BPW drawbar assemblies For centre axle drawbar trailers and turntable drawbar trailers

Page 1 CONTENTS Page 6 Page 12 Page 18 Page 36 Page 60 General Hitch blocks Rigid drawbars Drawbars TURNTABLES information and and Underrun bar Landing legs

6 I Quality at BPW 12 I Hitch blocks and 20 I Rigid drawbars 40 I Drawbars 54 I PZL series 72 I Turntables crossmembers 8 I BPW drawbar assemblies 22 I ZD series 42 I TBZ series 56 I PML series 74 I DK series 14 I AB 75 series 10 I Configuration of drawbar 26 I ZDM series 44 I SL series 58 I LPS series assemblies 16 I PAB 17 series 28 I ZEQ series 45 I ZGS series 52 I eyes and bushes 18 I Underrun bar 30 I ZFL series 46 I PZM/PZMS series 53 I Spare parts UFK 100 III 36 I Towing eyes 48 I PZS/ PZSG series 56 I Height adjustment and support devices 37 I Special versions 51 I PZG/PZGL series 38 I Landing Legs 53 I PZLG series

Page 2 All rights reserved and subject to change. We accept no responsibility for errors, including printing errors. Reproduction and use requires the permission of the publisher. Page 3 Product overview

Rigid drawbar type Function Rigid

With screw-on crossmembers

Height adjustable

Length adjustable

Page 22 26 28 30

Drawbar type Function Rigid (normal profile)

Rigid (lightweight profile)

Angled towing eye

Rigid central tube (Y shape)

Swivelling towing eye

Cranked drawbar

Length adjustable

Length adjustment (semi-)automatic

Length adjustment > 600 mm

Page 42 44 45 46 47 48 50 51 52 54 56 58

Page 4 Product overview Page 5 Quality is the be-all and end-all of our solutions.

We are passionate about developing exactly what our customers need in their day-to-day business in the transport industry. That is why quality is a key part of our solutions. QUALITY

Already at the beginning of the development process of all our products we set the course for Quality, by providing you with optimal support at every stage of development: from consulting through the selection of components through to efficient operation. And because everything comes from a single source, you can be sure that it is not only perfectly matched to each other, but that it is also works optimally together.

This principle forms the basis for the successful application of our solutions, which have proven their worth a million times over in many years of long-term use worldwide.

EXPERTISE/PORTFOLIO Broad portfolio of drawbar assemblies More than 30 years of development and manufacturing expertise

AN OVERVIEW OF YOUR BENEFITS: ISO-certified according to ISO 9001:2015

Excellent corrosion protection with cataphoretic dip-coating (KTLZn) Robust and long-lasting design for all components High level of availability and delivery performance Always the right solution for your needs Individual consultation

Page 6 Quality at BPW Safe and reliable. BPW drawbar assemblies.

Drawbar assemblies form the link between the unit and the vehicle. These components are designed to continuously and reliably transfer all the relative forces between the towing vehicle and the trailer. This means they are some of the most safety-critical components on the whole commercial vehicle. SAFE

The choice of drawbar assembly depends on the tractor-trailer HOW A CENTRE AXLE DRAWBAR TRAILER WORKS: HOW A TURNTABLE DRAWBAR TRAILER WORKS: for this purpose, which offer an impressive level of high quality combination that is being used. The two main combinations are These trailers have up to a maximum of three axles in the centre The turntable drawbar trailer is steered using a separate pivot and a long service life. The drawbar and the associated height- composed of a tractor unit with a centre axle drawbar trailer or a of the vehicle. A rigid drawbar on the vehicle frame forms the joint. For this purpose, the rigid front axle of the trailer is housed adjustment devices are attached to the turntable frame. This tractor unit with a multi-axle drawbar trailer and turntable steering. connection to the tractor unit. The central position of the axle(s) in the chassis so that it can be turned via a rotating frame with a equipment is available in various versions and can be coupled low BPW offers a complete range of drawbar assemblies for both enables to trailer to be steered. The drawbar installation is turntable. The BPW product range includes double-row turntables down like rigid drawbars. combinations. described as ‘rigid’ because horizontal as well as vertical forces are transferred. As a static load, these forces are between min. 4% and max. 10% (or 2,000 kg) of the gross trailer weight. To improve the driving characteristics, centre axle drawbar trailers are coupled as low down as possible below the tractor unit.

Tractor unit with Tractor unit with centre axle drawbar turntable drawbar trailer trailer

Underrun bar Hitch block End crossmember Drawbar Turntable

Rigid drawbar

Page 8 Page 9 Configuration of drawbar assemblies Example calculation for the configuration in accordance with ECE Regulation No. 55 of a centre axle tractor/trailer combination

The most important characteristic values for drawbar assemblies such as hitch blocks and rigid drawbars. The smallest assemblies in accordance with ECE Regulation No. 55 are V value of all drawbar assemblies used in a vehicle combination is calculated as follows: decisive. The V value must be determined in combinations of vehicles with Mechanical drawbar assemblies that transfer drawbar loads (such a centre axle drawbar trailer and is defined as the theoretical as rigid drawbars and hitch blocks in centre axle drawbar trailers) reference force for the vertical component of the drawbar force must be marked with a maximum permissible Dc value. Permissible gross weight of the towing vehicle T = 22,000 kg The BPW ZD 18 rigid drawbar (V max. = 54.0 kN/Dc = 110 kN) and the between the towing vehicle and the centre axle drawbar trailer (unit BPW AB 75 hitch block (V min. = 75 kN/Dc = 130 kN) are sufficient Mechanical drawbar assemblies that cannot transfer drawbar loads Vertical acceleration of measure: kN). for this case. (such as drawbars and hitch blocks on turntable drawbar trailers) of the towing vehicle with air suspension a = 1.8 m/s2 The maximum permissible V values are declared for BPW drawbar must be marked with a maximum D value. We would be happy to calculate the V and Dc values for your vehicle Drawbar load S = 1,000 kg combination on request so that the appropriate BPW drawbar Permissible gross weight of the trailer C = 18,000 kg assembly (BPW rigid drawbar and BPW hitch block) can be selected. X (A corresponding data sheet is available to download from our Length of the loading area of the trailer X = 7,820 mm website.) Theoretically free drawbar length L = 6,555 mm Free drawbar length FL = 2,300 mm S FL

L

S C

The V value can be calculated using the vehicle data: The Dc value can be calculated as follows: 7,820 mm X = Length of the loading area of the trailer (m) T = Permissible gross weight of the towing vehicle (t) V = { }² · a · C L = Theoretically free drawbar length C = Axle load (t) of the loaded centre axle drawbar trailer V = { }² · 1.8 m/s² · 18,000 kg when coupled a = Vertical acceleration at the coupling point 1.8 m/s2 for towing vehicles with air suspension g = 9.81 m/s2 V = 46,112 N = 46.1 kN 2.4 m/s2 for towing vehicles with other suspension g · T · C D = { } · 9.81 m/s² 2,300 mm C = Gross weight of the trailer (t) Dc (kN) = c T + C Dc = { } · 9.81 m/s² a · C · X2 V (kN) = 2 L The D value can be calculated as follows: Dc = 97.12 kN 6,555 mm

T = Permissible gross weight of the towing vehicle (t) R = Permissible gross mass of the turntable drawbar trailer (t) 1,000 kg 18,000 kg g = 9.81 m/s2 g · T · C D (kN) = T + R

Page 10 General information I Design of drawbar assemblies Page 11 For assembly on the tractor unit. Hitch blocks and crossmembers from BPW.

BPW hitch blocks are assembled closely on the rear axle of the tractor unit and create a secure connection between the towing vehicle and the trailer. They have been developed for trailers with a permissible gross weight of up to 24 t and are suitable even for extremely heavy loads.

BPW end crossmembers for interior assembly on the vehicle frame of the tractor unit complete the range of products.

BPW HITCH BLOCKS – FEATURES AND BENEFITS

Permitted gross trailer weight up to 24 t For bolting to vehicle frame Drawbar loads up to 2,500 kg (V value up to 86 kN) Optional vehicle-specific drilling pattern Overall heights of 130 to 400 mm, depending on the version Optionally with couplings (e.g. Orlandi, Ringfeder, Rockinger) and plug holders The hitch block – which is fitted on the vehicle frame of the tractor With ECE approval or individual certificate unit – enables a centre axle drawbar trailer or a low-coupled Treated with zinc phosphate, with cataphoretic dip-coating (KTLZn) turntable drawbar trailer to be coupled. It features a corresponding BPW remote operation devices available with general type coupling to accommodate the towing eye. approval (German ABE)

Page 12 Hitch blocks I Crossmembers Page 13 BPW hitch block rame height rame rame height rame rame height rame H AB 75 series H L H L L BH

(ECE approval) BH Max. Max. BH Max. LW With ECE approval no. E1-55R-012559 Also available with mechanical remote

operation 5 5 Cataphoretic dip-coating (KTL ) in top-coat RH

Zn 5 MK Coupling Centre quality For drawbar loads up to 2,500 kg MK MK Coupling centre Coupling centre 7 (for MK = 5 For steering angles of up to 90° Stepless overall heights (BH) up to 400 mm (for MK = 5 5 (for MK = 5 H Bolted directly to the vehicle frame Any combination with various clear widths SV version (diagonal front) SH version (diagonal rear) GK version (cranked) BH The permissible V value depends on the (LW) 5 coupling centre (MK) dimension Technical support for calculating the max. Drilling pattern for couplings in accordance permissible V values and designing suitable with DIN 74051/74052 bolted connections FB10 cable remote operation, can be Detailed information is available in the assembled on both sides technical data sheets 7 TYPE VERSION CLEAR WIDTH SIDE SECTION MAX. OVERALL HIGHER BPW NO. WEIGHT LW (mm) HEIGHT HEIGHT BH2) DRAWBAR (GK version, H1) (mm) (mm) LOADS LW 758 kg) FB10 cable remote operation Mechanical remote operation Plug holder 415 130 51.47.41.xxxx 74 ABE 90779*02 440 150 51.47.44.xxxx 75 480 200 51.47.48.xxxx 78 758/762 AB 75… 770/790 510 230 51.47.51.xxxx 80 V value = 75 kN -SV 540 250 51.47.54.xxxx 81 802/850 2,000 kg (for MK = 195 mm) -SH 854/862 -GK 570 300 (V = 58.7 kN) 51.47.57.xxxx 83 D value = 190 kN 866 610 330 51.47.61.xxxx 85 Dc value = 130 kN 640 350 2,500 kg 51.47.64.xxxx 87 Drawbar load (V = 50.5 kN) 690 400 51.47.69.xxxx 90 1,000 kg 7

740 400 51.47.74.xxxx 93

-QT 742/752 End crossmember for tractor unit 774/784 51.47.00.4xxx 45 794 FB10, welded version FB10, clamped version Mechanical remote operation Higher characteristic values depending on coupling centre (MK), see data sheet. 1) Standard dimensions in bold. 2) Overall height depending on frame height. All versions also available on request with drill pattern (SG) and installed coupling.

Possible coupling variants assembled in hitch block or loose BPW ACCESSORIES FOR AB 75 BPW NO.

TRAILER COUPLINGS BOLT DIAMETER DRILLING MK V VALUE DRAWBAR BPW NO. WEIGHT FB10 cable remote operation, welded version, can be assembled on both sides 51.98.11.0018 (mm) PATTERN (mm) Max. (kN) LOAD (kg) FB10 cable remote operation, clamped version, can be assembled on both sides 51.98.11.0019 (mm) (kg) Mechanical remote operation 51.98.11.0020 Orlandi E525 75 1,000 Plug holding plate 05.801.95.16.0 50 160 x 100 178 05.801.98.63.0 42 D = 200 kN/Dc = 135 kN 50 2,500 Upper crossmember for Mercedes (in frame, LW 850 mm) 05.801.98.56.0 Rockinger 500A66200 90 1,000 Intermediate plates for side section/crossmember t = 2 mm (2 units), up to max. 20 mm each side 09.801.95.14.0 50 160 x 100 177 05.801.95.08.0 50 D = 200 kN/Dc = 135 kN 60 2,500 Intermediate plates for side section/crossmember t = 6 mm (2 units), up to max. 20 mm each side 09.801.95.15.0 Ringfeder 5055A 75 1,000 Bolt kit for side section/crossmember (16 units, bolts M16 x 50, nuts, washers) 09.801.95.12.0 50 160 x 100 175 05.801.95.57.0 50 D = 200 kN/Dc = 135 kN 63 2,000 Bolt kit for side section/crossmember (16 units, bolts M16 x 60, nuts, washers) 09.801.95.16.0 Rockinger 400A51201 Bolt kit for side section/frame (24 units, bolts M16 x 50, nuts, washers) 09.801.95.13.0 40 160 x 100 164 35 1,000 05.801.95.11.0 35 D = 130 kN/Dc= 90 kN Side sections for AB 75 in pairs On request

All versions include electrical remote display. Please note that the permissible Dc and V values of the hitch block must be tailored to the desired trailer coupling and the towing eye.

Page 14 Hitch blocks I AB 75 series Page 15 BPW hitch block PAB 17 series, straight PAB 17 series, cranked (Individual certificate)

The stated overall heights (BH) and clear widths (LW) can be Use of FB10 cable remote operation combined as standard Also available with mechanical remote operation

Cataphoretic dip-coating (KTLZn) in top-coat quality Drawbar loads up to 2,500 kg possible For steering angles of at least 90° Techn. support for calculating the max. permissible V values Bolted directly to the vehicle frame and designing suitable bolted connections The permissible V value depends on the coupling centre (MK) Detailed information is available in the technical data sheets dimension Side section height depends on the clear width (LW) Drilling pattern for couplings 160 x 100 mm, in accordance with DIN 74051/74052

5 LW 5 LW

Side Side section section hight height

BH BH BH (7 BH 5 Coupling Coupling centre centre

TYPE VERSION CLEAR MAX. DRAWBAR DC VALUE BPW NO. WEIGHT TYPE VERSION CLEAR MAX. OVERALL DRAWBAR DC VALUE BPW NO. WEIGHT WIDTH HEIGHT LOAD (D VALUE) Approx. (kg) WIDTH OVERALL LOAD (D VALUE) Approx. LW (mm) BH (mm) (kg) (kN) LW HEIGHT (BH) (kg) (kN) (kg) (mm) (mm)

PAB 17/1 145/175 PAB 17/1-G V value = 50 kN (for Mk = 195 mm) 200/230 100 V value = 50 kN (for Mk = 195 mm) 240/270 110 18 t Straight 1,000 51.40.xx.xxxx 120 Cranked 1,000 51.41.xx.xxxx 120 7 5 8 260/290 (110) 18 t 758 300/340 (120) with individual approval 330 76 2 with individual approval 762 7 7 0 770 PAB 17/3 PAB 17/2-G 7 9 0 790 V value = 75 kN (for Mk = 195 mm) 190/230 V value = 75 kN (for Mk = 195 mm) Straight 8 0 2 1,000 101 51.42.xx.xxxx 130 802 240 1,000 110 51.45.xx.xxxx 130 24 t 260/290 (120) 24 t Cranked (120) 8 5 0 850 with individual approval with individual approval 8 5 4 854 PAB 17/3 8 6 2 PAB 17/2-G 862 V value = 47 kN (for Mk = 195 mm) 866 190/230 V value = 47 kN (for Mk = 195 mm) 866 Straight 2,000 101 51.42.xx.xxx 130 300 2,000 105 51.45.xx.xxx 130 18 t 260/290 (120) 18 t Cranked (120) with individual approval with individual approval

For couplings, see page 14. For accessories, see page 15. For couplings, see page 14. For accessories, see page 15. Please note that the permissible Dc and V values of the hitch block must be tailored to the desired trailer coupling and the towing eye. Please note that the permissible Dc and V values of the hitch block must be tailored to the desired trailer coupling and the towing eye.

Page 16 Hitch blocks I PAB 17 series Page 17 B BPW folding underrun bar 5 UFK 100 III Vehicle body Vehicle body (ECE resp. EG approval) ahrzeugaufbauahrzeugaufbau 5

77 to .7

7 to . Halter BH = 55 SupportHalterSupport L

A GasdruckfederGas springGasdruckfederGas spring Verriegelung LockingVerriegelung mechanismLocking mechanism Quertraverse max. CrossmemberQuertraverseCrossmember max. max. max. 5 5 5 5 Max. BH 5 Vehicle frame Max. BH 5 Vehicle frame max. BH 5 ahrzeug ahrzeug max. BH 5 rahmen rahmen OVERALL L1 AB BPW NO. UFK III HEIGHT (mm) BH (mm) . to .5. bis 5 to .5 bis 5 Welded cross- 75 75 75 75 tube 350 394 475 522 51.98.21.0210 The BPW folding underrun bar, type UFK 100 III, was developed for the THE BENEFITS OF THE NEW BPW UFK 100 III FOLDING 500 694 730 822 51.98.21.0209 use of drawbar installations that are coupled very low down on the UNDERRUN BAR tractor unit and trailer. The ECE type approval no. E4-58R-020262 for Type approval in accordance with Directive UN/ECE No. R58 the underrun bar is approved for vehicle classes N2, N3, O3 and O4. The (parallelogram version in accordance with EC Directive 70/221/ B frame width can be varied between 740 mm and 1,400 mm, depending EEC) on the type. The maximum permissible underbody dimension is Increase in permitted vehicle frame width to 1,400 mm 5 350 mm from the rear edge of the vehicle to the front edge of the folded-down underrun bar. When the vehicle is not loaded, the lower Optionally available in overall heights of 350 mm and 500 mm 5 edge of the folded-down underrun bar must not be more than 550 mm Assembly and operating instructions above the road surface in any place. The width of the rear underrun bar

Optionally available with clamped, welded crossmember or BH = 55 must not exceed the width of the rear axle (measured at the outermost without crossmember L point of the wheels) in any place and must not be more than 100 mm smaller than this measurement in any place. If there are several rear Parallelogram version: locking on both sides, for approved axles, the widest axle is used as the definitive measurement. crossmembers (not included in delivery) A

OVERALL L1 AB BPW NO. TYPE OVERALL ARM LENGTH COMMENTS BPW NO. WEIGHT HEIGHT (mm) (Pivot point/tube UFK III HEIGHT (kg) Clamped cross- BH (mm) BH (mm) centre) L1 (mm) tube 350 402 480 525 51.98.21.0408 500 702 735 825 51.98.21.0407 350 394 51.98.21.0210 70 UFK 100 III Individual adaptation Crossmember welded Tube Ø 127 x 2,500 mm E4-58R-020262 500 694 51.98.21.0209 80

UFK 100 III 350 402 Quick assembly without 51.98.21.0408 70 B Crossmember clamped welding work E4-58R-020262 Tube Ø 127 x 2,500 mm

500 702 51.98.21.0407 80 5

5 350 51.98.21.0212 30 UFK 100 III Like the welded version but No crossmember without a tube E4-58R-020262 500 51.98.21.0211 40 5

UFK 100 III parallelogram 7 BH approx. (crossmember not included in delivery) 470 For approved crossmembers, 51.98.21.0302 48 e4*70/221*2006/20*0360*02 e.g. with integrated tail lamps A SPARE PARTS FOR UNDERRUN BAR QUANTITY BPW NO. per underrun bar OVERALL L1 AB BPW NO. Plastic cap for crossmember 2 02.3505.25.00 UFK III HEIGHT (mm) 1) Assembly parts group for spring bolt 1 09.801.90.34.0 Parallelogram BH (mm) Gas spring for UFK 100 III from year of manufacture 2001 1 02.0600.03.00 470 - 650 750 51.98.21.0302

1) Parallelogram versions 2x Other special versions on request.

Page 18 Hitch blocks I UFK 100 III underrun bar Page 19 For assembly on the trailer. Rigid drawbars from BPW.

The BPW rigid drawbar is a drawbar installation for centre axle gross weight of 6 to 24 t and provides a reliable drawbar assembly drawbar trailers that is installed on the vehicle frame of the trailer. for conventional transport. It is designed for centre axle drawbar trailers with a permissible

The rigid drawbar is connected to the vehicle frame and forms the link to the tractor unit. In addition to tractive and braking forces (horizontal forces), it also transfers part of the gross trailer weight to the tractor unit via the drawbar load and also the dynamic drawbar load during braking (vertical forces).

BPW RIGID DRAWBARS – FEATURES AND BENEFITS

For centre axle drawbar trailers with a permissible gross weight With ECE approval or individual certificate of 6 to 24 t Treated with zinc phosphate, with cataphoretic dip-coating (KTLZn) Drawbar load up to 2,500 kg Expert advice and calculation of characteristic values (e.g. for Various versions are available: optimum matching of the BPW hitch block and the BPW rigid – Rigid, length-adjustable or height-adjustable drawbar) – Different towing eye types High level of corrosion resistance due to galvanised inner tubes in – Special versions for higher tonnages drawbars with variable length

Rigid drawbars Page 21 L BPW rigid drawbars up to 24,000 kg L ZD series, rigid (ECE approval) L In addition to the standard dimensions shown in the tables below, the Please see the data sheet on our website for further information. following options are also available on request: Please note that the permissible Dc and V values of the rigid drawbar Special versions with a higher V value must be tailored to the desired towing eye and trailer coupling. Use of other towing eye types Other dimensions TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT (DIN) L (mm) DRAWBAR (kN) (kg) L2 (mm) LENGTH FL (mm) 2,900 1,700 76.5 51.31.18.0124 226 TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT 1,800 71.7 (DIN) L2 (mm) L (mm) DRAWBAR (kN) (kg) LENGTH ZD 183) 3,200 1,900 67.4 51.31.18.0118 250 FL (mm) Dc = 110 kN Ø 50 2,000 63.5 18 t D50-C 2,100 60.0 2,900 1,700 15.3 51.31.06.0100 87 Drawbar load 1,000 kg DIN 74053-50D1 3,500 2,200 56.9 51.31.18.0119 274 1,800 14.1 Tube 250 x 150 ECE no. L2 = 250 2,300 54.0 ZD 06 3,200 1,900 13.1 51.31.06.0101 94 E1-55R-012556 2,400 51.3 Dc = 35 kN 2,000 12.2 Ø 40 3,800 2,500 48.9 51.31.18.0105 294 6 t ZE 13/1 2,100 11.4 2,600 46.6 Drawbar load 500 kg DIN 74054-40D 3,500 2,200 10.7 51.31.06.0102 101 Tube 160 x 160 L2 = 250 With individual certi- 2,300 10.0 ficate 2,400 9.4 3) Also available cranked on request. 3,800 2,500 8.8 51.31.06.0103 108 2,600 8.3 2,900 1,700 30.8 51.31.10.0100 142 TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT 1,800 28.5 (DIN) L (mm) DRAWBAR (kN) (kg) ZD 10-11) 3,200 1,900 26.5 51.31.10.0101 156 L2 (mm) LENGTH DRAWBAR LOAD Dc = 70 kN FL (mm) (kg) Ø 40 2,000 24.7 10 t 1,000 2,000 ZE 13/1 2,100 23.0 Drawbar load 1,000 kg DIN 74054-40D 2,900 1,700 90.0 75.0 51.31.20.0110 214 Tube 140 x 140 3,500 2,200 21.5 51.31.10.0102 169 L2 = 250 1,800 90.0 75.0 ECE no. 2,300 20.2 ZD 20-1A 3,200 1,900 90.0 75.0 51.31.20.0114 238 E1-55R-012555 2,400 18.9 Dc = 130 kN 3,800 2,500 17.8 51.31.10.0103 182 24 t Ø 50 2,000 87.0 75.0 2,600 16.7 Drawbar load 1,000 kg D50-C 2,100 82.4 72.6 Drawbar load 2,000 kg DIN 74053-50D1 2,900 1,700 48.9 51.31.14.0100 165 3,500 2,200 78.2 68.4 51.31.20.0105 256 Tube 220 x 220 L2 = 250 2,300 74.4 64.6 1,800 43.6 ECE no. ZD 13,5-12) 3,200 1,900 42.7 51.31.14.0101 182 E1-55R-012557 2,400 70.9 61.1 Dc = 90 kN 3,800 2,500 67.7 57.8 51.31.20.0104 277 Ø 40 2,000 40.1 13.5 t 2,600 64.7 54.9 ZE 13/1 2,100 37.7 Drawbar load 1,000 kg DIN 74054-40D 2,900 1,700 90.0 75.0 51.31.24.0126 250 Tube 160 x 160 3,500 2,200 35.5 51.31.14.0102 199 L2 = 250 1,800 90.0 75.0 ECE no. 2,300 33.6 ZD 24-1A 4) 3,200 1,900 87.4 72.7 51.31.24.0120 275 E1-55R-012553 2,400 31.8 Dc = 130 kN 2,000 82.6 67.9 3,800 2,500 30.1 51.31.14.0103 214 24 t Ø 50 2,600 28.6 Drawbar load 1,000 kg D50-C 2,100 78.2 63.5 Drawbar load 2,500 kg DIN 74053-50D1 3,500 2,200 74.2 59.5 51.31.24.0110 300 Tube 260 x 180 L2 = 250 2,300 70.5 55.8 1) 2) ECE no. Also available cranked 150 mm on request. Also available cranked on request. 2,400 67.2 52.8 For use of other towing eye types, see page 36. E1-55R-012558 Additional U-bolt for tube 140 x 140, 03.114.00.02.0 3,800 2,500 64.1 49.4 51.31.24.0122 325 Additional U-bolt for tube 160 x 160, 03.114.00.01.0 2,600 61.3 46.5 Additional U-bolt for tube 250 x 150, 03.114.00.03.0 Additional U-bolt for tube 220 x 220, 03.114.00.22.0 4) Also available cranked on request. Additional U-bolt for tube 260 x 180, 03.114.00.04.0 For use of other towing eye types, see page 36.

Page 22 Rigid drawbars I ZD series Page 23 BPW rigid drawbars up to 24,000 kg ZD series, rigid, bolted on with adjusting rail ZD series, rigid, with height offset towing eye (ECE approval) (ECE approval)

L L L L L 5 L

7 VS (= 75 VS 5

5 5 LV . .75 5

In addition to the standard dimensions shown in the tables below, the following options are also available on request: Special versions with a higher V value Use of other towing eye types Other dimensions Please see the data sheet on our website for further information. Please note that the permissible Dc and V values of the rigid drawbar must be tailored to the desired towing eye and trailer coupling.

TYPE TOWING EYE TOTAL LENGTH MAX. FREE LENGTH OF MAX. V VALUE BPW NO. WEIGHT TYPE TOWING EYE TOTAL LENGTH MAX. FREE TOWING MAX. V VALUE BPW NO. WEIGHT (DIN) L2 (mm) L (mm) DRAWBAR ADJUSTING (kN) (kg) (DIN) L2 L (mm) DRAWBAR EYE (kN) (kg) LENGTH RAIL DRAWBAR LOAD (mm) LENGTH OFFSET FL (mm) LV (mm) (kg) FL (mm) VS (mm) 1,000 2,000 2,900 1,700 81.2 51.31.24.xxxx 250 2,900 1,700 90.0 75.0 51.33.20.0002 260 1) 1,800 81.2 ZD 20-1B 1,800 90.0 75.0 ZD 24-2A2) 3,200 1,900 81.2 51.31.24.0140 275 Dc = 130 kN 3,200 1,900 1,400 – 90.0 75.0 51.33.20.0004 297 Dc = 130 kN 24 t 1,700 mm Ø 50 2,000 75.0 Ø 50 2,000 87.0 75.0 24 t Drawbar load D50-C 2,100 75 72.9 1,000 kg D50-C 2,100 82.4 72.6 Drawbar load Drilling 1,000 kg DIN 74053-50D1 (Standard) Drawbar load DIN 74053-50D1 3,500 2,200 69.7 51.31.24.xxxx 300 3,500 2,200 pattern 78.2 68.4 51.33.20.0003 315 Tube 260 x 180 L2 = 250 2,000 kg L2 = 250 2,300 66.3 2,300 335 x 50 74.4 64.6 ECE no. Tube 220 x 220 2,400 63.1 2,400 x Ø 17 70.9 61.1 E1-55R-012558 ECE no. 3,800 2,500 60.1 51.31.24.0130 325 3,800 2,500 67.7 57.8 51.33.20.xxxx 336 E1-55R-012557 2,600 57.5 2,600 64.7 54.9 2) The standard height offset of the towing eye is 75 mm. Other special dimensions available on request. 1) Combination of ZD20-1B with bolted crossmembers on request (with individual certificate). For use of other towing eye types, see page 36. For additional U-bolts, see page 22.

Page 24 Rigid drawbars I ZD series Page 25 BPW modular rigid drawbar up to 24,000 kg ZDM 20 series, rigid, crossmembers bolted on

The ZDM 20 modular rigid drawbar consists of a rigid drawbar and two bolt- 7

on crossmembers. With minimum supporting width (SW) of 1,100 mm, these BH

can be bolted on every 50 mm. 7 BH

The as-delivered condition is unmounted. Pre-assembled units are also L available on request. L Use of the crossmembers in combination with other series is available on request. (See assembly and operating instructions.) 55 55 RM 5 5

MAX. V RM 5 TYPE TOWING EYE TOTAL MAX. FREE FRAME CEN- OVE- BPW NO. WEIGHT 5 (DIN) LENGTH DRAWBAR TRE RALL VALUE (including L (mm) LENGTH RM (mm) HEIGHT (kN) crossmem- FL (mm) BH (mm) bers, kg) 7 2,100 63.2 7 2,150 61.5 3,500 2,200 59.9 51.34.20.0017 388 2,250 58.3 L L SW SW 2,300 56.8 ZDM 20 2,350 55.4 Dc = 130 kN 2,400 220 54.1 24 t 2,450 270 52.8 Support width 3,800 980 320 51.34.20.0016 410 (SW) Ø 50 2,500 51.5 1,100 370 min. 1,100 mm D50-C 2,550 50.3 1,200 420 Drawbar load DIN 74053-50D1 2,600 49.2 RearHalter bracket hinten 1,000 kg 1,300 470 Halter hinten 2,650 48.0 HEA profile 180 520 2,700 570 47.0 With individual Front Halterbracket vorne certificate 2,750 45.9 Halter vorne 2,800 44.9 4,200 51.34.20.0018 438 2,850 44.0 2,900 43.1 2,950 42.2 3,000 41.3

RigidZugdeichsel drawbar TYPE OVERALL HEIGHT FRAME CENTRE RM (mm) Zugdeichsel BH (mm) 980 1,100 1,200 1,300 220 09.801.22.98.0 09.801.22.11.0 09.801.22.12.0 09.801.22.13.0 270 09.801.27.98.0 09.801.27.11.0 09.801.27.12.0 09.801.27.13.0 320 09.801.32.98.0 09.801.32.11.0 09.801.32.12.0 09.801.32.13.0 Crossmember set 370 09.801.37.98.0 09.801.37.11.0 09.801.37.12.0 09.801.37.13.0 Front/rear for ZDM 20 420 09.801.42.98.0 09.801.42.11.0 09.801.42.12.0 09.801.42.13.0 470 09.801.47.98.0 09.801.47.11.0 09.801.47.12.0 09.801.47.13.0 If the brackets (front and rear) are delivered unassembled, they must be 520 09.801.52.98.0 09.801.52.11.0 09.801.52.12.0 09.801.52.13.0 bolted on in accordance with the assembly and operating instructions (FL = in 570 09.801.57.98.0 09.801.57.11.0 09.801.57.12.0 09.801.57.13.0 accordance with type plate). Characteristic values for rigid drawbar and brackets in accordance with drawbar type plate. The drawbar is only to be used with the Crossmember set can be welded on on request. brackets from BPW.

Page 26 Rigid drawbars I ZDM series Page 27 BPW rigid drawbars up to 18,000 kg BPW height adjustment device ZEQ series, height adjustable for rigid drawbars of the ZEQ 13.5 series (Individual certificate) (Individual certificate)

5 In addition to the standard dimensions shown in the tables below, FL L2 ZEQ 13.5 with height adjustment device – vertical the following options are also available on request:

Special versions with a higher V value edge ront body of Use of other towing eye types

L 7 Approx. Other dimensions L Please see the data sheet on our website for further information.

Please note that the permissible Dc and V values of the rigid

drawbar must be tailored to the desired towing eye and trailer coupling.

( L L TYPE TOWING EYE TOTAL LENGTH MAX. FREE DRAW- MAX. V VALUE BPW NO. WEIGHT (DIN) L (mm) BAR LENGTH (kN) (kg) ZEQ 13.5 with height adjustment device – horizontal L L2 (mm) FL (mm)

2,990 1,700 30.1 51.32.10.0100 150 L 1,800 28.5 L Min. ZEQ 10-1 3,290 1,900 26.5 51.32.10.0101 162 L Dc = 70 kN 5 2,000 24.1 10 t Ø 40 5 Drawbar load ZE 13/1 2,100 22.3 L 1,000 kg DIN 74054-40D 3,590 2,200 21.5 51.32.10.0102 174 L2 = 250 Tube 140 x 140 2,300 19.6 7

With individual certificate 2,400 18.4 3,890 2,500 17.4 51.32.10.0103 186 2,600 16.2 2,990 1,700 46.7 51.32.14.0100 160 1,800 43.6 ZEQ 13.5 3,290 1,900 40.8 51.32.14.0101 175 TYPE DESCRIPTION QUANTITY BPW NO. WEIGHT Dc = 90 kN per vehicle (kg) 2,000 38.3 13.5 t Ø 40 Drawbar load ZE 13/1 2,100 36.0 1,000 kg DIN 74054-40D 3,590 2,200 33.9 51.32.14.0102 190 Tube 160 x 160 L2 = 250 Height adjustment device For ZEQ 13.5, box including crank spindle, 2,300 32.0 (vertical) for rigid drawbar front spring shoe and spring bolt. With individual 1 05.031.00.18.0 60 certificate 2,400 30.2 type ZEQ 13.5-1 (Fig. 1) Info: Rear spring shoe and bolt must be 3,890 2,500 28.6 51.32.14.0103 205 with individual certificate ordered separately 2,600 27.1 3,050 1,700 60.5 51.32.18.0105 270 Rigid drawbar type ZEQ 13.5- 1,800 60.5 ZEQ 13.5 with box including horizontal 1-HVL (Fig. 2) including height spindle, spring shoe and spring bolt 1 51.32.15.0101 221 ZEQ 18 3,350 1,900 60.5 51.32.18.0108 290 adjustment device (horizontal) L = 2,990, FL = 1,600 – 2,100 Dc = 110 kN 2,000 60.5 with individual certificate 18 t Ø 50 Drawbar load D50-C 2,100 57.6 1,000 kg DIN 74053-50D 3,650 2,200 54.6 51.32.18.xxxx 310 For bearing eye 100/30 mm 1 02.1004.22.00 3.6 L2 = 250 Spring shoe Tube 250 x 150 2,300 51.8 With individual 2,400 49.2 certificate M 24 x 1.5, with castle nut, washer, split pin 1 09.801.98.18.0 1 3,950 2,500 46.9 51.32.18.xxxx 330 Spring bolt E 11 and grease nipple 2,600 44.7

For use of other towing eye types, see page 36.

Page 28 Rigid drawbars I ZEQ series Page 29 BPW rigid drawbars up to 24,000 kg ZFL20 series, length adjustable ZFL20 series, length-adjustable, (ECE approval) inner tube extended 350 mm in basic position (ECE approval)

In addition to the standard dimensions shown in the tables below, the following options are also available on request: Adjustment up to 6 x 100/8 x 100 mm Special adjustment for through-loading operation Special versions with higher V value Use of other towing eye types Other dimensions As standard, the length-adjustable BPW ZFL20 rigid drawbar features handle adjustment of 4 x 100 mm. Pneumatic adjustment is available on request (can also be retrofitted). The stated V values are for the adjustment 0 mm (basic state) and 4 x 100 mm. Please note that the permissible Dc and V values of the rigid draw- bar must be tailored to the desired towing eye and trailer coupling.

L L L 5 5 L 5

L L

TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT (DIN) L (mm) DRAWBAR FOR ADJUSTMENT (kg) FOR ADJUSTMENT (kg) (DIN) L (MM) DRAWBAR L2 (mm) LENGTH 0/4 X 100 (kN) 0/4 X 100 (kN) L2 (mm) LENGTH FL (mm) DRAWBAR LOAD FL (mm) DRAWBAR LOAD (kg) (kg) 1,000 2,000 1,000 2,000 2,900 1,700 86/55 75/45 335 2,900 1,700 90/76 75/66 350 ZFL20-1A/A Drawbar load 1,000 kg 1,800 80/55 70/45 ZFL20-1A 1,800 90/76 75/66 Drawbar load 1,000 kg ZFL20-3A/A drawbar load 3,200 1,900 80/55 70/45 360 3,200 1,900 90/73 75/63 375 2,000 kg ZFL20-3A Ø 50 2,000 80/55 70/45 2,000 86/ 70 75/60 Inner tube extended Drawbar load 2,000 kg Ø 50 D50-C 2,100 68/52 58/42 Dc = 130 kN D50-C 2,100 81/66 71/57 350 mm in basic position 51.21.21.xxxx 51.21.21.xxxx Dc = 130 kN DIN 74053-50D1 3,500 2,200 68/52 58/42 390 24 t DIN 74053-50D1 3,500 2,200 77/63 67/54 405 L2 = 280 24 t 2,300 68/52 58/42 Tube 260 x 180 L2 = 280 2,300 73/61 63/51 with weld-in U-bolt Tube 260 x 180 2,400 59/48 49/38 2,400 70/58 60/48 ECE no. with weld-in U-bolt 3,800 2,500 59/48 49/38 415 E1-55R-012554 3,800 2,500 66/56 57/46 430 ECE no. E1-55R-012554 2,600 59/48 49/38 2,600 63/54 54/44

Alternative versions available on request. For towing eyes, see page 36. Alternative versions available on request. For towing eyes, see page 36. Additional weld-in U-bolt 03.114.00.04.0 Additional weld-in U-bolt 03.114.00.04.0 Supplementary installation kit for pneumatic locking 09.801.95.37.0 Supplementary installation kit for pneumatic locking 09.801.95.37.0 Supplementary installation kit for manual locking 09.801.90.71.0 Page 30 Supplementary installation kit for manual locking 09.801.90.71.0 Rigid drawbars I ZFL series Page 31 BPW rigid drawbars up to 24,000 kg ZFL20 series, length-adjustable, ZFL20 series, length adjustable, bolted on with adjusting rail with height offset of the towing eye (ECE approval) (ECE approval)

In addition to the standard dimensions shown in the tables below, the following options are also available on request: Adjustment up to 6 x 100/8 x 100 mm Special adjustment for through-loading operation Special versions with higher V value Use of other towing eye types Other dimensions As standard, the length-adjustable BPW ZFL20 rigid drawbar features handle adjustment of 4 x 100 mm. Pneumatic adjustment is available on request (can also be retrofitted). Please note that the permissible Dc and V values of the rigid The stated V values are for the adjustment 0 mm (basic state) drawbar must be tailored to the desired towing eye and trailer and 4 x 100 mm. coupling. L L L L L max. 5 L KR = 75

5 5

.5

TYPE TOWING EYE TOTAL LENGTH MAX. FREE LENGTH MAX. V VALUE BPW NO. WEIGHT TYPE TOWING EYE TOTAL LENGTH MAX. FREE TOWING MAX. V VALUE BPW NO. WEIGHT (DIN) L2 (mm) L (MM) DRAWBAR OF AD- FOR ADJUSTMENT (kg) (DIN) L2 (mm) L (mm) DRAWBAR EYE FOR ADJUSTMENT (kg) LENGTH JUSTING 0/4 X 100 (kN) LENGTH OFFSET 0/4 X 100 (kN) FL (mm) RAIL DRAWBAR LOAD (kg) FL (mm) VS (MM) LV (mm) 1,000 2,000 3,000 1,700 90/58 355 ZFL20-1B 1,950 88/71 75/61 1,800 87/58 Drawbar load 1,000 kg 2,000 86/70 75/60 ZFL20-2A ZFL20-3B 2,100 81/66 71/57 Drawbar load 1,000 kg 3,300 1,900 82/58 380 3,800 505 Drawbar load 2,000 kg Drilling With height offset Ø 50 2,000 77/58 Ø 50 2,200 pattern 77/63 67/54 Dc = 130 kN of towing eye D50-C 2,100 73/58 D50-C 2,300 2050 x 73/61 63/51 Dc = 130 kN 75 51.21.21.xxxx 24 t 51.21.21.xxxx DIN 74053-50D1 3,600 2,200 Standard 69/57 410 Tube 260 x 180 DIN 74053-50D1 2,400 335 x 70/58 60/48 24 t 50 x L2 = 280 With adjusting rail L2 = 280 2,500 66/56 57/46 Tube 260 x 180 2,300 66/55 Ø 18 with weld-in U-bolt Minimum support width 2,600 63/54 54/44 2,400 63/52 SW = 1,200 mm 4,100 530 ECE no.: E1-55R-012554 3,900 2,500 60/50 435 EC no.: E4*94/20*1141*01 2,700 61/52 51/42 2750 59/51 49/41 2,600 57/48

Alternative versions available on request. For towing eye, see page 36. Alternative versions available on request. For towing eyes, see page 36. Additional weld-in U-bolt 03.114.00.04.0 Supplementary installation kit for pneumatic locking 09.801.95.37.0 Supplementary installation kit for pneumatic locking 09.801.95.37.0 Supplementary installation kit for manual locking 09.801.90.71.0 Supplementary installation kit for manual locking 09.801.90.71.0 Page 32 Rigid drawbars I ZFL series Page 33 BPW modular rigid drawbars up to 24,000 kg BPW rigid drawbars up to 13,500 kg ZFL20 series, length adjustable ZFL13.5 series, length adjustable with bolted crossmembers (Individual certificate) (Individual certificate)

The rigid drawbars in the ZFL20 series can also be supplied as With the ZFL13.5, BPW also offers a length-adjustable drawbar modular systems with crossmembers that can be bolted. With a for vehicles up to 13.5 t permissible gross weight. In addition to minimum support width (SW) of 1,200 mm, the crossmembers can the standard dimensions shown in the tables below, the following be bolted on every 50 mm. options are also available on request: The as-delivered condition is unmounted. Pre-assembled units are Adjustment up to 6 x 100/8 x 100 mm also available on request. Special adjustments The stated V values are for the adjustment 0 mm (basic state) and Use of other towing eye types 4 x 100 mm. Other dimensions The stated V values are for the adjustment 0 mm (basic state) and Please note that the permissible Dc and V values of the rigid drawbar 4 x 100 mm. must be tailored to the desired towing eye and trailer coupling. As standard, the length-adjustable BPW ZFL13.5 rigid drawbar Use of the crossmembers in combination with other series is features handle adjustment of 4 x 100 mm. Pneumatic adjustment Please note that the permissible Dc and V values of the rigid available on request. is available on request (can also be retrofitted). drawbar must be tailored to the desired towing eye and trailer coupling.

L L BH L 5 L

5 RM 5

5 7

L SW L

TYPE TOWING TOTAL MAX. FREE ADJUSTING FRAME OVERALL V VALUE FOR WEIGHT FOR TYPE TOWING EYE TOTAL LENGTH MAX. FREE MAX. V VALUE BPW NO. WEIGHT EYE LENGTH DRAWBAR RAIL CENTRE HEIGHT ADJUSTMENT FRAME CENTRE (DIN) L (mm) DRAWBAR FOR ADJUSTMENT (kg) (DIN) L (mm) LENGTH LV (mm) RM (mm) BH 0/4 X 100 (RM) = 1,100 L2 (mm) LENGTH 0/4 X 100 L2 (mm) FL (mm) (mm) (kN) BH = 346 FL (mm) (kN) (kg) 2,900 1,700 53/41 265 1,950 88/71 ZFL20-1B 1,800 50/39 With bolted 2,000 86/70 ZFL13.5-1A crossmembers 246 3,200 1,900 47/37 280 2,100 296 81/66 Drawbar load 1,000 kg Drawbar load 1,000 kg Ø 50 3,800 685 Dc = 90 kN Ø 40 2,000 44/35 Dc = 130 kN 2,200 346 77/63 D50-C Drilling 980 13.5 t ZE 13/1 2,100 41/33 24 t DIN 2,300 pattern 1,100 395 73/61 51.21.13.xxxx Tube 260 x 180 Tube 180 x 180 DIN 74054-40D 3,500 2,200 39/31 295 74053- 2,400 2050 x 335 1,200 446 70/58 With adjusting rail With weld-on U-bolt L2 = 280 2,300 37/30 Minimum support width 50D1 2,500 x 50 x Ø 18 1,300 496 66/56 With individual certi- L2 = 280 2,400 35/28 SW = 1,200 mm 2,600 546 63/54 ficate In modular design 4,100 710 3,800 2,500 33/27 310 2,700 596 61/52 With individual 2,600 31/26 certificate 2,750 59/51

Alternative versions available on request. For towing eyes, see page 36. Alternative versions available on request. For towing eyes, see page 36. Additional weld-on U-bolt 03.114.76.07.0 Supplementary installation kit for pneumatic locking 09.801.95.37.0 Supplementary installation kit for pneumatic locking 05.801.95.37.0 Supplementary installation kit for manual locking 09.801.90.71.0 Supplementary installation kit for manual locking 09.801.90.71.0 Page 34 Rigid drawbars I ZFL series Page 35 BPW rigid drawbars – general information BPW rigid drawbars – general information Towing eyes and bolt-on flanges Special versions

With its range of rigid drawbars, BPW offers a comprehensive modular system that enables individual combinations. In addition to the modular system, BPW also offers a range of individual solutions and can therefore also fulfil specific customer Below is an overview of the BPW standard product range. requirements. Below is a selection from the special design range.

5 5 5 5

7 5 7 5 5 ZDK series ZDK series with crossmember 5

Towing eye DIN 40 Bolt (6 units) Towing eye DIN 50 Bolt (8 units) (ZE/13) 02.5015.64.12 (D50-D1) 02.5015.64.12 ECE no. E1-55R-012577 02.4904.27.00 51.30.14.0002 575 7 (

ZFLK series ZFL series Towing eye Bolt (6 units) Type VBG-15 02.5015.66.23 ECE no. E4-55R-010084 02.4904.25.00

5 5 5 5 7 5 5 5 5

Towing eye DIN 50 (480) Towing eye DIN 50 (480/1) 02.4904.17.00 02.4904.22.00 ZD series with crossmembers ZD series with crossmembers

Page 36 Rigid drawbars I Towing eyes and special versions Page 37 For centre axle drawbar trailers. BPW drawbar supports.

5 7 57 5 BPW DRAWBAR SUPPORTS – YOUR BENEFITS AT A GLANCE

BPW drawbar support Crank 55 Robust Convenient A Perfect for heavy-duty trailer use, thanks to the reinforced shaft The long, continuously perforated fastening plate for different D x 57 for the absorption of lateral forces and the continuous fastening fastening positions ensures easy, flexible installation. Low crank plate for optimum strength. And all of this has reliability built-in, forces facilitate day-to-day tasks.

M as all BPW drawbar supports are tested before delivery to ensure Cost effective 7 B maximum product reliability. 5 Benefits that pay off: The BPW landing gear is extra-light, which makes it the top choice when every kilo of usable load counts. The longlife lubrication with BPW ECO-Li 91 means that the

BPW landing gear requires no maintenance for three years.

Spindle stroke Another selling point is the very low wear and optimal protection H from corrosion through high-quality coatings.

55 7 57 5 TECHNICAL DATA LENGTH SIZE QUANTITY BPW NO. M (mm) H (mm) D (mm) Crank

A 400 spindle stroke Landing legs2) 760 9 02.3711.11.001) D x 57 410 drop lift Lifting capacity12 t 715 470 9 02.3711.00.00 M (with drop-down height10 t) BPW drawbar support Static load 25 t B 665 420 9 02.3711.01.00 with additional drop-down height 5 (with drop-down height 12 t) 7 Travel per stroke rotation Slow gear 0.8 mm 620 375 8 02.3711.02.00 Fast gear 9.6 mm Crank force at 16 t load 200 N 570 325 7 02.3711.03.00

1

H Spindle stroke 1) Detachable. Alternative versions available on request. 2) Dimension A = 255 mm, Dimension B = 328 mm, Dimension C = 362 mm, BPW NO. 02.1404.00.01 Chain as holder for the crank: 02.1810.37.00 2 H Drop lift

Page 38 Page 39 The perfect combination for turntable drawbar trailers. Drawbars from BPW.

BPW drawbars for turntable drawbar trailers with a permissible as straight or angled towing eyes, or with length adjustment and/ gross weight of 12 to 48 t form the perfect link between tractor or cranked. In addition to this, all BPW standard drawbars have ECE units and trailers with turntable steering. approval and special versions are type approved. BPW supplies all the versions that are required in practice, such

BPW supplies drawbars for turntable drawbar trailers in a wide range of versions.

BPW DRAWBARS – FEATURES AND BENEFITS

For turntable drawbar trailers with a permissible gross weight of Various versions available: 12 to 48 t With angled towing eye Common dimensions are available immediately With fixed centre tube With ECE approval or individual certificate Straight or cranked Treated with zinc phosphate, with cataphoretic dip-coating (KTL ) Zn Length adjustable High level of corrosion resistance due to galvanized towing bars on With swivelling eye length-adjustable drawbars With semi-automatic or pneumatic length adjustment With low-maintenance silent bushes

Page 40 Drawbars Page 41 TYPE LENGTH WIDTH AT BEARING EYES CROSS STRUTS WEIGHT L (mm) CENTRE H/d (mm) Quantity Approx. kg BPW drawbars up to 48,000 kg B (mm) 1,4001,100 41.031.0 1,5001,200 43.033.0 TBZ series made of U normal profile 1,6001,300 45.035.0 1,7001,400 47.037.0 (ECE approval) 1 1,8001,500 330 49.039.0 860 1,9001,600 900 1 51.041.0 TBZ 32 The TBZ 27 and 32 series have towing eyes with Ø 40 mm (DIN 74054-40A) as standard. All drawbars are also available with towing TBZ 27 2,0001,700 980 53.042.5 D = 125 kN 2,1001,800 1,000860 100/303) 56.044.0 eyes Ø 50 mm (DIN 74053-50A). In all standard versions, the bearing eyes have plastic bushes. Other dimensions and towing eyes 32D = t 125 kN 1,100900 100/301) 2,2001,900 45.560.0 are available on request. Height adjustment devices from page 68. Max.27 t front-axle load 16 t 1,200980 Special dimensions ECMax. no.: front-axle e4*94/20*0139*01 load 12 t 2,0002,300 1,3001,000 Specialon request. dimensions 47.062.0 ProfileECE no. E1-55R-012491U 100 2,1002,400 1,4001,100 70/26 51.064.0 Profile U 80 2,2002,500 1,200 80/28 66.052.5 Special1,300 dimensions 80/30 2,6002,300 on 1,400request. 2 68.054.0 Option of screw-in towing eye 2,7002,400 70.056.0 2,8002,500 72.058.0 2,9002,600 2 74.060.0 3,0002,700 76.061.5 1,5002,800 62.063.0

d 1,6002,900 64.5 1,7003,000 1 67.066.0 1,8001,400 69.541.0 1,9001,500 72.043.0

H 2,0001,600 77.045.0 2,1001,700 79.047.0 860 1 2,2001,800 900 82.049.0 TBZ 482) 2 2,3001,900 980330 3) 85.051.0 D = 190 KN 100/301) TBZ 32 2,4002,000 1,000860 100/30 87.553.0 48 TD = 125 kN 1,100900 2,5002,100 980 Special dimensions 90.056.0 MAX.32 t FRONT-AXLE LOAD 2 X 12 T 1,200 4) 2,6002,200 1,3001,000 100/3270/26 93.060.0 ECMax. NO.: front-axle E4*94/20*0469*01 load 16 t 100/405) 2,7002,300 1,100 80/28 98.062.0 PROFILEECE no. E1-55R-012498 U 120 1,200 80/30 2,8002,400 Special dimensions 100.564.0 Profile U 100 on 1,300request. 2,9002,500 1,400 103.066.0 3,0002,600 2 105.568.0

B 3,1002,700 108.070.0 3,2002,800 111.072.0 3,3002,900 114.074.0 3,4003,000 116.076.0 3,5001,500 118.062.0 L 1,600 64.5 1,700 67.0 1,800 1 69.5 1,900 72.0 2,000 77.0 2,100 79.0 2,200 82.0 2,300 85.0 TBZ 482) 860 100/301) 2 D = 190 KN 2,400 900 87.5 48 T 2,500 980 90.0 1,000 Special dimensions Max. front-axle load 24 t 2,600 102/323) 93.0 TYPE OF TOWING EYE 0 BUSH TBZ 27 TBZ 32 TBZ 48 1,100 ECE NO. E1-55R-012497 2,700 1,200 100/35 98.0 100/404) (mm) Profile U 120 2,800 1,300 100.5 DIN 74054-40A/40B 40 •• 2,900 103.0 DIN 74053-50A/50B 50 ••• 3,000 105.5 3 VBG 15-0173/16-0895 57.5/50 ••• 3,100 108.0 NATO 76 ••• 3,200 111.0 3,300 114.0 Switzerland 40 •• 3,400 116.0 BNA (screw-in) 68 ••• 3,500 118.0 T56 heavy-duty towing eye 40 • TBZ 27 drawbar also available with screw-in eye on request. 1) Also available on request with low-maintenance silent bush (see page 60). 2) Available with towing eye type 56 (heavy-duty towing eye) and type VBG as standard 3) With Kronrohr block 4) Brass bush

Page 42 Drawbars I TBZ series Page 43 BPW drawbars up to 27,000 kg BPW drawbars up to 32,000 kg or

SL series made from lightweight U profile ZGS series with angled towing eye HL d

(ECE approval) (ECE approval) H

d With towing eye Ø 40 mm (DIN 74054-40 A) as standard. All drawbars are also available with With towing eye Ø 40 mm (DIN 74054-40 A) as standard. All towing eye Ø 50 mm (DIN 74053-50 A). In all standard versions, the bearing eyes have plastic B drawbars are also available with towing eye Ø 50 mm (DIN 74053- bushes. Other dimensions and towing eyes are available on request. Height adjustment

50 A). In all standard versions, the bearing eyes have plastic bushes. H devices from page 68. L Other dimensions and towing eyes are available on request. Height adjustment devices from page 68. TYPE LENGTH WIDTH AT BEARING EYES CROSS HEIGHT OFFSET WEIGHT L (mm) CENTRE H/d (mm) STRUTS HL approx. mm Approx. kg

B B (mm) Quantity (4°/ 8°) 1,400 84 168 37.0 1,500 91 182 39.0 L 1,600 1 98 196 41.0 1,700 600 105 210 42.5 ZGS 27 1,800 860 100/301) 112 224 44.0 D = 125 kN 1,900 900 119 238 48.0 27 t 980 Special dimensions 2,000 126 252 49.5 Max. front-axle load 12 t 1,000 70/26 ECE no. E1-55R-012512 2,100 1,100 80/28 133 266 51.0 Profile UNP 80 2,200 1,200 140 280 52.5 80/30 2 TYPE LENGTH WIDTH AT BEARING EYES CROSS STRUTS WEIGHT 2,300 1,300 146 294 54.0 L (mm) CENTRE H/d (mm) Quantity Approx. kg 2,400 153 308 56.0 B (mm) 2,500 160 323 58.0 2,600 167 337 60.0 1,400 27.0 1,400 84 168 41.0 1,500 28.0 800 1,500 91 182 43.0 1,600 1) 29.0 SL 12 860 100/30 1,600 98 196 45.0 D = 82.4 kN 1,700 900 30.0 12 t 980 Special dimensions 1,700 105 210 47.0 1,800 1 31.0 1 Max. front-axle load 6 t 1,000 70/26 1,800 112 224 49.0 1,900 32.0 ECE no. E1-55R-012506 1,100 80/28 1,900 600 119 238 51.0 Profile 65/57.5/4 2,000 1,200 80/30 33.0 ZGS 32 2,000 860 100/301) 126 252 53.0 1,300 2,100 34.0 D = 125 kN 2,100 900 133 266 56.0 980 Special dimensions 2,200 35.0 32 t 2,200 140 280 60.0 Max. front-axle load 16 t 1,000 70/26 1,400 37.0 ECE no. E1-55R-012511 2,300 1,100 80/28 146 294 62.0 1,500 39.0 Profile UNP 100 2,400 1,200 80/30 153 308 64.0 1,600 41.0 2,500 1,300 160 323 66.0 1,700 42.5 2,600 2 167 337 68.0 1,800 44.0 2,700 174 351 70.0 1,900 800 45.5 2,800 181 365 72.0 860 100/301) 1 SL 27 2,000 47.0 2,900 188 379 74.0 D = 125 kN 900 3,000 195 393 76.0 2,100 50.0 27 t 980 Special dimensions 1,400 84 168 59.5 Max. front-axle load 12 t 2,200 1,000 70/26 52.0 1,500 91 182 62.0 ECE no. E1-55R-012508 2,300 1,100 80/28 54.0 Profile 80/70/6 1,200 80/30 1,600 98 196 64.5 2,400 1,300 56.0 1,700 105 210 67.0 1 2,500 58.0 1,800 112 224 69.5 2) 860 1100/301) 2,600 62.0 ZGS 48 900 D = 190 kN 1,900 119 238 74.5 2,700 64.0 2,000 980 126 252 77.0 2 48 t 1,000 Special dimensions 2,800 66.0 3) Max. front-axle load 20 t 2,100 1,100 102/32 133 266 79.0 2,900 68.0 Individual certificate 2,200 1,200 100/35 140 280 82.0 Profile UNP 120 100/404) 2,300 1,300 146 294 85.0 1) 2,400 153 308 87.5 Also available on request with low-maintenance silent bush (see page 60). 2 2,500 160 323 90.0 2,600 167 337 93.0 2,700 174 351 96.0

1) Also available on request with low-maintenance silent bush (see page 60). 2) Available with towing eye type 56 (heavy-duty towing eye) 3) With Kronrohr block 4) Brass bush Page 44 Drawbars I SL and ZGS series Page 45 BPW drawbars up to 26,000 kg BPW drawbars up to 26,000 kg PZM series with fixed centre tube PZMS series with fixed centre tube (ECE approval) and angled towing eye (Individual certificate) d With towing eye Ø 40 mm (DIN 74054-40 A) as standard. All drawbars or are also available with towing eye Ø 50 mm (DIN 74053-50 A). In With towing eye Ø 40 mm (DIN 74054-40 A) as standard. All

all standard versions, the bearing eyes have plastic bushes. Other H drawbars are also available with towing eye Ø 50 mm (DIN 74053- HL d dimensions and towing eyes are available on request. Height 50 A). In all standard versions, the bearing eyes have plastic bushes. adjustment devices from page 68. Other dimensions and towing eyes are available on request. Height H adjustment devices from page 68. L

L B B L

L

TYPE LENGTH WIDTH AT BEARING LENGTH CROSS STRUTS WEIGHT TYPE LENGTH WIDTH AT BEARING LENGTH CROSS HEIGHT OFFSET WEIGHT L (mm) CENTRE EYES L1 (mm) Quantity Approx. kg L (mm) CENTRE EYES L1 (mm) STRUTS HL APPROX. MM Approx. kg B (mm) H/d (mm) B (mm) H/d (mm) Quantity (4°/8°) 1,600 740 70.0 1,600 740 97 195 70.0 1,700 75.0 1,700 104 209 75.0 1,800 840 77.0 1,800 840 111 223 77.0 1,900 79.0 1,900 118 237 79.0 2,000 81.0 2,000 125 251 81.0 2,100 940 82.5 2,100 940 132 265 82.5 2,200 1 84.0 2,200 1 139 280 84.0 860 2) PZM 26 2,300 860 1) 87.0 PZMS 26 2,300 100/30 146 294 87.0 D = 125 kN 900 100/30 D = 125 kN 900 2,400 1,040 89.0 2,400 1,040 153 308 89.0 26 t 980 Special dimen- 26 t 980 Special dimen- Max. front-axle load 10 t 2,500 1,000 sions 91.0 Max. front-axle load 10 t 2,500 1,000 sions 160 322 91.0 ECE no. E1-55R-012.500 1,100 ECE no. E1-55R-012.500 1,100 2,600 80/28 94.0 2,600 80/28 167 336 94.0 Profile U 80/70/6 1,200 80/30 Profile U 80/70/6 1,200 Towing bar Ø 108 2,700 1,300 1,140 95.5 Towing bar Ø 108 2,700 1,300 80/30 1,140 174 350 95.5 2,800 97.0 2,800 181 364 97.0 2,900 101.0 2,900 188 378 101.0 3,000 103.0 3,000 195 392 103.0 3,100 105.0 3,100 202 406 105.0 1,240 2 1,240 2 3,200 107.0 3,200 209 420 107.0 3,300 109.0 3,300 218 434 109.0 3,400 112.0 3,400 223 448 112.0

1) Also available on request with low-maintenance silent bush (see page 60). 2) Also available on request with low-maintenance silent bush (see page 60).

Page 46 Drawbars I PZM and PZMS series Page 47 BPW drawbars up to 40,000 kg .5.. ...

PZS series with swivelling eye Towing eye (swivelling (Individual certificate) d Available as standard with swivelling towing eye Ø 40 mm (DIN 74054-40 A) and towing eye Ø 50 mm (DIN 74053-50 A). In all standard ...5. versions, the bearing eyes have plastic bushes. Other dimensions and H Drawbar A frame towing eyes are available on request. Height adjustment devices from page 68.

.... B

L

TYPE LENGTH WIDTH AT BEARING EYES CROSS STRUTS WEIGHT TYPE LENGTH WIDTH AT BEARING EYES CROSS STRUTS WEIGHT L (mm) CENTRE H/d (mm) Quantity Approx. kg L (mm) CENTRE H/d (mm) Quantity Approx. kg B (mm) B (mm) 1,400 71 1,600 90 1,700 93 1,500 73 1 1,600 75 1,800 95 1 1,900 98 1,700 77 3) 900 PZS 40 100/305) 1,800 79 4) 2,000 980 102 900 D = 175 kN PZS 26 100/302) 40 t 2,100 1,000 105 D = 125 kN1) 1,900 980 81 Special dimensi- Max. front-axle load 2x 10 t 2,200 1,100 107 26 t 2,000 1,000 84 ons available on Special dimensi- Individual certificate 1,200 Max. front-axle load 10 t 1,100 2,300 request 110 2,100 ons available on 86 Profile UNP 120 1,300 2 Individual certificate 1,200 2,400 112 2,200 request 88 Profile UNP 80 1,300 2,300 90 2,500 115 2 2,400 92 2,600 117 2,500 94 2,700 120 2,600 96 3) Available as standard with swivelling towing eye DIN 40 and type 56 (heavy-duty towing eye).. 4) The value depends on the selected towing eye combination (e.g. Ø 40 max. 125 kN; FBS max. 95 kN). 5) Also available on request with low-maintenance silent bush (see page 60). 2,700 98 1,400 77 1,500 79 1,600 81 1 1,700 83 SPARE PARTS FOR PZS AND PZSG QUANTITY BPW NO. 1,800 85 Silent bush 100/30 2 02.0316.06.00 900 PZS 32 1,900 100/302) 87 Plastic bush 100/30 4 02.0315.22.00 D = 125 kN1) 980 2,000 1,000 90 Bolt 40 with castle nut, washer and split pin (retaining bolt) 1 09.801.03.35.0 32 t Special dimensi- Max. front-axle load 12 t 1,100 Bolt 26 with locking handle, spring plug and chain (lock bolt) 1 09.801.03.36.0 2,100 ons available on 92 Individual certificate 1,200 2,200 request 94 Bush for lock bolt 4 02.0314.20.00 Profile UNP 100 1,300 2,300 96 Bush for retaining bolt 2 02.0315.12.00 2 2,400 98 Towing eye 40/towing eye 50 swivelling 1 05.398.02.49.0 2,500 100 Towing eye 40/towing eye type 56 swivelling 1 05.398.02.28.0 2,600 102 Towing eye 40/FBS towing eye swivelling 1 05.398.40.14.0 2,700 104 Towing eye 40/NATO towing eye, swivelling 1 05.398.33.13.0 Towing eye 50/NATO towing eye, swivelling 1 05.398.02.50.0 Towing eye 40/towing eye 57.5 VBG15, swivelling 1 05.398.31.28.0 1) The value depends on the selected towing eye combination (e.g. FBS max. 95 kN; NATO max. 120 kN). 2) Also available on request with low-maintenance silent bush (see page 60). For towing eye types, see page 36.

Page 48 Drawbars I PZS series Page 49 BPW drawbars up to 48,000 kg BPW drawbars up to 48,000 kg PZSG series with swivelling eye and cranked PZG series, cranked (Individual certificate) (With ECE approval or individual certificate)

L Available as standard with swivelling towing eye Ø 40 mm L PZG 18: with towing eye Ø 40 mm (DIN 74054-40 A) as standard

(DIN 74054-40A) and heavy-duty towing eye Ø 50 mm (type 56), d PZG 32: with towing eye Ø 40 mm (DIN 74054-40 A) and cranked h = 150 mm h cranked h = 150 mm. as standard. All drawbars are also available with towing eye Ø 50 mm (DIN d h In all standard versions, the bearing eyes have plastic bushes. 74053-50 A) H Other dimensions and towing eyes are available on request. PZG 48: with heavy-duty towing eye Ø 50 mm (type 56) as standard

Height adjustment devices from page 68. H In all standard versions, the bearing eyes have plastic bushes. Other

dimensions and towing eyes are available on request. Height adjustment B devices from page 68.

L B

TYPE LENGTH WIDTH AT BEARING EYES LENGTH CROSS CRANKED WEIGHT L (mm) CENTRE H/d (mm) L1 (mm) STRUTS H (mm) Approx. kg L B (mm) Quantity 1,400 53 600 1,500 55 1,600 57 1,700 59 1 1,800 61 860 PZG 18 1,900 100/30 63 900 D = 100 kN 2,000 65 980 18 t 2,100 Special dimensions 150 67 Max. front-axle load 9 t 1,000 200 2,200 70/26 70 Individual certificate 1,100 700 250 2,300 80/28 73 Profile UNP 80 1,200 2,400 80/30 76 (for h = 150) 1,300 2,500 80 2 2,600 83 2,700 87 2,800 90 2,900 93 TYPE LENGTH WIDTH AT BEARING EYES LENGTH CROSS STRUTS CRANKED WEIGHT L (mm) CENTRE H/d (mm) L1 (mm) Quantity h (mm) Approx. kg PZG 32 PZG 48 B (mm) 1.400 58,0 66,0 600 1,400 98 1.500 60,0 69,0 700 1.600 62,0 72,0 1,500 100 PZG 32 D = 125 kN 1.700 1 65,0 75,0 1,600 102 32 t 1.800 67,0 78,0 1,700 104 Max. front-axle load 20 t 1.900 860 69,0 81,0 860 100/301) PZSG 48 1,800 106 (dependent on L!) 2.000 900 71,0 84,0 900 1) D = 125/168 kN 100/30 ECE no. E1-55R-012514 2.100 980 150 76,0 89,0 1,900 980 150 108 Profile UNP 100 Special dimensions 48 t 2.200 1.000 200 78,0 92,0 2,000 1,000 Special dimensions 2 200 110 70/26 Max. front-axle load 24 t 2.300 1.100 700 250 81,0 94,5 1,100 available on 250 PZG 48 80/28 Individual certificate 2,100 800 112 2.400 1.200 83,0 97,0 1,200 request D = 168 kN 80/30 Profile UNP 100 2,200 114 48 t 2.500 1.300 86,0 99,5 1,300 2 2,300 116 Max. front-axle load 24 t 2.600 88,0 102,0 ECE no. E1-55R-012499 2,400 118 2.700 91,0 105,0 Profile UNP 120 2.800 93,0 108,0 2,500 120 2.900 96,0 111,0 2,600 122 3.000 – 114,0

1) 1) Also available on request with low-maintenance silent bush (see page 60). Also available on request with low-maintenance silent bush (see page 60).

Page 50 Drawbars I PZSG and PZG series Page 51 BPW drawbars up to 48,000 kg BPW drawbars up to 32,000 kg PZGL series, cranked and length-adjustable PZLG 32 series, length-adjustable (With ECE approval or individual certificate) and cranked (towing bar) (Individual certificate) PZGL 32: with towing eye Ø 40 mm (DIN 74054-40 A), cranked L h = 150 mm and length adjustment 12 x 50 mm as standard. L L With towing eye Ø 40 mm (DIN 74054-40 A), cranked h = 150 mm

All drawbars are also available with towing eye Ø 50 mm d

d and length adjustment 12 x 50 mm as standard. All drawbars h (DIN 74053-50 A). Also available with locking nuts on request h are also available with towing eye Ø 50 mm (DIN 74053-50 A). (version V) Also available with locking nuts on request (version V). L PZGL 48: with heavy-duty towing eye Ø 50 mm (type 56) as H In all standard versions, the bearing eyes have plastic bushes. 5

standard Other dimensions and towing eyes are available on request. L H Height adjustment devices from page 68. In all standard versions, the bearing eyes have plastic bushes. Other dimensions and towing eyes are available on request.

Height adjustment devices from page 68. B B L

L

TYPE LENGTH WIDTH AT BEARING LENGTH EXTENSION CROSS STRUTS WEIGHT L (mm) CENTRE EYES L1 (mm) L2 (mm) Quantity Approx. kg B (mm) H/d (mm) 1,400 106 600 1,500 108 1,600 12 x 50 110 1,700 (L = 1175) 112 PZGL 32 860 2 1 1,800 114 D = 125 kN 900 100/301) Standard adjustable version ‘E’ Optional at the request of the customer: variable 32 t 1,900 980 116 1,000 (with bolt and nut) version ‘V’ (with bolt and locking nut) 2,000 Special 118 Max. front-axle load 10 t 1,100 dimensions ECE no. E1-55R-012503 2,100 1,200 available on 700 120 request Profile UNP 100 2,200 1,300 124 Towing bar Ø 100 2,300 1,400 16 x 50 126 TYPE LENGTH WIDTH AT BEARING EYES LENGTH EXTENSION CROSS STRUTS WEIGHT (L = 1375) 2,400 2 2 128 L (mm) CENTRE H/d (mm) L1 (mm) L2 (mm) Quantity Approx. kg 2,500 130 B (mm) 2,600 132 1,100 8 x 50 104 200 (L = 1,100) 1,400 108 1,200 2 106 600 1,500 110 1,300 108 1,600 6 x 50 112 1,400 110 860 1,700 (L2 = 875) 114 PZLG 32 1,500 112 PZGL 482) 1 900 100/303) 1,800 860 116 D = 120 kN 1,600 1 114 D = 160 kN 100/301) 980 900 32 t 1,700 116 48 t 1,900 980 118 1,000 Special dimensions Special Max. front-axle load 10 t Max. front-axle load 24 t 2,000 1,000 120 1,800 1,100 available on 12 x 50 118 dimensions Individual certificate 400 Individual certificate 1,100 available on 1,900 1,200 request (L = 1,500) 120 2,100 700 126 Profile UNP 100 2 Profile UNP 100 1,200 request 2,000 1,300 122 2,200 1,300 130 Towing bar Ø 102 2,300 8 x 50 132 2,100 124 (L = 975) 2,400 2 2 134 2,200 126 2,500 136 2,300 2 130 2,600 138 2,400 132

1) Also available on request with low-maintenance silent bush (see page 60). 2) Only version ‘E’ possible with adjustment (with nut and bolt). 3) Also available on request with low-maintenance silent bush (see page 60).

Page 52 Drawbar I PZGL and PZLG series Page 53 BPW drawbars up to 48,000 kg PZL series, length adjustable (With ECE approval or individual certificate)

With towing eye Ø 40 mm (DIN 74054-40 A) and length adjustment PZL 48: with heavy-duty towing eye Ø 50 mm (type 56) and length adjustment

12 x 50 mm as standard. All drawbars are also available with towing eye H d 6 x 100 mm as standard. Also available with locking nuts on request (version V) Ø 50 mm (DIN 74053-50 A). Also available with locking nuts on request L In all standard versions, the bearing eyes have plastic bushes. Other dimensions (version V). and towing eyes are available on request. Height adjustment devices from page In all standard versions, the bearing eyes have plastic bushes. Other 68. dimensions and towing eyes are available on request. Height adjustment B devices from page 68.

L d

TYPE LENGTH WIDTH AT BEARING EYES EXTENSION CROSS WEIGHT L (mm) CENTRE H/d (mm) L2 (mm) STRUTS Approx. kg B (mm) Quantity L

1,000 8 x 50 mm (L2 = 975 mm) 80 H 1,100 82

1,200 12 x 50 84

1,300 (L2 = 1175 mm) 86 1,400 88 B 1,500 1 90 PZL 27 860 D = 125 kN 1,600 900 100/301) 92 27 t 1,700 980 94 Special dimensions Max. front-axle load 10 t 1,800 1,000 12 x 50 96 1,100 70/26 (L =1175 mm) ECE no. E1-55R-012501 1,900 1,200 80/28 2 98 Profile 80/70/6 2,000 1,300 80/30 16 x 50 100 Towing bar Ø 80 1,400 2,100 (L2=1375 mm) 104 L 2,200 106 2,300 108 2 2,400 110 2,500 112 TYPE LENGTH WIDTH AT BEARING EYES EXTENSION CROSS STRUTS WEIGHT 2,600 114 L (mm) CENTRE H/d (mm) L2 (mm) Quantity Approx. kg 1,100 94 B (mm) 12 x 50 1,200 96 (L = 1175 mm) 1,200 6 x 100 92 1,300 2 98 1,300 (L2 = 1150 mm) 95 1,400 100 1,400 97 1,500 1 102 PZL 32 860 1,500 860 99 1,600 1) 104 1 D = 125 kN 900 100/30 4) 1,600 101 PZL 48 900 3) 32 t 1,700 980 106 1,700 100/30 103 1,000 D = 190 kN 980 1,800 Special dimensions 12 x 50 108 Max. front-axle load 12 t 1,100 48 t 1,800 1,000 Special dimensions 6 x 100 105 available on (L = 1175 mm) 5) Individual certificate 1,900 1,200 2 110 Max. front-axle load 24 t 1,900 1,100 102/32 (L = 1150 mm) 107 Profile UNP 100 1,300 request 2 2,000 16 x 50 116 ECE no. E1-55R-012502 2,000 1,200 100/35 109 Towing bar Ø 100 1,400 100/406) 2,100 (L = 1375 mm) 118 Profile UNP 100 2,100 1,300 8 x 100 115 2 (L = 1350 mm) 2,200 120 2,200 1,400 2 117 2 2,300 120 2,300 122 2 2,400 122 2,400 124 2,500 125 2,500 126 2,600 127

Figures: Adjustable version ‘E’ (with bolt and nut) and variable version ‘V’ (with bolt and locking nut), see page 53. 3) Also available on request with low-maintenance silent bush (see page 60). 4) Available with towing eye type 56 (heavy-duty towing eye) and type VBG as standard. 1) Also available on request with low-maintenance silent bush (see page 60). 5) With Kronrohr block 6) With Brass bush.

Page 54 Drawbars I PZL series Page 55 BPW drawbars up to 48,000 kg PML series, length adjustable, semi-automatic with automatic coupling or with pneumatic locking (Individual certificate)

The PML series is specifically designed for greater front-axle loads eye Ø 57.5 mm (VBG 15-0173) and length adjustment of 4 x 150 mm and larger length adjustment. The adjustment is performed semi- as standard. In all standard versions, the bearing eyes have plastic automatically be hand at the automatic coupling or via a pneumatic bushes. locking device (optional). The PML 32 has a towing eye Ø 40 mm (DIN 74054-40A) and length Other dimensions and towing eyes are available on request. Height adjustment of 8 x 100 mm as standard. The PML 48 has a towing adjustment devices from page 68. d L d H L2 H L B

c B

L L

TYPE LENGTH WIDTH AT BEARING EXTENSION CROSS WEIGHT TYPE LENGTH WIDTH AT BEARING EXTENSION CROSS WEIGHT L (mm) CENTRE EYES L2 (mm) STRUTS Approx. kg L (mm) CENTRE EYES L2 (mm) STRUTS Approx. kg B (mm) H/d (mm) Quantity B (mm) H/d (mm) Quantity 1,200 166 1,200 160 1,300 169 1,300 162 1,400 172 1,400 164 1,500 175 1,500 166 1,600 100/301) 178 1,600 168 1 PML 48 1,700 900 181 PML 32 1,700 900 100/301) 170 1 D = 165 kN 1,800 980 Special 184 D = 125 kN 1,800 980 172 48 t 1,000 dimensions 4 x 150 32 t 1,000 Special 8 x 100 1,900 187 1,900 174 Max. front-axle load 24 t 1,100 80/28 4 x 200 Max. front-axle load 12 t 1,100 dimensions 1 x 100 + 1 x 900 2,000 190 2,000 176 Individual certificate 1,200 80/30 Individual certificate 1,200 80/28 Profile 90/60/6 2,100 1,300 100/322) 193 2,100 178 Profile 90/60/5 1,300 80/30 2,200 102/32 196 2,200 180 2,300 210 2,300 190 2,400 213 2,400 2 192 2,500 2 216 2,500 194 2,600 219 2,600 196 1) Also available on request with low-maintenance silent bush (see page 60). 2) With Kronrohr block

1) Also available on request with low-maintenance silent bush (see page 60). 2) With Kronrohr block

Page 56 Drawbars I PML series Page 57 BPW drawbars up to 26,000 kg LPS 26 series, length adjustable, semi-automatic with automatic coupling or with pneumatic locking (Individual certificate)

LPS 26 semi-automatic with automatic coupling: The LPS 26 LPS 26 with pneumatic locking: The locking and unlocking of the d provides particularly convenient adjustment mechanism, with coupling bolt is performed using a button in the cab. This solution semi-automatic length adjustment. Unlocking is performed by hand therefore provides a particularly convenient adjustment mechanism. with the automatic coupling. After 100 mm of adjustment travel, the coupling locks automatically. The towing bar can be adjusted by With towing eye Ø 40 mm (DIN 74054-40 A) and length adjustment hand or by moving the tractor unit. Greater or different adjustment 4 x 100 mm as standard. All drawbars are also available with towing travel, e.g. 1x 400 mm, can be implemented by using plugs in the eye Ø 50 mm (DIN 74053-50 A). In all standard versions, the bearing H towing bar. eyes have plastic bushes. Other dimensions and towing eyes are available on request. Height L adjustment devices from page 68. ... Halbautomatische

Verriegelung B ....

L

TYPE LENGTH WIDTH AT BEARING EYES LENGTH CROSS WEIGHT2) L (mm) CENTRE H/d (mm) L2 (mm) STRUTS Approx. kg B (mm) Quantity 5..7.. 1,300 122 LPS 26 1,400 124 5.... D = 120 kN 1,500 980 126 26 t 100/301) Max. front-axle load 10 t 1,600 1,000 128 (ohne Sensor 1,100 1 Individual certificate 1,700 Special 130 1,200 4 x 100 Profile 90/50/5 dimensions 1,800 1,300 132 80/28 1,900 1,400 134 80/30 Towing bar Ø 100 2,000 136 2,100 144 2 2,200 146 PneumatischePneumatic Verriegelung Locking 1) Also available on request with low-maintenance silent bush (see page 60). locking +13 kg

B

Page 58 Drawbars I LPS series Page 59

AA B BPWBPW Zug Zgabelnuggabeln Al lg Alemeineslgemeines ZugZsenugsen und und BuchsenBPW Buchsen Zuggabeln Allgemeines BPWBPW Z BPWZuguggabelngabelnZ drawbarsugsen Al Al undlglgemeines emeines– Buchsen general information BPW drawbars ZugBPWsen Zug undgabeln Buchsen Allgemeines BPWBPWZugBPWBPW senZ ugZug ZgabelnZ uggabelnugundgabelngabeln Buchsen Al Al lg AlAllgemeineslglgemeinesemeinesemeines BPW bietetBPW mit bietet Z seinem ug mit sen seinemTowing Zuggabelprogramm Zug undgabelprogramm Buchseneyes einen um einenfangreichen andumfangreichen Systembaukasten bushes Systembaukasten an in an dem in individuell dem individuell kombin ie kombinrt werdeniert werden kann. kann. Spare parts NachfolgNachfoendZ einlgugZ endbuger seneinblickZZsen ugugb erbersenblicksen dieund ber undBPWBPW dieund undStanda bietet BuchsenBPW Buchsen rd Standa mitBuchsenproduktpaletteBuchsen seinemrdproduktpalette Zuggabelprogramm einen umfangreichen Systembaukasten an in dem individuell kombiniert werden kann. With its rangeNachfo oflg drawbars,end ein ber blickBPW beroffers die BPWa comprehensive Standardproduktpalette modular system that enables individual combinations. Below is an overview BPW bietet mit seinem Zuggabelprogramm einen umfangreichen Systembaukasten an in dem individuell kombiniert werden kann. APPLICATION DESIGNATION BPW NO. BPW ZugBPWsen: Zugsen: of the BPW standard product range. NachfoBPW lg bietetend ein mit b er seinemblick ber Zug gabelprogrammdie BPW Standard einenproduktpalette umfangreichen Systembaukasten an in dem individuell kombiniert werden kann. BPW Zugsen: NachfoBPW lg bietetend ein mit b er seinemblick ber Zuggabelprogramm die BPW Standa rd einenproduktpalette umfangreichen Systembaukasten an in dem individuell kombiniert werden kann.

BPWBPW bietet bietet mit mit seinem seinem Zug Zgabelprogrammuggabelprogramm einen einen um umfangreichenfangreichen Systembaukasten Systembaukasten an an in in dem dem individuell individuell kombin kombiniertie rt werden werden kan kn.an n. TBZ 27 TBZ 32 TBZ 48 SL 12 SL 27 ZGS 27 ZGS 32 PZM 26 PZMS 26 PZG 18 PZG 48 PZGL 32 PZL 27 PZL 32 PZL 48 32 PZLG BPW bietet mit seinem Zuggabelprogramm einen umfangreichen Systembaukasten an in dem individuell kombiniert werden kann. Nachfolgend ein berblick ber die BPW Standardproduktpalette . . BPW bietet mit seinem Zuggabelprogramm einen umfangreichen. . Systembaukasten an in dem individuell kombiniert werden kann. BPW Zugsen: . NachfoNachfolg endlgNachfoNachfoend ein ein lgblgendend erb blickein ereinblick b b berererblick blickber die ber die berBPW BPWdie die Standa BPW BPWStanda Standa rdStandaproduktpaletterdproduktpaletterdrdproduktpaletteproduktpalette . FOR BEARING EYE NUMBER PER DRAWBAR BPW Zugsen: 7. 7.7 7. 7.7 7. 7.7 BPW Zugsen: Plastic bush 80/28 4x 4x – 4x 4x 4x – 4x 4x 4x – 4x 4x –– 4x 02.0315.20.00 L L . .

BPW Zugsen: L 5 5 5 5 5 5 5 5 5 5 BPWBPW Zug Zsen:ugBPWsen: Zugsen: 5 5 Plastic bush 80/30 4x 4x – 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x –– 4x 02.0315.21.00 5. 5. 5. 5 5. 5 5 5 5 5 5 5 . BPW TOWING EYES: . 7. 7.7 5. 5. 5 . . Plastic bush 100/30 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 4x 02.0315.22.00 7. 7.7 L . . . 7.. 7.7 . . . . 5 5 5 5 5 5 Silent bush 100/30 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x 02.0316.06.00 5. 5. 5

L 7. 7.7 7. 7.7

L 5 5 5 5 5 7. 7.7 7.7 5 Brass bush 100/30 2x 2x – 2x 2x 2x 2x 2x 2x 2x 2x 2x 2x – 2x 2x 02.0315.17.00 5. einschraubbareeinschraubbare Zugse Zugse einschraubbare ZugseZugse hnlichZugse5. 5 hnlichVG75 VG75 Typ NatoZugse Typ Nato hnlich VG75 Typ Nato Zugse AusfhrungZugse Ausfhrung SchweizZugse Schweiz Ausfhrung Schweiz L 5 5 5 5 5 5 5. 5. 5 L 5 5 5 5 5 5 L L Brass bush 100/40 2x 2x 2x – 2x 2x ––– 2x –––– 2x 10.03.707258 5. 5 5. 5 5 5 5 5 Typ BNA als Beistellteil 5 5. 5. Typ BNATyp BNA als Beistellteil als Beistellteil 5 5 5 5 5 5 5 5 5 5 5 5 5 5. 5. 5. 5 5. 5 einschraubbare Zugse Zugse hnlich VG75 Typ Nato Zugse Ausfhrung Schweiz Kronrohr block –– 2x ––––––––––– 2x 02.0314.13.00 Typ BNAeinschraubbare als Beistellteil Zugse Zugse hnlich VG75 Typ Nato Zugse Ausfhrung Schweiz Towing bar Ø 80 with towing eye 40 einschraubbareeinschraubbare Zugse Zugse ZugseZugse hnlichhnlich VG75 Typ Typ Nato Nato ZugseZugse Ausfhrung Ausfhrung Schweiz Schweiz TypScrew-in BNA einschraubbaretowing als eyes Beistellteil type Zugse BNA 29.05922 ZugseTowing hnlicheye type VG75 NATO VG-74059 Typ Nato TowingZugse eye: Ausfhrung version for Schweiz Switzerland einschraubbareTypeinschraubbare BNATyp BNA alsZugse ZugsealsBeistellteil Beistellteil ZugseZugse hnlich hnlich VG75 VG75 Typ Typ Nato Nato ZugseZugse Ausfhrung Ausfhrung Schweiz Schweiz Towing bar 12 x 50 length 1175 Adjustment opening 17 1x 09.028.45.02.0 5 5 D valueTyp = 200 kN BNA als Beistellteil D value = 125 kN D value = 168 kN 5 5 5 5 5 5 5 . . . 7.7. 7 57.5 57.5575 Towing bar 16 x 50 length 1375 Adjustment opening 21 1x 09.028.45.03.0 TypTyp BNA BNA als als Beistellteil Beistellteil 555 . . . . . 7.7. 7. 7.7. 7 57.5 57.5575 57.5 57.5575 555 555 Towing bar Ø 80 with towing eye 50 5 5 5 . . . 57.5 57.5575 7.7. 7 5 5 5 5. 5. 5. 555 Towing bar 12 x 50 length 1175 Adjustment opening 17 1x 09.028.45.28.0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5. 5. 5. 5. 5. 5. 555 . . . 7.7. 7 57.5 57.5575 5 5 5 . . . . . 7.7.. 7 57.557.5 57.5 57557.5575 7.7. 7 555555555 Towing bar 16 x 50 length 1375 Adjustment opening 21 1x 09.028.45.17.0 . . . 7.7. 7 57.5 57.5575 555 555 555 5 5 5 5 5 5 5 5 5 5. 5. 5. Towing bar Ø 80 with towing eye CH . . . . . 7.. 7.7. 77. 7 57.5 57.5575 57.5575 555 5 5 5 5 5 5 55555 5. 5. 5. 5 5 5 5. 5. 5. 5. 5. 5. einschraubbare Zugse Zugse VBG 57 Zugse VBG 5 Towing bar 12 x 50 length 1175 Adjustment opening 17 1x 09.028.45.52.0 5 5 5 5. 5. 5. 555 einschraubbareeinschraubbare Zugse Zugse Zugse VBGZugse 57 VBG 57 Zugse55555 VBG5Zugse 5 VBG 5 Typ Nato VG75 555 Towing bar 16 x 50 length 1375 Adjustment opening 21 1x 09.028.45.85.0 5 5 5 5 5 5 5. 5. 5. 5. Typ Nato5. Typ einschraubbareVG755. Nato VG75 Zugse Zugse VBG 57 Zugse VBG 5 einschraubbare Zugse Zugse VBG 57 Zugse VBG555 555 Towing bar Ø 80 with towing eye VBG-15 Screw-ineinschraubbareTypeinschraubbare Nato towing VG75 eyes Zugse Zugse type NATO VG-74059 Towing eyeZugseZugse VBG VBG 15-173 VBG 57 57 Towing Zugseeye ZugseVBG VBG 16-0895 VBG5 5 einschraubbare Zugse Zugse VBG 57 Zugse VBG 5 Towing bar 12 x 50 length 1135 Adjustment opening 17 1x 09.028.45.95.0 D value = 125 kNTyp Nato VG75 D value = 190 kN D value = 190 kN TypTyp Nato NatoTyp VG75 NatoVG75 VG75 5 5 einschraubbareeinschraubbare Zugse Zugse ZugseZugse VBG VBG 57 57 5 ZugseZugse VBG VBG 5 5 Towing bar 16 x 50 length 1335 Adjustment opening 21 1x 09.028.45.90.0 .5 .5 5 5 55 .5 .5 .5 TypTyp Nato Nato VG75 VG75 w.w.w.w. 5w.w. 5 5 Towing bar Ø 100 with towing eye 40 5 5 5 5 5 5 5 5 5 5 5 5 .5 .5 .5 .5 5 5 5 55 5 55 .5 .5 .5 .5 .5 .5 Towing bar 12 x 50 length 1175 Adjustment opening 17 1x 1x 09.028.51.02.0 .5 .5 w.w.w.w. 5w.w. 5 5w.w.5 w.w. 5w.w. 5 5 .5 .5 .5 5 5 5 5 5 5

.5 .5 5

5 55 .5 .5 .5 5 5 5 5 5 w.w.w.w. 5w.w. 5 5 5 w.w. w.w. 5w.w. 5 5 5 55 .5 .5 5 .5 .5 .5 Towing bar 16 x 50 length 1375 Adjustment opening 21 1x 1x 09.028.51.08.0 .5 .5 5 5 55 .5 .5 .5 .5 .5 5 w.w.w.w. 5w.w. 5 5 5 55 .5 .5 .5 w.w. w.w. 5w.w. 5 w.w. 5w.w. 5w.w. 5 5 5 55 5 5 5 5 5 5 5 5 5 5 5 5 Towing bar offset 12 x 50 length 1,500 5 5 5 5 5 5 Adjustment opening 17 1x 09.028.52.79.0 5 5 5

5 5 5 (from drawbar length 1,300) .5 .5 .5 .5 5 5 .5 .5 .5 .5 .5 .5 5 5 5

5 55 55 w.w.w.w. 5w.w. 5w.w. 5w.w. 5 5 5 einschraubbare Zugse Zugse gem DIN 755A Zugse hnlich DIN 75A Towing bar Ø 100 with towing eye 50 DIN 75B Towing eye in accordance with DIN 74053-50Aw.w. Zugse Typ 5 Towing eye similar to DIN 74054-40A Screw-in towing eyes DIN 74054-40B 5 5 5 5 5 5 einschraubbare Zugse Zugse gem DIN 755A Zugse hnlich DIN 75A Towing bar 12 x 50 length 1175 Adjustment opening 17 1x 1x 09.028.51.09.0 einschraubbareeinschraubbareeinschraubbareOptionally Zugse DIN Zugse 74053-50B Zugse ZugseZugse gemZugseD value gem = DINgem 130 kN 755A DIN DIN 755A 755A WithZugseZugse profile hnlichZugse shaft DINhnlichDIN 75A 75A DIN 75A einschraubbareeinschraubbare Zugse Zugsew.w. DIN 755B ZugseZugse gem gem DIN DIN 755A 755A hnlich DIN 755A Zugse hnlichhnlich DINDIN 75A 75A w.w. Zugse DIN 75A D value = 125 kNDIN 75B Optionallyw.w. towing Zugse eye Typ type 5 56 similar to DIN Optionally towing eye DIN 74054-40A Towing bar 16 x 50 length 1375 Adjustment opening 21 1x 1x 09.028.51.10.0 DIN 75BDINeinschraubbare DIN75B 75B Zugse w.w.Zugse Zugsew.w. w.w.gem Zugse TZugseyp DIN 5 T yp755A T 5yp 5 Zugse hnlich DIN 75A DINw.w. 75BDIN DIN 75B755B 74053-50Ahnlichw.w.w.w. ZugseDIN Zugse 755A Typ Typ 5 5 w.w.D value Zugse = 125 kN DIN 75A Towing bar offset 12 x 50 length 1,500 w.w. DINDIN 755B75B hnlichw.w. DIN Zugse 755A Typ 5 w.w. Zugse DIN 75A Adjustment opening 17 1x 09.028.52.73.0 w.w. DINw.w. einschraubbare755Beinschraubbare DINw.w. 755B w.w.DIN 755BZugseDIN Zugse 755B hnlichZugseDZugse value hnlichhnlichgemDIN hnlich= gem 260 kN 755A DIN DINDIN DIN 755A755A 755A 755A Zugsew.w.w.w.Zugse Zugse Zugsehnlich w.w.hnlich DINDIN DINZugse 75A 75A DIN 75A75A 75A DIN 75A (from drawbar length 1,300) w.w. DIN 755B hnlich DIN 755A w.w. Zugse DIN 75A

DINDIN 75B 75B w.w.w.w. Zugse Zugse Typ T yp5 5 d Towing bar Ø 100 with towing eye VBG-15 d BPW BUSHES: ederbolzen E (Paar d h Towing bar 12 x 50 length 1135 Adjustment opening 17 1x 1x 09.028.51.38.0 w.w.w.w. DIN DIN 755B 755B hnlichhnlich DIN DIN 755A 755A d w.w.w.w. Zugse Zugse DIN DIN 75A 75A Spring bolt E (pair x .... d ederbolzen E (Paar d h d d Plastic bush d d

d LOCKING MECHANISM NUMBER PER DRAWBAR

x .... d

x .... d d ederbolzen E (Paar d d ederbolzen E (Paar d h h d ederbolzen E (Paar d h d h x ....xederbolzen .... E (Paar Bolt with locking nut version 2x 2x 2x 2 09.801.03.30.0 ederbolzenederbolzenxederbolzen .... E (Paar E (Paar(Paar h h h d h d d ederbolzen E (Paar x ... d d ‘V’ plus locking plates d d 2x 2x 2x 2 05.349.10.01.0 x ....x .... d x .... d d d d

x ... d

h d d d d

ederbolzen E (Paar d d h d h h Bolt with nut version ‘E’ ederbolzenederbolzen E E(Paar (Paar ederbolzenederbolzen E E (Paar (Paar h h

x ... d h 1x 1x 1x 1 05.801.90.13.0 d

x ... d

x ... Zuggabelschuh (Paar d including locking washer h d x ....x .... h h d Brass bush ederbolzenederbolzen Eederbolzen (Paar E E (Paar (Paar Zuggabelschuh (Paar d d h d x ...d d d d d x ... Drawbar hanger (pair d h

d h x ... x ... x ... d d 2x 09.801.95.23.0 Zuggabelschuh (Paar d d h Bolt with locking nut version h d

x ... d h h ederbolzenederbolzen E (PaarE (Paar ZuggabelschuhZuggabelschuhx ... (Paar (Paar h ‘V’ plus locking plates 2x 05.349.10.01.0 d

d h h d x ...Zuggabelschuh (Paar d x ... d x ... x ... h d d

Zuggabelschuh (Paar d d d d

Zuggabelschuh (Paar d x ... Bolt with nut version ‘E’ x ... ZuggabelschuhZuggabelschuh (Paar (Paar d hh d 1x 09.801.95.24.0

x ... d d Zuggabelschuh (Paar d d h h including locking washer d x ...x ... d Zuggabelschuh x ... (Paar h d

Zuggabelschuh (Paar d d h h ZuggabelschuhZuggabelschuh (Paar (Paar h h d

d Silent bush x ... d d d d d x ... Shown with silent bush d d Zuggabelschuh (Paar x ...x ... d

d h

d For PZS spare parts, see page 49. For LPS spare parts, see page 59.

ZuggabelschuhZuggabelschuh (Paar (Paar d h h

x ... d d d d h h

d h

x ... x ... d

d h The dimensions for the bearing eye bushes can be found in the technical data sheets. d ZuggabelschuhZuggabelschuh (Paar (Paar d d

d d h h

x ... x ... d d h h h d d

d d h h h d d

d d h Page 60 h h Drawbars I Towing eyes, bushes and spare parts Page 61 h h Drawbars RELIABLE

Spare Parts for PZL 27, PZL 32, PZGL 32 Spare Parts for PZL 48

Silent busch (2x) Bush .5..

.77... 02.0315.22.00 02.5202.31.82 Plastic bush (4x) .55.5. Adjustable 05.801.90.13.0 02.5425.25.04 Locking plate (1x per drawbar) Adjusting nut 5.... 03.177.14.29.0 5.5... (x per drawbar Drawbar A frame Variable Bolt ..5.. .77... (x per drawbar

5..5.. ... Drawbar A frame

02.5220.74.12 Locking plate Bush Towing bar Bolt 5.... ... (Silent bush 05.349.10.01.0 .77... Locking plate (2x per drawbar) Adjusting nut ... (Kronrohr block 5.5... .5.. (Plastic bush .55.5. None 05.265.04.04.0 Variable 09.801.03.30.0 Towing bar .77... Variable 03.177.14.29.0 (2x per drawbar) ..5.. (x per drawbar 02.5026.89.82 .5..

Page 62 Drawbars I Spare parts Page 63 Spare Parts for PML 32 Spare Parts for PML 48

.5.. Drawbar A frame .55.. .... 03.386.21.30.1 5.... 03.294.15.31.0 5...5. 03.294.15.78.0 (Bolt 02.5025.81.82 Drawbar A frame 03.294.15.89.0 02.5215.14.82 ..5.. 03.386.21.30.1 Towing bar 5.... Bush .5.. 02.0316.06.00 Towing bar Silent bush (2x) 02.0315.22.00 ... Plastic bush (4x) 5.... Silent bush (x 02.5202.21.80 5.... .5.. 02.5032.51.80 Bush ..5.. Plastic bush (x

03.112.50.27.0 09.801.98.22.0

SPARE PARTS FOR PML 32 QUANTITY BPW NO. Bush 60/49 x 39.5 1 03.112.50.31.0 SPARE PARTS FOR PML 48 QUANTITY BPW NO. Bush 80/49 x 40 1 03.112.50.29.0 Bush 90/80 x 28 1x per hole 03.112.50.27.0 Bush 60/50 x 47 1x per hole 02.0315.64.00 Pneumatic locking (with sensor) 1 09.801.98.22.0 Coupling bolt 48.6 x 158 1 05.086.00.56.0 End stop 258 x 50 x 20 1 03.294.15.89.0 Automatic coupling 1 05.801.98.29.0 Hexagon screw for end stop 1 02.5025.81.82 Guide rail Lg = 424 2 05.294.16.12.0 Hexagon nut for end stop 1 02.5215.14.82 Adjustment bolt for guide rail (M20 x 50) 4 02.5026.64.80 Bottom guide plate 100 x 34 x 10 4 03.294.15.78.0 Adjustment nut for guide rail (M20) 4 02.5205.09.04 Side guide plate 426 x 70 x 10 2 03.294.15.31.0 Towing bar, complete, PML 32 towing eye DIN74054-40A 8 x 100 1 09.028.52.50.0 Adjustment bolt for guide plate (M16 x 1,5 x 35) 8 02.5032.51.80 Plug PML 32 1x per hole 09.801.98.30.0 Adjustment bolt for guide plate (M16 x 1,5) 8 02.5202.21.80 Silent bush 100/30 2 02.0316.06.00 Silent bush 100/30 2 02.0316.06.00 Plastic bush 100/30 4 02.0315.22.00 Plastic bush 100/30 4 02.0315.22.00

Page 64 Page 65 Spare Parts for LPS 26

... .5.. ... Semiautomatic ...5. locking ....

.5.7. .5.. 5..7.. .... 5.... (without sensor

Pneumatic locking

B

.... ....

..7..

AA B SPARE PARTS FOR LPS 26 QUANTITY BPW NO. Bush 62/38, 6 x 32 (from year of manufacture 09.2012) 2 03.113.03.05.0 Bush 62/38, 6 x 32 (until year of manufacture 08.2012) 1 03.113.03.05.0 Bush 34, 15 x 88 x 45 (until year of manufacture 08.2012) 1 03.113.03.03.0 Locking ring 70 x 2.5 x DIN 471 (until year of manufacture 08.2012) 1 02.5603.70.90 Bush 48.3/39 x 30 1x per hole 02.0315.33.00 Coupling bolt 38.5/34 x 129 1 02.0335.16.00 Automatic coupling 1 02.1801.16.10 AA: BB: Pneumatic locking (without sensor) 1 05.801.96.98.0 Pneumatic locking (with sensor) 1 05.801.97.82.0 .... .... ..7.. Guide bearing set 1 09.801.03.02.0 .... Guide bearing 1 03.030.21.02.0 Weld-on ring for bellows 1 03.310.37.40.0 Ring 120/80 x 20 1 03.310.96.10.0 MT-TGRP bellows front and rear 2 09.801.03.17.0 Towing bar, complete, 100, towing eye DIN 74054 40A 4x 100 1 09.028.51.11.0 Towing bar, complete, 100, towing eye version CH 40 4x 100 1 09.028.51.14.0 Towing bar, complete, 100, towing eye DIN 74054 40A 6x 100 1 09.028.51.68.0 Towing bar, complete, 100, towing eye DIN 74054 40A adjustment 80-150-170 1 09.028.51.48.0 Plug 1x per hole 09.801.03.53.0 5.... a x ...5. .5.. MT-TGRP plate with bolts (from year of manufacture 09.2012) 1 05.801.98.20.0 x5 ...5. ...5. .5..

Page 66 Page 67 BPW height adjustment devices BPW height support device Klemmfix 72 Compression spring pack (General type approval (German ABE)) The galvanized Klemmfix 72 is a height-adjustment device for drawbar clamp lock or spring washers) must also be fitted, which will take The galvanized compression spring pack are used only as a height installations that can swivel vertically. some of the weight of the drawbar (see diagram). See the assembly support device for Klemmfix 72. The spring washers and Klemmfix With the optimum setting, the towing eye can be adjusted freely from and operation instructions for further information. 72 work together to enable optimum height adjustment. The spring the horizontal position by at least 300 mm (measured at the towing washers must not be used alone to adjust the height of drawbars. BPW NO.: eye) upwards and downwards. The drawbar installation can be set to BPW NO.: Compression spring pack 51.98.03.0001 the required height by a single person without the need for tools or Klemmfix 72/Z (tension) 51.98.01.0013 other assistance. Without a height support device, the Klemmfix 72 Klemmfix 72/D (compression) 51.98.01.0014 can only be used for limited height adjustment. For a drawbar weight of more than 75 kg, a height support device (e.g. return spring with

7 Approx. 7 mm Approx. mm

Adjustment nut Lock nut 5

Drawbar hanger Klemmfix 72/Z Klemmfix 72/D mm 5

mm 7 5

5 Important:

5 Note the spring washers

installation diagram 5 5

Installation of Klemmfix 72/Z, effective under tension Installation of Klemmfix 72/D, effective under compression Please read the installation and operating instructions. Please read the installation and operating instructions.

75

Connection of Klemmfix on longitudinal or cross strut

Page 68 Drawbars I Height adjustment and support devices Page 69 BPW height support device BPW height adjustment and support devices Return spring with turnbuckle Choosing the products you need

The return spring with turnbuckle can be used directly as a height Approx. mm To select which products are required for height adjustment for the adjustment device. The height is adjusted by turning the turnbuckle. drawbar that is being used, you need the following information: The return spring used means that it is usually sufficient to use one Approx. 5 mm 1. Drawbar length (mm) return spring even for heavy drawbars (see diagram). 2. Drawbar weight (kg) In combination with Klemmfix 72, the return spring with turnbuckle is also used as a height support device. Eye bolt BPW NO.: Turnbuckle Return spring Diagram for determining the required height support or adustment devices

(cataphoretic dip-coating – KTLZn) with turnbuckle 09.801.03.18.0 Lock nut with handle 240 Return spring (galvanized) with turnbuckle 09.801.03.83.0 230 220 210 5. 200 4. 3. 190 180 170 2. Return spring with turnbuckle 160 as height adjustment device 150 140 130

Drawbar weight 120 110 100 Return spring with turnbuckle 90 as height support device 80 Sample reading: 70 60 1. 1,000 1,200 1,400 1,600 1,800 2,000 2,200 2,400 2,600 2,800 3,000 3,200 3,400

mm Drawbar length

Important: The following combinations can be selected using the diagram: Note the turnbuckle installation diagram. COMBINATION HEIGHT ADJUSTMENT HEIGHT SUPPORT Sample reading: DEVICE DEVICE Drawbar: PZM L = 3,000 mm m = 103 kg 1. Klemmfix 721) - 2. A return spring - The diagram above shows the combination options 3, 4 5 3. Klemmfix 72 A return spring and 5 (see table). Weldon dimension Z 4. A return spring A return spring 5. Klemmfix 72 Spring washers

1) Can only be used alone for drawbars up to 75 kg Installation of the return spring with turnbuckle on the drawbar

Page 70 Drawbars I Height adjustment and support devices Page 71 BPW turntables With double-row ball race

BPW turntables – proven over more than 60 years of use!

The number one system Construction and installation instructions BPW turntables are distinguished from conventional single-row Upper ring The permissible axial load (see table on page 70) is the static axial Prior to commissioning, turntables must be filled with BPW systems by their high-quality double row, which guarantees optimum load that acts on the turntable. It applies only in the compression ECO-Li 91 special longlife grease (lithium complex grease) via the distribution of the axial and radial forces that are produced. direction for vehicles with a speed of up to 105 km/h. For vehicles grease nipple. When new, they are only lightly greased and so only with a speed of up to 30 km/h, the axial load is permitted to be 25% have ‘emergency lubrication’. This system has been proven over years of successful operation Loadcarrying ball higher. The permissible axial load is included in the details imprinted and the advantages in its design shine through in daily use in BPW turntables are not suitable for applications involving multiple on the type plate. trailers, semi-trailers, heavy-duty transporters and special vehicles. rotations of over 360°. BPW turntables are used in particular in applications where the The supporting structure for the lower and upper ring must be even, BPW turntables are not designed for eccentric loads. vehicle design places extremely high demands on the construction Retaining ball level and torsionally rigid, as there will otherwise be deformation Special applications must be agreed with us. and materials. during use, which will put operational safety at risk. Unevenness on the supporting surfaces must not exceed 1 mm. Greater irregularities Maintenance must be evened out. The supporting surface is divided into at least Optimum transmission of forces Lower ring four surface sections of the same size, spread evenly around the cir- Grease the turntable bearing via the grease nipple with BPW cumference and must support at least 50% of the turntable flanges. ECO-Li 91 special longlife grease (lithium complex grease) every BPW turntables have a row of load-carrying balls and a row of 25,000 kilometres, or at least once every three months (every two to retaining balls between the upper and lower ring. Outstanding quality is achieved with a special selection of materials After having been bolted in place, the turntable flanges must be three weeks in extreme operating conditions). Do not mix the grease The axial loads acting on the turntable are transferred vertically by and specific manufacturing processes. The rim profiles are cold- additionally secured against movement at the top and bottom with at with other types of grease (calcium or sodium soap grease). the large load-carrying balls. formed from high-strength steel, butt-welded and calibrated. This least four weld-on plates (shear blocks) so that the shear forces that Check all bolt connections regularly and retighten if necessary. means that the turntables can also be used under extreme conditions. occur are not absorbed solely by the connecting bolts. The horizontal tension and compression forces are transferred by the No welding work may be performed on BPW turntables; i.e. no smaller retaining balls. We recommend the use of drilled turntables. If drilling work is perfor- parts may be welded on. During welding work on the vehicle, the The moment loads from the braking and centrifugal force are Long life means cost efficiency med at a later time, drilling chips and coolant must not enter the ball earth cable must be attached so that no power can flow through absorbed by the load-carrying and retaining balls acting together. tracks. the turntable, as the balls and running surfaces may otherwise be Thanks to their long life expectancy, BPW turntables guarantee damaged. The retaining ball row links the upper and lower rings. minimal down time. The ball is secured under load by the load-carrying balls. Absolute reliability The interior has a labyrinth seal for long-term protection against dust and dirt. The design principle ensures the greatest possible reliability as the axial and radial forces that are exerted are transferred separately to All of the advantages together guarantee reliability, smooth running the two rows of balls. and an outstanding life expectancy.

Page 72 Turntables Page 73 BPW turntables Standard product range

Loch8-hole Loch Loch Loch 8-hole Loch Loch 10-holeLoch Loch 12-hole nurOnly DKDK 80/8 nur DK nur DK nur DK Loch Loch Loch Loch nur DK Anur DK A Onlynur DK 80/16A A nur DK ALoch Loch Loch Loch

45˚ 10˚ 10˚ 31,5˚ 31,5˚ 31,5˚ 20˚ ˚ 20˚ ˚ 20˚ ˚ 20˚ 45˚˚ 10˚ 45˚ 10˚ 45˚ 10˚20˚ 10˚ 20˚ 20˚ 10˚ 20˚ 10˚20˚ 17˚ 20˚31,5˚ 17˚ 20˚ 17˚ 20˚ 17˚ 64˚ 70˚ 70˚ 70˚ 70˚ 64˚ 64˚ 64˚ 70˚ 70˚ 70˚ 70˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ ahrtrichtung ahrtrichtung ahrtrichtung Direction of travel ahrtrichtung ahrtrichtung Direction of travel Direction of travel ahrtrichtung ahrtrichtung ahrtrichtung ahrtrichtung ahrtrichtung

ahrtrichtung ahrtrichtung 31,5˚ ahrtrichtung ahrtrichtung ahrtrichtung ahrtrichtung 31,5˚ 31,5˚

Direction of travel 31,5˚

45˚ 45˚ 45˚ 45˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ B 40˚ B 40˚ B 40˚20˚ GB 20˚ 40˚ GB B20˚ G 20˚ B G 32˚ GB 32˚ GB B32˚ G 32˚B G 20˚ GB 20˚ B G B 20˚ G 20˚B G20˚ GB 20˚ G 20˚ G 20˚ G 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 45˚ 45˚ 45˚ 45˚

31,5˚ 31,5˚ 31,5˚ 31,5˚ 31,5˚ 31,5˚ 31,5˚ 31,5˚ 50˚ 50˚ 50˚ 50˚ 50˚ 63˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 50˚ 63˚ 63˚ 63˚ 58˚ 58˚ 58˚ 58˚ 20˚ 20˚ 20˚ 20˚ 20˚ 20˚ 17˚ 17˚ 20˚ 17˚ 20˚ 45˚17˚ 16˚45˚ 16˚ 45˚ 16˚ 545˚ 516˚20˚ 17˚ 31,5˚5 17˚ 31,5˚ 5 17˚7 31,5˚ 7 20˚17˚ 31,5˚17˚ 31,5˚ 7 17˚ 31,5˚ 20˚7 17˚ 31,5˚20˚ 17˚ 31,5˚

OberringUpper ring Oberring UnterringLower ringOberringUnterring Oberring UnterringOberring UpperOberringUnterring ring UnterringOberringLowerUnterring ring Oberring UnterringOberring OberringUnterring UnterringOberringUpper Unterringring OberringOberringUnterringLower ringOberringUnterringUnterringOberringUnterring OberringUpper ring Unterring UnterringLower ring

A BPW TURNTABLE – drilled 1) 2) BPW TURNTABLE – undrilled UPPER RING LOWER RING BOLTS per ring B

in t D C

E Upper ring 4) in t

. mm

mm

E E J min

mm

mm

G mm

B mm

D D min. mm mm

mm

mm

Ø F kg

A Lower ring H E C Ø Ø Ø Ø D H OUTER OUTER CIRCLEBOLT Ø DRILLING PATTERN O INNER BORE HOLE Ø THICKNESS FLANGE QUANTITY THREAD OVERALL HEIGHT WEIGHT

TYPE BPW NO. TYPE BPW NO. PERMISSIBLE AXIAL LOAD PERMISSIBLE TRAILER GROSS WEIGHT OUTER CIRCLEBOLT Ø DRILLING PATTERN O INNER BORE HOLE Ø FLANGE THICKNESS G DK 80/5 02.6415.01.00 5 25 664 (636) 519.5 (14) 9 650 (622) 2 554 (14) 9 8 (M 12) 80 38 DK 80/8/0808 02.6415.10.00 DK 80/8/0808 02.6415.11.00 8 40 894 866 1 749.5 16 9 880 852 4 784 16 9 8 M 14 80 49 DK 80/10/1108 02.6415.13.00 DK 80/10/1108 02.6415.14.00 10 50 1,108 1,074 3 959.5 16 9 1,095 1,060 6 994 16 9 8 M 14 80 64 DK 80/16/0810 A3) 02.6415.17.003) DK 80/16/0810 A3) 02.6415.18.003) 16 50 894 866 5 749.5 16 9 880 852 4 784 16 9 10 M 14 80 49 DK 90/10/1208 02.6415.66.00 10 50 1,208 1,174 3 1,042.0 18 10 1,195 1,160 8 1,079 18 10 8 M 16 90 92 DK 90/10/1212 02.6415.70.00 DK 90/10/1.200 02.6415.71.00 10 50 1,208 1,174 7 1,042.0 18 10 1,195 1,160 4 1,079 18 10 12 M 16 90 92 DK 90/12/1008 02.6415.24.00 DK 90/12/1008 02.6415.23.00 12 50 1,000 966 3 834.0 18 10 987 952 4 871 18 10 8 M 16 90 72 DK 90/13/1108 02.6415.20.00 DK 90/13/1108 02.6415.22.00 13 55 1,108 1,074 3 942.0 18 10 1,095 1,060 4 979 18 10 8 M 16 90 82 DK 90/13/1208 02.6415.67.00 13 55 1,208 1,174 3 1,042.0 18 10 1,195 1,160 8 1,079 18 10 8 M 16 90 92 DK 90/13/1212 02.6415.72.00 DK 90/13/1.200 02.6415.73.00 13 55 1,208 1,174 7 1,042.0 18 10 1,195 1,160 4 1,079 18 10 12 M 16 90 92 DK 90/14/1008 02.6415.34.00 DK 90/14/1008 02.6415.33.00 14 55 1,000 966 3 834.0 18 10 987 952 4 871 18 10 8 M 16 90 72 DK 90/16/1108 02.6415.30.00 DK 16/1108 02.6415.31.00 16 60 1,108 1,074 3 942.0 18 10 1,095 1,060 8 979 18 10 8 M 16 90 82 DK 90/16/1212 02.6415.74.00 DK 90/16/1.200 02.6415.75.00 16 60 1,208 1,174 7 1,042.0 18 10 1,195 1,160 4 1,079 18 10 12 M 16 90 95 DK 90/20/1108 02.6415.41.00 DK 90/20/1108 02.6415.40.00 20 60 1,108 1,074 3 942.0 18 10 1,095 1,060 8 979 18 10 8 M 16 90 82 DK 90/20/1212 02.6415.76.00 DK 90/20/1.200 02.6415.77.00 20 60 1,208 1,174 7 1,042.0 18 10 1,195 1,160 8 1,079 18 10 12 M 16 90 95 DK 90/26/1212 02.6415.78.00 DK 90/26/1.200 02.6415.79.00 26 70 1,208 1,174 7 1,042.0 18 10 1,195 1,160 8 1,079 18 10 12 M 16 90 96 DK 90/30/1212 SP 02.6415.80.00 DK 90/30/1.200 SP 02.6415.81.00 30 70 1,208 1,174 7 1,042.0 18 10 1,195 1,160 1,079 18 10 12 M 16 90 96

1) Special versions on request. 2) For drill patterns, see figures.3) Use only for semi-trailer coupling. 4) Permissible axial load = static axial load over the steered axle, which acts on the turntable. Subject to change without notice.

Page 74 Turntables I Product range Page 75 The brands of the BPW Group:

BPW 18611801 e

BPW Bergische Achsen Kommanditgesellschaft Postfach 1280 · 51656 Wiehl, Germany · Telephone +49 (0) 2262 78-0 [email protected] · www.bpw.de