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MODEL B Lane Machine Manual

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MODEL B Lane Machine Manual MODEL B Lane Machine Manual REV 12:06 Machine Specifications 17-5400 Kustodian Ion (24VDC) Regular Batteries 17-5400XL Kustodian Ion (24VDC) XL Batteries Class I - Single Phase 115 Volts, 50/60 Hz, 15 Amps 17-5450 Kustodian Ion (24VDC) Regular Batteries 17-5450XL Kustodian Ion (24VDC) XL Batteries Class I - Single Phase 230 Volts, 50 Hz, 6 Amps Dimensions Width - 55-1/4" (140.34 cm) Height - 14-1/2" (36.83 cm) Length - 40-3/4" (103.51 cm) Regular Weight - 325 pounds (147.4 kg) XL Weight - 300 pounds (136.1 kg) Manual Part Number: 158-5400 First Edition Safety First This Class I Single Phase lane cleaning/conditioning machine shall be grounded while in use with the cord to protect the operator from electric shock. The machine is provided with a three-conductor cord and a three-contact grounding type attachment plug to fit the proper grounding type receptacle. The GREEN/YELLOW conductor in the cord is the grounding wire. Never connect this wire to any other terminal than the grounding pin of the attachment plug. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent. Machines rated at 115 Volts A.C. are for use on a nominal 120-volt circuit and have a 20A grounding plug (shown on left). Make sure that the machine is connected to an outlet having the same configuration as the plug. 20A-125V 15A-250V Male Plug Male Plug Machines rated at 220-230 Volts A.C. are for use on a nominal 240-volt circuit. The 15A grounding plug is shown on the right. A “Schuko” type adapter for Europe may be provided for this plug. Warning of Potential Injury: Moving Parts – To Reduce The Risk Of Injury, Unplug Before Servicing! This product is intended for COMMERCIAL USE. To reduce the risk of fire, use only commercially available bowling lane cleaners and conditioners intended for machine application. Safety First This machine is designed and manufactured for many years of dependable service. To ensure the durability of this equipment please handle it carefully. Do NOT drop or bang the machine around. It is a HEAVY piece of equipment, and care should be taken when lifting it into the transport position. Use the proper technique to lift the machine, and get a partner to help lift it up and set it down whenever possible. Make sure to bend at the knees and use a back support or mechanical lift, if needed. DO NOT operate the machine while standing up in the transport position. There is a POTENTIAL FOR INJURY due to moving parts. Be sure to DISCONNECT the electrical power source before servicing the machine. Refer all servicing to qualified personnel. Disconnect power BEFORE filling the Supply Tank or the Conditioner Tank. Be careful not to overfill the tanks. Do not allow excess fluid to enter the electrical compartment or come into contact with any electrical components. WIPE UP spills immediately, and make sure all components are dry before applying power to the machine. Replace fuses with the same type (Slow Blow) and amp rating as indicated on the original fuse (or refer to the wiring diagram). Failure to do so may result in DAMAGE to the machine. NEVER use any batteries, other than the type supplied with the machine. Mixing battery types or using batteries that are different from what is supplied with the machine may damage the machine and cause serious injury or death to the operator. Use of alternate battery or charger types will void the machine’s warranty. Please make sure the WARRANTY CARD is filled out and returned immediately. This will allow the manufacturer or distributor to notify you of potential problems and/or offer upgrades to machine as they become available. If you need assistance or more information about this equipment please contact Kegel in Lake Wales, Florida USA at (863) 734-0200. TABLE OF CONTENTS PREFACE ....................................................................................................... 1 CHAPTER 1 .................................................................................................. 5 INSTALLATION & SETUP .............................................................................................................................. 5 Machine Inspection ................................................................................................................................ 5 Register your Lane Machine .................................................................................................................. 5 GETTING STARTED ...................................................................................................................................... 6 Daily Setup and Operation ..................................................................................................................... 6 Moving / Transporting your Lane Machine ....................................................................................................... 6 Filling the Conditioner and Cleaner Tanks ........................................................................................................ 6 Machine Sequence of Events - “How it Works” ................................................................................................ 8 Basic Steps to Operate Your Kustodian ION ................................................................................................... 10 Keypad and Menus ............................................................................................................................... 11 Keypad Button Descriptions ............................................................................................................................ 11 Operator Menu Selections ................................................................................................................................ 12 Machine Error Messages .................................................................................................................................. 14 Special Functions ............................................................................................................................................. 15 Maintenance, Recharging & Storage ................................................................................................... 17 Cleaning Guidelines ......................................................................................................................................... 17 Storage ............................................................................................................................................................. 19 Recharging ....................................................................................................................................................... 19 Things You Can Do with No Cord Attached! .................................................................................................. 19 LANE MAINTENANCE 101 .......................................................................................................................... 20 CHAPTER 2 ................................................................................................ 22 CONDITIONING OVERVIEW ........................................................................................................................ 22 How the Conditioner (Oil) is Metered and Controlled ........................................................................ 22 Calibrating the Oil Pump ................................................................................................................................. 23 Proving the Oil Pattern ..................................................................................................................................... 25 Board Chart for Calibrating Oil Pattern (Program) Loads ............................................................................... 28 CONDITIONING SYSTEM............................................................................................................................. 29 Theory of Operation ............................................................................................................................. 29 Conditioning Menu Adjustments .......................................................................................................... 30 Change Program .............................................................................................................................................. 30 Return Oil Screens ........................................................................................................................................... 36 Auto Programming (7 Day Planner Program) .................................................................................... 39 Adjustments .......................................................................................................................................... 41 Buffer Brush .................................................................................................................................................... 41 Transfer Brush ................................................................................................................................................. 42 Oil Tip .............................................................................................................................................................. 42 Oil Pump .........................................................................................................................................................
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