THE FUTURE WORKSHOP the Canadian Opportunity for Bio
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BIO-MATERIAL – BACK TO THE FUTURE WORKSHOP The Canadian Opportunity for Bio-Fibres in Automotive Parts Dr. Hamdy Khalil Winnipeg, Manitoba March 18-19, 2008 Introduction to The Woodbridge Group Who We Are What We Do 2 Company Overview • Private Canadian Company • Established in 1978 • Independent supplier of Automotive urethane products • Locations: 60 in 20 countries • Employees: 5000+ Corporate Headquarters Mississauga, Canada Kipling Avenue Plant Woodbridge, Canada bio31808 circa 1969 3 Seven Families of Products To Provide Comfort, Safety and Sound Management 5. Finished Interior Parts 1. Molded Foam Head Restraints, Armrests, Bolsters Seat Cushioning, Head Restraints, Armrests 6. Acoustical and Technical Foams Dash Insulators, Transmission Insulators, Floor 2. Laminate and Substrate Foam Systems Headliners, Hoodliners, Sun Visors, Seat Trim Cover Foam 7. Assembly and Sequencing Headliners, Finished Seat Assemblies, Door Panels, Floor Mats, Interior Plastic Trim, Drive Train Components, 3. Energy Management Foam Exhaust Systems, Steering Components Side Impact Bolsters, Roof Rails, Heel Blockers, Sun Visors, Knee Bolsters, Pillar Bolsters Seating Foam Energy-Absorbing Foam Headliner Foam Structural Foam 4. Structural Foam Acoustical Foam Seat Frames, Flip-Fold Seat Backs, Load Floors, Headliners, Pick-up Beds, Floor Pans, Assembly and Sequencing bio31808 Tonneau Covers, Sun Shades 4 Global Alliances Joint Ventures Technical Agreements • Poliuretanos Mexicanos Woodbridge (Mexico) • MOBICA (Egypt) • Poliuretanos SW Leon (Mexico) • Automotive Component • Poliuretanos SW (Mexico) Holdings (Ford), • I.W. Foam Corporation (Japan) Chesterfield, Michigan (USA) • I. W. Foam Corporation Inc. (North America) • HFI Inc., Columbus, • Proseat Belgium Ohio (USA) • Proseat France • Hyundai Motor Company • Proseat GmbH & Co. KG (Germany) Ulsan (South Korea) • Proseat Czech Republic • Gestind (Italy) • Gestind (Poland) • Woodbridge Foam Fabricating (USA) • Enerflex Solutions (USA) • IWCT Co. (Thailand) • Indepol S.L. (Spain) • Wuhan Woodbridge GSK Foam Co. LTD. (China) • Olympic Products LLC (USA) bio31808 • Dayou A-Tech (South Korea) 5 60 Facilities Worldwide Presence 56 Cities 20 Countries ARGENTINA CANADA EGYPT ITALY SOUTH KOREA UNITED STATES Pilar Blenheim, ON Cairo***** Bruzolo* Ulsan***** Addison, IL Brampton, ON Gwangju* Atlanta, GA UK AUSTRALIA Kitchener, ON Auburn Hills, MI Coventry JAPAN Adelaide Mississauga, ON Brodhead, WI Manchester Anjo* Chattanooga, TN* Melbourne Sarnia, ON Nanno* POLAND Tilbury, ON Bielsko Biala* Chesterfield, MI** FRANCE Tokyo Columbus, OH*** BELGIUM Whitby, ON Woodbridge, ON Trilport* Del Rio, TX Hulshout* MEXICO SPAIN El Paso, TX Wetteren* CHINA GERMANY Leon* Barcelona* Fairless Hills, PA Wuhan* Mörfelden* Mexico City* Fremont, OH BRAZIL Rüsselsheim* Saltillo (2 Facilities) THAILAND Grand Rapids, MI Betím CZECH REPUBLIC Espelkamp* Bangkok* Greensboro, NC Caçapava Mlada Boleslav* Kansas City, MO (2 Facilities) 6 Camaçari INDIA Romulus, MI * Joint Venture bio31808 New Delhi * St. Peters, MO ** Technical Agreement São Bernardo (2 Facilities) *** Joint Production Agreement Troy, MI (2 Facilities) **** Joint Venture Minority Business Enterprise ***** Technical License Agreement 60 Facilities Locations Description 56 Cities 20 Countries ARGENTINA CANADA CZECH REPUBLIC INDIA POLAND UNITED STATES Pilar Blenheim, ON Mlada Boleslav* New Delhi * Bielsko Biala* Addison, IL Greensboro, NC Manufacturing Plant Manufacturing Plant Manufacturing Plant Manufacturing Plant Commercial Center Manufacturing Plant Manufacturing Plant - Molded Foam - Molded Foam - Foam-in-Place - Molded Foam - Molded Foam - Lamination - Structural Foam Atlanta, GA Brampton, ON ITALY SPAIN Kansas City, MO Manufacturing Plant EGYPT Manufacturing Plant (2 Facilities) AUSTRALIA - Molded Foam - Structural Composites Bruzolo* Barcelona* Manufacturing Plant Adelaide Cairo***** Manufacturing Plant Manufacturing Plant - Molded Foam Manufacturing Plant Auburn Hills, MI - Structural Foam Manufacturing Plant Kitchener, ON - Molded Foam - Molded Foam Assembly & Sequencing - Molded Foam Manufacturing Plant - Molded Foam Plant Assembly & Sequencing Plant* - Structural Foam - Energy Management Foam SOUTH KOREA JAPAN - Automotive Systems - Automotive Systems - Energy Management Foam ENGLAND Mississauga, ON Brodhead, WI Anjo* Ulsan***** Romulus, MI Melbourne Corporate Headquarters Manufacturing Plant Manufacturing Plant Coventry Manufacturing Plant Manufacturing Plant Manufacturing Plant - Molded Foam - Molded Foam Commercial Centre - Molded Foam - Molded Foam - Molded Foam Sarnia, ON Manufacturing Plant Chattanooga, TN* Manchester Gwangju St. Peters, MO - Energy Management Foam Nanno* Manufacturing Plant Manufacturing Plant Manufacturing Plant Manufacturing Plant BELGIUM - Structural Foam Manufacturing Plant - Molded Foam - Cut Foam - Molded Foam - Molded Foam - Molded Foam - Foam-in-Place Hulshout* Tilbury, ON - Foam-In-Place Chesterfield, MI** - Foam-In-Place Manufacturing Plant - Structural Foam Manufacturing Plant Tokyo THAILAND Manufacturing Plant - Molded Foam - Molded Foam Commercial Center - Molded Foam Troy, MI - Energy Management Foam Energy Management (2 Facilities) FRANCE Bangkok* Automotive Headquarters Wetteren* Products Columbus, OH*** Manufacturing Plant Whitby, ON - Sales & Engineering Manufacturing Plant - Sales & Engineering - Molded Foam Manufacturing Plant - Molded Foam Manufacturing Plant Trilport* - Energy Management Foam - Molded Foam Commercial Center**** - Molded Foam Manufacturing Plant MEXICO Energy Management Products BRAZIL - Molded Foam Del Rio, TX - Sales & Engineering Woodbridge, ON Leon* Manufacturing Plant Betím Manufacturing Plant GERMANY Manufacturing Plant - Lamination Manufacturing Plant - Molded Foam - Molded Foam - Molded Foam - Cut Foam El Paso, TX - Retail Foam Product Mörfelden* Commercial Centre Mexico City* Manufacturing Plant Caçapava - Energy Management Foam Manufacturing Plant - Slab Foam Manufacturing Plant - Slab Foam - Molded Foam Rüsselsheim* - Energy Management Foam - Molded Foam - Research, Product & Fairless Hills, PA Manufacturing Development Manufacturing Plant - Lamination - Molded Foam Saltillo (2 Facilities) Manufacturing Plant Camaçari Manufacturing Plant* - Molded Foam Manufacturing Plant Espelkamp* - Molded Foam - Molded Foam Fremont, OH * Joint Venture CHINA Manufacturing Plant Manufacturing Plant - Molded Foam Manufacturing Plant ** Technical Agreement Wuhan* - Lamination - Molded Foam São Bernardo *** Joint Production Agreement (2 Facilities) Manufacturing Plant **** Joint Venture Manufacturing Plant* - Molded Foam Grand Rapids, MI Minority Business Enterprise - Molded Foam Manufacturing Plant bio31808 - Molded Foam ***** Technical License Agreement Commercial Center 7 Customers NORTH AMERICA EUROPE SOUTH AMERICA JAPAN OEM TIER 1 OEM TIER 1 OEM TIER 1 OEM TIER 1 Acura Araco Audi CIPA DaimlerChrysler Araco Honda Fuji-Seat BMW Blackhawk Automotive BMW Decoma Fiat Isringhausen Mitsubishi Fuji tuku DaimlerChrysler Bloomington Seat Citroen Faurecia Ford Johnson Controls Suzuki Howa Ford Collins & Aikman DaimlerChrysler Grammer General Motors Lear Toyota Koberuku General Motors Endur-All Evobus Intier Honda TS TECH Marubishi Honda Faurecia Ford Isringhausen Peugeot Recaro Isuzu Gerneral Seating Honda Johnson Controls Scania Tachi-S Mitsubishi Grupo Antolin Jaguar KAB Seating Toyota Toyota Boshoku Navistar Guilford Metrocab Karmann Volkswagen TS-Tech Nissian HOWA Nissan Kigass Volvo Trruck Renault Insa Opel Landers Subaru Intier Peugeot Lear Suzuki Irvin Renault Recaro Toyota Isrignhausen SEAT SITECH KOREA Volswagen Johnson Controls Suzuki TS TECH OEM TIER1 Lear Skoda Hyundai Dayou A-Tech Magee Rieter Toyota THAILAND Kia HMC-Seating Group Rieter Automotive Vauxhall Ssangyong Setex Volkswagen OEM TIER 1 Span America Volvo General Motors BKS TISA Hino Cagiva Toyota Boshoku Honda Delta TR Trim Quest AUSTRALIA Isuzu GST CHINA TS TECH Kawasaki JSI OEM TIER 1 UTA OEM TIER 1 Nissan NHK Honda Wuhan Wan Hine Yorozu Ford Air International Suzuki SAS JiangLing Faurecia/GSK Wuhan GM Holden Araco Tiger Motor TASI Nissan TSTECH/ GSK Wuhan Mitsubishi Toyota TSI Peugeot Toyota Volvo TS TECH bio31808 8 Design & Development Innovation In All Aspects Of Our Business • Chemistry • Product Design • Manufacturing Processes • Productivity Improvement • Employee Creativity bio31808 9 Global Development Centers Troy, Michigan USA Woodbridge, Canada Wetteren, Belgium Proseat Coventry, U.K. Mörfelden, Germany Mississauga, Canada Proseat Bruzolo, Italy Gestind JV Mexico City, Mexico Anjo, Japan IWFC São Bernardo, Brazil Bangkok, Thailand Melbourne, Australia IWCT bio31808 10 Vehicles We Supply North America North America North America North America South America South America Europe Europe Japan Thailand China GM GM Honda Daimler Chrysler Daimler Chrysler Renault Opel/Vauxhall Ford Toyota Nissan Honda Buick Century Oldsmobile Intrigue Accord Concorde PT Cruiser Clio Agila Mondeo Alphard Cefiro Civic Astra bB CRV Buick LaSabre Oldsmobile Silhouette Accord - Coupe Dodge Dakota RAM Pickup Scenic Corsa Volkswagen Caldina Isuzu Buick Park Avenue Pontiac Aztek Accord - Sedan Dodge Durango Frontera Golf Coaster JCM-321 Jiang Ling Buick Rainier Pontiac Bonneville Civic Dodge Neon Ford VW Omega Corolla DMAX Landwind Buick Regal Pontiac Firebird Element Dodge Ram Pick up Amazon Gol Vectra Audi Deli Boy Wega Buick Rendezvous Pontiac Grand Am Odyssey Dodge Ram Van Courier Jetta Vivaro/Trafic TT GS(ARIST) Cadillac DeVille Pontiac Grand