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Shines Bright at SCA Östrand 24
ENGLISH Magazine of Pulp & Paper // No. 38 / 2-2018 Södra Cell – IDEAS ANDRITZ & Zero Fossile Fuels // 34 Digital Twin // 48 Novimpianti // 56 HELIOS shines bright at SCA Östrand 24 New member of the ANDRITZ GROUP: Xerium Technologies, Inc. CONTENTS HELIOS SHINES BRIGHT 05 Management Message 44 We Need to Protect ... // UPM Schongau AT SCA ÖSTRAND 06 News 48 IDEAS Digital Twin // TechNews 08 Taking Control // Henan Tianbang 52 Small Steps ... // Braviken Mill Cover Story // 24 14 Cutting Edge // CETI 54 Pulp Trends // Market Trend 18 Fiber GPS™ // Performance Boosters 56 Mutual Respect // ANDRITZ & Novimpianti 22 New Innovation EvoDry™ // Key Equipment 61 Technology Outlook // ANDRITZ Automation 24 SCA Östrand // Helios 62 Orders & Start-ups 34 Zero Fossile Fuels // Södra Cell Mörrum 64 Did You Know That … 38 A Day in the Life of ... // Ilkka Poikolainen AUGMENTED REALITY CONTENT To view videos, illustrations and picture galleries in a more direct and lively way, we added augmented reality to several articles! Download our ANDRITZ AR APP on our website or in the AppStore/PlayStore! SCAN THE MARKED PAGES AND EXPERIENCE THE ENHANCED CONTENT. 08 14 Engineered Success – Vision becoming reality The common thread of “Engineered Success” runs throughout this issue of the SPECTRUM magazine. First of all, we are delighted to bring you coverage of some major recent projects ANDRITZ has been involved in, for instance SCA Östrand’s “Helios”, our cover story, has seen the doubling of capacity of its softwood kraft pulp mill in Sundsvall, northern Sweden. As well, the delivery and installation of the new evaporation plant at Södra Cell’s Mörrum mill, Sweden, which is assisting the Södra group in its ambitious sustainability targets. -
Project Capabilities
PROJECT CAPABILITIES BOILER CONVERSION TO BIOMASS BURNING Scope of Service Boiler owner/operators in recent years have been motivated to convert existing fossil fuel-fired boilers to burn some, or exclusively biomass fuels. Biomass fuels often provide lower fuel costs and lower flue gas emissions as well as being considered a “green” renewable resource. Whether the boiler currently burns exclusively fossil fuels or burns a combination of fossil and biomass fuels, JANSEN has the experience and capabilities to provide the necessary services to enhance biomass firing in most all boiler configurations. A recommended phased approach to fuel conversion projects is listed below: Initial assessment of feasibility and required modifications to generate early budgetary costs. Engineering evaluation of existing boiler to determine the unit’s capabilities when operating with the new fuel (pressure parts, auxiliary and air pollution control equipment). Definition engineering to develop +/- 10% accuracy cost estimate. Engineering design, fabrication, and materials supply. Installation. Operator training and start-up assistance. JANSEN has the capability and experience to carry out any or all of these steps. Selected References (see next page) C-01 1/15 Selected References AES Corporation - Lufkin, TX EPCOR Canada - Squamish, BC Escanaba Green Energy - Escanaba, MI Great River Energy - Elk River, MN Hu Honua Bioenergy LLC - Hilo, HI Minnesota Power - Duluth, MN New Ulm Public Utility - New Ulm, MN Packaging Corporation of America - Valdosta, GA ReEnergy Holdings - Fort Drum, NY Sonoco Products Co. - Hartsville, SC Springs Global US, Inc. - Lancaster, SC Turbine Diagnostics Services, Inc. - Forest City, NC Weyerhaeuser Paper Company - New Bern, NC C-01 1/15 PROJECT CAPABILITIES BIOMASS BOILER EVALUATIONS Capacity, Operational Performance, Fuel Economy, and Emissions Fuel economy, maximum availability, steam generating capacity, optimized emissions performance, and operating flexibility at the lowest cost are the key goals of biomass-fueled power boiler operation. -
Catalyst Paper Generates Outstanding Savings and Improves Product Quality with Honeywell’S Advanced Control Solution
Catalyst Paper Generates Outstanding Savings and Improves Product Quality with Honeywell’s Advanced Control Solution “Investing in a state-of-the-art advanced control solution from Honeywell has permitted Catalyst Paper to gain increased control over our operating systems while saving millions of dollars each year in raw materials and energy. And we have been able to accomplish all this without sacrificing the high quality of the various products we produce.” Dwight Anderson, Senior Process Control System Specialist, Catalyst Paper Benefits Catalyst Paper sought to find ways for its thermo-mechanical pulp (TMP) process to reduce dependence on kraft consumption and improve process efficiency at its Canadian Elk Falls facility. In order to maintain the company’s high quality expectations, Catalyst wanted to find new, leading-edge ways to reduce kraft consumption, because of its expense, without sacrificing any of the mill’s end-product standards. To achieve cost savings without sacrificing product quality, The Elk Falls Division is located on the Pacific coast of British Columbia, Catalyst Paper called upon Honeywell to partner with them in Canada, near the city of Campbell River on Vancouver Island developing an advanced control solution to improve their pulp quality. Background Some of the benefits realized by Catalyst Paper after the Catalyst Paper Corp., as it has been known since 2005, was implementation of Profit Controller include: formed from the amalgamation of several predecessor companies and acquisitions—including British Columbia Forest • Improved pulp quality by decreasing pulp freeness variability Products, Fletcher Challenge Canada, Norske Skog and by 41% and pulp mean fiber length variability by 21%, Newstech Recycling—each with its own rich history. -
Viimeinen Päivitys 8
Versio 20.10.2012 (222 siv.). HÖYRY-, TEOLLISUUS- JA LIIKENNEHISTORIAA MAAILMALLA. INDUSTRIAL AND TRANSPORTATION HERITAGE IN THE WORLD. (http://www.steamengine.fi/) Suomen Höyrykoneyhdistys ry. The Steam Engine Society of Finland. © Erkki Härö [email protected] Sisältöryhmitys: Index: 1.A. Höyry-yhdistykset, verkostot. Societies, Associations, Networks related to the Steam Heritage. 1.B. Höyrymuseot. Steam Museums. 2. Teollisuusperinneyhdistykset ja verkostot. Industrial Heritage Associations and Networks. 3. Laajat teollisuusmuseot, tiedekeskukset. Main Industrial Museums, Science Centres. 4. Energiantuotanto, voimalat. Energy, Power Stations. 5.A. Paperi ja pahvi. Yhdistykset ja verkostot. Paper and Cardboard History. Associations and Networks. 5.B. Paperi ja pahvi. Museot. Paper and Cardboard. Museums. 6. Puusepänteollisuus, sahat ja uitto jne. Sawmills, Timber Floating, Woodworking, Carpentry etc. 7.A. Metalliruukit, metalliteollisuus. Yhdistykset ja verkostot. Ironworks, Metallurgy. Associations and Networks. 7.B. Ruukki- ja metalliteollisuusmuseot. Ironworks, Metallurgy. Museums. 1 8. Konepajateollisuus, koneet. Yhdistykset ja museot. Mechanical Works, Machinery. Associations and Museums. 9.A. Kaivokset ja louhokset (metallit, savi, kivi, kalkki). Yhdistykset ja verkostot. Mining, Quarrying, Peat etc. Associations and Networks. 9.B. Kaivosmuseot. Mining Museums. 10. Tiiliteollisuus. Brick Industry. 11. Lasiteollisuus, keramiikka. Glass, Clayware etc. 12.A. Tekstiiliteollisuus, nahka. Verkostot. Textile Industry, Leather. Networks. -
Improving Eucalyptus Pulp and Paper Quality Using Genetic Selection and Good Organization
RESEARCH IMPROVING EUCALYPTUS PULP AND PAPER QUALITY USING GENETIC SELECTION AND GOOD ORGANIZATION PAUL COTTERILL AND SHARMANE MACRAE INTERACTIONS AMONG RESEARCH, FORESTRY, PULP MILL, SALES, AND THE CUSTOMER ARE VERY IMPORTANT. RESEARCH CAN BE THE BOND AMONG THE VARIOUS GROUPS IN DEVELOPING NEW PRODUCTS. UCALYPTUS KRAFT PULPS BEGAN TO APPEAR ON THE and E. grandis (and its hybrid with E. urophylla). world markets in the mid-1960s. Over less than • Why does the industry use so little of what the remark- a decade, eucalyptus pulps evolved to become able genus known as eucalyptus may have to offer? important raw materials for a wide range of printing and writing papers, specialty papers, Why have foresters not established plantations using E and tissue papers. a wider diversity of eucalyptus species? This relative lack It is interesting to analyze the general quality and mar- of diversity is surprising considering the worldwide ket position of eucalyptus pulps today and how eucalyp- increase in eucalyptus plantation area over the last tus pulp products could be developed in the future. This decade. Why has the pulp industry been content with paper focuses on opportunities to develop eucalyptus such a limited product range from eucalyptus? pulps through genetic selection both between and The eucalyptus pulp industry has so far missed con- within species. Attention is also devoted to the need for siderable opportunities by basing wood production on close integration among research and operational people so few species of eucalyptus. involved in the forest, mill, and sales organizations. HOW MUCH VARIABILITY EXISTS BETWEEN WHY DOES THE EUCALYPTUS PULP INDUSTRY USE SO DIFFERENT SPECIES OF EUCALYPTUS FOR WOOD AND LITTLE GENETIC VARIABILITY? PAPER PROPERTIES? Consider the following points: Field and laboratory studies The following results are from a eucalyptus species trial • Eucalyptus is a large genus of plants that includes established on one uniform site. -
Results Driving
2014 SUSTAINABILITY REPORT Catalyst Paper Corporation 2nd Floor, 3600 Lysander Lane Richmond, B.C. V7B 1C3 604.247.4400 catalystpaper.com RESULTS DRIVING PRODUCTION NOTES PAPER FACTS The inside pages of this report are printed on Ascent Gloss Sage, Catalyst’s inside pages of report (101 g) coated three grade, produced at the Port Alberni mill. Its brightness, INPUTS superior opacity and excellent printability make it ideal for magazine, catalogue, high-end insert, commercial and direct-mail print applications Raw Fibre (g) 95 printed on heatset offset presses. % certified sources 100 Catalyst’s coated products are available under our Sage program, meaning Filler (g) 38 they are PEFC certified (Programme for the Endorsement of Forest Certification) as containing 100 per cent fibre from sustainably managed Water (L) 7.7 forests; that there were no net carbon emissions during their manufacture; Work (person secs) 1.0 and that detailed mill-level environmental performance data are available Energy (Cal) 536 via GreenBlue’s Environmental Paper Assessment Tool (EPAT). We also contribute $1 for every tonne of Sage product sold to support our % renewable 92 partner initiatives. EMISSIONS The Paper Facts label identifies the inputs and emissions associated with this Greenhouse gas (g) 9* specific grade of paper calculated on a per-report basis. Catalyst customers can use the online Paper Calculator at www.catalystpaper.com/calculator to Air Particulate (mg) 5 identify inputs and emissions associated with their own purchases and to Effluent BOD -
Paper, Paperboard and Wood Pulp Markets, 2010-2011 Chapter 8
UNECE/FAO Forest Products Annual Market Review, 2010-2011 __________________________________________________________ 71 8 Paper, paperboard and woodpulp markets, 2010-2011 Lead Author, Peter Ince Contributing Authors, Eduard Akim, Bernard Lombard, Tomas Parik and Anastasia Tolmatsova Highlights • Paper and paperboard output rebounded along with overall industrial production in both Europe and the United States, but has not yet fully recovered to the peak levels of 2007-2008. • Generally more robust market conditions prevailed from 2010 to early 2011, with higher consumption and prices for most pulp, paper and paperboard commodities. • Prices reached a plateau by late 2010 and may have peaked in a cycle that began with rebound from the global financial crisis of 2008-2009; but prices still remained high in early 2011. • The Russian Federation is seeing an almost complete recovery of pulp and paper output to the levels that preceded the global financial crisis of 2008-2009. • European pulp, paper and paperboard output rebounded in 2010 after declining in 2008-2009, but the production levels before the crisis have not yet been reached. • Similarly, US production of pulp, paper and paperboard all rebounded from the sharp declines of 2008-2009, but production levels in 2010-2011 remained below previous cyclical peak levels. • A major project to expand use of larch was initiated in the Russian Federation, while wood pellet output and wood energy use also expanded in the Russian pulp and paper industry. • The market rebound coincides with expanding industry interest in the contributions of paper and paperboard products to green and sustainable development. • Green and sustainable product features such as use of renewable resources and product recyclability help support sustainability initiatives and an evolving symbiotic relationship between pulp and paper market development and the green economy. -
Holmen Paper Magazine Study
THE FUTURE OF MAGAZINES MARKET STUDY BY HOLMEN PAPER With the past decades’ rapid digital evolution, print media in almost all forms has taken a step back. As a company selling printing paper, Holmen Paper has observed and experienced this decline first hand. Newspapers was the first segment that suffered a rapid decrease in readers and is, as a result, no longer the largest end-use segment for graphical paper. Instead magazines now hold that position. Hence the future of the magazine market is crucial to the future of graphical paper. This is why we decided to conduct this study, where we look at how publishers meet the new challenges, how pricing is affected and how the readers demands are changing. TABLE OF CONTENTS MARKET SELLING PRICE 3 OVERVIEW 13 VS ADVERTISING How is the magazine market developing? What sets the price of a magazine? SHIFT IN MILLENNIALS’ BUSINESS READING 7 MODELS 16 HABITS Are the publishers’ changes radical enough? What does this group want in a printed magazine? Understanding where the magazine market is heading, helps you to gain insights and make sound future business decisions. This study therefore starts by looking at the current state of the magazine market, including historic developments as well as forecasted development. It then proceeds to look at the market from a publisher’s perspective, based on qualitative interviews with European publishers. The outcome is an extensive summary of the challenges that many publishers are experiencing, but also how they adapt their business models to to overcome them. The study also includes a thorough analysis of a large number of consumer magazines, where attributes such as price versus advertising density are investigated. -
Catalyst Paper Corporation
CATALYST PAPER CORPORATION ANNUAL INFORMATION FORM March 3, 2011 TABLE OF CONTENTS Documents Incorporated By Reference ............................................................................................... 1 Glossary Of Terms ............................................................................................................................... 1 Forward Looking Statements ............................................................................................................... 1 Incorporation ........................................................................................................................................ 2 Corporate Profile .................................................................................................................................. 4 Three Year History ............................................................................................................................... 5 Competitive Strengths ........................................................................................................................ 10 Business Strategy ............................................................................................................................... 12 Lines Of Business ............................................................................................................................... 12 Competition ........................................................................................................................................ 17 Fibre -
Water Use and Wastewater Treatment in Papermills
Water Use and Wastewater Treatment in Papermills Christian H. Möbius First Edition 2006 C.H.Möbius: Water Use and Wastewater Treatment in Papermills 2 The history of life on earth has been a history of interaction between living things and their surroundings. Rachel Carson, Silent Spring (1962), Boston / New York 1994 Herstellung und Verlag: Books on Demand GmbH, Norderstedt ISBN 10: 3-8334-6698-7 ISBN 13: 978-3-8334-6698-4 © Copyright Dr. Christian H. Möbius, D-86199 Augsburg First edition, Augsburg (Germany): 2006 3 C.H.Möbius: Water Use and Wastewater Treatment in Papermills 4 Content Content 5 Preface 7 Abbreviations and Dimensions 9 Calculation Formulae 11 List of Tables 15 List of Figures 17 1. Introduction 21 2. EU Regulations 27 3. Protection of Surface Waters 35 4. Water Use 43 5. Wastewater Treatment 57 5.1 General remarks 57 5.2 Types of Reactors 63 5.2.1. Anaerobic Process 63 5.2.2. Aerobic Process 67 5.3 Combined Processes 75 5 C.H.Möbius: Water Use and Wastewater Treatment in Papermills 5.4 Plant Design and Operation 78 5.4.1. Design and Operation Parameters 78 5.4.2. High loaded bioreactors 82 5.4.3. Activated Sludge Treatment 83 5.4.4. Biofilters 86 6. Advanced Effluent Treatment 87 Annex: Some simple remarks on statistics 97 References 105 Keywords 109 The Author 113 6 Preface Water is a valuable and ever more estimated natural resource. For pulp and paper industry, it is one of the essential means of pro- duction and has been needed in tremendous amounts relatively to the amount of products in former times. -
Product Classification and Its Implication on Competitiveness and Carbon Leakage
PRODUCT CLASSIFICATION AND ITS IMPLICATION ON COMPETITIVENESS AND CARBON LEAKAGE PULP, PAPER AND PAPERBOARD Sean Healy Katja Schumacher Climate Strategies aims to assist government in solving the collective action problem of climate change. A “not for profit” membership organisation, Companies House Number 05796323. Funders include governments and foundations. All our research is published in the public domain. www.climatestrategies.org PRODUCT CLASSIFICATION AND ITS IMPLICATION ON COMPETITIVENESS AND CARBON LEAKAGE Project Leader Katja Schumacher, Dr., Öko-Institut Contributing Authors Sean Healy Öko-Institut Publisher Publisher i.e. Climate Strategies 2011 For citation and reprints, please contact the publisher Climate Strategies PRODUCT CLASSIFICATION AND ITS IMPLICATION ON COMPETITIVENESS AND CARBON LEAKAGE Product classification and its implication on competitiveness and carbon leakage Pulp, paper and paperboard Contents 1. Executive Summary ..................................................................................................................... 1 2. Introduction ................................................................................................................................. 3 3. Overview of the pulp, paper and paperboard sectors ............................................................... 4 3.1. Description of the production process ..................................................................................... 4 3.1.1. Pulp production process ....................................................................................................... -
Parchment-Like Paper Using Water Hyacinth Pulp
Philippine Journal of Science 141 (2): 179-185, December 2012 ISSN 0031 - 7683 Date Received: 20 Sept 2011 Parchment-Like Paper Using Water Hyacinth Pulp Erlinda L. Mari Forest Products Research and Development Institute Department of Science and Technology College, Laguna Water hyacinth pulps, obtained by open-vessel cooking of fresh, air-dried, and ground water hyacinth stems, were mixed with abaca and wastepaper pulps to form handsheets. The handsheets had natural glaze and those from pure hyacinth pulps were fairly translucent, with Cobb values of 38-40 g/m2 that compare well with commercial parchment paper. Compared with either pure abaca or pure wastepaper pulp, replacement with water hyacinth pulp by 25 to 75% significantly improved burst index and tensile index, suggesting better formation and bonding of fibers. Inversely, however, any amount of the soft and short-fibered hyacinth pulp with either pulp reduced tear index, understandably because this property is dependent more on fiber length. With wastepaper pulp, water hyacinth pulp improves the tensile property to a level comparable with that of paper from abaca pulp as well as parchment paper. Key Words: Cobb values, fiber formation, tensile index INTRODUCTION Interestingly, water hyacinth is already widely used in handmade papermaking (HMP) in Kenya (http:// Local studies on the pulp and papermaking potential of www.unep.org/roa 2008) and Bangladesh (http:// water hyacinth conducted in the late seventies (Zerrudo www. Bangladesh.com/ 2008) and is also becoming an et al. 1978, 1979) followed the conventional method alternative fiber material for HMP in some regions of the of pulping at high temperature and pressure using Philippines where it is abundant.