallet index sensors n Review of maintenance tasks on the cutting unit: n Discuss energy chain inspection and maintenance - remove and clean the protective glass n Discuss axis guide rail cleaning and lubrication maintenance - perform tape shot n Review of maintenance tasks on the catcher, slats (replacement), - perform and evaluate focus test and cutting sheet stops n Overview of laser air cleaner maintenance, removal, and n Review of light barrier maintenance and alignment replacement n Discuss most common machine problems and solutions: n Review of maintenance tasks on the Lanny Valve: - {Diagnostics} function menu - check Lanny Valve condition on the HMI - how to read an error message - replace the Lanny Valve - how to read TRUMPF schematics - clean the filter screens - create MIO files

Release Date: July 2018 860-255-6068 / [email protected] 21 TruLaser 3030 Classic Maintenance - 1

COURSE DESCRIPTION COURSE DURATION TruLaser 3030 Classic Maintenance 1 is the first course in TRUMPF’s 4.5 days two-part Maintenance Training course series. This course focuses on the laser system and the optics. The goal of this course is to provide LEARNING OBJECTIVES students with knowledge and skills to carry out proper maintenance n Identify potential laser and electrical hazards during maintenance tasks on the laser system, including cleaning internal and external n Demonstrate safe laser and electrical work practices when optics, beam delivery alignment, and other key maintenance points. performing maintenance on TruLaser 3030 machines Students are also expected to learn basic troubleshooting techniques n Discuss laser theory and the design of the resonator and strategies to quickly identify laser-related problems in order to n Identify MMC controls and manual switch elements reduce machine down time to a minimum. (*This course is intended n Perform standard start-up, warm-up, and shut-down procedures for older classic TruLaser models with similar controls.) n Perform basic maintenance on the cutting head n Perform beam alignment TARGET AUDIENCE n Perform mode shots and evaluate mode shot quality Personnel with maintenance responsibility n Collect baseline power data n Perform maintenance on resonator optics and discharge tubes PREREQUISITES n Perform laser gas leak test inside the resonator TruLaser 3030 Operator Course, or on-the-job laser/electrical n Identify all maintenance tasks as scheduled maintenance experience n Identify machine, program, material, and cutting head parameters n Troubleshoot laser system-related problems

COURSE AGENDA n Overview of laser and electrical hazards n Overview of resonator internal optics: n Discuss safe laser and electrical work practices - clean internal optics n Introduction to TRUMPF laser principles and design: - replace internal optics - laser beam characteristics n Introduction to resonator discharge tubes: - RF excitation theory - perform a leak test - resonator theory and design - practice replacement procedures - the cutting process n Mode quality evaluation shots at the cutting head including n Introduction to MMC controls and switch elements four-corner cross-hair shots (alignment) n Perform basic machine operations: n Introduction to beam alignment: - start up the machine - demonstrate safe work practices - shut down the machine - perform beam alignment procedure - warm up the laser n Collect baseline laser power data with Primes Pocket Monitor n Discuss the {Setup} function menu for maintenance tasks n Review of additional maintenance points n Review of maintenance tasks on the cutting head: n Overview of machine, beam, material, processing-related - remove and clean the cutting lens parameters and their impact on cut quality - perform tape shot n Discuss most common machine problems and solutions - perform and evaluate focus test - reset lens error

22 860-255-6068 / [email protected] TruLaser 3030 Classic Maintenance - 2

COURSE DESCRIPTION COURSE DURATION TruLaser 3030 Classic Maintenance 2 is the second part in TRUMPF’s 4.5 days two-part Maintenance Training course series. This course focuses on maintenance tasks related to mechanical components such as LEARNING OBJECTIVES the RF generator, TASC controller, modular cabinets, ControlLine, n Identify potential electrical and RF hazards during maintenance pallet changer, and the safety circuit. The goal of this course is n Demonstrate safe electrical and RF work practices when to provide students with essential knowledge and skills to carry performing maintenance on TruLaser 3030 machines out proper maintenance to ensure fault-free machine operation. n Perform maintenance on the RF cabinet and troubleshoot RF Upon completion of this course, students will be able to perform generator-related faults all required maintenance tasks on the machine and troubleshoot n Perform maintenance inside the gas cabinet common machine-related problems with schematics. (*This course is n Explain the TASC and its role in laser control and troubleshoot intended for older classic TruLaser models with similar controls.) TASC controller faults n Troubleshoot BOSCH I/O module-related faults TARGET AUDIENCE n Identify ControlLine functions and troubleshoot ControlLine errors Personnel with maintenance responsibility n Perform maintenance on the pallet changer and troubleshoot pallet changer faults with schematics PREREQUISITES n Identify TRUMPF schematic symbols and read schematics TruLaser 3030 Maintenance - 1 Training Course n Troubleshoot safety circuit with schematics n Troubleshoot common machine problems with schematics

COURSE AGENDA n Overview of electrical and RF hazards n Introduction to BOSCH I/O module n Discuss safe electrical and RF work practices n Discuss ControlLine functions and common faults n Introduction to RF cabinet: n Introduction to schematics: - discuss RF theory - identify TRUMPF schematic symbols - discuss the functions and characteristics of individual RF sub- - identify major sections in TRUMPF schematics assemblies - practice tracing signals using the schematics - review of maintenance tasks in the RF sub-assemblies n Overview of pallet changer: - calibrate RF characteristic curves - operate the pallet changer - troubleshoot RF generator faults with error list - identify components on the pallet changer n Perform basic maintenance on the gas and vacuum system: - perform maintenance on the pallet changer - set pressure on the pilot dome regulator - troubleshoot pallet changer faults with schematics - determine and adjust gas exchange duty cycles n Introduction to safety circuit and troubleshoot safety circuit faults n Overview of the TASC controller: with schematics - explain the role of TASC in the laser control n Discuss most common machine problems and solutions - analyze the functions of various circuit boards - troubleshoot TASC controller faults by means of error list

Release Date: July 2018 860-255-6068 / [email protected] 23 TruLaser 3030 Maintenance - 1

COURSE DESCRIPTION COURSE DURATION TruLaser 3030 Maintenance 1 is the first course in TRUMPF’s two-part 4.5 days Maintenance Training course series. This course focuses on the laser system and the optics. The goal of this course is to provide students LEARNING OBJECTIVES with knowledge and skills to carry out proper maintenance tasks n Identify potential laser and electrical hazards during maintenance on the laser system, including cleaning internal and external optics, n Demonstrate safe laser and electrical work practices when beam delivery alignment, and other key preventive maintenance performing maintenance on TruLaser 3030 (L20) machines points. Students are also expected to learn basic troubleshooting n Identify major machine sub-assemblies techniques and strategies to quickly identify laser-related problems n Discuss laser theory and the design of the resonator and reduce machine down time to a minimum. n Identify HMI control components and function menus n Perform standard start-up, warm-up, and shut-down procedures TARGET AUDIENCE n Perform basic maintenance on the cutting head Personnel with maintenance responsibility n Perform mode shots and evaluate mode shot quality n Collect baseline power data PREREQUISITES n Perform mode adjustments TruLaser 3030 (L20) Operator Course, or on-the-job laser/electrical n Perform maintenance on external optics maintenance experience n Perform additional maintenance tasks as scheduled

COURSE AGENDA n Overview of laser and electrical hazards n Overview of maintenance tasks on the cutting head: n Discuss safe laser and electrical work practices - identify components on the cutting head n Identify machine layout and sub-assemblies - remove and install the cutting head n Overview of machine features such as automatic nozzle changer, - clean the focus lens ControlLine, FlyLine, SprintLine, PierceLine, LensLine, etc. - perform nozzle alignment n Introduction to TRUMPF laser principles and design: - perform and evaluate focus test - laser beam characteristics - reset lens error - RF excitation theory n Check mode at the cutting head and 4 corners - resonator theory and design n Collect baseline laser power data with Primes Pocket Monitor - the cutting process n Demonstrate mode adjustments including pre- and final n Overview of HMI control elements and function menus adjustments n Perform basic machine operations: n Demonstrate cleaning the external mirrors - start up the machine n Demonstrate aligning the beam path in the work area - shut down the machine n Review of additional maintenance points - warm up the laser n Discuss most common machine problems and solutions n Discuss the {Setup} function menu for maintenance tasks

24 860-255-6068 / [email protected] TruLaser 3030 Maintenance - 2

COURSE DESCRIPTION COURSE DURATION TruLaser 3030 Maintenance 2 is the second part in TRUMPF’s 4.5 days two-part Maintenance Training course series. This course focuses on maintenance tasks related to mechanical components such as LEARNING OBJECTIVES the RF generator, TASC controller, modular cabinets, ControlLine, n Identify potential electrical and RF hazards during maintenance bus systems, Gateway module, and pallet changer. The goal of this n Demonstrate safe electrical and RF work practices when course is to provide students with essential knowledge and skills to performing maintenance on TruLaser 3030 (L20) machines carry out proper maintenance to ensure fault-free machine operation. n Perform maintenance inside the gas cabinet Upon completion of this course, students will be able to perform n Diagnose frequency converter related problems. all required maintenance tasks on the machine and troubleshoot n Perform maintenance on the RF cabinet and troubleshoot RF common machine-related problems with schematics. generator-related faults n Explain the TASC and its role in laser control and troubleshoot TARGET AUDIENCE TASC controller faults Personnel with maintenance responsibility n Identify TRUMPF schematic symbols and read schematics n Troubleshoot common machine problems with schematics PREREQUISITES n Identify ControlLine functions and troubleshoot ControlLine errors TruLaser 3030 (L20) Maintenance - 1 Training Course n Perform maintenance on the pallet changer and troubleshoot pallet changer faults with schematics

COURSE AGENDA n Overview of electrical and RF hazards n Overview of layout and components inside the modular cabinet n Discuss safe electrical and RF work practices n Introduction to the bus systems, including TRUMPF bus, n Perform basic maintenance on the gas and vacuum system: ProfiBus, and ASI bus - set pressure on the pilot dome regulator n Review of maintenance tasks on the Gateway module - determine and adjust gas exchange duty cycles n Introduction to TRUMPF schematics: n Introduction to RF cabinet: - identify schematic symbols - discuss RF theory - identify major sections in TRUMPF schematic manual(s) - discuss the functions and characteristics of individual RF sub- - practice tracing signals using the schematics manual(s) assemblies n Discuss ControlLine functions and common faults - review of maintenance tasks in the RF sub-assemblies n Overview of the pallet changer: - calibrate RF characteristic curves - operate the pallet changer - troubleshoot RF generator faults with error list - identify components on the pallet changer n Overview of the TASC controller: - perform maintenance on the pallet changer - explain the role of TASC in the laser control - troubleshoot pallet changer faults with schematics - analyze the functions of various circuit boards n Discuss most common machine problems and solutions - troubleshoot TASC controller faults by means of error list

Release Date: July 2018 860-255-6068 / [email protected] 25 TruLaser 3030/5030 fiber Maintenance

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser 3030/5030 fiber Maintenance Course is intended for n Identify potential laser and electrical hazards during maintenance customer maintenance and/or service personnel. The goal of this n Discuss TRUMPF solid-state laser theory and design course is to provide students with the essential knowledge and skills n Identify and use the control components on the HMI required to successfully perform diagnostics on the TruDisk generator n Identify components on the cutting unit including replacing the power supply, perform maintenance on the n Remove the cutting unit, inspect and clean the protective glass cutting unit, the nozzle changer, the pallet changer as well as the n Perform tape shot (beam-nozzle alignment) and focus test lubrication, cooling, and dust extracting systems. Upon completion n Perform nozzle changer calibration and routine maintenance of the course, students will be able to diagnose and troubleshoot n Check and refill/replace lubrication fluids according to schedules common machine- and laser-related problems. n Check and replace filters for the air and gas systems n Check laser functions and water conductivity levels through the TARGET AUDIENCE TruControl laser interface Personnel with maintenance responsibility n Troubleshoot pallet changer related faults, and perform preventive maintenance tasks on the pallet changer PREREQUISITES n Read TRUMPF schematics for troubleshooting purposes Basic on-the-job laser/electrical maintenance experience

COURSE DURATION 4 days

COURSE AGENDA n Discuss beam hazards specific to solid-state lasers n Overview of the lubrication system: n Overview of machine layout and major sub-assemblies - central lubrication; for motion unit and bearings n Overview of machine standard devices and optional features - inspect and clean drive component n Discuss TRUMPF solid-state laser theory - inspect conveyor belt lube reservoir, tubing, brush lube ports n Overview of control elements on the HMI - sheet surface spray (optional) n Perform basic machine operations n Discuss and demonstrate maintenance on the pallet changer: n Discuss the {Setup} function menu for maintenance tasks - hydraulic system, oil pump, hoses, filters n Demonstrate and practice maintenance tasks on the cutting unit: - chain tension, replacement and lubrication - remove and install the cutting unit - slat cleaning and replacement - clean the protective glass n Discuss maintenance points on the LiftMaster Compact - perform nozzle alignment n Review of maintenance tasks of the compact dust extractor - perform and evaluate focus test n Review of electrical and control system troubleshooting: n Demonstrate maintenance and calibration on the DetectLine - error diagnostics on the HMI n Demonstrate how to align and calibrate the nozzle changer - laser cutting parameters and problems n Discuss diagnostics of the TruDisk generator: - Gateway module I/O system - overview of TruControl software program and functions - electrical schematics reading - various preventive maintenance points in the TruDisk n Discuss most common machine problems and solutions

26 860-255-6068 / [email protected] TruLaser Tube 5000 fiber Maintenance

COURSE DESCRIPTION LEARNING OBJECTIVES The TruLaser Tube 5000 fiber Maintenance Course is intended for n Identify potential laser and electrical hazards during maintenance customer maintenance and/or service personnel. The goal of this n Discuss TRUMPF solid-state laser theory and design course is to provide students with the essential knowledge and skills n Remove the cutting head, inspect and clean the cutting lens required to successfully perform diagnostics on the TruDisk generator n Perform tape shot (beam-nozzle alignment) and focus test including replacing the pump module, maintenance on the cutting n Perform basic maintenance on the LoadMaster unit, the chuck, the clamps, the LoadMaster, various machine axes n Troubleshoot sensor problems on the LoadMaster with schematics as well as the pneumatic systems. Upon completion of the course, n Check machine axes initialization students will be able to diagnose and troubleshoot common machine- n Perform basic adjustments on machine axes and laser-related problems. n Perform basic maintenance on the clamping chuck and the chuck sensor. Adjust and set chuck concentricity TARGET AUDIENCE n Perform adjustment on the E-Stop cams Personnel with maintenance responsibility n Perform basic maintenance on the pneumatic cylinder and clamp gripper stopper PREREQUISITES n Check initialization on the U- and the W-axes Basic on-the-job laser/electrical maintenance experience n Perform basic maintenance on the light barrier for the unloader n Check and refill/replace lubrication fluids according to schedules COURSE DURATION n Read TRUMPF schematics for troubleshooting purposes 4.5 days

COURSE AGENDA n Discuss beam hazards specific to solid-state lasers n Review of maintenance tasks on the E-Stop cams n Overview of machine layout and major sub-assemblies n Overview of the cylinder: n Discuss TRUMPF solid-state laser theory - discuss the functions of the pneumatic cylinder n Perform basic machine operations - discuss the functions of the clamp gripper stopper n Discuss the {Setup} function menu for maintenance tasks n Discuss maintenance tasks on the U- and W-axes n Review of maintenance tasks on the cutting head: n Demonstrate and practice maintenance on light barrier: - remove and clean the lens - adjust the settings of the light barrier for the unloading unit - perform tape shot - set the transmitter and the receiver - perform and evaluate focus test - set the light barrier for the scrap/part removal n Discuss diagnostics of the TruDisk generator n Overview of the lubrication system: n Discuss and demonstrate maintenance on the LoadMaster: - central lubrication; for motion unit and bearings - locate sensors and troubleshoot sensor problems - inspect and clean drive components - overview of LoadMaster drive system - conveyor belt: lube reservoir, tubing, brush lube ports - overview of rotary encoders for machine axes - sheet surface spray (optional) - check axis initialization n Discuss maintenance tasks on the clamping chuck

Release Date: July 2018 860-255-6068 / [email protected] 27 28 860-255-6068 / [email protected] Release Date: July 2018 860-255-6068 / [email protected] 29 TruPunch/TruMatic 1000 Operator

COURSE DESCRIPTION COURSE DURATION The TruPunch/TruMatic 1000 Operator Course is intended for 4 days without automation/4.5 days with automation operators who have limited or no prior operating experience. The goal of this course is to provide students with essential technical LEARNING OBJECTIVES and practical knowledge necessary to become a skilled operator n Identify potential hazards during operation and produce satisfactory punched and laser-cut parts. Students will n Identify major machine sub-assemblies and components develop a working knowledge of machine configuration, punching n Identify various types of tools, calculate die clearances and tool and laser theories, punching head/laser cutting unit, and punching dimensions tools. Upon completion of this course, students will possess the skills n Set up tooling, alignment rings, and stripper plate selection to operate the machines in a safe manner, manage tools, identify the n Turn on, reference, and shut down the machine operator’s responsibilities, maximize material processing capabilities, n Identify controls and switch elements on the HMI evaluate and improve part quality, and produce high-quality parts. n Import, copy, transfer and manage part programs n Successfully create production plans TARGET AUDIENCE n Apply flexible entry Machine operators n Safely and successfully operate the SheetMaster n Modify technology tables PREREQUISITES n Identify various parameters that impact on part quality Good mechanical aptitude, general knowledge of CNC control, and n Identify basic maintenance points familiarity with measuring tools n Troubleshoot common tooling and machine problems

COURSE AGENDA n Discuss punch and laser safety and safe work practices n Overview of HMI control elements and menus n Overview of TRUMPF punch and laser principles n Overview of part program management: n Discuss machine specifications and working ranges n Practice running production n Introduction to tooling: n Practice applying flexible-entry to resume operation - types of punches: standard, long, and special n Introduction to tooling data in the tooling library - types of dies: size 1, size 2 n Demonstrate how to create production plans - stripper and alignment ring n Demonstrate how to manually release the X-axis brake n Discuss die clearance and its importance n Demonstrate basic SheetMaster Compact operations n Demonstrate and practice of how to correctly measure the punch - modify SheetMaster load/unload cycles and die dimensions n Overview of basic maintenance points and tasks n Perform basic machine operations: n Discuss most common machine problems and solutions - start up the machine n Troubleshooting and correcting machine faults - shut down the machine n Overview of basic maintenance of the SheetMaster: - reference the machine - set the reference position n Review of tooling maintenance tasks: - perform alignment adjustment - measure tool dimensions with caliper and QuickSet - troubleshoot SheetMaster Compact common problems - set up alignment ring, stripper plate, tool cartridge

30 860-255-6068 / [email protected] TruPunch 1000/ 2000 Operator

COURSE DESCRIPTION COURSE DURATION The TruPunch 1000/2000 Operator Course is designed to provide 4 days without automation/4.5 days with automation students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the LEARNING OBJECTIVES machine by learning punching fundamentals, machine components n Follow safe work practices and establish a safe work environment and controls, material processing capabilities of the machine, tooling, when operating the TruPunch 1000/2000 machine and various punching techniques. Upon completion of this course, n Identify machine specifications and working ranges students will possess the skills to successfully run the TruPunch n Identify all major machine subassemblies and components 1000/2000 machine in a safe manner, select the most appropriate n Identify various types of tools and set up tooling tooling, maximize machine performance, and produce high-quality n Calculate die clearance punched parts. n Turn on, reference, and shut down the machine n Operate HMI controls and manual functions TARGET AUDIENCE n Manage part programs Machine operators n Successfully run production n Successfully resume production with flexible entry PREREQUISITES n Successfully create production plans Good mechanical aptitude, general knowledge of CNC control, and n Diagnose and correct tooling problems in an efficient manner familiarity with measuring tools n Successfully operate the SheetMaster Compact n Identify basic maintenance points

COURSE AGENDA n Discuss punch safety and safe work practices n Overview of part program management: n Discuss machine specifications and working ranges - import and export part programs n Introduction to tooling: - delete a program - types of punches: standard, long, and special - store part programs - types of dies: size 1, size 2 - add and delete tools from the library - stripper and alignment ring n Practice running production n Discuss die clearance and its influence on part quality n Practice applying flexible-entry to resume operation n Demonstrate and practice of how to correctly measure the n Introduction to tooling data in the tooling library punch and die dimensions n Demonstrate how to create production plans n Perform basic machine operations: n Demonstrate how to manually release the Y-axis brake - start up the machine n Demonstrate basic SheetMaster Compact operations - shut down the machine n Overview of basic maintenance points and procedures: - reference the machine - lubrication points n Review of tooling maintenance tasks: - mechanical components - measure tool dimensions with caliper and QuickSet - pneumatic components - set up alignment ring, stripper plate, tool cartridge - electrical components n Overview of HMI control elements and manual functions - hydraulic components

Release Date: July 2018 860-255-6068 / [email protected] 31 TruPunch 3000/ 5000 Operator

COURSE DESCRIPTION COURSE DURATION The TruPunch 3000/5000 Operator Course is designed to provide 4.5 days students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the LEARNING OBJECTIVES machine by learning punching fundamentals, machine components n Follow safe work practices and establish a safe work environment and controls, material processing capabilities of the machine, tooling, when operating the TruPunch 3000/5000 machine and various punching techniques. Upon completion of this course, n Identify machine specifications and working ranges students will possess the skills to successfully run the TruPunch n Identify all major machine subassemblies 3000/5000 machine in a safe manner, select the most appropriate n Identify various types of tools tooling, maximize machine performance, and produce high-quality n Set up tooling punched parts. n Turn on, reference, and shut down the machine n Identify controls on the MMC TARGET AUDIENCE n Manage part programs Machine operators n Successfully create production plans n Diagnose and correct tooling problems in an efficient manner PREREQUISITES n Safely and successfully operate the SheetMaster Good mechanical aptitude, general knowledge of CNC control, and n Identify basic maintenance points familiarity with measuring tools

COURSE AGENDA n Discuss punch safety and safe work practices n Overview of part program management: n Overview of machine specifications and working ranges - import and export part programs n Introduction to tooling: - delete a program - types of punches: standard, extended, and special - store part programs - types of dies: size 1, size 2 - add and delete tools from the library - die clearance n Practice applying flexible-entry to resume operation n Discuss clearance and its influence on part quality n Introduction to tooling data in the tooling library n Perform basic machine operations: n Introduction to production plans - start up the machine n Demonstrate how to operate the SheetMaster system - shut down the machine n Overview of basic maintenance points and procedures: - reference the machine - lubrication points n Overview of tooling maintenance tasks: - mechanical components - measure tool dimensions with caliper and QuickSet - pneumatic components - set up alignment ring, stripper plate, tool cartridge - electrical components n Overview of MMC control elements and menus - hydraulic components n Overview of various fast key combinations n Discuss most common machine problems and solutions n Overview of operator’s responsibilities

32 860-255-6068 / [email protected] SheetMaster Operator

COURSE DESCRIPTION LEARNING OBJECTIVES This half-day course is intended for customers with the SheetMaster n Follow safety guidelines and operate the SheetMaster and/or and/or the SheetMaster Compact options. Students will learn the the SheetMaster Compact in a safe manner critical knowledge and skills to use these systems for automatic n Identify components on the SheetMaster and/or the SheetMaster production. The students will learn how to operate the system to Compact maximize the unloading of parts and scrap material. Upon completion n Create and execute production plans of this half-day course, students will be able to create production n Create and change unloading options plans and inventories to run production fully automated. The students n Operate SheetMaster in manual and automatic modes will also learn how to modify suction cups and unloading options n Modify suction cups as well as troubleshoot the most common mechanical problems n Set up sheet loading options associated with suction cups and loading mechanisms. n Modify incorrect material thickness n Reset E-Stop button TARGET AUDIENCE n Troubleshoot problems related to suction cups Machine operators

PREREQUISITES TruPunch Operator Training Course

COURSE DURATION 0.5 day

COURSE AGENDA n Overview of potential hazards and safety features n Overview of automatic sheet separation and stripping functions n Overview of SheetMaster and/or the SheetMaster Compact: n Overview of basic maintenance points on the SheetMaster and/or - discuss technical data and specifications of the devices the SheetMaster Compact - discuss the control elements n Demonstrate and practice how to reset the E-Stop n Perform basic operations: n Demonstrate and practice modifying incorrect sheet thickness - automate the SheetMaster and/or the SheetMaster Compact n Demonstrate and practice how to: - create and execute a production plan - create and change unloading options - create and modify production options n Discuss how to modify suction cup layouts n Overview of sheet loading options and modifications n Demonstrate operating the SheetMaster and/or the SheetMaster Compact in different modes: - manual mode - automatic mode

Release Date: July 2018 860-255-6068 / [email protected] 33 TruPunch/TruMatic 1000 Maintenance

COURSE DESCRIPTION LEARNING OBJECTIVES The TruMatic 1000 Maintenance Course is intended for customer n Identify potential hazards during maintenance maintenance and/or service personnel. The goal of this course is to n Identify major machine sub-assemblies and components provide students with the essential knowledge and skills required to n Remove the cutting unit, inspect and clean the protective glass successfully maintain their machine, prevent breakdowns,and keep n Perform tape shot (beam-nozzle alignment) and focus test their machine performing at its fullest capacity. Upon completion of n Adjust the offset between the laser beam and the punching head this course, students will be able to perform regular checks, make n Perform maintenance on the stripper adapter and stripper segment adjustments as needed, and resolve common machine problems in a n Check ram working positions timely manner to reduce machine downtime to a minimum. n Adjust concentricity n Align and perform maintenance on the die base adapter TARGET AUDIENCE n Set parallelism and reference points on the C1 and C2 axes Personnel with maintenance responsibility n Replace the X-, C1-, C2-, Y1b-, Y2f-, and Y2-axis motors n Read schematics of the hydraulic, pneumatic, and the electrical PREREQUISITES systems Basic on-the-job laser/electrical maintenance experience n Perform maintenance on the hydraulic system n Perform maintenance on the pneumatic system COURSE DURATION n Perform maintenance on the SheetMaster Compact 4.5 days with automation n Verify laser output power on the HMI n Troubleshoot common machine problems

COURSE AGENDA n Discuss punch and laser safety and safe work practices n Demonstrate replacing the X-axis motor n Overview of control elements on the HMI n Discuss how to set the reference points on the X-axis n Discuss the {Setup} function menu for maintenance tasks n Demonstrate replacing the Y1b-, Y2f-, and Y2- motor n Review of maintenance tasks on the cutting unit: n Discuss how to set the reference points on the Y-axis - remove and clean the protective glass n Demonstrate replacing C1 and C2 motors - perform tape shot n Discuss the importance of concentricity on the C1 and C2 axes - perform and evaluate focus test n Review procedures for bleeding the hydraulic system for the sheet n Demonstrate adjusting the offset between the laser beam and the clamps punching head n Overview of schematics for the hydraulic, pneumatic, and the n Demonstrate removing and replacing the stripper adapter and the electrical systems stripper segment n Review of maintenance tasks on the SheetMaster Compact: n Demonstrate adjusting the working height (position) of the ram and - set the reference position set the reference parameters - perform alignment adjustment n Review of maintenance tasks for the die base, die base, adapter - read the schematics of the pneumatic system and die clamp - troubleshoot SheetMaster Compact common problems n Demonstrate aligning the die base with tapered dowel pins n Demonstrate aligning the light barrier n Discuss parallelism on C1 and C2 axes n Discuss most common machine problems and solutions n Discuss how to set the reference points on C1 and C2 axes Available in Spring, 2019

34 860-255-6068 / [email protected] TruPunch 5000 Maintenance

COURSE DESCRIPTION LEARNING OBJECTIVES The TruPunch 5000 Maintenance Course provides students with the n Identify potential hazards during maintenance knowledge and skills to maintain their machine, prevent breakdowns, n Replace the stripper receiving ring and set stripper adapter at tool and keep their machine performing at its fullest capacity. Through change position lectures and hands-on practice, students will develop an extensive n Check the ram working positions and adjust the ram reference knowledge of all aspects of the internal workings of their punch point parameters machines. Upon completion of this course, students will be able to n Replace the linear amplifier and normalize cycle for the linear perform regular checks, make adjustments as needed, and resolve amplifier common machine problems in a timely manner to reduce machine n Set the stripper sensor downtime to a minimum. n Check the LEDs on the linear amplifier n Perform maintenance on the die base TARGET AUDIENCE n Replace the X-, Y-, C1-, C2-, and Z-axis motors Qualified maintenance personnel n Set up ProfiNet participants n Perform backup and clone (restore) procedures PREREQUISITES n Read hydraulic, pneumatic, and electrical schematics Basic understanding of electrical, hydraulic and pneumatic theories. n Perform maintenance on the SheetMaster The ability to read schematics is a plus. n Diagnose and troubleshoot most common machine problems

COURSE DURATION 4.5 days

COURSE AGENDA n Discuss punch safety and safe work practices n Demonstrate how to replace the X-, Y-, C-, and Z-axis motors n Overview of punch machine controls and components n Demonstrate setting reference points on the X-, Y-, C-, and Z-axis n Overview of major components on the punching head motors n Review of maintenance tasks on the punch head: n Review of maintenance tasks on the hydraulic, pneumatic, and the - practice disassembling the punching head electrical systems - practice adjusting ram height and ram cap position and n Discuss how to set up the ProfiNet participants setting reference point n Overview of backup and restore procedures - practice checking tool clamping, piston, and wedge n Introduction to TRUMPF schematics: for hydraulic, pneumatic, and - practice removing and reinstalling stripper adapter electrical systems - practice replacing the linear amplifier and normalizing the cycle n Review of maintenance tasks on the SheetMaster: - practice checking the LEDs on the linear amplifier and setting - set the reference position the mean position - perform alignment adjustment n Discuss maintenance tasks on the major components of the die - read the schematics of the pneumatic system base: - troubleshoot SheetMaster common problems - practice disassembling the die base, checking die plate, n Demonstrate aligning the light barrier checking die sensor, checking rotary drive, and checking and n Discuss most common machine problems and solutions adjusting the backlash

Release Date: July 2018 860-255-6068 / [email protected] 35 36 860-255-6068 / [email protected] Release Date: July 2018 860-255-6068 / [email protected] 37 TruBend Series 5000 Operator

COURSE DESCRIPTION COURSE DURATION The TruBend Series 5000 Operator Course is designed to provide 4.5 days students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate LEARNING OBJECTIVES the machine by learning bending fundamentals, machine controls, n Demonstrate safe bending work practices and follow safety machine specifications and capabilities, tooling, programming, bend guidelines to establish a safe operating environment sequence, and ACB (optional). The course offers hands-on practice n Discuss bending principles and different types of bending guided closely by the instructor. Upon completion of the course, n Apply BendGuard method when creating programs students will have the necessary skills to create accurate parts, select n Start up, reference, and shut down the machine appropriate tooling, apply proper bending techniques, and modify n Identify all buttons on the mobile control bending parameters to produce high-quality parts. n Select the menus and identify tab keys n Select, set up tooling, and customize tool library TARGET AUDIENCE n Identify backgauge configurations and set up I-axis Machine operators n Create programs in Manual Mode n Create a multi-bend NC program PREREQUISITES n Create 2D programs using BendGraph Good mechanical aptitude, general knowledge of CNC control, and n Customize program parameters familiarity with measuring tools n Utilize the ACB angle sensor/ACB laser n Identify basic maintenance points

COURSE AGENDA n Overview of bending hazards and discuss safe work practices n Overview of programming applications: n Overview of BendGuard - manual programming - BendGuard modes and applications - NC code programming n Overview of bending: - Profile Editor programming (BendGraph) - bending nomenclature, air-bending vs. bottom bending n Overview of tool library: - bend allowance - manage/import tools n Overview of mobile control and footswitch: - customize tool library to reflect inventory - mobile control buttons/foot switches n Discuss the ACB Angle Sensor/ACB laser: - switch cabinet control elements - what is ACB/ACB laser? - machine axes - electronic module n Discuss bending tools: - sensor disk combinations - punch, die, flattening dies - calibration of ACB and ACB configurations - how to read tool technical data - program a learned bend - how to select proper tooling - bend with 2 and 3 sensors n Overview of I-axis working range and how to set up I-axis - ACB applications and limitations n Demonstrate how to load tools and perform “offset tool check” n Review of basic maintenance tasks: n Demonstrate how to startup and shutdown the machine - tool maintenance n Overview of TASC 6000/touch-point panel control elements - preventive maintenance tasks and schedules - maintenance checks for the bending aid (optional)

38 860-255-6068 / [email protected] TruBend Series 7000 Operator

COURSE DESCRIPTION COURSE DURATION The TruBend Series 7000 Operator Course is designed to provide 3.5 days students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate LEARNING OBJECTIVES the machine by learning bending fundamentals, machine controls, n Demonstrate safe bending work practices and follow safety machine specifications and capabilities, tooling, programming, and guidelines to establish a safe operating environment bend sequence. The course offers hands-on practice guided closely by n Discuss bending principles and different types of bending the instructor. Upon completion of the course, students will have the n Start up, reference, and shut down the machine necessary skills to create accurate parts, select appropriate tooling, n Select the menus and identify soft keys apply proper bending techniques, and modify bending parameters to n Select and position the tooling for best results produce high-quality parts. n Customize the tool inventory n Identify various backgauge configurations TARGET AUDIENCE n Create programs in Manual Mode Machine operators n Create a multi-bend NC program n Create 2D programs using BendGraph PREREQUISITES n Customize programming parameters Good mechanical aptitude, general knowledge of CNC control, and n Run part programs on the machine familiarity with measuring tools n Overview of basic maintenance points

COURSE AGENDA n Overview of bending hazards and discuss safe work practices n Overview of programming applications: n Overview of the BendGuard: - manual programming - BendGuard modes and applications - NC code programming n Overview of bending: - Profile Editor - bending nomenclature, air-bending vs. bottom bending n Demonstrate how to create and run programs on the machine - bend allowance n Review of basic maintenance tasks: n Overview of TASC 6000 control panel: - tool maintenance - buttons, menus, soft keys - preventive maintenance tasks and schedules n Overview of machine axes n Discuss bending tools: - punches, dies - how to read tool technical data - how to select proper tooling n Perform basic machine operations: - startup/shutdown the machine - reference procedure n Demonstrate how to load tools and perform “offset tool check”

Release Date: July 2018 860-255-6068 / [email protected] 39 TruBend Series 5000 Maintenance

COURSE DESCRIPTION COURSE DURATION The TruBend series 5000 Maintenance Course intended for customer 3.5 days maintenance and/or service personnel. The goal of this course is to provide students with the essential knowledge and skills required to LEARNING OBJECTIVES successfully maintain their machine, prevent breakdowns, and keep n Identify potential hazards during maintenance their machine performing at its fullest capacity. Students will develop n Identify the elements of the mobile control and pedestal control an extensive knowledge of all aspects of the internal workings of and state their proper uses their TruBend machines. Upon completion of this course, students n Identify Touch-Point / TASC 6000 components and their uses for will be able to perform regular checks, make adjustments as needed, maintenance tasks and resolve common machine problems in a timely manner to reduce n Identify machine and back gauge axes and how axis settings affect machine downtime to a minimum. part creation n Start, reference, and shut down the machine TARGET AUDIENCE n Select the correct menu and soft keys for maintenance tasks Qualified maintenance personnel n Create simple maintenance programs n Setup and qualify specific machine axes PREREQUISITES n Discuss maintenance on the crowning motor, linear scale, lower die Basic understanding of electrical, hydraulic and pneumatic theories. clamping, and drive amps The ability to read schematics is a plus. n Review of electrical schematics for maintenance purposes n Perform preventive maintenance tasks as scheduled

COURSE AGENDA n Overview of press brake safety and discuss safe work practices n Overview of machine axes maintenance tasks: n Overview of machine control components: - set up and qualify all axes - identify control components on the mobile control n Discuss maintenance tasks on the crowning motor - identify control components on the Touch-Point / TASC 6000 n Discuss maintenance tasks on the linear scale control panel n Review maintenance tasks on the lower die clamp n Overview of machine axes and the backgauge n Review maintenance tasks on the PCSS unit n Perform basic machine operations: n Review maintenance tasks on the drive amps - start up the machine n Introduction to schematics: - reference the machine - overview of TRUMPF schematics structure/sections - shut down the machine - read electrical schematics for maintenance tasks n Overview of Touch-Point / TASC 6000 menus and tab keys n Review of additional maintenance points and schedules n Overview menus and tab keys for various maintenance tasks n Demonstrate how to create a simple maintenance program n Review of maintenance tasks on hydraulic valves: - identify all hydraulic valves and their functions - read hydraulic schematics

40 860-255-6068 / [email protected] Advanced Bending Applications

COURSE DESCRIPTION COURSE DURATION The Advanced Bending Applications Course is designed for the 3 days maximization of state-of-the-art bending technologies in TRUMPF TruBend machines. It is intended for customers who are experienced LEARNING OBJECTIVES with TruBend machines. Students will gain in-depth as well as n Acquire a broad understanding of the variety of bending comprehensive knowledge about different types tooling, bending capabilities of TruBend machines, TRUMPF bending tools, technologies, bending angles, and programming capabilities. Students and advanced TruTops Bend programming techniques will be able to customize their newly acquired knowledge specifically n Acquire comprehensive knowledge and techniques to maximize to their machines, increasing productivity. Upon completion of the the quality of bent parts course, the students will be able to maximize TruBend machine processing capabilities, flexibility, and performance to achieve the highest quality in their parts.

TARGET AUDIENCE Operators experienced in operating TruBend machines, or programmers experienced in using the TruTops Bend software

PREREQUISITES TruBend Operator and/or TruTops Boost Bend Programming Courses

COURSE AGENDA n Overview of bending safety and BendGuard operation principals n Overview and demonstration of the ACB angle sensor: n Overview of bending theory: - ACB design theory and capabilities - bending nomenclature - compare programs using ACB vs. programs without ACB - air-bending vs. bottom bending - modify existing programs to incorporate ACB - bending process, bend allowance, bend deduction n Discuss 2D graphical programming using BendGraph: - pressing force, tonnage, tensile strength - BendGraph basics and capabilities n Overview of machine control system: - create and run 2D graphical programs - control system components n Practice programming complicated parts n Discuss bending tools: n Practice bending techniques - best practices for selecting tools - import and export tool drawings - manage the tool inventory - modify existing or create customized special tools n Overview of material management n Discuss bending methods and techniques

Release Date: July 2018 860-255-6068 / [email protected] 41 42 860-255-6068 / [email protected] Release Date: July 2018 860-255-6068 / [email protected] 43 TruTops Laser Programming

COURSE DESCRIPTION COURSE DURATION The TruTops Laser Programming Course is designed to provide 4.5 days students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working LEARNING OBJECTIVES knowledge of this programming software by learning how to n Discuss laser cutting concepts and processes accurately import and export drawing files, accurately program single n Discuss various types of laser cutting and machine parameters parts, and nest parts to maximize material utilization and machining n Identify TruTops Laser interface components and their functions processes. Upon completion of this course, students will be able to n Utilize databases related to the programming systems and machine draw parts using the TruTops CAD application, work with various n Create drawing files (.geo .vlg) in the CAD application macros, nest with TruTops manual and automatic nesters, apply n Create part layout on sheets in the Nesting application appropriate cutting technologies and logical processing, and generate n Create single part and sheet NC code in the laser application NC codes suitable for production. n Discuss the tool path and interaction n Apply proper databases (technology tables) part programs TARGET AUDIENCE n Apply logic (rule) of contour approaches and withdrawals Personnel with programming responsibility

PREREQUISITES Basic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus.

COURSE AGENDA n Overview of laser cutting principles and processes n Laser Application: n Overview of types of laser cutting and machine parameters - automatic generation of processing n Overview of TruTops Laser programming software: - modify processing options: corner, piercing method - components in the user interface - change the approach paths - file formats - modify contour sizes n CAD Application: - create processing with path correction - load and import DXF files and batch DXF conversions - avoid collision due to workpiece tilting - create and edit part drawing .geo .vlg n Data Application: - create and edit standard patterns - set/modify machine options - save drawing files - create rules, customer rules n Nesting Application: - select Tech Tables - define a new sheet - activate PierceLine and/or SprintLine - create a nesting job (*.JOB) - activate MicroWeld, MicroJoints - create an enlarged rectangle sheet layout (*.TAF) n Generate NC code for single parts and sheets - create free GEOmetry sheet layout (*.TAF) - create skeleton for re-nesting (*.TRG) For the self-paced online class: - create common-line cut nests n Availabe in Fall, 2018 - create a mini nest (*.MTL)

44 860-255-6068 / [email protected] TruTops Tube and TubeDesign Programming

COURSE DESCRIPTION COURSE DURATION The TruTops Tube and TubeDesign Programming Course is designed 4.5 days to provide students with the essential knowledge and skills to successfully create part programs for TruLaser Tube machines. LEARNING OBJECTIVES Students will obtain a working knowledge of TruTops Tube n Discuss laser cutting principles and processes programming software by learning how to accurately create, import, n Identify TruTops Tube interface components and their functions export part drawings, program round, square, and rectangular tube n Create drawings for round, square, rectangular tubes parts. Upon completion of this course, students will possess the n Create tube profiles and draw standard intersections required skills to use the TruTops Tube drawing package, process n Import .TEO from TubeDsign a part by applying technology and logic, and create NC code for n Modify contour approaches, MicroJoints, and tool path TruLaser Tube machines, and successfully produce tube parts. n Apply finished part support and part removal n Identify TubeDesign interface components and their functions TARGET AUDIENCE n Create planes and add dimensions to sketches Personnel with programming responsibility n Create extrusions and cuts n Generate patterns and mirrored patterns PREREQUISITES n Create tube face extensions Basic PC skills are a must. Basic blueprint-reading skills are n Create and add blocks recommended. Fundamental drawing skills using a CAD package and n Apply plane processing techniques to special cuts NC programming knowledge are a plus. n Create NC code

COURSE AGENDA n Wn Overview of laser cutting principles and processes Discuss how apply finished part support and part removal n Discuss TruTops Tube software interface, applications, n Overview of TubeDesign software interface, applications, components and their functions, and sequence components and their functions n Review of importing and exporting files n Demonstrate procedures for creating round, square, and n Overview of {Drawing} Application rectangular tubes - create round, square, rectangular tubes drawings and use 3D n Discuss how to create planes and add dimensions to sketches viewer to review drawings n Demonstrate and practice how to create extrusions and cuts n Discuss file management: manage and save drawings (files) n Demonstrate and practice how to create patterns and mirrored n Demonstrate and practice how to create and edit tube profiles patterns n Demonstrate and practice how to draw standard intersections n Discuss tube face extending techniques n Demonstrate and practice how to create GEO, ROT, RPF, VLG, n Discuss plane processing techniques for special cuts and RMT, and LST geometries n Overview of {Technology} applications: n Review how to create multiple tube designs with corners, - processing strategies, processing extras intersections, and inserts n Discuss how to create and modify tool path n Demonstrate how to import .TEO from TubeDesign n Demonstrate and practice how to modify contour approaches n Discuss how to generate and transfer NC Code and MicroJoints

Release Date: July 2018 860-255-6068 / [email protected] 45 TruTops Punch Programming

COURSE DESCRIPTION COURSE DURATION The TruTops Punch Programming Course is designed to provide 4.5 days students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working LEARNING OBJECTIVES knowledge of this program by learning how to import and export n Discuss punching concepts and processes drawing files, how to accurately program single parts, and nest parts n Identify different types of punching tools and their characteristics to maximize material utilization and machining processes. Upon n Identify different file formats: DXF, GEO, GMT, etc completion of this course, students will be able to draw parts using n Identify TruTops Punch interface components and their functions the TruTops CAD application, work with various macros, nest with n Program with the Drawing Application TruTops manual and automatic nesters, apply appropriate cutting n Program with the Nesting Application technologies and logical processing, and generate NC codes suitable n Modify tool path and interaction for production. n Apply proper technology tables/parameters to drawn parts n Create and apply “macros” TARGET AUDIENCE n Create “processing samples” Personnel with programming responsibility n Generate setup plan, NC code, production plan

PREREQUISITES Basic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus.

COURSE AGENDA n Overview of punching concepts and theories: n Overview of tool path: - cut-to-break ratio - optimize tooling path - machine tonnage and punching force - modify tooling path n Introduction to tooling: n Application of of “Macros” - standard tools, special tools n Application of “Processing Samples” n Overview of TruTops Punch: n Application of “Repositioning” - system requirements/specification n Application of “Part Removal” techniques - tool bars, menus, buttons, navigation n Overview of processing blanks: n Overview of different file formats: - slitting, skeleton-free processing possibilities - DXF, GEO, GMT, TMT, LST n Overview of setup plan, NC code, production plan - import/load, export, convert different files n Overview of machine options customization: n Overview of the Drawing Application - create standard tools, multi-tools, special/forming tools - buttons and keys - modify machine parameters - import and prepare DXFs n Overview of the Nesting Application: - sheet layout strategies: free geometry vs. rectangular nesting For the self-paced online class: - create sheet layouts n Off-line/asynchronous online learning n Indefinite course completion time

46 860-255-6068 / [email protected] TruTops Bend Programming

COURSE DESCRIPTION LEARNING OBJECTIVES The TruTops Bend Programming Course is designed to provide n Identify TRUMPF TruBend machines components: controls and axes students with the knowledge and skills necessary for successful n Discuss bend theory and tooling applications programming with the TruTops Bend software. n Discuss ACB theory and applications n Perform TruTops Bend data structure setup TARGET AUDIENCE n Create a functionally accurate GEO drawing Personnel with programming responsibility n Create a functionally accurate unfolded layout n Create a functionally accurate setup plan PREREQUISITES n Correctly manipulate tooling selection, bend sequences, back- Basic PC skills are a must. Basic blueprint-reading skills are gauge positions, and part loading in the bending application recommended. Fundamental drawing skills using a CAD package and n Create a functionally accurate NC program NC programming knowledge are a plus. Students should also have n Perform customization of TruTops Bend software databases, a basic understanding of the development of a 3D part from a flat settings, configurations, and data menus layout. n Manage tool inventory n Create custom tool list COURSE DURATION n Create custom tools 4.5 days

COURSE AGENDA n Overview of TRUMPF TruBend machine nomenclature n Demonstrate working with TruTops Bend (Part 2): n Overview of bending theory - TruTops Bend programming software settings n Overview of tooling - databases n Introduction to ACB - configuration n Introduction to TruTops CAD: - processing data - working with the flat blank n Demonstrate creating bending sample parts at the machine n Introduction to TruTops Unfold: - unfolding directly from a 3D model n Introduction to TRUMPF TruTops Bend software: - GEO part creation/drawing n Demonstrate working with TruTops Bend (Part 1): - adapt unfolding - unfolding application - set-up plan application - bending application For the virtual/synchronous online class: - NC program application n Available in summer, 2018

Release Date: July 2018 860-255-6068 / [email protected] 47 TruTops Boost Laser Programming

COURSE DESCRIPTION LEARNING OBJECTIVES The TruTops Boost Laser Programming Course is designed to provide n Discuss laser cutting concepts and processes students with the essential knowledge and skills to successfully n Discuss various types of laser cutting and machine parameters create part programs for production. Students will obtain a working n Identify TruTops Boost Laser interface components and their functions knowledge of this programming software by learning how to n Configure a machine in TruTops Boost Laser accurately import and export drawing files, nest parts to maximize n Import various file formats material utilization and machining processes. Upon completion of this n Utilize the Boost button feature course, students will be able to create nesting profiles, apply manual n Create nested sheets with auto-nesting and/or free-geometry and/or automatic nesters, apply appropriate cutting technologies and functionality logical processing, and generate NC codes suitable for production. n Preset automatic Boost parameters n Apply various processing options TARGET AUDIENCE n Modify approaches and contour sizes Personnel with programming responsibility n Apply the common line cutting technique n Create and apply various rules PREREQUISITES n Apply the MicroWeld and MicroJoint functions TruTops Boost HomeZone n Maximize sheet utilization n Create and mange raw sheets COURSE DURATION n Create a production plan 4 days

COURSE AGENDA n Overview of laser cutting concepts and processes n Demonstrate different ways to apply processing options n Overview various types of laser cutting and machine parameters n Discuss how to modify contour sizes n Overview of TruTops Boost Laser interface components: n Demonstrate and practice how to apply common line cutting - tool bars, menus, buttons, navigation technique n Discuss various file formats: n Overview of tech tables: select and modify - DXF, GEO, SCDOC, SLDPRT n Overview of working with rules: create and select various rules - import/load, export, convert different file formats n Demonstrate how to to activate the MicroWeld and MicroJoint n Discuss how to configure a machine function n Demonstrate and practice how to utilize automatic Boost button n Demonstrate how to to utilize scraps/remainder of the sheet/ feature workpiece n Overview of nesting functions: n Discuss material management: create a raw material sheet and - create a nesting job size - apply free geometry layout n Demonstrate and practice how to create a production plan n Review of creating processings: - for single and sectional sheet layout n Discuss how to preset automatic boost parameters

48 860-255-6068 / [email protected] TruTops Boost Punch Programming

COURSE DESCRIPTION COURSE DURATION The TruTops Punch Programming Course is designed to provide 4 days students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working LEARNING OBJECTIVES knowledge of this program by learning how to import and export n Discuss punching concepts and processes drawing files, how to accurately program single parts, and nest parts n Identify different types of punching tools and their characteristics to maximize material utilization and machining processes. Upon n Identify TruTops Boost Punch interface components and their functions completion of this course, students will be able to work with various n Import different file formats macros, nest with TruTops manual and automatic nesters, apply n Modify material and sheet thickness appropriate cutting technologies and logical processing, and generate n Apply the Nesting function NC codes suitable for production. n Apply manual and automatic processings n Modify tool paths and interactions TARGET AUDIENCE n Program oversized sheets with “Repositioning” Personnel with programming responsibility n Apply proper technology parameters to drawn parts n Create and apply “Processing samples” PREREQUISITES n Apply and modify “Macros” TruTops Boost HomeZone n Apply program options such as tapping and roller tools n Create part orders and apply the automatic “BOOST” function n Generate setup plan, NC code, production plan and release programs

COURSE AGENDA n Overview of punching concepts and theories: n Discuss different techniques for working with tool path: - cut-to-break ratio - optimize tool path - machine tonnage and punching force - modify tool path n Discuss tooling: n Overivew of “macros”: apply and modify “macros” - standard tools, special tools n Demonstrate and practice working with “processing samples” n Overview of TruTops Boost Punch interface: n Demonstrate and practice how to apply common line cutting - tool bars, menus, buttons, navigation technique n Overview of various file formats: n Demonstrate and practice working with “repositioning” - DXF, GEO, SCDOC, SLDPRT n Discuss different “part removal” options - import/load, export, convert different file formats n Overview of processing blanks: n Discuss how to configure a machine - slitting, skeleton-free processing possibilities n Demonstrate and practice how to utilize the automatic Boost n Discuss various program results: button feature - create setup plans, generate NC code, create production plan n Overview of nesting functions: n Overview of machine options customization: - create sheet layout - create standard tools, multi-tools, special/forming tools - apply compulsory sequences - modify machine parameters

Release Date: July 2018 860-255-6068 / [email protected] 49 TruTops Boost Bend Programming

COURSE DESCRIPTION LEARNING OBJECTIVES The TruTops Boost Bend Programming Course is designed for all n Discuss bend theory and methodologies TRUMPF TruBend machines. This course provides programmers n Discuss tooling specifications, functionalities, and applications with the knowledge and skills to successfully create part programs n Identify TRUMPF TruBend machines components: controls and axes for production. Students will obtain a working knowledge of this n Import various file formats software by learning how to import and export files, accurately n Apply automatic processings program bending parts, and generate NC codes suitable for n Modify bend sequence, tooling setup plan, and bending process production. manually n Discuss ACB theory and applications TARGET AUDIENCE n Customize settings, configurations, and data menus Personnel with programming responsibility n Manage tool inventory n Create custom tool list PREREQUISITES n Create custom tools TruTops Boost HomeZone n Create a functionally accurate NC program n Create a functionally accurate setup plan COURSE DURATION 4 days

COURSE AGENDA n Overview of bending concepts, theory, and methods n Overview of machine parameters and pre-settings n Overview of tooling specifications and applications n Discuss how to generate a customized tool list n Overview of machine axes: n Demonstrate and practice how to create a custom tool: - all machine axes and backgauge axes - produce segmented tools to use as a default tool - individual axis processing capabilities n Overview of ACB: n Overview of TruTops Boost Bend interface: - characteristics and function of the ACB - tool bars, menus, buttons, navigation - apply ACB to automatically correct bend angles n Discuss various file formats: n Discuss various program results: - DXF, GEO, SCDOC, SLDPRT - create setup plans - import/load, export, convert different file formats - generate NC code n Demonstrate and practice how to apply automatic processings - create a production plan n Demonstrate and practice how to apply manual modifications: - bend sequence - tooling setup plan - bending process

50 860-255-6068 / [email protected] TruTops Boost Design Programming

COURSE DESCRIPTION COURSE DURATION The TruTops Boost Design Online Programming Course is designed 12 hours (4 hours per day, Tuesday through Thursday) plus extra for customers who wish to learn Boost Design without having to hours each day for projects and homework assignments travel to TRUMPF. The goal of the course is to provide students with the core knowledge and skills to successfully draw 2D or 3D parts. LEARNING OBJECTIVES Students will learn a variety of drawing techniques such as “shell” n Identify icons and buttons on the Boost Design user interface or “pull,” how to generate and modify sheet drawings, and how to n Navigate through different menus troubleshoot corrupt drawing files. The students will be given several n Use mouse gestures for various operations projects that will allow them to practice various techniques they have n Draw 2D (flat) parts with various techniques just learned. n Draw 3D parts with various techniques n Knowledge of bending concept, options, and bend deductions TARGET AUDIENCE n Edit/modfiy designs Personnel with programming responsibility n Create sheet drawings n Identify and dissolve sheet assemblies PREREQUISITES n Troubleshoot corrupt drawing files with various repair techniques TruTops Boost TechZone (one of the Boost Laser, Punch, or Bend classes) and a valid TruTops Boost license. Dual-monitor workstation is highly recommended.

COURSE AGENDA n Overview of Boost Design interface: n Demonstrate and practice how to create sheet drawings: - icons, elements, and menus - add a new sheet drawing to a design n Discuss 2D design concepts and essentials - add, remove, and edit part views n Overview of 2D drawing techniques: - add dimensions, notes, barcodes and other info - draw E-plate with “rectangle” and “line” techniques n Discuss how to manage assemblies in the HomeZone: - draw L-plate with “pull” technique - import the assembly (HomeZone) - draw sickle plate with “sweep arc” technique - identify assembly components as sheet metal parts - draw rotational geometrical parts with “mirror” technique - dissolve assemblies and exit TechZone Design - draw parts with “pattern” technique n Demonstrate and practice how to troubleshoot corrupted n Demonstrate and practice how to edit/modify 2D drawings: geometries: - modify 2D parts with “pull” and “move” techniques - discuss functions under the “Repair” and “Prepare” tabs n Discuss 3D design concepts and essentials - delete unnecessary solids and create new solids n Overview of 3D drawing techniques: - split drawings with “split body” and then combine/merge solids - draw 3D parts with “pull” and “shell” techniques - draw 3D parts with “bend” technique For the virtual/synchronous online class: n 1-hr virtual classroom (with an instructor) per day n Self-paced, hands-on practices/assignments

Release Date: July 2018 860-255-6068 / [email protected] 51 52 860-255-6068 / [email protected] Release Date: July 2018 860-255-6068 / [email protected] 53 Smart Glasses

COURSE DESCRIPTION LEARNING OBJECTIVES The Smart Classes training course is designed to teach the n Introduction to Smart Glasses components and their functions customers to make the most of the wearable technology. Customers n Switch on the Smart Glasses will quickly learn the components of the Smart Glasses, how to n Discuss the main menu and interfaces enable conntections via wi-fi or blue tooth, and how to set up n Discuss main controls communications with TRUMPF. Customers will also learn how to n Introduction to the Track Pad work with a TRUMPF Service Technician after properly setting n Demonstrate how to use the Reticle Speed Mouse up the Smart Glasses, and follow the guidance from the Service n Demonstrate how to set up bluetooth connection Technician to effectively to repair and restor the machine. n Demonstarte how to set up wi-fi connection n Demonstrate how to start a sevice session TARGET AUDIENCE n Demonstrate how to power off the Smart Glasses Personnel with operation and/or maintenance responsibility

PREREQUISITES No prior training is required

COURSE DURATION 0.5 day

COURSE AGENDA n Identify various accessories in the Smart Glasses boxes n Demonstrate how to set up wi-fi connection: n Identify the interfaces/components on the Smart Glasses: - locate the system settings - charging port adapter - locate the wi-fi option - LED charging indicator - how to use on-screen keyboard for entering password, if needed - earbuds and magnetic ports - locate the enter icon n Demonstrate how to use the Track Pad: n Demonstrate how to start the service session: - sweep motion vs. pressing motion to control the main menu - locate the Eye Sight icon n Demonstrate how to turn on the Smart Glasses - take and send pictures and videos n Demonstrate how to use the Reticle Speed Mouse: - save and send pictures and videos - discuss components and their functions on the Reticle Speed - receive annoations Mouse - live video transfer n Demonstrate how to set up blue tooth connection: - live chat with TRUMPF Service Technician - locate the system settings - practice trouble-shooting scenarios - locate the bluetooth option n Demonstrate how to turn off the Smart Glasses - locate the ODG speed mouse

54 860-255-6068 / [email protected] SheetMetal Design

COURSE DESCRIPTION LEARNING OBJECTIVES The Sheet Metal Design Course is intended for engineers, designers, n Overview of traditional design methodologies and explore new and programmers involved in the designing and/or machining process design options of their sheet metal parts who would like to rethink the entire design n Discuss various techniques, methodologies, options, and process. In this course, students will learn how to streamline the considerations when designing sheet metal parts design process and make full use of sheet metal knowledge to design n Identify ways to avoid design mistakes or design flaws better parts and replace and/or make improvements on current n Discuss techniques and possible solutions for a successful design manufacturing processes in a faster and cost-efficient manner. of a flat pattern n Demonstrate step-by-step design process from an idea to a TARGET AUDIENCE finished product Engineers, designers, and programmers n Overview of the design process chain n Discuss methods to streamline the design process PREREQUISITES n Practice designing various sheet metal parts by applying An interest in learning the latest sheet metal design methodologies appropriate techniques and ideas and techniques to streamline the design processes. Basic knowledge n Discuss latest manufacturing technologies of CAD/CAM systems. Past design experience is a plus.

COURSE DURATION 3 days

COURSE AGENDA n Overview of old design methodologies and common design issues n Hands-on workshop practice: n Discuss different ways to avoid design mistakes or flaws - apply newly learned design knowledge and techniques n Overview of ideas, techniques, and solutions for designing better to optimize the designs of various parts sheet metal parts: n Review of latest manufacturing technologies: - avoid stress points - TRUMPF laser cutting technology - determine force path - TRUMPF punching technology - increase stiffness and stability - TRUMPF bending technology - reduce parts in weldment n Overview of the design process chain: - reduce distortion - discuss methods to streamline the design process - determine appropriate welding seam positions n Discuss options to optimize sheet metal process: - reduce grinding - cost considerations - use positioning aids: pins, tabs, markings, etc. - time - integrate multiple parts - weight optimization - prepare radius and corners - production optimization - create bendable profiles - reduce or eliminate fixturing n Overview of techniques to create a flat pattern - functionality n Demonstration of step-by-step design process from an idea to a - design considerations for sheet metal parts finished product n Customer parts are welcome as class examples to be re-designed

Release Date: July 2018 860-255-6068 / [email protected] 55 TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032 Phone: 860 255 2028 · Fax: 860 255 6079 E-mail: [email protected] · Web Site: www.trumpf.com