The Scalability of Metso's Hrctm High
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201704 www.advanced-mining.com ADVERTISEMENT 04 2017 EDUCATION Successful Implementation of Innovative Technology into an Existing Operation WIRTGEN GmbH Windhagen | Germany What’s Holding up the Evolution of Condition-based Maintenance in Mining & Metals? OSIsoft Perry Zalevsky | Industry Principal, Metals & Mining TRANSFER OF TECHNOLOGY Economy model for high performance demands Keestrack N.V. Bilzen | Belgium New options for higher performance Keestrack N.V. Bilzen | Belgium Kleemann crushing plant MC 125 RR crushes 600 tons an hour Kleemann GmbH Göppingen | Germany NEWS & REPORTS New crusher from thyssenkrupp revolutionizes material processing in both underground and thyssenkrupp Industrial Solutions Essen | Germany surface operation thyssenkrupp Industrial Solutions thyssenkrupp and indurad receive “Data-based Services 2017” award Essen | Germany Julio and Julio in Brazil to reduce its quarry operating costs with Metso‘s Haul Truck Solution Metso Corporation International Metso receives four major oil and gas valve orders from Chinese petrochemical customers Metso Corporation International Scalability of Metso‘s award-winning HRC technology confirmed in pilot testing in Chile Metso Corporation International Metso Corporation Special jaws crush 100% more than ordinary manganese at Råsjö Kross International Metso strengthens global presence and customer service for aggregates industry with 14 new Metso Corporation International distributors signed in 2017 THIS MAGAZINE IS SUPPORTED BY: Wirtgen Group MTC Sandvik Construction AMA-Academy Rad statt Rollstuhl | Besi & Friends Wirtgen GmbH TIPCO GmbH 04 2017 NEWSEDUCATION & REPORTS Back to school: MB Crusher for “Oryx International School” in Qatar MB Crusher S.p.A. 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Safety? yes! www.wirtgen.com/mining 2500 Sm: Surface Mining combines safe mining operations with modern cost-effectiveness: the 2500 SM replaces the entire equipment otherwise needed for blasting, drilling and pre-crushing. It cuts costs, delivers mined raw materials of higher quality, and ensures more efficient exploitation of the deposits. Take advantage of innovative solutions from the technology leader. www.wirtgen.com Wirtgen gmbH · Reinhard-Wirtgen-Str. 2 . D-53578 Windhagen . T: +49 26 45 / 131 0 Issue 04 | 2017 www.advanced-mining.comADVERTISEMENT 6 A_W_SURFACE_MINING_02_A4_EN.indd 1 27.10.16 16:44 EDUCATION WIRTGEN GmbH Surface Miner Case Study: Windhagen | Germany Successful Implementation of Innovative Technology into an Existing Operation January 2015: 2,500 working hours have been clocked when saving potentials convince New Hope Group to buy the Surface Miner. (Photos: Wirtgen) he implementation of new technology into an existing mining operation can deliver a Tpositive change in operation and commercial benefits. Integrating new technologies is connected to a number of challenges that might also result in the rejection of the innovative technology. Detailed planning, robust project management, a good customer relationship and an exact evaluation of meaningful Key Performance Indicators are therefore main aspects to manage the implementation process and overcome those risks. The importance of structured processes was shown at the New Acland Coal Mine in Queensland / Australia “Never change a running system”? where an innovative mining system, a Wirtgen Surface Tradition versus innovation Miner 4200 SM, was successfully adopted into the existing mining fleet. Benefits in regards to health, safety and Experience reveals that the implementation of new environmental performance, productivity, particle size technology into an operating environment can be distribution, loss and dilution and unit costs were realized. unsuccessful due to a number of challenges which are met This is a summary of the Master’s Thesis “Comparison only partially. Job-specific and professional preparation of the conventional mining process to the Surface Miner is therefore indispensable to achieve adoption of new mining system at New Acland Coal Mine”, conducted in technology on a mine site. conjunction with New Acland Coal Mine, RWTH Aachen University and Wirtgen GmbH in Germany. Issue 04 | 2017 www.advanced-mining.com 7 EDUCATION The nature of the mining industry plays a relevant role, July 2014: The Surface Miner arrived at the mine, operators passed which should not be neglected. Many miners operate their basic training, mining operations begin. A mining area of up to 600 m was prepared for the trial of the Wirtgen Surface Miner 4200 SM their mine sites with a “Never change a running system” under ideal conditions. (Photos: Wirtgen) attitude. For Original Equipment Manufacturers (OEM) this means that besides mechanical performance of the equipment, other aspects are essential to support the successful implementation of new technologies. Whilst it requires more resources,