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Stay on Top of Adult Care Business NONWOVEN STAY ON TOP OF ADULT CARE BUSINESS FOR YEARS TO COME Company profile 4 Build your future in hygiene converting 6 Dedicated service 8 CONTENTS Full range in nonwovens production 10 TECHNOLOGY SOLUTION PROVIDER Develop your hygiene products with our experts 11 As the market becomes more and more demanding, ANDRITZ Diatec Innovative solutions for hygiene products 12 offers the latest technology solu- tions with a wide range of custom- ization options to help customers Foresee digitally with Metris 14 find the right machine configuration to save time and money. Adult pants converting machines 16 Adult diaper converting machines 20 Light inco converting machines 24 Underpad converting machines 28 FULL MACHINE PORTFOLIO RANGE ANDRITZ Diatec is able to supply turnkey converting machines for the production of a comprehensive range of sanitary products: • Baby diapers • Baby pants • Adult diapers • Adult pants • Underpads • Light Inco products • Shaped pads • Sanitary napkins • Panty shields • Food pads 2 • Lamination A reliable partner ANDRITZ Diatec designs and manufactures a wide range of machines KEY TO SUCCESS DISTINCTIVE TRAIT and technology solutions for the production of baby diapers, baby The key factor in our success is the Important added-value from YOUR BENEFITS pants, adult incontinence products, sanitary napkins, panty shields relationship that we create and ANDRITZ Diatec is the capability to maintain with our customers from respond quickly and promptly to • Customer care and underpads. Always at the forefront of innovation, ANDRITZ Diatec the design of the machine to the the changing needs of the • Customer satisfaction has broadened its production horizons by delivering new lines for food “nurturing” phase during machine present-day market, allowing • Spare parts pads, lamination, medical products, disposable gloves, headrests, installation intended to offer customers to seize opportunities • After-sales assistance surgical drapes and spool winding equipment. ANDRITZ Diatec is now specialized support for a smooth and translate them into concrete • ANDRITZ guarantee start-up in the customer’s plant. projects. We also provide full part of the ANDRITZ Nonwoven business. project management, from planning control to start-up of the line in order to secure a prompt return of investment. 4 5 Build your future in YOUR BENEFITS • Easy machine management hygiene converting • Fast size change • Limited number of operators required In order to cover all of your final product and production requirements, • Linear production process our machine portfolio ranges from market entry to high capacities, • Optimized raw material precisely designed to meet your needs. The machines are built with consumption • Reduced energy a modular frame that allows customized configuration. Moreover, consumption the compact layout ensures a smooth start-up and easy machine maintenance. Machines and retrofits can be installed easily according to customers’ requirements. The full servo-technology simplifies ordinary operations and adaptation of the raw materials to the environmental conditions. BENEFIT FROM A TRUSTWORTHY PARTNER ANDRITZ Diatec machines are characterized by the use of high-precision mechanical tooling and high levels of automation. The bulky structure of the core formation provides stability and ensures minimized vibrations, thus making the production environment more pleasant. The production process is easy to monitor and adjust during operations. Our machines achieve high efficiency in terms of OEE and low waste rates. The use of top- notch components ensures long- term reliability of the machines and consistent savings in terms of spare parts and technical intervention. CONSTRUCTION PHILOSOPHY also ensure that we respect the easily set, stored in the memory, All our machines are designed, project timing in order to meet recalled and changed according manufactured and tested entirely customer’s requirements. We are to the needs of the customer. All in Italy, using EU or US components, able to offer a full-range of operations are carried out with the in compliance with CE regulations. extensions and retrofitting kits to highest efficiency and security Depending on customers’ needs, keep our customers’ machines levels in order to simplify daily ANDRITZ Diatec offers customized state-of-the-art. operations on the machine. A fast solutions according to production and easy size change volumes, product recipes and all MACHINE MANAGEMENT configuration reduces machine requirements relating to the Our machines are easy to manage. downtime and hence increases customer’s production plant. We All machine parameters can be production output. 6 7 Dedicated service We know how important uptime is for your production efficiency: We do everything to keep interruptions to a minimum. With remote assistance and a highly responsive service team, we can react to your issues in the shortest time possible. FAST MACHINE START-UP layout, which leaves wide spaces promptly. In this way, operators’ Our machines are thoroughly for movement around the machine. maintenance skills are improved checked before shipment so as to Every process is linear and com- and after-sales costs for interven- speed up the start-up in the plies with the highest safety levels. tions and machine stoppages are customer’s plant and reduce Cost and time savings, efficiency reduced. machine downtime. and durability are guaranteed by the high quality of engineering and AFTER-SALES SERVICE SPARE PARTS components used. ANDRITZ Diatec shares trust and We guarantee the supply of growth with customers. This value original spare parts with onsite REMOTE ASSISTANCE is mirrored in the wide range of installation, in accordance with the ANDRITZ Diatec is there for you at services that we offer. customer’s timing and efficiency all times. Remote assistance is demands. critical to guarantee that machine performance is kept high. Our MAINTENANCE engineers are always at your Machine maintenance is made disposal by helping you identify easier by the compact machine problems and find remedies YOUR BENEFITS • Spare parts installation • Safety inspections • Preventive inspections for routine maintenance • Production supervision • Technical documentation UPGRADES AND RETROFITS Our machines have a long lifecycle. The modular and SERVICE SUPPORT compact frame makes refurbishment operations easier. Throughput can be optimized significantly by • Control equipment and software upgrades means of tailored upgrades, which also enable the • Analysis of existing machines to upgrade and final product structure to be updated in line with optimize production market demands. • Training programs for machine operators 8 9 Full range in nonwovens Develop your hygiene production products with our experts Let our experience drive your innovation: A remarkable impact on Continuous research and development targeting your needs: In an ever nonwovens technologies: Whether hygiene or medical, automotive or more demanding market, get the most out of your investment with the building, household or technical – nonwovens applications are support of our test equipment and highly skilled engineers. You can benefit manifold. Their outstanding properties require excellent engineering in from more than three decades of experience and expertise. an increasingly changing and growing market. You can rely on a competent partner: with a passion for nonwovens technologies and with spot-on solutions perfectly suited to your specific needs. RESEARCH AND DEVELOPMENT fields of application like embossing for both flat and Omega ovens Being dedicated to high quality for wipes, calibration for melt- for prototyping the fast growing and innovative production tech- blown material, laminating of trends in hygiene applications. nologies propels us to seek ideal roofing material or filters, thermo- solutions. Let our combined forces bonding, perforating of top- achieve maximum results. sheets, compacting of wetlaid fabrics, comparisons between Highly skilled staff provide unique thermal and ultrasonic laminating, YOUR BENEFITS know-how drawn from our installed or textile finishing. base and continuous R&D. • Process expert support WETLAID TECHNICAL CENTER • Equipment containing the SPUNLACE TECHNICAL CENTER Our wetlaid pilot line in Krefeld, latest technology Our spunlace pilot line in Germany includes state-of-the-art • Integrated laboratory to RAW MATERIALS NONWOVEN CONVERTING RETAIL Montbonnot, France, includes equipment test nonwoven fabrics FABRICATION & DISTRIBUTION state-of-the-art equipment to to produce a wide range of wetlaid • Simulation tool produce a wide range of spunlace fabrics for the automotive, aero- Man made fibers, man Processes, lines and Lines and processes for fabrics. During the trials, the pilot space, agriculture, construction, made filaments, components for the converting. line is able to operate at up to medical, wipes and hygiene natural fibers etc. production of roll Applications: hygiene 500 m/min. Tests can be conducted industries, as well as the household suited to your specific goods. These raw and medical dispos- in-line with the TT card or off-line goods sector. Arrangement of the needs materials are used for able products, e.g. with an unwinder. It is also components on a rail system hygiene and medical face masks. equipped with a complete water ensure highest flexibility when applications. fi ltration system so that trials can be extensions or modifications are conducted with all types of fi bers. needed. You
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