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Course Materials Me 220 Manufacturing Technology ME 220 MANUFACTURING TECHNOLOGY NEHRU COLLEGE OF ENGINEERING AND RESEARCH CENTRE (Accredited by NAAC, Approved by AICTE New Delhi, Affiliated to APJKTU) Pampady, Thiruvilwamala(PO), Thrissur(DT), Kerala 680 588 DEPARTMENT OF MECHATRONICS COURSE MATERIALS ME 220 MANUFACTURING TECHNOLOGY VISION OF THE INSTITUTION To mould our youngsters into Millennium Leaders not only in Technological and Scientific Fields but also to nurture and strengthen the innate goodness and human nature in them, to equip them to face the future challenges in technological break troughs and information explosions and deliver the bounties of frontier knowledge for the benefit of humankind in general and the down-trodden and underprivileged in particular as envisaged by our great Prime Minister Pandit Jawaharlal Nehru MISSION OF THE INSTITUTION To build a strong Centre of Excellence in Learning and Research in Engineering and Frontier Technology, to facilitate students to learn and imbibe discipline, culture and spirituality, besides encouraging them to assimilate the latest technological knowhow and to render a helping hand to the under privileged, thereby acquiring happiness and imparting the same to others without any reservation whatsoever and to facilitate the College to emerge into a magnificent and mighty launching pad to turn out technological giants, dedicated research scientists and intellectual leaders of the society who could prepare the country for a quantum jump in all fields of Science and Technology Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY ABOUT DEPARTMENT Established in: 2013 Course offered: B.Tech Mechatronics Engineering Approved by AICTE New Delhi and Accredited by NAAC Affiliated to the University of Dr. A P J Abdul Kalam Technological University. DEPARTMENT VISION To develop professionally ethical and socially responsible Mechatronics engineers to serve the humanity through quality professional education. DEPARTMENT MISSION 1) The department is committed to impart the right blend of knowledge and quality education to create professionally ethical and socially responsible graduates. 2) The department is committed to impart the awareness to meet the current challenges in technology. 3) Establish state-of-the-art laboratories to promote practical knowledge of mechatronics to meet the needs of the society PROGRAMME EDUCATIONAL OBJECTIVES I. Graduates shall have the ability to work in multidisciplinary environment with good professional and commitment. II. Graduates shall have the ability to solve the complex engineering problems by applying electrical, mechanical, electronics and computer knowledge and engage in life long learning in their profession. III. Graduates shall have the ability to lead and contribute in a team entrusted with professional social and ethical responsibilities. IV. Graduates shall have ability to acquire scientific and engineering fundamentals necessary for higher studies and research. Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY PROGRAM EDUCATIONAL OBJECTIVES (PEO’S) Graduates of Mechatronics Engineering will: PEO1: Graduates shall have the ability to work in multidisciplinary environment with good professional and commitment. PEO2: Graduates shall have the ability to solve the complex engineering problems by applying electrical, mechanical, electronics and computer knowledge and engage in lifelong learning in their profession. PEO3: Graduates shall have the ability to lead and contribute in a team entrusted with professional social and ethical responsibilities. PEO4: Graduates shall have ability to acquire scientific and engineering fundamentals necessary for higher studies and research. PROGRAM OUTCOMES (PO’S) Engineering Graduates will be able to: PO 1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering fundamentals, and an engineering specialization to the solution of complex engineering problems. PO 2. Problem analysis: Identify, formulate, review research literature, and analyze complex engineering problems reaching substantiated conclusions using first principles of mathematics, natural sciences, and engineering sciences. PO 3. Design/development of solutions: Design solutions for complex engineering problems and design system components or processes that meet the specified needs with appropriate consideration for the public health and safety, and the cultural, societal, and environmental considerations. PO 4. Conduct investigations of complex problems: Use research-based knowledge and research methods including design of experiments, analysis and interpretation of data, and synthesis of the information to provide valid conclusions. PO 5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY modern engineering and IT tools including prediction and modeling to complex engineering activities with an understanding of the limitations. PO 6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional engineering practice. PO 7. Environment and sustainability: Understand the impact of the professional engineering solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable development. PO 8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms of the engineering practice. PO 9. Individual and team work: Function effectively as an individual, and as a member or leader in diverse teams, and in multidisciplinary settings. PO 10. Communication: Communicate effectively on complex engineering activities with the engineering community and with society at large, such as, being able to comprehend and write effective reports and design documentation, make effective presentations, and give and receive clear instructions. PO 11. Project management and finance: Demonstrate knowledge and understanding of the engineering and management principles and apply these to one’s own work, as a member and leader in a team, to manage projects and in multidisciplinary environments. PO 12. Life-long learning: Recognize the need for, and have the preparation and ability to engage in independent and life-long learning in the broadest context of technological change. PROGRAM SPECIFIC OUTCOME (PSO’S) PSO 1: Design and develop Mechatronics systems to solve the complex engineering problem by integrating electronics, mechanical and control systems. PSO 2: Apply the engineering knowledge to conduct investigations of complex engineering problem related to instrumentation, control, automation, robotics and provide solutions. Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY SYLLABUS Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY QUESTION BANK MODULE I Q:NO: QUESTIONS CO KL 1 State and explain various casting defects CO1 K5 2 Discuss in detail about Slush casting CO1 K3 3 Sketch the type of casting opt for wax CO2 K2 molding? 4 Elucidate about Die casting process with neat CO1 figures. 5 Explain why gating system is used in casting process? CO1 6 State and explain various casting defects? CO1 K2 7 Discuss in detail about Slush casting? CO1 K5 8 Discuss in detail about design considerations CO1 K2 based on various shapes while doing casting process 9 Elucidate Pressure die-casting with neat CO1 K2 figures? 10 State the types of patterns and their materials CO1 K4 11 State and explain various casting defects CO1 K2 12 Explain the use of risers in casting CO1 K2 13 Describe the term core? Briefly explain the CO1 different types of cores MODULE II 1 Discuss the difference between Hot rolling CO2 K2 and cold rolling process? 2 Describe the ring rolling process? CO2 K4 3 With neat sketch explain about various types CO2 K2 of rolling mills? 4 Describe the thread rolling process? CO2 K5 5 With neat sketch, mechanics of flat rolling CO2 K5 with neat sketch? 6 Industries are using rolling process to make ― CO1 K3 Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY I ‖ beams. Explain in detail ? 7 What are the common defects in rolled plates? CO2 K5 8 Why rolling is more important than casting in CO2 K4 terms of strength? MODULE III 1 CO1 K3 Explain forging? State its advantages and limitations? 2 Discuss in detail about Impression die CO1 K3 forging? 3 Sketch and explain various die design CO2 K2 features? 4 CO1 K3 Differentiate between open and closed die forging, Explain the classification of forging (10M) 5 CO2 K5 With neat sketch, explain the different types of forging methods (10M) 6 State and explain the forge welding CO3 K3 techniques? 7 Discuss in detail about various defects in CO3 K2 forged parts? 8 Describe the term Forgeability? CO3 K5 9 Elucidate about precision forging with neat CO3 K5 sketch (10M) 10 With neat sketch, explain any one type of CO3 K2 forging hammers(10M) MODULE IV 1 Discuss the difference between swing and CO4 K2 hinge clamps? 2 Describe the principles of clamping? CO4 K1 Department of Mechatronics, NCERC, Pampady ME 220 MANUFACTURING TECHNOLOGY 3 Explain the use of bridge clamp? CO4 K2 4 Describe the clamping devices and state the CO4 K3 principles of clamping? 5 Describe the vaccum clamping in detail? CO4 K1 6 Briefly explain the 3-2-1 principle
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