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Applications of Biocomposite Materials Based on Natural Fibers from Renewable Resources: a Review

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Applications of Biocomposite Materials Based on Natural Fibers from Renewable Resources: a Review Sci Eng Compos Mater 2016; 23(2): 123–133 Review Kurki Nagaraj Bharath* and Satyappa Basavarajappa Applications of biocomposite materials based on natural fibers from renewable resources: a review Abstract: Biocomposites (natural fiber composites) from consciousness and with high performance at reasonable local and renewable resources offer significant sustainabil- costs in recent years. Natural fibers are an alternative ity; industrial ecology, eco-efficiency, and green chemistry resource to artificial fibers like glass fiber, carbon fiber are guiding the development of the next generation of mate- as reinforcement for polymeric materials to manufacture rials, products, and processes. Considerable growth has low-cost, renewable and eco- friendly composites due to been seen in the use of biocomposites in the domestic sec- their specific properties, advantages in health issues and tor, building materials, aerospace industry, circuit boards, recyclability [1]. and automotive applications over the past decade, but application in other sectors until now has been limited. Nev- 1.1 Classification of natural fibers ertheless, with suitable development, the potential exists for biocomposites to enter new markets and thus stimulate Cellulose is a polysaccharide, which is found abundant in an increase in demand. Many types of natural fibers have the plant kingdom and is common in all natural fibrous been investigated with polymer matrices to produce com- materials. In general, all natural fibers are single-cell posite materials that are competitive with synthetic fiber materials [2]. Classification of natural fibers, its origin and composites which require special attention. The agricul- world annual production are as shown in Table 1. tural wastes can be used to prepare fiber-reinforced polymer The classification of natural fibers is shown in Figure 1. composites for commercial use and have marketing appeal. At the present level of technology, nonwood fibers such The growing global environmental and social concern, high as hemp, kenaf, flax, and sisal have achieved commer- percentage of exhaustion of petroleum resources, and new cial success in the design of biocomposites in automotive environmental regulations have forced the search for new applications. Cellulose and lignin are the principal com- composites, compatible with the environment. Many refer- ponents in all the natural reinforcing fibers that are lign- ences to the current status of research work on the applica- cellulosic, and contents of cellulose and lignin vary from tions of biocomposites are cited in this review. one natural fiber to another [3]. Keywords: agriculture waste; applications; biocompos- ites; natural fibers. 1.2 Chemical composition of natural fibers DOI 10.1515/secm-2014-0088 Received March 23, 2014; accepted July 11, 2014; previously published The properties of natural fibers depend mainly on the online May 13, 2015 nature of the plant, locality in which it is grown, age of the plant, and the extraction method used. Table 2 shows chemical composition of several natural fibers [4], which 1 Cellulose-based fibers helps to know the chemical and physical composition, such as structure of fibers, cellulose content, angle of fibrils, There has been rapid growth in the use of novel materi- cross-section and by the degree of polymerization [5]. als based on natural fibers with growing environmental *Corresponding author: Kurki Nagaraj Bharath, Mechanical 1.3 Mechanical and structural properties of Department, G.M. Institute of Technology, Davangere, Karnataka, India, e-mail: [email protected] natural fibers Satyappa Basavarajappa: Department of Studies in Mechanical Engineering, University BDT College of Engineering, Davangere, Table 3 shows the mechanical properties of differ- Karnataka, India ent types of potential natural fibers for composite 124 K.N. Bharath and S. Basavarajappa: Applications of natural fibers composites from renewable resources Table 1: Classification of natural fibers, origin, world annual Table 2: Chemical composition of several natural fibers [4]. production and cost [2]. Type of fiber Chemical composition (%) Fiber type Botanical name Origin Production Cellulose Hemi-cellulose Lignin (plant) (103 ton) Jute 61–63 13 5–13 Abaca Musa textilis Leaf 91 Banana 60–65 6–8 5–10 Bagasse Saccharum officinarum L. Stem 102,000 Coir 43 < 1 45 Banana Musa uluguruensis Warb. Leaf 200 Flax 70–72 14 4–5 Bamboo Gigantochloa scortechinii Stem 10,000 Mesta 60 15 10 Dendrocalamus apus Pineapple leaf 80 – 12 Coir Cocos nucifera L. Fruit 650 Sisal 60–67 10–15 8–12 Cotton Gossypium spp. Seed 19,010 Wood 45–50 23 27 Flax Linum usitatissimum Stem 830 Sun hemp 70–78 18–19 4–5 Hemp Cannabis sativa L. Stem 214 Ramie 80–85 3–4 0.5 Jute Corchorus capsularis, Stem 2850 Corchorus olitorius Kapok Ceiba pentandra Seed 123 Kenaf Hibiscus cannabinus Stem 970 and coconut which are abundantly available, have proved Phormium Phormium tenax Leaf - to be good and effective reinforcement in the thermoset Pineapple Ananas comosus Merr. Leaf - and thermoplastic matrices [8]. Natural fiber composites Ramie Boehmeria nivea Gaud Stem 100 have been used for a variety of structural applications Sisal Agave sisalana Leaf 318.8 because they have high specific strength and modulus against metals [9]. These applications range from house- hold to more sensitive and specialized areas such as applications [6], and this reveals that plant-based natural fibers can very well be used as reinforcement in Table 3: Mechanical properties of different types of potential polymer composites by replacing more expensive and natural fibers for composite applications [6]. non-renewable synthetic fibers such as glass. Table 4 shows the characteristic values for cellulose content, Natural fibers Tensile Elongation Young’s spiral angle, and cell size. strength (MPa) at break (%) modulus (GPa) Jute 200–800 1.16–8 10–55 Banana 529–914 3 27–32 Coir 106–175 14.21–49 4–6 2 Natural fiber-reinforced Flax 300–150 1.3–10 24–80 Kenaf 295–119 3.5 2.86 composites (biocomposites) Pineapple leaf 170–162 2.4 60–82 Sisal 80–840 2–25 9–38 Several natural fibers, namely oil palm, banana, sisal, Hemp 310–900 1.6–6 30–70 jute, wheat, flax straw, sugarcane, cotton, silk, bamboo, Ramie 348–938 1.2–8 44–128 Reinforcing natural fibers/fillers Non wood natural/biofibers Wood fibers Straw fibers Bast Leaf Seed/fruit Grass fibers Examples: soft and hard woods Examples: Examples: Examples: Examples: Examples: corn/wheat/rice flax, keneaf, sisal, henequen, bamboo fiber, cotton, coir straw jute, hemp pineapple, leaf switch grass, fiber elephant grass, etc. Figure 1: Classification of natural fibers [3]. K.N. Bharath and S. Basavarajappa: Applications of natural fibers composites from renewable resources 125 Table 4: Structure parameters of different cellulose-based natural and infrastructure applications where moderate strength, fibers [7]. lower cost, and environmentally friendly properties are required [13]. Figure 3 shows the interior components of an Fiber Cellulose Spiral Cross- Cell length L/D ratio E-Class car which are made of various natural fiber com- content angle (°) sectional L (mm) (D is the (wt%) area A cell posite [14]. In Germany, the major car manufactures such 1022 (mm2) diameter) (-) as Mercedes, Volkswagen, Audi and Ford uses natural fiber composites for various interior and exterior applica- Jute 61 8.0 0.12 2.3 110 Coir 43 45.0 1.20 3.3 35 tions. Figure 4 shows car door inner trim panels that are ® Flax 71 10.0 0.12 20.0 1687 precast using mats of 60% natural fiber in a Baypreg poly- Sisal 67 20.0 1.10 2.2 100 urethane resin (Courtesy of Bayer Polymers) [15]. Hemp 78 6.2 0.06 23.0 960 Ramie 83 7.5 0.03 154.0 3500 2.2 Coir fiber-reinforced composite spacecraft and aircraft [10]. The use of natural fibers in applications composite materials is predicted to be a growth market. An attempt has been made using coir – polyester com- The driving arguments for the use of natural fibers is com- posites to fabricate helmets, roofing and post-boxes as petitive pricing, coupled with the increasing awareness shown in Figure 5. Figure 6 shows the coir fiber from of environmental issues such as “renewable resources”, which biocomposites are prepared. These components “recycling”, and “carbon dioxide emission reduction” have been exposed to indoor and outdoor weathering etc. Natural fibers could effectively meet the challenges for many 6 years and no degradation has been observed of each of these areas. Figure 2 shows how the compati- [16]. Coir reinforced bio-composite concrete panels have bilizing agent works in the lignocellulosic filler (bio- good durability, due to the fact that the composite walls fiber)-polyolefin (polymer) composite system which forms were not affected by the acid or sulphate environment. biocomposite materials [11]. Hence, these coir reinforced concrete panels can be used as molded concrete slabs for light weight loading struc- tures [17]. It was found that, coir particles with sepiolite 2.1 Natural fiber composite applications as binder has high thermal decomposition which helps in the electrical conductivity of the samples and this points The use of natural fibers for composites has increased out possible applications in electrical and sensor devices immensely. There are six basic types of natural fibers, [18]. Figure 7 shows the chair made of coir composites. which are classified as follows: bast fibers (jute, flax, Coir fibers are used in the majorly in domestic sector for hemp, ramie, and kenaf), leaf fibers (abaca, sisal, and making a wide variety of floor-furnishing materials, for pineapple), seed fibers (coir, cotton, and kapok), core mattress/sofa bed and in gardening, while in the automo- fibers (kenaf, hemp, and jute), grass and reed fibers tive sector it is used as a support for seats and seat cover- (wheat, corn, and rice), and all other types (wood and sas shown in Figure 8 [19, 20].
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