Table of Contents C

Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 Table of Contents C. Control and Signal Modules ...... C-2 Air Adapters with Lock, Unlock, and RTL Sensor Inputs...... C-2 1. Product Overview...... C-2 2. Installation...... C-4 2.1 Air Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L...... C-4 2.2 Air Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0...... C-5 2.3 Air Adapter Installation for QC-310, QC-313, QC-510, QC-1210...... C-6 2.4 Air Adapter Removal for QC-310, QC-313, QC-510, QC-1210...... C-7 2.5 Tool Spacer Block Assembly Installation...... C-7 2.6 Tool Spacer Block Assembly Removal...... C-8 2.7 Pneumatic Connections...... C-8 2.7.1 Valve Requirements and Connections for the Locking Mechanism...... C-8 2.8 Electrical Connections...... C-8 3. Operation...... C-9 3.1 Lock, Unlock, and RTL Sensor Cable LED Behavior...... C-9 4. Maintenance...... C-10 5. Troubleshooting and Service Procedures...... C-10 5.1 Troubleshooting...... C-10 5.2 Service Procedures...... C-10 6. Serviceable Parts...... C-11 6.1 Air Adapters...... C-11 6.2 Tool Spacer Block Assembly...... C-11 7. Specifications...... C-12 8. Drawings...... C-14 8.1 JB7 w/ G ported, Potted L, U, RTL Sensor Inputs QC-210...... C-14 8.2 JB9 w/ 1/4 NPT, J16 Mounting, Potted L, U, RTL Sensor Inputs QC-210...... C-15 8.3 JB10 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-210...... C-16 8.4 JB12 w/ 1/4 NPT, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-310...... C-17 8.5 JB13 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-310...... C-18 8.6 JB14 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-1510...... C-19 8.7 JB15 w/Radial 1/4 NPT J16 Mounting Potted L, U, RTL Sensor Inputs QC-210...... C-20 8.8 JB18 w/ 1/4 G, J16 Mounting, Potted L, and U Sensor Inputs, QC-210...... C-21 8.9 JB19 1/4 NPT, J16 Mounting, Potted, L, U, RTL NAMUR Inputs, QC-1210...... C-22 8.10 JB11 Tool Spacer Block Assembly...... C-24

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-1 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 C. Control and Signal Modules

Air Adapters with Lock, Unlock, and RTL Sensor Inputs 1. Product Overview Air adapters are required to provide an air supply to the compatible Tool Changer or Utility Coupler Master for actuation of the locking mechanism. Air adapters come outfitted with integrated Lock, Unlock, and RTL sensor inputs and mount to Flat ‘A’. Many variations of the air adapter are available, depending upon the Tool Changer size and type of porting required by the customer, (see Table 1.1 and Section 8—Drawings for a complete listing of available adapters and customer drawings).

Table 1.1—Air Adapters with Lock, Unlock, and RTL Sensor Inputs Compatible Tool Changer Air Adapter Description Air Port Size or Utility Coupler models No mounting Pattern L, U, & RTL Sensor 9121-JB7-M 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L Inputs J16 Mounting Pattern, Potted L, U, & RTL 9121-JB9-M 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L Sensor Inputs J16 Mounting Pattern, Potted L, U, & RTL 9121-JB12-M 1/4” NPT QC-310, QC-313, QC-510, QC-1210 Sensor Inputs J16 Mounting Pattern, Potted L, U, & RTL 9121-JB10-M G 1/4 (BSPP) QC-113, QC-210, QC-213, GL6L, GL7L Sensor Inputs J16 Mounting Pattern, Potted L, U, & RTL 9121-JB13-M G 1/4 (BSPP) QC-310, QC-313, QC-510, QC-1210 Sensor Inputs J16 Mounting Pattern, Potted L, U, & RTL 9121-JB14-M 1/4” NPT QC-1510 Sensor Inputs J16 Mounting Pattern, Potted, Radial L, U, & 9121-JB15-M 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L RTL Sensor Inputs J16 Mounting Pattern, Potted L, & U Sensor 9121-JB18-M G 1/4 (BSPP) QC-113, QC-210, QC-213, GL6L, GL7L Inputs J16 Mounting Pattern, Potted for use with 9121-JB19-M 1/4” NPT QC-1210 NAMUR L, U, & RTL Sensor Inputs The JB19 air adapter is specifically designed for a QC-1210 and supports NAMUR type Lock, Unlock, and TLR sensors. The JB19 air adapter provides a M16 19-pin sensor input interface connection and can report all three lock, unlock and RTL sensors inputs independently.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-2 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 The air adapter may provide a J16 mounting for a control/signal or other electrical Master module. The air adapter provides Lock and Unlock air port connections for the customer air supply. Lock and Unlock air connections to the Tool Changer or Utility Coupler are provided through ports in the ledge mount, O-rings in the body seal the connection. The customer is require to supply a 2-position 4-way or 5-way air valve for the Lock and Unlock air connection, refer to Section 2.7—Pneumatic Connections for more information, refer to Figure 1.2.

Figure 1.2—Air Adapters with Lock, Unlock, and RTL Sensor Inputs M8 3-Pin Female Lock, Unlock, and RTL M8 3-Pin Female Lock, Unlock, and RTL Sensor Input Connectors Sensor Input Connectors Common Ledge Common Ledge Mounting Feature Mounting Feature Radial 1/4 G Lock 1/4 NPT Lock Air Port Air Port

J16 Mounting Pattern M12 6-Pin Male Sensor Interface Connector J16 Mounting Pattern 9121-JB12-M (Shown) 9121-JB15-M (Shown) 1/4 NPT Unlock Air Port

Radial M12 6-Pin Male Radial 1/4 G Unlock Air Port Sensor Interface Connector

Radial 1/4 NPT Lock Air Port (2) M8 6-Pin Female Lock and Unlock Sensor Input Connectors

(2) M8 3-Pin Female RTL Sensor Input Connectors J16 Mounting Pattern

9121-JB19-M (Shown) Radial M16 19-Pin Male Radial 1/4 NPT Unlock Air Port Sensor Input Interface Connector

If the air adapter is used to mount an additional module, a tool spacer block assembly (9121-JB11-T) is required for the Tool side to provide the proper spacing.

Figure 1.3—Tool Spacer Block Assembly Common Ledge Mounting Feature

J19 Mounting Pattern

Tool Adapter Assembly (9121-JB11-T)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-3 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 2. Installation Air adapters and tool spacer block assemblies are typically installed by ATI prior to shipment. The following steps outline the installation or removal.

WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer specific safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de-energized before performing maintenance or repair(s) on the Tool Changer or modules. CAUTION: Thread locker applied to fasteners must not be used more than once. Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners.

2.1 Air Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L Refer to Figure 2.1. Tools required: 2 mm and 5 mm hex key, torque wrench Supplies required: Clean rag, Loctite® 242 1. Place the Tool in a secure location. 2. Uncouple the Master and Tool plates. 3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.). 4. Clean the mounting surfaces. Figure 2.1—Air Adapter Installation (QC-113 Shown) Lock, Unlock, and RTL Sensor Cable Connectors

(2) M6 Socket (2) O-rings Head Cap Screws

Air Adapter 9121-JB9-M (Shown)

Lock, Unlock, and RTL Sensor Connectors

(2) Cable Retaining Tabs

(2) M3 Socket Flat Tool Changer Head Cap Screws (QC-113 Shown)

RTL (R1) Sensor Cable Lock Air Port

Unlock Air Port

Pneumatic Connections

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-4 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 5. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and lightly lubricated. 6. Using the ledge feature to place the air adapter adjacent to the ‘Flat A’ mounting surface. Align the air adapter using the dowels in the bottom of the ledge feature. 7. Apply Loctite 242 to the supplied M6 socket head cap screws. Using a 5 mm hex key secure the air adapter using the M6 socket head cap screws and tighten to 70 in-lbs (7.9 Nm). 8. Remove the (2) M3 socket flat head screws securing the cable retaining tabs to the bottom of the air adapter using a 2 mm hex key 9. Remove the (2) cable retaining tabs from the bottom of the air adapter. 10. Route the RTL (R1) sensor cable through the cable channel in the bottom of the air adapter. Refer to Figure 2.2. 11. Install the (2) M3 socket flat head screws and the (2) cable retaining tabs from the bottom of the air adapter. Tighten to 24 in-oz (0.17 Nm) using a 2 mm hex key. 12. Make pneumatic connections to the air adapter housing as required. Ensure that the connectors are cleaned prior to being secured as appropriate. ATI recommends using a thread sealant such as Loctite 569 or similar. 13. Connect the Lock, Unlock and RTL sensor cables from the Tool Changer to the connectors on the air adapter. 14. Safely resume normal operation. Figure 2.2—RTL (R1) Sensor Cable Routing

Air Adapter 9121-JB9-M (Shown) Tool Changer (QC-113 Shown)

RTL (R1) Sensnor Cable Cable Channel in the Bottom of the Air Adapter (2) Cable Lock, Unlock, and Retaining Tabs RTL R1 and R2 Connectors 2.2 Air Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 Tools required: 2 mm and 5 mm hex key 1. If applicable, disconnect the utilities from the attached module. 2. Remove the attached module as described in the module manual. 3. Disconnect the Lock, Unlock, and RTL sensor cables connected to the air adapter. 4. Remove the (2) M3 socket flat head cap screws and the (2) cable retaining tabs from the bottom of the air adapter. 5. Remove the RTL (R1) cable from the channel in the bottom of the air adapter. 6. Remove the (2) M6 socket head cap screws and lift the air adapter off the Tool Changer. 7. Make sure that the O-rings are retained at the Master side Flat ‘A’ mounting interface.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-5 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 2.3 Air Adapter Installation for QC-310, QC-313, QC-510, QC-1210 Tools required: 4 mm and 5 mm hex key, torque wrench Supplies required: Clean rag, Loctite® 222 and 242 1. Place the Tool in a secure location. 2. Uncouple the Master and Tool plates. 3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.). 4. Clean the mounting surfaces. 5. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and lightly lubricated. NOTICE: Makes sure the RTL (R1) sensor cable is completely in the cable channel in the Tool Changer body, so it will not get pinched when installing the air adapter.

6. Using the ledge feature to place the air adapter adjacent to the ‘Flat A’ mounting surface. Align the air adapter using the dowels in the bottom of the ledge feature. 7. Apply Loctite 242 to the supplied M6 socket head cap screws. 8. Secure the air adapter using the M6 socket head cap screws and tighten to 70 in-lbs (7.9 Nm) using a 5 mm hex key. 9. Apply Loctite 222 to the (2) supplied M5 socket head cap screws. 10. Secure the air adapter using the fasteners and tighten the M5 socket head cap screws to 55 in-lbs (6.2 Nm) using a 4 mm hex key. 11. Make pneumatic connections to the air adapter housing as required. Ensure that the connectors are cleaned prior to being secured as appropriate. ATI recommends using a thread sealant such as Loctite 569 or similar. 12. Connect the Lock, Unlock and RTL sensor cables to the connectors on the air adapter. 13. Safely resume normal operation. Figure 2.3—Air Adapter Installation (QC-310 Shown) Lock, Unlock, and RTL Sensor Cable Connectors (2) M6 Socket (2) O-rings Head Cap Screws Air Adapter 9121-JB12-M (Shown)

Lock, Unlock, and RTL Sensor Connectors

(2) M5 Socket Head Cap Screws Tool Changer (QC-310 Shown) RTL (R1) Sensnor Cable Lock Air Port Unlock Air Port Pneumatic Connections

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-6 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 2.4 Air Adapter Removal for QC-310, QC-313, QC-510, QC-1210 Refer to Figure 2.3. Tools required: 4 mm and 5 mm hex key, torque wrench 1. Disconnect the utilities from the attached module. 2. Remove the attached module as described in the module manual. 3. Disconnect the Lock, Unlock, and RTL sensor cables connected to the air adapter. 4. Remove the (2) M5 socket head cap screws using a 4 mm hex key. 5. Remove the (2) M6 socket head cap screws using a 5 mm hex key and lift the air adapter off the Tool Changer. 6. Make sure that the O-rings are retained at the Master side Flat ‘A’ mounting interface. 2.5 Tool Spacer Block Assembly Installation Tools required: 4 mm and 5 mm hex key, torque wrench Supplies required: Clean rag, Loctite® 222 and 242 1. Place the Tool in a secure location. 2. Uncouple the Master and Tool plates. 3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.). 4. Clean the mounting surfaces. 5. Using the ledge feature to place the tool spacer block assembly adjacent to the ‘A’ Tool Changer mounting surface. Align the tool spacer block assembly with the Tool Changer using the dowels in the bottom of the ledge feature. 6. Apply Loctite 242 to the supplied M6 socket head cap screws. 7. Secure the tool spacer block assembly using the M6 socket head cap screws and tighten to 89 in-lbs (10.0 Nm) using a 5 mm hex key. 8. Apply Loctite 222 to the (2) supplied M5 socket head cap screws. 9. Secure the tool spacer block assembly using the M5 socket head cap screws and tighten to 55 in-lbs (6.2 Nm) using a 4 mm hex key. 10. Safely resume normal operation. Figure 2.4—Tool Spacer Block Assembly Installation (2) M6 Socket Head Cap Screws Tool Spacer Block Assembly (9121-JB11-T)

(2) M5 Socket Head Cap Screws Tool Change Tool Plate (QC-310 Shown)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-7 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 2.6 Tool Spacer Block Assembly Removal Refer to Figure 2.4. Tools required: 4 mm and 5 mm hex key, torque wrench 1. Disconnect the utilities from the attached modules (if required). 2. Remove the attached module as described in the module manual. 3. Remove the (2) M5 socket head cap screws and the (2) M6 socket head cap screws and lift the tool spacer block assembly off the Tool Changer. 2.7 Pneumatic Connections Proper operation of the locking mechanism requires a constant supply of clean, dry, non-lubricated air, with the following conditions: • Pressure range of 60 to 100 psi (4.1 - 6.9 bar) Suggested 80 psi. • Filtered minimum: 40 microns. To lock or unlock the Tool Changer, a constant supply of compressed air is required. If there is a loss of air pressure in the locked state, the cam profile prevents the master plate and tool plate from unlocking, and the Tool Changer goes into the fail-safe condition.

CAUTION: Do not use the Tool Changer in a fail-safe condition. Damage to the locking mechanism can occur. Re-establish air pressure and ensure the Tool Changer is in a secure lock position before returning to normal operations.

2.7.1 Valve Requirements and Connections for the Locking Mechanism NOTICE: No valve is required when using a valve adapter module. The valve adapter module has an integrated solenoid valve and only requires the customer to supply a single air source to the valve adapter. A customer supplied 2-position 4-way or 5-way valve with either 4-port or 5-port configuration must be used to actuate the locking mechanism in the Master plate. It is imperative that when air is supplied to the Lock or Unlock Port on the Master plate, that the opposite port be vented to atmosphere (i.e., when air is supplied to the Lock Port, the Unlock Port must be open to the atmosphere.) Failure to vent trapped air or vacuum on the inactive port may inhibit operation of the locking mechanism and prevent coupling or uncoupling.

CAUTION: The locking mechanism will not function properly when connected to a 3-way valve as this type of valve is incapable of venting trapped air or vacuum from within the Tool Changer. This could result in damage to the product, attached tooling, or injury to personnel. Connect the Lock and Unlock supply air to a 2-position 4-way or 5-way valve with either 4-port or 5-port configuration. Figure 2.5— Lock and Unlock Pneumatic Connections 4 or 5 -way Valve

Supply Clean, Dry, Non-lubricated Air Lock Port 60 – 100 psi (4.1 – 6.9 Bar) Exhaust Open to Atmosphere Air Adapter without Unlock Port integrated valve 2.8 Electrical Connections The electrical connection for customer interface with the Lock, Unlock, and RTL sensors is provided through a interface connector on the air adapter body, refer to Section 8—Drawings for more information.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-8 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 3. Operation It is important that the air adapter be supplied with clean, dry, non-lubricated air supplied between 60 and 100 psi (4.1–6.9 Bar) and filtered at 40 microns or better. The Tool Changer is operated by supplying air to the lock port or the air adapter to lock the Tool Changer. The Lock air must be maintained during operation and the unlock air must be vented to the atmosphere using a 2-position 4-way or 5-way valve, refer to Section 2.7—Pneumatic Connections for more information. To Unlock the Tool Changer air must be supplied to the unlock port on the air adapter and the lock air must be vented to the atmosphere. The air adapter provides a M12 or M16 sensor interface connector, the customer can use to monitor the Lock, unlock and RTL sensor outputs to verify proper operation of the Tool Changer.

3.1 Lock, Unlock, and RTL Sensor Cable LED Behavior The Lock, Unlock, and RTL sensor cables are equipped with two LEDs. The Green LED indicates the sensor has power and the yellow LED indicates the switch has been made. The LED behavior is affected by the control/signal module.

Table 3.1—Sensor Cable LED Behavior for Common Tool Changer Positions Tool Changer Position Sensor cable LED Behavior RTL (R1) ON ON Unlock (U) Unlocked Sensor OFF ON Sensor (Tool Changer Master plate free of stand with no Tool plate attached) RTL (R2) ON ON Lock (L) Sensor OFF OFF Sensor Ready to Lock RTL (R1) ON ON Unlock (U) (Tool Changer Master plate with Tool plate Sensor ON ON Sensor parallel and at a distance of 1.22 mm or less RTL (R2) ON ON Lock (L) from each other) Sensor ON OFF Sensor RTL (R1) ON ON Unlock (U) Locked Sensor ON OFF Sensor (Tool Changer Master plate with Tool plate attached in fully locked position) RTL (R2) ON ON Lock (L) Sensor ON ON Sensor RTL (R1) ON ON Unlock (U) Missed Tool Sensor OFF OFF Sensor (Tool Changer Master plate locked with no Tool plate attached) RTL (R2) ON ON Lock (L) Sensor OFF OFF Sensor

Figure 3.1—Lock, Unlock, and RTL Sensor cable LED Behavior (Shown in Locked Position) RTL (R1) Unlock (U) Green LED (Power)

Yellow LED (Switch Made)

RTL (R2) Lock (L) (Control module shown for reference only)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-9 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 4. Maintenance Air adapters should require no maintenance. There are no wear components, the sensor connections should be inspected and tighten if necessary. Pneumatic connection should be inspected for leaks or damage to hoses.

5. Troubleshooting and Service Procedures The following section provides troubleshooting information to help diagnose conditions with the Tool Changer or air adapter and service procedures to help resolve these conditions.

5.1 Troubleshooting Follow the suggested actions listed in Table 5.1 when attempting to troubleshoot the air adapter. If issues persist, contact your ATI representative. Table 5.1—Troubleshooting Symptom Cause Resolution Customer supplied exhaust Check/Replace exhaust muffler; ensure clean air supply. muffler is clogged. No or not enough air Make sure Pneumatic connection has minimum pressure, refer to pressure on the pneumatic Section 2.7—Pneumatic Connections. connection. Tool Changer will Verify that the fasteners connecting the control/signal module to the not Lock / Unlock or air adapter are properly tightened. If air still leaking, remove the air operates slowly. Loose air adapter or O-rings adapter from the Tool Changer and check for air leaks, damaged leaking or missing. or missing O-rings. Refer to Section 2.2—Air Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 or Section 2.4—Air Adapter Removal for QC-310, QC-313, QC-510, QC-1210. Customer supplied Solenoid Check customer supplied solenoid valve for damage, proper venting, valve not operating properly refer to Section 2.7—Pneumatic Connections. 5.2 Service Procedures There are no specific service procedures for the air adapter.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-10 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 6. Serviceable Parts 6.1 Air Adapters 2

Table 5.2—Air Adapters Item No. Qty Part Number Description 9121-JB7-M Air Adapter with No Mounting Pattern NPT, QC-210 9121-JB9-M Air Adapter with J16 Mounting Pattern NPT, QC-210 9121-JB12-M Air Adapter with J16 Mounting Pattern NPT, QC-310 9121-JB10-M Air Adapter with J16 Mounting Pattern G, QC-210 1 1 9121-JB13-M Air Adapter with J16 Mounting Pattern G, QC-310 9121-JB14-M Air Adapter with J16 Mounting Pattern NPT, QC-1510 9121-JB15-M Air Adapter with J16 Mounting Pattern radial NPT, QC-210 9121-JB18-M Air Adapter with J16 Mounting Pattern G, QC-210 9121-JB19-M Air Adapter with J16 Mounting Pattern NPT, QC-1210, NAMUR Sensor 2 2 3500-1066020-21A M6 x 20mm Socket Head Cap Screw SS, ND Microspheres 3 2 3500-1064020-21 M5 x 20mm Socket Head Cap Screw SST 6.2 Tool Spacer Block Assembly

3 1

Table 5.3—Tool Spacer Block Assembly Item No. Qty Part Number Description 1 1 9121-JB11-T Tool Spacer Block Assembly 2 2 3500-1065016-21 M6 x 16mm Socket Head Cap Screw SST 3 2 3500-1064035-15 M5 x 35mm Socket Head Cap Screw, Blue Dyed Magni

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-11 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 7. Specifications Table 5.4—Air Adapter Specifications Air Pressure 60 - 100 psi (4.1 – 6.9 Bar) clean, dry, non-lubricated air Air Filtration 40 microns (4) M8 3-pin female connector supporting Tool Changer Locked, Interface Connector(s) Unlocked, and Ready-to-Lock Proximity sensor. (1) M12 6-pin male connector supporting sensor interface connection. Lock, Unlock, and Ready-to-Lock Sensors: 10-30 VDC operational Electrical Rating voltage, 150 mA Operational Current.

Air Adapter with No Mounting Pattern NPT, L, U, & RTL sensor Inputs QC-113, 9121-JB7-M QC-210, QC-213, GL6L, GL7L Pneumatic Connection 1/4” NPT Weight 1.40 lbs (0.635 kg)

Air Adapter with J16 Mounting Pattern NPT, L, U, & RTL sensor Inputs QC-113, 9121-JB9-M QC-210, QC-213, GL6L, GL7L Pneumatic Connection 1/4” NPT Weight 1.40 lbs (0.635 kg)

Air Adapter with J16 Mounting Pattern NPT, L, U, & RTL sensor Inputs QC-310, 9121-JB12-M QC-313, QC-510, QC-1210 Pneumatic Connection 1/4” NPT Weight 1.94 lbs (0.88 kg)

Air Adapter with J16 Mounting Pattern G, L, U, & RTL sensor Inputs QC-113, 9121-JB10-M QC-210, QC-213, GL6L, GL7L Pneumatic Connection G 1/4 (BSPP) Weight 1.60 lbs (0.673 kg)

Air Adapter with J16 Mounting Pattern G, L, U, & RTL sensor Inputs QC-310, 9121-JB13-M QC-313, QC-510, QC-1210 Pneumatic Connection G 1/4 (BSPP) Weight 1.95 lbs (0.885 kg)

9121-JB14-M Air Adapter with J16 Mounting Pattern NPT, L, U, & RTL sensor Inputs QC-1510 Pneumatic Connection 1/4” NPT Weight 1.40 lbs (0.635 kg)

Air Adapter with J16 Mounting Pattern radial NPT, L, U, & RTL sensor Inputs 9121-JB15-M QC-113, QC-210, QC-213, GL6L, GL7L Pneumatic Connection 1/4” NPT Weight 1.40 lbs (0.635 kg)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-12 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04

Table 5.5—JB18 Air Adapter Specifications Air Adapter with J16 Mounting Pattern G, L, & U sensor Inputs QC-113, QC- 9121-JB18-M 210, QC-213, GL6L, GL7L Air Pressure 60 - 100 psi (4.1 – 6.9 Bar) clean, dry, non-lubricated air Air Filtration 40 microns (4) M8 3-pin female connector supporting Tool Changer Locked, Interface Connector(s) Unlocked, and Ready-to-Lock Proximity sensor. (1) M12 5-pin male connector supporting sensor interface connection. Lock, Unlock, and Ready-to-Lock Sensors: 10-30 VDC operational Electrical Rating voltage, 150 mA Operational Current. Pneumatic Connection G 1/4 (BSPP) Weight 1.60 lbs (0.673 kg)

Table 5.6—JB19 Air Adapter Specifications 9121-JB19-M Air Adapter with J16 Mounting Pattern NPT, L, U, & RTL sensor Inputs QC-1210 Air Pressure 60 - 100 psi (4.1 – 6.9 Bar) clean, dry, non-lubricated air Air Filtration 40 microns (2) M8 3-pin female connector supporting Tool Changer Ready-to-Lock Proximity sensor. Interface Connector(s) (2) M8 6-pin female connector supporting Tool Changer Locked, and Unlocked Proximity sensor. (1) M16 19-pin male connector supporting sensor interface connection. Lock, Unlock, and Ready-to-Lock Sensors: 10-30 VDC operational Electrical Rating voltage, 150 mA Operational Current. Pneumatic Connection 1/4” NPT Weight TBD lbs (TBD kg)

Table 5.7—Tool Adapter Assembly Specifications Tool Spacer Block Assembly, QC-210, QC-213, QC-310, QC-313, QC-510, 9121-JB11-T QC-1210 Weight 1.47 lbs (0.667 kg)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-13 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8. Drawings 8.1 JB7 w/ G ported, Potted L, U, RTL Sensor Inputs QC-210 01 REVISION Date 4/18/14 3 (V-) 1 (V+) DETAIL B SCALE 2 : 1 PDL Initiator 4X Turck M8, 3-Pin Connector Sensor inputs for QC, Turck M8, 3-Pin Female Connector 4 (Input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB7 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE Description Note 1 Initial Release 1:1 SCALE Lock/Unlock Air Adapter, G, QC-210, W/ Lock/Unlock/RTL, RoHS, Potted TITLE 1 1 SHEET OF 01 Rev. P.Luczka 9/27/10 A.Takla, 4/22/14 100702-4 PROJECT # DRAWN BY: CHECKED BY: 152.4 3rd ANGLE PROJECTION Ledge Mount A NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. 56.7 Lock Air Port 1/4 BSPP M8, 3-Pin Connectors Unlocked locked RTL 1 RTL 2 Turck M12 6-Pin Male Connector 1 4 3 1 4 3 3 3 1 4 1 4 31.7 Key orientation 45° 1/4 BSPP Electrical Wiring Schematic Unlock Air Port DETAIL A SCALE 3 : 1 1 4 3 2 6 5 0V 24V RTL 1 RTL 2 If Placing on QC, refer to work instructions. placing into i nventory, bag dry loose fasteners. Locked Unlocked Notes: 1. M12, 6-Pin Connector

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-14 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.2 JB9 w/ 1/4 NPT, J16 Mounting, Potted L, U, RTL Sensor Inputs QC-210 04 REVISION Date 4/23/14 3 (V-) 1 (V+) DETAIL B LJH SCALE 2 : 1 Initiator 4X Turck M8, 3-Pin Connector Sensor inputs for QC, Turck M8, 3-Pin Female Connector 4 (Input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB9 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE Description 1:1 SCALE Lock/Unlock Air Adapter, NPT, QC-210, W/ Lock/Unlock/RTL, Potted TITLE 1 1 Eco 11744; Rotated Lock/Unlock Port engravings. SHEET OF 04 Rev. P.Luczka, 9/27/10 W.Berrocal, 9/29/11 100702-4 PROJECT # DRAWN BY: CHECKED BY: 152.4 2X Dowel Holes 3rd ANGLE PROJECTION Ledge Mount SF for M4 Dowel Pins NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. J16 Pattern (M4 Tap Holes) 19.5 56.7 Lock Air Port 1/4 NPT M8, 3-Pin Connectors Unlocked locked RTL 1 RTL 2 1 4 3 1 4 3 3 3 1 4 1 4 31.7 6 5 Electrical Wiring Schematic 1/4 NPT DETAIL A 1 Turck M12 6-Pin Male Connector SCALE 2 : 1 4 Unlock Air Port 1 4 3 2 6 5 3 2 0V 24V RTL 1 RTL 2 Locked Key Unlocked M12, 6-Pin Connector Location

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-15 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.3 JB10 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-210 02 REVISION Date 4/23/14 3 (V-) 1 (V+) LJH Initiator DETAIL B SCALE 2 : 1 4X Turck M8, 3-Pin Connector Sensor inputs for QC, Turck M8, 3-Pin Female Connector 4 (Input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB10 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE Description 1:1 SCALE Lock/Unlock Air Adapter, G, QC-210 TITLE 1 1 Eco 11744; Rotated Lock/Unlock Port engravings. SHEET OF 02 Rev. Ledge Mount P.Luczka 9/27/10 W.Berrocal,10/23/12 100702-4 PROJECT # DRAWN BY: CHECKED BY: 152.4 2X Dowel Holes 3rd ANGLE PROJECTION SF for M4 Dowel Pins NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. J16 Pattern (M4 Tap Holes) 19.5 Lock Air Port 1/4 G Female Thread Camozzi #2520-04-1/4 56.7 Unlocked Locked RTL 1 RTL 2 M8, 3-Pin 1 4 3 1 4 3 3 3 Connectors 1 4 1 4 31.7 6 5 Electrical Wiring Schematic DETAIL A 1 Turck M12 6-Pin Male Connector #FSD 6-0.5 SCALE 2 : 1 4 Unlock Air Port 1 4 3 2 6 5 3 1/4 G Female Thread 2 Camozzi # 2520-04-1/4 24V 0V RTL 1 RTL 2 Key Locked Unlocked M12, 6-Pin Connector Location

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-16 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.4 JB12 w/ 1/4 NPT, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-310 02 REVISION 3(V-) 1(V+) Date 4/23/14 4 Plcs DETAIL C SCALE 2 : 1 Initiator LJH 4(input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB12 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE Turck M8, 3-Pin 1:1 SCALE Female Connector JB12 Air Adapter Master, NPT, QC-310, w/ Lock/Unlock and RTL, Potted TITLE Sensor inputs for QC, Ledge Mount Feature 1 1 Description Eco 11744; Rotated Lock/Unlock Port engraviongs. SHEET OF 158.8 Rev. 02 P.Luczka, 11/6/12 W.Berrocal, 120924-1 J16 Pattern (M4 Tap Holes) PROJECT # DRAWN BY: CHECKED BY: 3rd ANGLE PROJECTION NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. 2X Dowel Holes SF for M4 Dowel Pins 19.5 67.4 31.8 Locked Unlocked RTL 1 RTL 2 M8, 3-Pin Connectors 1 4 3 1 4 3 3 3 1 4 1 4 Lock Air Port 1/4 NPT Turck M12 6-Pin Male Connector #FSD 6-0.5 4 5 3 Electrical Wiring Schematic DETAIL A SCALE 2 : 1 1 4 3 2 6 5 2 6 0V 24V RTL2 RTL 1 Locked 1 1/4 NPT Unlocked Key M12, 6-Pin Connector Position Unlock Air Port

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-17 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.5 JB13 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-310 02 REVISION 1(V+) 3(V-) Date 4/23/14 4 Plcs DETAIL C SCALE 2 : 1 LJH Initiator 4(input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB13 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY Turck M8, 3-Pin B SIZE Female Connector Description Sensor inputs for QC, 1:1 SCALE JB13 Air Adapter, G, QC-310/510/1210, with Lock/Unlock/RTL, Potted TITLE Ledge Mount Feature 1 1 Eco 11744; Rotated Lock/Unlock Port engravings. 158.8 SHEET OF 02 Rev. J16 Pattern p.Luczka, 11/6/12 W.Berrocal, 120924-1 (M4 Tap Holes) PROJECT # DRAWN BY: CHECKED BY: 3rd ANGLE PROJECTION NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. 2X Dowel Holes 19.5 SF for M4 Dowel Pins 31.8 67.4 Unlocked Locked RTL 1 RTL 2 M8, 3-Pin Lock Air Port 1/4 G Female Thread Camozzi #2520-04-1/4 1 4 3 1 4 3 3 3 Connectors 1 4 1 4 Turck M12 6-Pin Male Connector #FSD 6-0.5 4 5 3 Electrical Wiring Schematic 2 DETAIL A Unlock Air Port 1/4 G Female Thread Camozzi # 2520-04-1/4 SCALE 2 : 1 6 1 4 3 2 6 5 1 24V 0V RTL 1 RTL 2 Key Locked Unlocked M12, 6-Pin Connector Position

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-18 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.6 JB14 w/ 1/4 G, J16 Mounting, Potted L, U, RTL Sensor Inputs, QC-1510 02 REVISION 3 (V-) 2/25/2014 Date LJH Initiator 1 (V+) DETAIL B SCALE 2 : 1 4X Turck M8, 3-Pin Connector 4X Sensor inputs for Tool Changer, Turck M8, 3-Pin Female Connector 4 (Input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB14 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE 1:1 SCALE JB14 Air Adapter, NPT, QC-1510AMZ1, w/Lock/Unlock/RTL, Potted TITLE Eco 11884; Updated drawing title Description 1 1 02 Rev. SHEET OF D.Lawson-1/4/13 M.Gloden-1/9/13 120314-1 PROJECT # DRAWN BY: CHECKED BY: 152.4 3rd ANGLE PROJECTION 2X Dowel Holes Ledge Mount SF for M4 Dowel Pins NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. J16 Pattern (M4 Tap Holes) 19.5 56.7 Unlock Air Port 1/4 NPT M8, 3-Pin Connectors Unlocked locked RTL 1 RTL 2 1 4 3 1 4 3 3 3 1 4 1 4 31.7 6 5 Electrical Wiring Schematic 1/4 NPT DETAIL A 1 Lock Air Port Turck M12 6-Pin Male Connector SCALE 2 : 1 4 1 4 3 2 6 5 3 2 0V 24V RTL 1 RTL 2 Locked Key Unlocked M12, 6-Pin Connector Location

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-19 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.7 JB15 w/Radial 1/4 NPT J16 Mounting Potted L, U, RTL Sensor Inputs QC-210 01 REVISION 3 (V-) Date 3/7/2013 1 (V+) Initiator PDL DETAIL B SCALE 2 : 1 4X Turck M8, 3-Pin Connector Sensor inputs for QC, Turck M8, 3-Pin Female Connector 4 (Input)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB15 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE 1:1 SCALE Air Adapter, NPT, QC-210, W/ Lock/Unlock/RTL, Radial, Potted TITLE 2X Dowel Holes SF for M4 Dowel Pins 1 1 Description Initial Release SHEET OF 152.4 Rev. 01 P.Luczka, 3/7/13 A.Takla, 3/8/13 B.Henderson, 3/11/13 130227-1 PROJECT # DRAWN BY: J16 Pattern CHECKED BY: (M4 Tap Holes) Ledge Mount C 3rd ANGLE PROJECTION Turck M12 6-Pin Male Connector NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. 30.2 14.3 34.3 1/4 NPT 1/4 NPT Lock Air Port Unlock Air Port M8, 3-Pin Connectors Unlocked locked RTL 1 RTL 2 1 4 3 1 4 3 3 3 1 4 1 4 51.2 31.7 56.7 Electrical Wiring Schematic 4 5 3 1 4 3 2 6 5 0V 24V RTL 1 RTL 2 6 M12, 6-Pin Connector Locked 2 DETAIL C SCALE 2 : 1 Unlocked 1 Customer approval of electrical schematic is required. Customer is to approve connector selection and orientation. Key Notes: 1. 2.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-20 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.8 JB18 w/ 1/4 G, J16 Mounting, Potted L, and U Sensor Inputs, QC-210 02 REVISION Date 6/6/15 7/1/2015 3 (V-) PDL PDL Initiator 1 (V+) DETAIL B SCALE 2 : 1 4X Turck M8, 3-Pin Connector Description Sensor inputs for QC, Turck M8, 3-Pin Female Connector Initial release 4 (Input) Production release

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB18 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE 1:1 SCALE Lock/Unlock Air Adapter, G, QC-210 02 01P Rev. TITLE 2 1 SHEET OF Ledge Mount P.Luczka 9/27/10 W.Berrocal, 6/9/15 L. Jamshidi, 6/11/15 100702-4 PROJECT # DRAWN BY: CHECKED BY: 152.4 2X Dowel Holes 3rd ANGLE PROJECTION SF for M4 Dowel Pins NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. J16 Pattern (M4 Tap Holes) Electrical Shock Hazard " - 19.5 DANGER! " This module has a Voltage of 50V or greater, NO contact should be attempted before removing power. This especially includes separation or i nsertion of the mating connectors or any contact with the tool changer its c omponents." 56.7 4 31.7 5 DETAIL A SCALE 2 : 1 1 Lock Air Port 1/4 G Female Thread Camozzi #2520-04-1/4 3 2 Unlock Air Port Turck M12 5-Pin Male Connector #FSD 4.5-0.5 Key 1/4 G Female Thread Air Adapter, 1/4, G - Fitting for Lock / Unlock air supply. Customer approval of electrical schematic is required. Customer is to approve connector selection and orientation. See Sheet 2 for module wiring schematic. Location Camozzi # 2520-04-1/4 Notes: 1. 2. 3. 4.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-21 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.9 JB19 1/4 NPT, J16 Mounting, Potted, L, U, RTL NAMUR Inputs, QC-1210 05 REVISION DATE INITIATOR LJH 2/6/2019 DETAIL B SCALE 4 : 1 1 DETAIL A SCALE 4 : 1 2X Ready-to-Lock Sensor Inputs Turck M8, 3-Pin Female MFKS 3-0.2 2X Locked/Unlocked Sensor Inputs Turck M8, 6-Pin Female MFKS 6-0.2 4

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 3 9630-20-JB19 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. 32.6 PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE DESCRIPTION Eco 17598; Turck MFKS 6-0.2 was Phoenix Contact 1542677. REV. 05 1:1 SCALE JB19 Customer Drawing TITLE 2 1 SHEET OF 2X Dowel Holes Slip Fit for M4 Dowel Pins W. Berrocal, 8/21/18 M. Newell, 8/23/18 K. Davis, 8/27/18 180529-1 PROJECT # DRAWN BY: CHECKED BY: Ledge Mount 158.8 3rd ANGLE PROJECTION J16 Pattern (M4 Tapped Holes) NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. See Note 3 C 1/4 NPT 1/4 NPT BSFD 19 Connector Lock Air Port Unlock Air Port Sensor Input Interface Turck M16, 19-Pin Male Connector Key U M A L K B 67.4 12.1 N T C I O DETAIL C SCALE 2 : 1 S D 31.8 H P E G F R Customer approval of electrical schematic is required. Customer is to approve connector selection and orientation. Right angle connector mate will point in the direction shown. See Sheet 2 for module wiring schematic. Notes: 1. 2. 3. 4.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-22 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 05 REVISION

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB19 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE 1:1 SCALE JB19 Customer Drawing TITLE 2 2 SHEET OF W. Berrocal, 8/21/18 M. Newell, 8/23/18 K. Davis, 8/27/18 180529-1 PROJECT # DRAWN BY: CHECKED BY: 3rd ANGLE PROJECTION NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN INCHES. RS1, RS2 L1, L2 U1, U2 RS3 L3 U3 The JB19 is designed to support 2-wire NAMUR Locked, Unlocked, and Ready-to-Lock sensors. The nominal supply voltage requirement for the NAMUR sensors is 8.2V. If employing the JB19 in a hazardous (i.e. explosive) environme nt, an isolating switching amplifier equipped with intrinsically safe input circuits must be used in conjunction the NAMUR sensors to maintain intrinsic safety. Examples of suitable 4-channel sw itching amplifiers are Turck IM1- 451EX-R and Pepperl&Fuchs KFD2-SRA-Ex4. A common voltage supply must be provided for the following sens or pairs: • • • The following sensors operate on their own individual voltage s upply: • • • 1. 2. 3.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-23 Manual, Air Adapter with Sensor Inputs Document #9620-20-C-Jxx Air Adapters with Lock Unlock and RTL Sensor Inputs-04 8.10 JB11 Tool Spacer Block Assembly 01 REVISION Date 4/18/14 PDL Initiator J16 Mounting Pattern (M4 tap Holes)

1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email: [email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company 9630-20-JB11 DRAWING NUMBER MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF A TI. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCE D IN ANY B SIZE Description Initial Release 1:1 SCALE Tool Spacer Block Assembly, JB Modules TITLE 1 1 Ledge Mount 158.75 SHEET OF 01 Rev. P.Luczka, 4/18/14 A.Takla, 4/22/14 100702-4 PROJECT # DRAWN BY: CHECKED BY: 2X Dowel Holes 3rd ANGLE PROJECTION S.F. for M4 Dowel Pins NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. 45.59 31.742 Note 2 Note 2 This Module is used with the any of Air Adapters J16 m ounting option. If Placing on QC, refer to work instructions. placing into i nventory, bag dry loose fasteners. Notes: 1. 2.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com C-24