PRE FEASIBILITY REPORT

FOR

SHIVANGI ROLLING MILLS PVT. LTD. EXPANSION OF ROLLING MILL WITH INSTALLATION OF INDUSTION FURNACE

AT PLOT NO. 460, 461, 475, SECTOR III INDUSTRIAL AREA DIST. DHAR (M.P.)

RPOJECT PROPONET M/s SHIVANGI ROLLING MILLS PVT. LTD. 305-306, 3 RD FLOOR, AIREN HEIGHTS, NEAR PAKIZA A. B. ROAD, (M.P.)

Contents

1. Executive Summary 2. Introduction of the Project. Background Information 3. Details of Project 4. Availability of Water its source, energy / power requirement and source Power 5. Project Description 6. Details of Alternate Sites 7. Quantity of wastes to be generated (liquid and solid) and Scheme for their management/ disposal 8. Site Analysis 9. Planning Brief 10. Proposed Infrastructure 11. Rehabilitation & Resettlement Plan 12. Project Schedule and Cost estimate 13. Analysis of Proposal

PRE FEASIBILITY REPORT

1.0 Executive Summary M/s Shivagi Rolling Mills Pvt. Ltd. is registered company under the company acts having their registered office at Indore (M.P.) The Company is engaged in production and trading of MS steel products. The firm is controlled by its Board of Directors. Project is located at Plot No. 475, Sector III Industrial Area Pithampur, Dist Dhar in . The lease area of project is 35000 sqm allotted by MPAKVN Indore.

1.1 Salient features of the project S. No. Particulars Details 1 Location Plot No. 475 Indutrail area Pitahmpur 1 Longitude 75 036’E 2 Latitude 22 037’N 3 Nearest Highway Agra Mumbai (NH-3) 17.0 km 4 Nearest Railway Line / Railway Station 26 km 5 Nearest Village / Township Pithampur – 8.5 km 6 Nearest Airport Indore 55 km 7 Nearest Major city Indore 50 km 8 Nearest River Non within 10 km radius 9 Nearest Valley Non within 10 km radius 10 Ecologically Sensitive Zones (National Non within 10 km radius parks, Wildlife Sanctuaries) 11 Historical Monuments/ Archaeological Non within 10 km radius centers: 12 Major Industries within 5-km radius Prakash Ind., Jaideep Ispat, Mohta Cement, Pluton Cement & others

2.0 Introduction of the Project/ Background information 2.1 Identification of project and project proponents: The project is already in operation with installed capacity of 40,000 TPA to produce MS Ingots Bar & Casting and other rolled products. In view of available infrastructure and increasing marketing demand and to sustain ouself in market the company is decided to increase the capacity of plant upto 2,00,000 MTPA MS Billets, TMR Iron Bars.

2.2 Capacity

S. No. Item Products Capacity 1. Induction Furnace MS Billets 2,00,00 TPA 2. Rolling Mill TMT , RE BARS, WIRE Rods, Structures 2,00,000 TPA

Note the end product will be TMT Iron Boars through the Billets. 2.3 List of Directors 1- Shri Pankaj Bansal, S/o Shri R. K. bansal ‘Brij Niwas’ 4/1, New Palasia, Indore (M.P.)

2- Shri Divyanshu Bansal S/o Shri Pankaj Bansal Brij Niwas’ 4/1, New Palasia, Indore (M.P.)

3.0 Details of Project 3.1 Manufacturing TMT (Thermo Mechanically Treated) bar is a manufactured in a process in which the ribbed bar is heat-treated in there stage during the production process itself. The bar is rapidly cooled/ quenched in high pressure water jacket/ spray system as it emerge from the finishing stand of the rolling mill.

Technology: The technology/ Machinery required for steel Melting Shop unit are: Melting Shop Machinery item like induction Furnace, dies for casting and other misc. items etc.

Rolling Mill Electricals like Motors, drivers, pumps, electrical panels, cables, liquid starters and Transformer of 3700 KVA etc. Rolling Mill Auxiliary equipments like EOT cranes, Air compressor, gas cutting machines and other Misc. auxiliary equipments etc. The process of manufacturing TMT bars is explained in the following process flow diagram.

FURNACE MELTING

HOT CHARGE FROM CONTINUES COSTING MACHINES

HOT ROLLING INTO TMT BARS IN MILL STAND

COOLING

TESTING

STORAGE YARD AND

3.2 Need for the Project and Its Importance to the Country or Region Steel is a Product of a large and technologically complex industry having strong forward and backward linkages in terms of material flows and income generation. TMT bars are re rolled bars form ingots/ Billets. The finished product TMT bars are of Fe 415 & Fe 500 Grade steel bars. TMT bars have proven record in resisting loss of strength at high temperature as experienced during fires. These bars are corrosion resistant. TMT bars can be described as new- generation- high strength steel having superior properties such as weld ability, strength, ductility and tensile strength, which meet the highest international quality standards.

3.3 Demand- Supply Gap: In the Pithampur industrial area there are others rolling mills are also in operation and they required MS Billets / Ingots as raw material, this project will supply the raw materials to other units, which reduce the transportation cost and reduce the traffic in the region. The growth in construction activity and infrastructure project in has buoyed the demand for steel industry. There is a demand for steel products such has thermo Mechanically Treated ( TMT) Bars, viz., angles, plates, channels, rounds etc.,

4.0 Availability of Water its source, energy / power requirement and source Power Total Electrical Power Requirement - 26.25 x 106 kwh shall be meet by MPSEB, the company shall also install one D.G. set of 500 KVA equipped with acoustic enclosure.

4.2 Water Total water requirement will be for two purpose mainly for construction and operational purpose. The requirement is as follows: Construction phase – 10 kld Source MPAKVN Operational phase- Cooling – 600 kld Domestic – 10 kld Source MPAKVN

4.3 Imports vs Indigenous production: The proposed project is expected to bring down the domestic merchants.

4.4 Export Possibility At present, there is no proposal to export of the products.

4.5 Domestic /Export Market :

Indore and surrounding region within 200 km radius will be the market for the products.

4.6 Employment Generation (Direct & Indirect) due to project. S. No. Particulars Proposed No. 1 Mechanical Engineer 10 2 Electrical & Automation 20 3 Production 60 4 Quality Assurance 10 5 others 40 Total 140

5.0 Project Description:

5.1 Type of the project including interlinked and interdependent project, if any No

5.2 Location (map showing general location, specific location, and project boundary & project site layout) with Coordinates

District/State Tahsil Village Plot No. Area Dhar (MP) Dhar Pithampur 475 , 460 & 461 31000 sqm Total 31000 sqm

6.0 Details of Alternate Sites The Subject lease deed is already in possession of M/s Shivangi Rolling Mills Pvt. Ltd. having a operating rolling mill therefore no alternative site is examine.

6.1 Size or magnitude of Operation: The plant is already running.

6.2 Raw material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and finished product

S.No Raw Material Per Ton Requirement 1. MS Scrap & Sponge 1.10 tone

2 Ferro Alloys As per Requirement

6.3 Resource optimization/ recycling and reuse The MS scrap shall be used as raw material and the waste cutting will be again charged in the furnace.

7.0 Quantity of wastes to be generated (liquid and solid) and Scheme for their management/ disposal

7.1 Solid waste generation and management: The main solid waste from the Induction Furnace process is slag which shall be used in filling of low line area and disposed to outside free of cost. Other Solid Waste Generation is mainly from the pollution control equipments which are negligible but periodically recycled back in the process. The containers placed beneath the rotary valve of the respective Dust Collectors are adequately filled in.

7.2 Liquid effluent There will not be any process waste water (or) cooling water blowdown generation from the Induction Furnace as closed circuit cooling system will be followed. The total

effluent quantity expected from the proposed project will be 7.0 cum/day of sanitary waste water.

7.3 Schematic representation of the feasibility drawing which give information of EIA Purpose. EIA shall be prepared on the baseline data of Air, Water, Soil, Noise and Socio economic within 10 km radius and as per the points given by regulatory authority in TOR.

8.0 Site Analysis 8.1 Connectivity Pithampur is located on NH-79, and NH-59 connecting Indore with Ahmedabad touches its fringes. There is a toll road from Rau to Pithampur which connects it to Indore (22KM). It is also connected to Agra-Mumbai 4 lane road which is also referred to as NH3 and also With a new route to Bombay. There are regular scheduled Minibus/City Bus/Private Bus services between Indore and Pithampur passing through Mhow throughout the day with good frequency. Also there are regular services to District Headquarter Dhar and beyond to Ratlam.

8.2 Land Form, Land use and Land Ownership 8.2.1 Land Form The land is industrial land 8.2.2 Land use The land use of the plot area is for industrial use. The company is having lease deed for the same.

8.2.3 Land Ownership The land is allotted to M/s Shivangi Rolling Mills Pvt. Ltd. the copy of lease deed is enclosed.

8.3 Topography along with Map Enclosed the location map of site.

8.4 Soil Classification Soil samples shall be collected from three different locations and analysed for the purpose of EIA report.

8.4 Climatic data The climate in the region shows broadly four seasonal variations namely: Winter : December – February Summer : March – Mid June Monsoon : Mid June – September Autumn : October – November

Temperature Maximum temperature recorded during summer season is 48°C. Minimum temperature recorded is 9.2 °C January. Rainfall Maximum rainfall was received in July (216 mm) and August (240 mm). Scanty rainfall was received in September (24 mm), October (15 mm), January (24 mm) and June (45 mm) months. No rainfall was received from February to May, November and December.

8.6 Social Infrastructure Available The social infrastructure like educational facilities (primary and higher secondary schools), drinking water supply, post and telegraph, public transportation and hospitals are by and large are available within 10 km.

9.0 Planning Brief 9.1 Planning Concept The technology used in the expansion is widely used in the world.

9.2 Assessment of Infrastructure Demand (Physical & Social) Physical infrastructure- All necessary arrangement like road, drinking water, rest shelter shall be made available before start of construction work for expansion. Social Infrastructure – shall be covered in EIA report after socio economic survey.

9.3 Amenities / facilities  First aid facility shall be provided at project.  The area shall not being used at all by general public.  A rest shelter is there for workers.  A Watchman during day & night shall be deputed at site to prevent unauthorized entry.  In case of natural hazards such as earthquake we will take assistance from the local competent authority of Govt.

10.0 Proposed Infrastructure 10.1 Industrial area (processing area) No permanent structure is proposed. Temporary rest shelter, road , site office shall be made.

10.2 Residential area (Non Processing area) As the local people from nearby area shall be engaged in activity. Therefore no housing / building is proposed.

10.3 Greenbelt  The plantation shall be carried out in 33% of the plot area in next five years.  800 Nos. of plant / species of local variety shall be planted in the lease area.

10.4 Social Infrastructure As per CSR activity the company will contribute in the developmental activities in nearby area. S. No. CSR Field Fund allocated (Annually) 1 Education/Training 1,50 ,000/ - 2 Infrastructure 1,00,000/- 3 Medical Facilities 50,000/ - 4 Green belt (out side factory area) 1,00,000/ - 5. Religious purpose 50,000/ - Total 4,50,000 /-

10.6 Drinking water management Drinking water is required 10 kld per day which will be taken from MPAKVN .

10.7 Sewerage System The domestic waste shall be taken to septic tank attached with soak pit.

10.8 Industrial waste management Waste shall be disposed as per Norms

10.9 Solid waste management The solid waste in form of slag shall be used in low line area and road construction.

10.10 Power Requirement and supply / source Power shall be taken from MPSEB.

11.0 Rehabilitation & Resettlement Plan Not applicable

12.0 Project Schedule and Cost estimate

The total project cost for expansion of project shall be approx. 5.0 crores.

13.0 Analysis of Proposal (Final Recommendation) 13.1 Financial and social benefits with special emphasis on the Benefit to the local people including tribal population, if any, In the area The proposed project will provide employment to local people in different industrial activities such as mechanical, electrical, safety, transportation & others, As the part of CST activity the company will undertake the developmental work in nearby area in consultation with MPAKVN.