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Application Research Progress of Hot Isostatic Pressing Technology in Nickel-Based Single Crystal Superalloy

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Application Research Progress of Hot Isostatic Pressing Technology in Nickel-Based Single Crystal Superalloy E3S Web of Conferences 155, 01012 (2020) https://doi.org/10.1051/e3sconf/202015501012 HEET 2019 Application research progress of hot isostatic pressing technology in nickel-based single crystal superalloy Jun Wang*, Zhaojun Jiang, Wuxi Institute of Technology, Wuxi, 214121, R.P. China Abstract. Since the introduction of hot isostatic pressing (HIP) technology, it has been widely used in powder metallurgy forming and improving the densification of castings. With the increasing demand for the performance of nickel-based single crystal superalloy, more and more scholars started research on the application of hot isostatic pressing in nickel-based single crystal superalloy. This article summarizes the current research progress in the application of hot isostatic pressing to the high temperature of nickel-based single crystals, explains the elimination effect of hot isostatic pressing on porosity and other pore defects in nickel-based single crystal superalloy, analyzes the pore healing mechanism, and the changes in mechanical properties such as tensile, endurance, and fatigue of the alloy after applying hot isostatic pressing are shown. Finally, the future development of China's hot isostatic pressing technology is prospected. 1 Introduction Nickel-based single crystal superalloy has become one of the most important materials for electric energy gas turbines due to their excellent fatigue and creep resistance at high temperatures and excellent resistance to oxidation and corrosion [1-3]. Compared with other cast superalloy, single crystal superalloy produced by investment casting have little porosity tendency [4], but they still inevitably have defects such as porosity and segregation. Because of the dendrite growth mode during the solidification of alloy crystal, the dendrite region gradually becomes the final solidification region, and the metallic liquid cannot enter the dendrite region to shrink, resulting in the formation of micropores between dendrites. When the alloy is subject to solution heat treatment, defects such as solution micropores will also be formed due to the Kirkendall effect [5-6], the diameter of these pores is about 10- 30 μm, and the volume fraction is a few tenths of a percent [7]. During the alloy service life, void defects will become the source of cracks and cause the mechanical properties of the alloy to decline, which seriously reduces the service life of the material [8]. Hot isostatic pressing technology is mainly used to heat metal or ceramic parts while applying the same pressure in all directions, so that the parts can be sintered and densified. The use of hot isostatic pressing technology can not only significantly eliminate defects in the alloy but also improve the internal microstructure and mechanical properties of the , * Corresponding author:[email protected] © The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons Attribution License 4.0 (http://creativecommons.org/licenses/by/4.0/). E3S Web of Conferences 155, 01012 (2020) https://doi.org/10.1051/e3sconf/202015501012 HEET 2019 alloy, and improve the reliability of the alloy [9]. At present, the main application fields of HIP technology are densification treatment of castings, powder metallurgy and bonding fixation of materials, accounting for 54%, 43% and 3% respectively. As the HIP technology has unique advantages in promoting the compactness of parts, eliminating void defects, reducing segregation and improving the mechanical properties of the alloy, it has gradually become the standard post-treatment process for turbine blades made of nickel base superalloy [10]. At present, the research of hot isostatic pressing (HIP) technology for the application of electrical energy superalloy in foreign countries has been relatively mature, and the HIP technology has been applied in the engineering of electrical energy superalloy. However, the research and application of HIP technology in the field of Single Crystal Superalloy for gas turbine electrical energy sources in China is not much [11]. In order to eliminate the micro hole defects in gas turbine power materials, it is necessary to study the microstructure changes and pore healing of nickel base single crystal superalloy under different hot isostatic pressure parameters, understand the mechanism of pore healing, and avoid other defects in the alloy caused by hot isostatic pressure. This paper reviews the recent research and application of hot isostatic pressing technology in nickel-based single crystal superalloy for gas turbine power energy materials, analyzes hot research directions of hot isostatic pressing, and points out the development prospect of hot isostatic pressing technology in the field of nickel base single crystal superalloy. 2 Effect of HIP on densification of nickel base single crystal superalloy 2.1 Effect of HIP parameters on porosity of nickel base single crystal superalloy The main process parameters involved in hot isostatic pressing include temperature, pressure and holding time. Different process parameters play different roles in promoting hole closure and improving the compactness of the workpiece. Taking temperature as an example, when the HIP temperature is higher than the solution temperature of γ' phase, the nickel base single crystal superalloy can be softened in the case of single phase, and the plasticity can be significantly improved, which is conducive to the closure of pores. However, when the temperature is close to the solidus temperature of the alloy, there is a risk of recrystallization and initial melting inside the material, which is strictly prohibited in engineering applications [12-13]. Therefore, in order to control the cost and ensure the quality of the parts, it is necessary to study the control and influence mechanism of different parameters of HIP treatment on the microstructure and properties of the alloy in detail, and select the optimal matching scheme of process parameters, so as to obtain the alloy material with significantly improved comprehensive performance and give full play to the advantages of HIP technology. Cao [14] studied the effect of different hot isostatic pressing temperature on the internal micro porosity of DD10 single crystal superalloy. Figure 1 shows the optical structure of DD10 single crystal superalloy as cast and treated by different hot isostatic pressing schemes. The results show that the micro porosity in the as cast alloy can be completely eliminated after being treated by isostatic pressing at 1290 ° C and 150MPa. When the pressure is constant and the temperature is raised to 1300~1340°C, the micro porosity in DD10 single crystal superalloy can also be completely closed. However, after 1340 ° C, there is primary melting in the alloy. Therefore, the hot isostatic pressure temperature 2 E3S Web of Conferences 155, 01012 (2020) https://doi.org/10.1051/e3sconf/202015501012 HEET 2019 should not exceed 1340 ° C under 150MPa to avoid the initial melting of DD10 single crystal superalloy. Fig.1. Distribution and morphology of micro porosity in single crystal superalloy DD10 at different conditions. (a) As cast structure (b) as cast micro porosity SEM morphology (c) HIP-1290°C/150MPa optical structure (d) HIP-1340°C/150MPa optical structure Inmaculada Lopez-Galilea [15] carried out a hot isostatic pressing process study on the single crystal superalloy ERBO-1 at different temperatures, pressure and holding time. The as cast sample (ERBO-1A) and the fully solution and aged sample (ERBO-1C) were selected for different hot isostatic pressing studies. The hot isostatic pressing process scheme shown in Table 1 was designed to study the effects of temperature and holding time on the pore closure of the two samples under the determined pressure conditions. Figure 2 shows the material porosity corresponding to different experimental results. It can be seen that the application of hot isostatic pressure has a significant effect on the reduction of material porosity, and the effect is more significant with increasing temperature. Regardless of the state of the sample, when the hot isostatic pressing temperature is higher than the γ 'phase dissolution temperature (about 1260 ° C), the sample pores are almost completely eliminated after the hot isostatic pressing regardless of the holding time of 3h or 5h. Table 1. Hot isostatic pressure scheme under determined pressure. Temperatu holding time Pressure re (°C) (h) (MPa) 1100,1200, 3 200 1220,1320 1200,1220, 5 200 1300,1320 3 E3S Web of Conferences 155, 01012 (2020) https://doi.org/10.1051/e3sconf/202015501012 HEET 2019 Fig. 2 Porosity of as-cast ERBO-1A and hardened ERBO-1C samples under different hot isostatic pressing schemes. The hot isostatic pressing process scheme shown in Table 2 is designed to study the effect of temperature and pressure on the pore closure of as-cast samples under the condition of determining the holding time. Figure 3 shows the porosity of materials corresponding to different experimental results. It can be seen that under atmospheric pressure, the porosity of the material increases due to the solid solution micro porosity generated by the internal element diffusion under high temperature. When it is lower than the dissolution temperature of γ 'phase, the porosity will indeed decrease with the increase of applied pressure, as shown in the blue column in Figure 3. However, when the temperature is higher than the dissolution temperature of γ 'phase, the pores have been effectively closed
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