PROJECT NO. 4719
Biofiltration Guidance Manual for Drinking Water Facilities
Biofiltration Guidance Manual for Drinking Water Facilities
Prepared by: Jess Brown, Giridhar Upadhyaya, Jennifer Nyfennegger, Greg Pope, and Stetson Bassett Carollo Engineers, Inc.
Ashley Evans, Jason Carter, and Victoria Nystrom Arcadis U.S., Inc.
Samantha Black, Christina Alito, and Chance Lauderdale HDR, Inc.
Jennifer Hooper, Benjamin Finnegan, and Laurel Strom CDM Smith
Lynn Williams Stephens and Emily Palmer Brown and Caldwell
Eric Dickenson, Stephanie Riley, and Eric Wert Southern Nevada Water Authority
Lauren Weinrich and Peter Keenan American Water
2020
The Water Research Foundation (WRF) is a nonprofit (501c3) organization which provides a unified source for One Water research and a strong presence in relationships with partner organizations, government and regulatory agencies, and Congress. The foundation conducts research in all areas of drinking water, wastewater, stormwater, and water reuse. The Water Research Foundation’s research portfolio is valued at over $700 million. The Foundation plays an important role in the translation and dissemination of applied research, technology demonstration, and education, through creation of research‐based educational tools and technology exchange opportunities. WRF serves as a leader and rmodel fo collaboration across the water industry and its materials are used to inform policymakers and the public on the science, economic value, and environmental benefits of using and recovering resources found in water, as well as the feasibility of implementing new technologies. For more information, contact: The Water Research Foundation 1199 North Fairfax Street, Suite 900 6666 West Quincy Avenue Alexandria, VA 22314‐1445 Denver, Colorado 80235‐3098 www.waterrf.org P 571.384.2100 P 303.347.6100 [email protected] ©Copyright 2020 by The Water Research Foundation. All rights reserved. Permission to copy must be obtained from The Water Research Foundation. WRF ISBN: 978‐1‐60573‐516‐0 WRF Project Number: 4719 This report was prepared by the organization(s) named below as an account of work sponsored by The Water Research Foundation. Neither The Water Research Foundation, members of The Water Research Foundation, the organization(s) named below, nor any person acting on their behalf: (a) makes any warranty, express or implied, with respect to the use of any information, apparatus, method, or process disclosed in this report or that such use may not infringe on privately owned rights; or (b) assumes any liabilities with respect to the use of, or for damages resulting from the use of, any information, apparatus, method, or process disclosed in this report. Carollo Engineers, Inc., Arcadis U.S., Inc., HDR, Inc., CDM Smith, Brown and Caldwell, Southern Nevada Water Authority, American Water This document was reviewed by a panel of independent experts selected by The Water Research Foundation. Mention of trade names or commercial products or services does not constitute endorsement or recommendations for use. Similarly, omission of products or trade names indicates nothing concerning The Water Research Foundation's positions regarding product effectiveness or applicability.
ii The Water Research Foundation Acknowledgments
Research Team Principal Investigators: Jess Brown, Ph.D., P.E. Carollo Engineers, Inc.
Co‐Principal Investigators: Giridhar Upadhyaya, Ph.D., P.E. Carollo Engineers, Inc. Jennifer Nyfennegger, Ph.D., P.E. Carollo Engineers, Inc. Greg Pope, Ph.D., P.E. Carollo Engineers, Inc. Ashley N. Evans, P.E. Arcadis U.S., Inc. Jason T. Carter, P.E. Arcadis U.S., Inc. Samantha Black, Ph.D., P.E. HDR, Inc. Christina Alito, Ph.D., P.E. HDR, Inc. Chance Lauderdale, Ph.D., P.E. HDR, Inc. Jennifer Hooper, P.E., MS CDM Smith Lynn Williams Stephens, P.E. Brown and Caldwell Eric Dickenson, Ph.D. Southern Nevada Water Authority Eric Wert, Ph.D., P.E. Southern Nevada Water Authority Lauren Weinrich, Ph.D. American Water Project Team: Stetson Bassett Carollo Engineers, Inc. Patrick Carlson, P.E. Carollo Engineers, Inc.
Biofiltration Guidance Manual for Drinking Water Facilities iii Benjamin Finnegan, P.E., BCEE, MS CDM Smith Vincent Hart, P.E. Carollo Engineers, Inc. Peter Keenan, P.E. American Water Kelsey Kenel, EIT HDR, Inc. Victoria E. Nystrom, EIT Arcadis Emily Palmer, EIT Brown and Caldwell Stephanie Riley, Ph.D. Southern Nevada Water Authority Laurel Strom, MS CDM Smith WRF Project Subcommittee or Other Contributors Technical Advisory Committee Mark LeChevallier, Ph.D., Dr. Water Consulting, LLC Leigh Terry, Ph.D., University of Alabama Benay Akyon, Ph.D., Xylem Inc. Alan Roberson, P.E., Association of State Drinking Water Administrators Utility Advisory Subcommittee Gerard Yates, Mike Rau, Central Utah Water Conservancy District Chaise Holmgren, Dallas Water Utilities Ying Hong, Ph.D., P.E., Greater Cincinnati Water Works Randall Emory, P.E., Anthony Whitehead, Greenville Utilities Commission Denise Funk, Collin Hubbs, Gwinnett County (Denise was formerly with Gwinnett County) Wendy Krkosek, Ph.D., Halifax Water Sun Liang, Ph.D., P.E., Metropolitan Water District of Southern California Abhay Tadwalker, P.Eng., formerly with Toronto Water Kevin Linder, Aurora Water Regulatory Advisory Subcommittee Brian Noma, P.E., Minnesota Department of Health Kurt Souza, P.E., California Water Boards Academic Advisory Subcommittee Gary Amy, Ph.D., Clemson University Graham Gagnon, Ph.D., P.Eng., Dalhousie University Peter Huck, Ph.D., P. Eng., Peter Huck & Associates Mary Jo Kirisits, Ph.D., University of Texas‐Austin Lutgarde Raskin, Ph.D., University of Michigan Bruce Rittmann, Ph.D., NAE, FAEESP, Arizona State University Scott Summers, Ph.D., University of Colorado‐Boulder
iv The Water Research Foundation Manufacturer Advisory Subcommittee Vadim Malkov, Ph.D., Carlos Williams, Hach Co. Dave Tracey, P.Eng., LuminUltra Technologies, Ltd. Pam London, Melanie Lasch, Veolia North America (Pam was formerly with Veolia)
Project Advisory Committee Eva Nieminski, Ph.D., with the Utah Department of Environmental Quality during this project Christine Owen, Ph.D., Hazen & Sawyer Robert Jurenka, U.S. Bureau of Reclamation Zaid Chowdhury, Ph.D., P.E., Garver
Water Research Foundation Staff John Albert, MPA Chief Research Officer Grace Jang, Ph.D. Research Program Manager
Biofiltration Guidance Manual for Drinking Water Facilities v Abstract and Benefits
Abstract:
Unlike conventional granular media filters which only remove particles, biological filters serve the dual purpose of removing particulates and labile compounds through biodegradation or biotransformation mechanisms. Over the last 15 years, considerable research has been done to advance the science and engineering of surface water biofiltration, focusing on monitoring, tracking, and control strategies, enhancing and engineering biofiltration, leveraging upstream processes, and removing multiple contaminants simultaneously. This project combined that research with extensive biofilter design and operating experience across the water industry to develop a consolidated set of guidelines for the design, operation, maintenance, and monitoring of biologically active rapid‐rate gravity filters; guidelines intended to benefit existing biofiltration plants, filtration plants that intend to convert to biofiltration, and future greenfield biofiltration plants. In short, this project produced the definitive resource for biofiltration design and operation, which will help utilities leverage intentional biofiltration, mitigate unintended consequences, and improve overall biofilter performance.
Benefits:
In addition to providing practical and comprehensive guidance for operators, engineers, regulators, manufacturers, and researchers, the guidance manual also provides access to multiple biofiltration‐ related tools, including:
• Biofiltration Terminology • Frequently Asked Questions • Biofiltration Calculations • Operations Checklist • Troubleshooting Guide • Monitoring Tool Standard Operating Procedures • Biofiltration Tools Compendium • List of Biofilter Optimization Case Studies • Biofilter Optimization Decision Trees • List of Biofilter Conversion Case Studies • List of Select Full‐Scale Biofiltration Plants with Drivers and Key Parameters • Sample Biofilter Testing Plans
Keywords: Biofiltration, biofilter, greenfield biofiltration, biofilter conversion, biofilter optimization.
vi The Water Research Foundation Contents
Acknowledgments ...... iii Abstract and Benefits ...... vi Tables ...... x Figures ...... xi Acronyms and Abbreviations ...... xii Executive Summary ...... xv Chapter 1: Background ...... 1 1.1 History ...... 1 1.2 Treatment Objectives ...... 3 1.3 Removal Mechanisms ...... 3 1.4 Biofilm Characteristics and Dynamics ...... 5 1.5 Biofilter Performance Drivers ...... 7 Chapter 2: Monitoring Tools and Instrumentation ...... 9 2.1 Filter Integrity Monitoring ...... 9 2.1.1 Media Inspection ...... 9 2.1.2 Underdrain Inspection ...... 15 2.2 Hydraulic Monitoring ...... 16 2.2.1 Filtration Rate ...... 16 2.2.2 Headloss ...... 16 2.2.3 Filter Run Time and Unit Filter Run Volume ...... 18 2.2.4 Empty Bed Contact Time ...... 19 2.2.5 Backwash Pressure Monitoring ...... 20 2.3 Water Quality Monitoring ...... 20 2.3.1 General Water Quality (Turbidity, Temperature and pH) ...... 20 2.3.2 Biodegradable Organic Matter (BOM) ...... 21 2.3.3 Inorganic Compounds ...... 25 2.3.4 Nutrients ...... 25 2.4 Biological Monitoring ...... 27 2.4.1 Biofilm Formation Rate ...... 27 2.4.2 Dissolved Oxygen Consumption ...... 29 2.4.3 Adenosine Triphosphate (ATP) ...... 31 2.4.4 Extracellular Polymeric Substances (EPS) ...... 32 2.4.5 Microbial Community Analysis ...... 34 2.4.6 Other Biological Monitoring Tools ...... 35 2.5 Recommended Monitoring Tools ...... 36 2.6 Developing a Monitoring Strategy ...... 39 2.6.1 Routine Operation ...... 39 2.6.2 Startup and Troubleshooting ...... 40 2.6.3 Special Studies, Optimization, and Research ...... 41 2.7 Data Management ...... 41
Chapter 3: Optimizing Existing Biofiltration Plants ...... 43 3.1 Planning ...... 43 3.1.1 Suitability ...... 43 3.1.2 Testing ...... 44 3.2 Optimization Strategies ...... 45 3.2.1 Media Selection ...... 45 3.2.2 Backwash Protocol ...... 47 3.2.3 Nutrient Augmentation ...... 48 3.2.4 Pre‐Oxidation ...... 50 3.2.5 pH Adjustment ...... 53 3.2.6 Holistic Optimization ...... 54 Chapter 4: Converting Conventional Filters to Biofilters ...... 55 4.1 Planning ...... 55 4.1.1 Suitability ...... 55 4.1.2 Testing ...... 57 4.2 Biofilter Conversion Strategies ...... 57 4.2.1 Decreasing Chlorine Dose ...... 57 4.2.2 Addressing Pre‐Loaded Manganese ...... 58 4.2.3 Upgrading Backwash Capabilities ...... 58 4.2.4 Installing Preoxidation ...... 59 4.2.5 Modifying Filter Design ...... 59 Chapter 5: Greenfield Biofiltration ...... 61 5.1 Planning ...... 61 5.1.1 Suitability ...... 61 5.1.2 Testing ...... 61 5.2 Biofiltration Design ...... 61 5.2.1 Pre‐Treatment ...... 61 5.2.2 Filter Underdrains ...... 63 5.2.3 Trough Height Above Media ...... 66 5.2.4 Media Type and Configuration ...... 66 5.2.5 Empty Bed Contact Time and Filter Loading Rate ...... 67 5.2.6 Chemical Feeds ...... 67 5.2.7 Backwash System ...... 68 5.2.8 Chlorine and Oxidant Addition ...... 68 5.2.9 Residuals Handling ...... 69 5.2.10 Hydraulics ...... 69 Chapter 6: Operation and Maintenance ...... 71 6.1 Monitoring ...... 71 6.2 Start‐Up and Acclimation ...... 71 6.3 Steady‐State Operation ...... 71 6.4 Shutdown, Idling, and Restart ...... 72 Chapter 7: Biofiltration Testing...... 75 7.1 Defining Testing Objectives ...... 75 7.2 Benchmarking Water Quality and Treatment Characteristics ...... 76 7.2.1 Historical Water Quality and Performance ...... 76 7.2.2 Estimating Potential Biological Organic Carbon Removal ...... 79 7.2.3 Filter Design and Operation ...... 79
viii The Water Research Foundation 7.3 Selecting Testing Scale(s) ...... 80 7.4 Designing a Desktop Evaluation ...... 83 7.4.1 Literature Review ...... 83 7.4.2 Modeling ...... 84 7.5 Designing Bench, Pilot or Demonstration Tests ...... 84 7.5.1 Duration ...... 84 7.5.2 Design ...... 85 7.5.3 Testing Conditions ...... 88 7.5.4 Equipment and Instrumentation ...... 90 7.5.5 Basic Monitoring ...... 92 7.5.6 Data Management and Interpretation ...... 93 7.5.7 Staffing Options ...... 94 7.5.8 Quality Control ...... 95 7.5.9 Safety ...... 96 7.6 Overcoming Common Testing Challenges ...... 97 7.7 Understanding Expected Outcomes ...... 98 7.8 Resource Planning ...... 102
Appendix A ...... 105 Appendix B ...... 113 Appendix C ...... 119 Appendix D ...... 121 Appendix E ...... 123 Appendix F ...... 129 Appendix G ...... 137 Appendix H ...... 139 Appendix I ...... 141 Appendix J ...... 147 Appendix K ...... 149 Appendix L ...... 151 References ...... 163
Biofiltration Guidance Manual for Drinking Water Facilities ix Tables
1‐1 Contaminant Drivers and Total Removal Potential by Rapid‐Rate Biofiltration With and Without Pre‐Ozonation ...... 3 1‐2 Biofilter Performance Drivers and their Impact ...... 8 2‐1 Filter Media Integrity Monitoring Techniques ...... 11 2‐2 Hydraulic Parameter Summary ...... 16 2‐3 Factors that Impact Biofilter Headloss ...... 17 2‐4 Typical Filter Influent Ranges of General Water Quality Parameters ...... 21 2‐5 Typical Influent Concentrations and Removal Ranges of Different Components of NOM ...... 24 2‐6 Typical Influent Concentrations and Removal Ranges of Nutrients ...... 26 2‐7 Other Biological Monitoring Tools Not Recommended for Regular Monitoring ...... 36 2‐8 Summary of Monitoring Tools ...... 37 2‐9 Summary of Monitoring Tool Quality Assurance and Quality Control (QA/QC) and Relative Cost ..... 38 2‐10 Recommended Biofilter Monitoring During Routine Operations ...... 39 2‐11 Additional Recommended Biofilter Monitoring During Startup and Troubleshooting ...... 40 2‐12 Additional Recommended Biofilter Monitoring During Special Studies, Optimization, and Research ...... 41 3‐1 Optimization Strategies ...... 44 3‐2 Media Selection Characteristics ...... 46 3‐3 Parameters for Tracking Backwash Effectiveness ...... 47 3‐4 Summary of C:N:P Ratios Tested ...... 49 3‐5 Summary of Pre‐Oxidant Doses Tested ...... 51 3‐6 Summary of pH Increase Tested in Previous WRF Studies ...... 53 3‐7 Optimal pH Ranges for Ammonia, Nitrite, and Manganese Oxidizers ...... 53 5‐1 Chemicals Added in Biofiltration Applications ...... 62 5‐2 Common Biofilter Media Design ...... 66 5‐3 Example Backwash Protocol ...... 68 7‐1 Recommended Historical Water Quality and Operational Data ...... 77 7‐2 Description, Objectives and Limitations of Each Testing Scale ...... 80 7‐3 Testing Scale Selection Based Upon Common Testing Objectives ...... 83 7‐4 Comparison of Typical Testing Durations for Different Testing Scales ...... 84 7‐5 Comparison of Filter Design for Different Testing Scales ...... 85 7‐6 Comparison of Media Design for Different Testing Scales ...... 86 7‐7 Comparison of Backwash Design for Different Testing Scales ...... 87 7‐8 Comparison of Testing Conditions for Different Testing Scales ...... 88 7‐9 Challenge Testing Strategies ...... 89 7‐10 Comparison of Monitoring and Automation for Different Testing Scales ...... 91 7‐11 Testing Equipment Procurement Considerations ...... 92 7‐12 Recommended Basic Monitoring Plan for Biofiltration Testing ...... 93 7‐13 Comparison of Options for Staffing ...... 94 7‐14 Common Quality Control Measures ...... 95 7‐15 Common Safety Considerations ...... 96 7‐16 Overcoming Common Biofiltration Testing Challenges ...... 98 7‐17 Expected Outcomes of Each Testing Scale ...... 99 7‐18 Resource Planning for Each Scale of Testing ...... 102
x The Water Research Foundation Figures
1‐1 Timeline Detailing Progression in the Development, Implementation, and Research of Biofiltration ...... 2 1‐3 Effluent Concentration as a Function of Time Comparing Removal Trends Using an Inert Filter Media (e.g., Sand, Anthracite) and Fresh Adsorptive Media (e.g., GAC) from Start‐Up ...... 4 1‐3 Illustration of Contaminant Removal Mechanisms by Biological Filtration with a Porous Media ...... 5 1‐4 Typical Biological Characteristics of a Conventional Anthracite Filter with an Oxidant Residual and Anthracite/GAC Biological Filter ...... 6 2‐1 Example Alternative Methods Used for Collecting Filter Media Profile Samples, Including Use of a Check Valve on the Bottom of the Corer (a) and (b), Use of an Open Pipe with Handles on the Top (c), a Box Corer (d), and an Example of a Grain Thief Sampling Device (e) ...... 12 2‐2 Typical Solids Retention Curves in a Filter Bed Before and After a Backwash ...... 12 2‐3 Filter Media Replacement Decision Matrix ...... 14 2‐4 Pilot Biofilter Underdrain Caps Operated Under (a) Nutrient‐Limited and (b) Phosphorus‐ Enhanced Conditions ...... 15 2‐5 Microbial Biomass Macro and Micro Nutrient Composition, Based on E. coli...... 26 2‐6 Biofilm Attachment and Growth on Coupons in a Pipe Loop ...... 28 2‐7 Biofilm Formation Rate Pipe Loop Example (a) installation, (b) Coupon Harvesting and (c) ATP Analysis ...... 28 2‐8 Biofilm Formation Rate Pipe Loop Example Schematic ...... 29 2‐9 DO Consumption by Bacteria During Heterotrophic Cellular Respiration ...... 30 2‐10 DO Probe Installation Methods as a (a) Flow Through Cell or (b) Stilling Well ...... 31 2‐11 ATP Test Kit Protocol for Filter Media Samples ...... 32 2‐12 Scanning Electron Micrograph on a Sand (a) and BAC (b) Biofilter at Greater Cincinnati Water Works ...... 32 2‐13 EPS Formation and Interference with Particle Collection in Biofilter Media...... 33 3‐1 Demonstration of Holistic Optimization of Coagulant Dose...... 54 4‐1 Tasks to be Completed During Conversion Planning ...... 56 4‐2 A WTP in Texas Converted to Biofiltration in 2001 and Observed Rapid Decreases in UFRVs ...... 60 5‐1 Example of a Typical Gravel Underdrain System ...... 64 5‐2 Example of a Block Underdrain System ...... 64 5‐3 Example of a Nozzle Underdrain System ...... 65 5‐4 Cleaned (left) and Clogged (right) Underdrain Cap ...... 65 5‐5 Failed Porous Plate Underdrains: Stripped Anchors (left) and Blown Mastic (right) ...... 66 5‐6 Process Flow Diagram of Backwash System with Unchlorinated and Chlorinated Backwash Capability ...... 68 7‐1 Key Testing Plan Questions Addressed in This Chapter ...... 75 7‐2 Common Biofiltration Testing Objectives ...... 76 7‐3 Data Analysis Tools ...... 78 7‐4 Photos of Bench, Pilot, and Demonstration Testing Facilities ...... 82 7‐5 Next Steps After Evaluating Testing Outcomes ...... 100
Biofiltration Guidance Manual for Drinking Water Facilities xi Acronyms and Abbreviations
°C Degree Celsius AASG Average apparent specific gravity AD Apparent density ADP Adenosine diphosphate AMP Adenosine monophosphate AN Abrasion number AOC Assimilable organic carbon APHA American Public Health Association AS Acid solubility ATP Adenosine triphosphate AWWA American Water Works Association BAC Biological active carbon BCA Pierce bicinchoninic acid BDOC Biodegradable dissolved organic carbon BOM Biodegradable organic matter BSA Bovine serum albumin cm Centimeter CT Contact time DBPs Disinfection byproducts DBP‐FP DBP formation potential DNA Deoxyribonucleic acid DO Dissolved oxygen DOC Dissolved organic carbon EBCT Empty bed contact time EDC Endocrine disrupting compound EDTA Ethylenediaminetetraacetic acid EPA Environmental Protection Agency EPS Extracellular polymeric substances ES Effective size ft Feet/foot FRT Filter run time GAC Granular activated carbon gal/ft2 Gallons per square feet gpm/ft2 Gallons per minute per square feet HAAs Haloacetic acids HPCs Heterotrophic plate counts HPLC High performance liquid chromatography IBM Integrated Biofilm Model IC Ion chromatography
xii The Water Research Foundation ICP Inductively coupled plasma IESWTR Interim Enhanced Surface Water Treatment Rule IN Iodine number lbs/ft3 Pounds per cubed feet L Liter L/min Liters per minute LDO Luminescent dissolved oxygen LTESWTR Long‐Term Enhanced Surface Water Treatment Rule LT2ESWTR Long‐Term 2 Enhanced Surface Water Treatment Rule m Meter µg‐C/L Micrograms per liter µg‐C/L Micrograms of carbon per liter mg Milligrams mg/L Milligrams per liter MH Moh’s Hardness MIB Methylisoborneol mm Millimeter mM Millimolar MS Mesh size mV Millivolt NDMA N‐Nitrosodimethylamine NEWPP Northeast Water Purification Plant nm Nanometer NOM Natural organic matter NTU Nephelometric turbidity units ORP Oxidation‐reduction potential PLFA Phospholipid fatty acids ppb Parts per billion PPCP Pharmaceutical and personal care product PSW Partnership for Safe Water qPCR Quantitative polymerase chain reaction RLU Relative luminescence units SCADA Supervisory Control and Data Acquisition SDWA Safe Drinking Water Act SG Specific gravity SM Standard methods SOP Standard operating procedure SU Standard unit SUVA Specific ultraviolet absorbance SWTR Surface Water Treatment Rule T&O Taste and odor TCEP Tris‐2‐chloroethyl phosphate
Biofiltration Guidance Manual for Drinking Water Facilities xiii THMs Trihalomethanes TOC Total organic carbon TOrCs Trace organic compounds TSMSBM Transient‐State, Multiple‐Species Biofilm Model UC Uniformity coefficient UFRV Unit filter run volume U.S. United States UV Ultraviolet
UV254 Ultraviolet absorbance 254 nanometers WRF Water Research Foundation WTP Water treatment plant
xiv The Water Research Foundation Executive Summary
Biofiltration Guidance Manual Overview Granular media filtration is used in most surface water treatment plants (WTPs) throughout the U.S. as a key element of a multi‐barrier approach for removal of pathogens and other contaminants from drinking water supplies. The primary focus of granular media filtration is removal of fine particulate matter that is note otherwis removed in an upstream clarification or other pre‐treatment step. Filterable particulate matter can include bacteria, protozoa, and other microorganisms, as well as natural organic matter (NOM), naturally occurring silts and precipitated metals, and flocculated chemical coagulants. Historically, a common practice was to feed chlorine and/or other pre‐oxidants upstream of filtration, as it was found to improve particle removal effectiveness, and it also provided disinfection credits. However, chlorine can also react with NOM to form harmful disinfection byproducts (DBPs), so many water utilities have sought to postpone chlorine disinfection to later in the treatment process after the bulk ofM NO has been removed. Without a continuous feed of pre‐chlorine, granular media filters will inevitably become biologically active to some degree. In recent years, water utilities have begun to recognize that biologically active granular media filtration, which is also referred to as biofiltration, can offer several valuable benefits, including: • Removal of common cyanobacterial metabolites like 2‐methylisoborneol (MIB) and geosmin, which can lead to objectionable taste and odor (T&O) characteristics in drinking water. • Improving the biological stability of finished water. • Removal of assimilable organic carbon (AOC) and/or biodegradable dissolved organic carbon (BDOC), which can otherwise contribute to biofilm formation, bacteriological regrowth, loss of disinfectant residuals, and even increased corrosion within drinking water distribution systems. • Removal of DBP precursors and some biodegradable DBPs if preformed within the treatment plant or present in the source water. As a result, biofiltration is increasingly being used throughout the U.S. to enhance drinking WTP performance and improve finished water quality. However, biologically active granular media filters can create operational or performance challenges for water treatment facilities if physical or operational conditions are not optimized. The purpose of this Biofiltration Guidance Manual is to provide engineering and operations personnel with an understanding of critical design and operational parameters that should be considered to improve the effectiveness and maximize the reliability of biofiltration processes. Common questions about biofiltration in this section will orient the reader to the information within the individual chapters of this Biofiltration Guidance Manual. Answers to these and other pertinent questions are provided herein as well as in the Appendix B: Frequently Asked Questions section. What is the development, implementation, and research history of biofiltration? Biological filtration could arguably be described as incidental and there was relatively slow implementation until water quality regulations became more stringent and the benefits of biofiltration were recognized. In 2012, the need for information and guidance of biofilter implementation and
Biofiltration Guidance Manual for Drinking Water Facilities xv operation led to the Water Research Foundation’s (WRF’s) defined focus area Biofiltration: Defining Benefits and Developing Utility Guidance in 2012. The Biofiltration Guidance Manual begins in Chapter 1: Background by providing background information on the history of biofiltration and the mechanics of granular media filtration and microbiological processes. An overview of the various treatment objectives and removal mechanisms are described in order to answer the questions related to the removal potential that biofiltration provides for improving water quality such as DBP precursors, T&O compounds, inorganics, and other micropollutants. The first chapter also addresses performance drivers related to the way that preoxidation and biomass development impact water quality passing through biofilters compared to conventional filters. Biofiltration involves a complex interaction of physics, chemistry, and microbiology that is currently understood mostly on a macroscopic basis, but can still be monitored and controlled to achieve predictable and reliable performance. Because biofiltration relies on naturally occurring microbial species, biofiltration processes are influenced to varying degrees by source water quality and biota, as well as the physical and chemical conditions that exist within a WTP. Furthermore, the dynamics of a heterogeneous microbial community affect and are affected by the physical and chemical process mechanisms that occur within granular media filters. For example, shear forces within granular media filters cause detachment of microbial biofilms, which is an essential function to allow for effective mass transport of trace organic molecules into biofilms and minimizes plugging of the hydraulic pathways through the media and underdrain. The presence of chlorine in washwater can also be an important tool to combat biofouling of filter underdrains but will also have an impact on the make‐up and viability of the microbial community in the biofilter. The beginning of Chapter 2: Monitoring Tools & Instrumentation orients the reader with the guidance needed for inspecting biofilter media beds and underdrains as well and hydraulic performance parameters for assessing conditions, ensuring performance, and reducing the potential for underdrain failure. The Biofiltration Guidance Manual also provides a valuable overview of how microbial growth and activity are affected by the various physical and chemical conditions that exist within the biofilter and wider WTP. For example, the availability of macronutrients like nitrogen and phosphorus are critical to the growth of microbial populations in general, including within biofilters. The Biofiltration Guidance Manual describes how water treatment processes can change the availability of such macronutrients, as well as how adding supplemental macronutrients can be beneficial for establishing and sustaining a healthy microbial community within a biofilter. What monitoring tools are used to assess the performance of the biofilters? What is similar or different to conventional filter monitoring? Process monitoring and control methods that should be used routinely to monitor the “health” of biofilters on both an ongoing and periodic basis are described in Chapter 2: Monitoring Tools & Instrumentation. A detailed review of available monitoring and control techniques and technologies is provided, including those that are recommended for routine use, as well as to aid troubleshooting or more detailed process performance assessments. Techniques for inspecting biofilter media and guidance on the frequency of inspection and replacement are discussed. A decision matrix that incorporates aspects related to these assessments using media analysis and water quality targets is provided. There is a section dedicated to process monitoring that will be valuable to engineers to validate that plants are designed and constructed with sufficient monitoring and control devices in place to ensure operability and reliable performance. Similarly, monitoring guidance will be valuable to operations and maintenance staff because it explains the purpose and importance of using and
xvi The Water Research Foundation maintaining various process monitoring devices and methods to achieve consistent high‐quality process performance. In addition, useful operational tools and techniques that can be used either continually or periodically to ensure efficient and high‐quality filter performance on a reliable and continuous basis are presented. Hydraulic parameters are described with typical values that can be tracked and trended for proactive monitoring and avoidance of adverse operational issues. Guidance and decision matrices are useful resources that can be put in place in the treatment plants filter monitoring program. Chapter 7: Biofiltration Testing provides detailed guidance for a well‐designed testing plan that begins with defining the testing objectives, including experimental design to meet those objectives, determining how much data is necessary to meet those objectives and when the effort is completed, and planning for the necessary resources. What optimization strategies should be defined and implemented to attain reliable, sustained, and robust treatment with biofiltration? Chapter 3: Optimizing Existing Biofiltration Plants provides resources for projects targeted for improving biofiltration and associated planning efforts. Optimization planning is designed to deliver improvements in overall treatment efficiency and water quality. The approach covers clearly defined objectives and associated strategies with a suggested duration to achieve the testing objectives. Examples and strategies for questions such as “How do I manage and identify synergistic effects, for example pH adjustment and coagulation” are explored. Valuable information is provided in this Biofiltration Guidance Manual with respect to the advantages, disadvantages, and effectiveness of sand, anthracite, and granular activated carbon (GAC), which are the three most common types of media currently being used in granular media filters and biofilters. Each type is capable of supporting a robust microbial community, but the selection of media type should consider source and finished water quality objectives, as well as other practical factors like bed depth and condition of existing filter media when adding or converting to biofiltration. Optimization strategies including nutrient augmentation, pre‐ oxidant addition, and pH adjustment are also discussed. The addition of nutrients can promote biological activity, but careful selection of nutrient doses should be tested prior to system‐wide implementation, as benefits can be site‐specific. Pre‐oxidant addition can be used to push biology deeper into the filter bed and remove excess biomass. Optimal pH levels, like nutrient augmentation, can promote biological activity. The Biofiltration Guidance Manual includes a detailed discussion of numerous physical features and process elements that should be considered in the design of new biofiltration systems or conversion of existing granular media filters to biofilters (Chapter 4: Converting Conventional Filters to Biofilters and Chapter 5: Greenfield Biofiltration). When a utility decides to convert conventional filters to biofilters, they have recognized that biofiltration will offer various benefits related to improved T&O, biological stability of finished water, and DBP precursors. These and other benefits are valuable in providing excellent water quality to the customer. Given these and other advantages, planning is critical to determining an effective conversion strategy from careful considerations. The planning section for the benefits, challenges, opportunities and concerns when considering conversion are found in Chapter 4: Converting Conventional Filters to Biofilters. The Conversion Assessment Tool is available as a Microsoft Excel‐based program to assist with focusing on what information is most useful for determining the suitability of the plant to convert to biofiltration. This can be found in Appendix G: Tools Compendium along with other useful tools including Excel‐based computer programs, numerical models, standards, databases and manuals available to utilities that are currently operating or considering biofiltration. Such information will be extremely useful to help engineers and operators incorporate features that are important for maximizing the effectiveness of a biofiltration facility while minimizing risks and
Biofiltration Guidance Manual for Drinking Water Facilities xvii operational difficulties. For example, substantial information is provided with regards to filter underdrain design, because underdrain failures have been attributed to microbial fouling in a few notable biofiltration installations. The Biofiltration Guidance Manual emphasizes the importance of monitoring clean‐bed headloss and washwater‐system pressures on a regular basis for early signs of problems (Chapter 2: Monitoring Tools and Instrumentation and Chapter 5: Greenfield Biofiltration). Operational tools and techniques are also discussed to help operators mitigate the impacts of biofouling that can otherwise lead to possible declines in capacity, deterioration of performance, or expensive physical damage to critical plant infrastructure. One of the more challenging aspects of biofiltration as compared to conventional granular media filtration with pre‐chlorination is sustaining a high degree of manganese removal through the filtration process. Manganese is a naturally occurring mineral element that may be present in source waters at varying levels or may be added in treatment facilities if potassium or sodium permanganate is being used as a pre‐oxidant. When chlorine is applied upstream of granular media anthracite or sand filters, manganese removal is typically highly effective and reliable. However, manganese removal can become more difficult when using GAC as a filter media or eliminating pre‐chlorine to foster a biofiltration regime. The Biofiltration Guidance Manual offers a good explanation of how biofilters can be monitored and operated to ensure continuous and reliable removal of manganese and other particulate matter within the biofiltration process throughout Chapters 2 through 7. Other valuable components of the Biofiltration Guidance Manual are the data and information provided from numerous case study facilities that have had success and difficulties with transitioning from conventional granular media filtration or starting up a new biofiltration process (Chapter 4: Converting Conventional Filters to Biofilters and Chapter 5: Greenfield Biofiltrations). Such information can help utilities avoid errors or omissions in the design and operation of biofiltration facilities. In many ways, learning about the challenges and difficulties that other utilities have experienced is often the most valuable information that can be gleaned from case studies, because it can help identify pitfalls that may not be obvious when simply reviewing design criteria and performance data from successfully operating facilities. The Biofiltration Guidance Manual also includes 12 appendices comprised of supplemental and stand‐ alone reference material, including: • Appendix A – Biofiltration Terminology with commonly used language terms for describing various scientific and engineering aspects related to this topic. • Appendix B – Frequently Asked Questions and short answers to inquiries from utility personnel during various points when considering or implementing biofiltration through planning, evaluation, design, and operation phases. • Appendix C – Biofiltration Calculations provided in this section summarize equations for data needed in calculating media uniformity coefficient (UC) and size, filter hydraulics and design, water quality by specific ultraviolet absorbance (SUVA), and biological data from adenosine triphosphate (ATP) monitoring for biofilm formation rates and biofilteractivity on the media using ATP. • Appendix D – Biofilter Operations Checklist for monitoring using online monitoring or grab sampling across the pertinent water quality, biological, and operational characteristics with specific parameters, locations to be monitored, and for what purpose based on daily/weekly, monthly, annually and long‐term timelines. • Appendix E – Biofilter Troubleshooting Guide summarizes the indicators, causes, and solutions to typical biofilter challenges.
xviii The Water Research Foundation • Appendix F – Monitoring Tool Standard Operating Procedures (SOPs) summarize techniques for ATP analysis, determining biofilm formation rate using a pipe loop setup and ATP analysis, dissolved oxygen consumption across the filter for determining bioactivity, analysis of media for extracellular polymeric substances (EPS), and measuring BDOC. • Appendix G – Tools Compendium includes eight references and access links to Excel‐based computer programs, numerical models, standards, databases and manuals available to utilities that are currently operating or considering biofiltration. • Appendix H – Biofilter Optimization Studies summarizes biofiltration optimization studies and the various optimization strategies that were investigated. • Appendix I – Biofilter Optimization Decision Trees for use in improving overall treatment efficiency and water quality from oxidant addition as well as assist in avoiding unintended consequences. • Appendix J – Biofilter Conversion Case Studies summarizes various full‐scale utilities that converted and the water quality or operational drivers for conversion of each of the plants. • Appendix K – Full‐Scale Biofiltration Plants expands the previous list with additional examples of plants and the pre‐treatment and media types used at those utilities. • Appendix L – Sample Testing Plans provide examples of the approach for collecting information related to key considerations detailed in Chapter 8: Biofiltration Testing. Biofiltration is a reliable and effective unit treatment process that offers numerous benefits over traditional granular media filtration. However, biofilters pose unique challenges that must be understood to assure effective long‐term performance benefits. Operators and engineers should evaluate source water quality and finished water treatment objectives to decide if the benefits of biofiltration are desirable. The Biofiltration Guidance Manual was developed to provide engineers and operators with the knowledge and understanding necessary to determine if biofiltration would be reliable and effective for meeting treatment objectives at new or existing WTPs.
Biofiltration Guidance Manual for Drinking Water Facilities xix
xx The Water Research Foundation
Background
Biological filtration (biofiltration) is defined by the American Water Works Association (AWWA) Biological Drinking Water Treatment Committee as “the operational practice of managing, maintaining, and promoting biological activity on granular media in a filter to enhance the removal of organic and inorganic constituents before treated water is introduced into the distribution system” (Brown et al. 2016). In the presence of low or no oxidant residuals, indigenous organisms attach on the filter media surface and form a biofilm. Once established, the quantity of biomass maintained within the biofilm matrix tends to remain consistent over time, and the biomass is resilient to varying temperatures, backwashing, substrate loading rates, and in some cases, low concentrations (e.g., < 0.1 mg [milligram]/L [liter] free chlorine) of filter influent oxidant residuals (Evans et al. 2013a, Hooper et al. 2019, Lauderdale et al. 2018, Pharand et al. 2014). Engineered Biofiltration refers to design and operational strategies to enhance biofilter performance through enhancing microbial health. Some of the strategies include media optimization, pH adjustment, nutrient addition, and backwash optimization. Studies have shown that engineered biofiltration can result in increased biological activity (due to biodegradable organic matter [BOM] availability), improved water quality, and improved hydraulic performance (e.g., reduced headloss and increasedn filter ru times [FRTs]) (de Vera et al. 2019, Lauderdale et al. 2018, 2014, 2012, 2011, Metz et al. 2016). Conversely, passive biofiltration may also be observed, in which conventional media filters develop biomass over time, albeit not by design or intentional practice, and demonstrate biological removal of contaminants (Evans et al. 2010). A recent AWWA survey covering 45 states, one U.S. territory, and nine Canadian Provinces concluded that biofiltration is widely accepted and does not have any regulated design or monitoring requirements beyond those in place for conventional filtration (Nieminski and Perry 2015). 1.1 History Media filtration, often incidental biofiltration, of municipal drinking water was first applied using slow‐ sand filtration (0.02 to 0.08 gpm/ft2 [gallons per minute per square feet]) around 1800. Following cholera outbreaks in Europe during the latter half of the century, and the realization that filtration prevented waterborne diseases, water filtration quickly spread throughout Europe and North America (Crittenden et al. 2012). The U.S. began rapid‐rate filtration (2 to 6 gpm/ft2), which was favored as it allowed for a reduced footprint (relative to slow‐sand filtration) and improved water quality and production in the early 1900s (Crittenden et al. 2012). Rapid‐rate filters outnumbered slow‐sand filter installations by the 1930s. It wasn’t until the recognition of DBPs and biological instability in distribution lines that biofiltration was more purposefully implemented (Chaudhary et al. 2003). Biofiltration was first implemented in Europe in the 1970s to remove NOM and slowly reached North America in the 1980s (Uhl 2008). Implementation has been relatively slow due to public perception and resistance to intentional biological growth in drinking water treatment systems, counter to traditional practice (Evans et al. 2010). However, this mentality has shifted as increasingly stringent regulations for turbidity, disinfection, and DBPs have been implemented [e.g., Surface Water Treatment Rule (SWTR), Interim Enhanced SWTR, Long‐Term 1 Enhanced SWTR, and Stage 1 and Stage 2 Disinfectants and Disinfection Byproducts Rules (DBPRs)] and additional benefits of biofiltration have been recognized (e.g., improved biological stability, reduced chlorine demand, removal of DBPs and T&O compounds, chemical reduction/green approach, etc.) (Evans et al. 2013a, Zhu et al. 2010). Today, there are hundreds of biofiltration facilities across North America. To better inform and guide utilities on the implementation
Biofiltration Guidance Manual for Drinking Water Facilities 1 and operation of biofilters, the WRF launched the research focus area “Biofiltration: Defining Benefits and Developing Utility Guidance” in 2012. The objectives were to 1) “provide guidance documents for implementing, enhancing, monitoring, and optimizing biofiltration,” and 2) “communicate the attributes of biofiltration and how it can enhance drinking water treatment effectiveness” (Water Research Foundation 2019). As part of the focus area, over $4 million in funding was provided between 2012 and 2018 to research biofiltration. A summary of the historical progression of biofiltration practice and WRF studies are detailed in Figure 1‐1, with published reports available online via WRF. This Biofiltration Guidance Manual draws from the findings of studies supported by WRF, AWWA, and other organizations to create a comprehensive reference that guides the design, operation, monitoring, conversion, and optimization of rapid rate biofilters for drinking water utilities.
Figure 1‐1. Timeline Detailing Progression in the Development, Implementation, and Research of Biofiltration. Source: Cecen and Aktas 2011, Crittenden et al. 2012, Culp and Clark 1983, WRF 2019.
2 The Water Research Foundation 1.2 Treatment Objectives Table 1‐1 summarizes the removal capacity (with and without pre‐ozonation) and drivers for biofiltration for multiple classes of contaminants. Similar to conventional filtration, biofiltration is applied for the removal of pathogens and particles. Additional treatment benefits beyond those achieved by conventional filters include the reduction of T&O compounds [e.g., MIB and geosmin], NOM, and regulated DBPs (e.g., trihalomethanes [THMs] and haloacetic acids [HAAs]) (Bouwer and Crowe 1988, Dickenson et al. 2018, Emelko et al. 2006, Evans et al. 2013a, Hooper et al. 2019, Lauderdale et al. 2018, McKie et al. 2015, Persson et al. 2007). Biofilters are also implemented for removal of metals (e.g., iron and manganese) and ammonia, and have been shown to improve the biological stability [e.g., AOC and biodegradable organic carbon (BDOC) removal] of drinking water in distribution systems (Brown et al. 2017, Kohl and Dixon 2012, Lauderdale et al. 2018, LeChevallier et al. 2015, Simpson 2008, Wert et al. 2008). Although not currently regulated, and therefore not a current significant driver, biofilters can reduce some anthropogenic compounds like endocrine disrupting compounds (EDCs) and pharmaceutical and personal care products (PPCPs) (Dickenson et al. 2018, Snyder et al. 2007, Zearley and Summers 2012). Table 1‐1. Contaminant Drivers and Total Removal Potential by Rapid‐Rate Biofiltration With and Without Pre‐Ozonation. Total Removal Potential Contaminant Typical Contaminant Biofiltration with Class Parameter Driver Biofiltration Only Pre‐Ozonation Particles, Turbidity Regulatory Compliance High (with appropriate High (with appropriate Pathogens (SDWA, SWTR, particle conditioning) particle conditioning) LT2ESWTR)
Oxidation AOC, BDOC, Carboxylic Biostability, Reduced Moderate to High High* Byproducts acids, Aldehydes, Chlorine Demand Ketones
DBP Precursors THMs, HAAs, NDMA, Regulatory Compliance Low to Moderate Moderate (NOM) TOC (Stage 1&2 D/DBP Rule)
Algal MIB, Geosmin, Aesthetics, Health Moderate to High High Metabolites Cyanotoxins Effects
Anthropogenic EDCs, PPCPs, High‐Quality Water None to Moderate None to High Compounds Pesticides
Inorganic Iron, Manganese, Secondary Drinking None to High Moderate to High Compounds Ammonia Water Standards, Reduced Chlorine Demand
* Removal may decrease with lower temperatures 1.3 Removal Mechanisms Three primary contaminant removal mechanisms may be observed in biofiltration: 1) physical separation (i.e., particle removal), 2) adsorption, and 3) biodegradation/biotransformation (Figures 1‐2 and 1‐3). Biofilters act as conventional rapid‐rate filters by physically removing particulates from the water through a contact process when particle charge has been stabilized.C If GA media is used, rather than non‐adsorptive (i.e., inert) media like anthracite and sand, some contaminants can also be removed by adsorption to the media, as shown in Figure 1‐2. However, this adsorption capacity becomes exhausted over time, and the breakthrough of adsorbable compounds occurs. Constituents with a lower sorption affinity, often including those that are less biodegradable, may also desorb from
Biofiltration Guidance Manual for Drinking Water Facilities 3 the GAC. Upon biofilter acclimation, compounds can be removed by biodegradation and biotransformation. Acclimation refers to the period from startup until steady‐state removal of the target contaminant(s) is achieved when the biofilm is establishing on the media and adapting to the water quality. This period can take weeks to years., (i.e some PPCPs), depending on the target contaminant and origin of the filter media (e.g., virgin or used) (Brown et al. 2016, Dickenson et al. 2018, Zearley and Summers 2012). During this phase, microorganisms attach to the filter media and proliferate, increasing the biomass on the filter media. Biodegradation/biotransformation then becomes the primary removal mechanism, regardless of media type (e.g., anthracite or GAC), depicted in Figure 1‐2. Contaminants are degraded by bacteria within the biofilm that is attached to the media surface and sometimes macropores [pore radius greater than 25 nm (Sontheimer et al. 1988)].
Figure 1‐2. Effluent Concentration as a Function of Time Comparing Removal Trends Using an Inert Filter Media (e.g., Sand, Anthracite) and Fresh Adsorptive Media (e.g., GAC) from Start‐Up. Adapted from Brown et al. 2018.
Typically, biofilters are not operated for adsorption, but rather operated for numerous years relying on biodegradation, biosorption, and biotransformation processes for contaminant removal. When a biodegradable organic contaminant adsorbs to the biofilm or media, microorganisms degrade or transform it via two metabolic pathways: direct catabolism (i.e., primary substrate utilization) or co‐ metabolism (i.e., secondary substrate utilization) (Benner et al. 2013). Primary substrates are compounds that are present at concentrations high enough to provide energy for primary cellular processes without the use of another substrate. In drinking water biofilters, the primary substrate utilized is BOM (Benner et al. 2013). In secondary utilization, secondary substrates (compounds present at concentrations too low to directly support primary cellular functions) are biodegraded by bacteria using enzymes generated by primary substrate metabolism (Rittmann and McCarty 2001). Micropollutants (e.g., EDCs, PPCPs, pesticides) (Greenstein et al. 2018, Zearley and Summers 2012) and algal metabolites (e.g., MIB and geosmin) (Elhadi et al. 2006) are often secondary substrates. However, the extent or rate at which micropollutants are degraded varies, as some contaminants are more
4 The Water Research Foundation susceptible to biotransformation (e.g., MIB, geosmin, microcystin, acetaminophen, ibuprofen, triclosan) than others (e.g., atrazine, carbamazepine, meprobamate, sucralose) (Dickenson et al. 2018, Greenstein et al. 2018, Zearley and Summers 2012).
Figure 1‐3. Illustration of Contaminant Removal Mechanisms by Biological Filtration with a Porous Media. 1.4 Biofilm Characteristics and Dynamics To fully understand biofilter performance, particularly during the startup of new or newly converted biofilters, it is important to understand biofilm characteristics and lifecycle. Typical biofilm contains 10% to 90% EPS and the remaining fraction microorganisms, by weight (Flemming and Wingender 2010). EPS supports the biofilm and is excreted by microorganisms, with a mature biofilm consisting of 90% proteins and 10% carbohydrates (high molecular weight polysaccharides) and deoxyribonucleic acid (DNA) (Hooper et al. 2019, Keithley and Kirisits 2018). However, at time of production, EPS contains nearly 50% carbohydrates (easily degraded) and 50% proteins, with microorganisms consuming the carbohydrate and protein fractions as needed to sustain growth (Wang et al. 2007). Conversely, under periods of high stress (e.g., nutrient‐limited conditions or exposure to a strong oxidant), they may produce excess EPS and filamentous biofilm morphology that can impair hydraulic performance (e.g., increased headloss due to media or underdrain restriction caused by EPS fouling) until conditions in the biofilter improve (Keithley and Kirisits 2019, Lauderdale et al. 2011). Regular backwashing (typically 24 to 96 hours, but as high as 200 hours) (Brown et al. 2016), often combined with collapse‐pulse air scouring (Brown et al. 2016, Emelko et al. 2006, Lauderdale et al. 2018) or sometimes low doses of hydrogen peroxide (Lauderdale et al. 2012), is used to control biomass and mitigate biomass release during filter runs. Analysis of heterotrophic plate counts (HPCs) and cellular ATP can be used as an indicator for biomass detachment during filter runs (Dickenson et al. 2018, Evans et al. 2013a). Selection and abundance of microorganisms within the biofilter is site‐specific and is dependent on the water source, influent water quality (i.e., nutrient availability), media type, and operational practice (e.g., pre‐oxidation, backwashing) (de Vera et al. 2018, Lauderdale et al. 2011, Moll et al. 1998, Pinto et al. 2012). Every natural system supports a unique microbiota containing indigenous microorganisms that effectively seed the biofilter and form a biofilm on the filter media. Bacteria present in the filter influent are available to continuously seed the biofilters and form biofilm on the filter media. The abundance and diversity of microbial populations also vary with filter depth, as some microorganisms require more substrate, nutrients, or dissolved oxygen (DO) than others (Moll et al. 1998). Despite seasonal changes and occasional fluctuations in influent water quality, the biofilter biomass (Evans et al. 2013a, Pharand
Biofiltration Guidance Manual for Drinking Water Facilities 5 et al. 2014, Hooper et al. 2019) and microbiome in a fully acclimated biofilter (i.e., a biofilter with established mature and active biomass that results in sustained, steady‐state biodegradation) are typically stable (Pinto et al. 2012). Figure 1‐4 depicts the biological characteristics of a typical conventional filter with pre‐chlorine disinfection and anthracite media compared to a biological filter consisting of anthracite or GAC media. When a disinfectant residual (i.e., free chlorine) is maintained during filtration, it will limit bioactivity and support minimal biomass. Conversely, when operating the filter as a biological filter (minimal or no oxidant residual is maintained in the filter), microorganisms present in the filter influent may attach to the filter media and grow as a biofilm. The biofilter influent source water quality (e.g., oxidant presence/absence) will dictate the degree of microbial diversity and bioactivity of the biofilter. In general, not all bacteria present in the influent will proliferate in the biofilter (e.g., the purple bacteria pass through in Figure 1‐4). Other bacteria could proliferate in the biofilter and not detach frequently (Pinto et al. 2012) (i.e., the blue/green bacteria are “strict” colonizers in Figure 1‐4). However, most bacteria present within the biofilter are considered “leaky” colonizers (e.g., red/orange bacteria in Figure 1‐4). These bacteria have the greatest potential to be present post biofiltration as they are derived from a stable reservoir of bacterial biomass on the filter that can detach. After biofiltration, post disinfection is employed to inactivate remaining bacteria. Due to the reduced organic matter in the biofilter effluent, as compared to conventional filtration, oxidant demand (e.g., chlorine) of the biofilter effluent typically decreases (Lauderdale et al. 2018).
Figure 1‐4. Typical Biological Characteristics of a Conventional Anthracite Filter with an Oxidant Residual and Anthracite/GAC Biological Filter. Adapted from de Vera et al. 2018, Lauderdale et al. 2011.
6 The Water Research Foundation 1.5 Biofilter Performance Drivers Several design and operating parameters (e.g., empty bed contact time [EBCT], temperature, pre‐ oxidation, medium type) affect contaminant removal across biofilters, most notably when targeting simultaneous removal of multiple contaminants (e.g., manganese, DBP precursors, PPCPs, EDCs). General observations and trends from previous studies are briefly summarized here (Table 1‐2), with more detail provided in subsequent chapters. Influent water quality affects the performance of biofilters and should be closely monitored to ensure optimal conditions for biofilter performance. Biofiltration is most effective at warmer temperatures (exceeding 15°C) (Dickenson et al. 2018) as reaction kinetics double with every 10°C increase (Evans et al. 2013). Significant increases in the biofilm formation rate have been observed at facilities with temperatures greater than 15°C, with declined biofilm formation at locations below 5°C (Hooper et al. 2019). A pH between 6 to 9 is recommended to promote biological activity – most drinking water sources are 6.5 to 8.5 (Evans et al. 2013). The typical EBCT of biofilters is five to 15 minutes (Brown et al. 2016), with little improvement in contaminant removal beyond 10 minutes at temperatures exceeding 15°C (Dickenson et al. 2018). However, an EBCT greater than 10 minutes is beneficial for trace organic compounds (TOrCs) removal when the temperature is below 15°C (Dickenson et al. 2018). Ozonation is often coupled with biofiltration and improves the overall removal of contaminants (Table 1‐1), including NOM, trace contaminants, dissolved manganese, MIB, and geosmin (Dickenson et al. 2018, Hozalski et al. 1999, Westerhoff et al. 2005). Pre‐oxidation promotes biodegradationM of NO through increased formation of AOC; however, too high of an oxidant residual in the biofilter influent, especially when using sand or anthracite media (i.e., no quenching capacity of the oxidant residual), impairs bioactivity and performance (Evans et al. 2013). Pre‐chlorination and pre‐chloramination are not recommended without a quenching step before biofiltration, as residuals greater than 0.1 mg/L free chlorine adversely affect the biofilm, especially in biofilters with non‐GAC media (Hooper et al. 2019). Pre‐chlorination with filters using GAC has also reduced the removal of TOrCs, whereas effects on manganese, HAAs, and ammonia removal were lesst significan (Dickenson et al. 2018). Media selection should be carefully considered in relation to influent water quality and desired biofilter effluent quality (including particle removal). Following biofilm acclimation, inert (e.g., sand or anthracite) and adsorptive media (e.g., GAC) can demonstrate different contaminant removal efficiencies, particularly adsorbable micropollutants. In general, both types of media have demonstrated the ability to achieve simultaneous removal of DOC, AOC, MIB and geosmin, manganese, ammonia, and DBP precursors (Dickenson et al. 2018, Greenstein et al. 2018). However, GAC usually demonstrates better removal of TOrCs than inert media (Zhang et al. 2017). The adsorption capacity of GAC, while exhausted from a TOC/DOC perspective, may not become completely exhausted to some recalcitrant TOrCs for several years. Studies have reported adsorption of carbamazepine and tris‐2‐chloroethyl phosphate (TCEP) for one year of operation, and adsorption of fluoxetine and triclocarban for over 10 years (Dickenson et al. 2018, Stanford et al. 2017). GAC media has also been shown to support higher biomass due to a combination of high surface area for attachment and irregular surface structure providing protection from high shear rates during backwashing (Evans et al. 2013, Huck et al. 2000, Lauderdale et al. 2018), although this does not always translate to higher bioactivity or substrate utilization (Evans et al. 2013, Pharand et al. 2014). Further, studies have indicated that biofilters containing inert media can have similar BOM removal to spent GAC media at warm temperatures (Emelko et al. 2006, Huck et al. 2000).
Biofiltration Guidance Manual for Drinking Water Facilities 7 Table 1‐2. Biofilter Performance Drivers and Their Impact. Performance Driver Impact Temperature Biofilm formation rate, biological activity, contaminant removal
pH Biological activity and contaminant speciation/removal
EBCT Contaminant removal
Pre‐oxidation Biodegradability, contaminant removal, and hydraulic performance
Media Contaminant removal, biological activity
8 The Water Research Foundation
Monitoring Tools and Instrumentation
An organized and streamlined monitoring strategy is important for assessing the performance and operability of biofilters. Monitoring must account for physical characteristics to confirm media and underdrains are within original and operational specifications, as well as assess the efficacy of biological processes and potential unintended consequences such as filter headloss and underdrain fouling. Monitoring for chemical and water quality parameters are equally important, which can be key indicators of the biological health of the filters and inform decisions on operations upstream and downstream. This chapter describes the monitoring tools that are recommended for plants operating biofilters to inform operators on the health of their filters and when to take action to prevent a lapse in water quality. SOPs for monitoring are also included in Appendix F. 2.1 Filter Integrity Monitoring Careful monitoring of filter media and underdrain performance is crucial to biofilter operation and water efficiency. At a minimum, biofiltration requires similar monitoring as in conventional media filtration. A summary of conventional filter monitoring requirements is provided, but these procedures and protocols are not discussed in detail as several excellent resources are available on this topic. For more information, the reader may consult: • Integrated Design and Operation of Water Treatment Facilities by Susumu Kawamura (2000). • Filter Evaluation Procedures for Granular Media by Daniel Nix and John Taylor (2018). • Filter Maintenance and Operations Guidance Manual (WRF 2511) by Gary Logsdon et al. (2002). • Filter Troubleshooting and Design Handbook by AWWA (Beverly 2005). This section discusses monitoring parameters and techniques for filter media beds and underdrains specifically applicable to biofiltration (i.e., in addition to conventional filtration techniques). 2.1.1 Media Inspection The following section describes several methods, procedures, and recommendations related to biofilter media inspection. The section also discusses recommended inspection frequencies and provides a decision tree to assist water utility personnel in determining the right time to replace their media. 2.1.1.1 Media Testing Similar to conventional filtration, biofilters have the primary objective of particulate removal. Filters treating surface water supplies must meet the requirements for turbidity that with the Surface Water Treatment Rule. To provide effective filtration performance, filter media needs to meet minimum industry requirements. In North America, ANSI/AWWA B100 – Granular Filter Materials is the industry standard for filter media. Biofilters incorporating GAC also need to meet ANSI/AWWA B604 – Granular Activated Carbon. Below are definitions of key filter media parameters, adapted from the latest versions of AWWA B100 and B604. • Effective Size (ES): The sieve size (or mesh size [MS]) opening that will pass 10% by dry weight of a representative sample of the filter material. This means that 10% by dry weight is finer than the ES. The ES, also known as D10, is measured in millimeters (mm) and is specified with a range of tolerance, typically +/‐ 0.05 mm. • Mesh Size (MS): For filtration applications, mesh size refers to the U.S. standard sieve size used for classification of filter media. A filter media may be specified in accordance with the percent passing values of oversize (upper bound) and undersize (lower bound) mesh sizes as an alternative or in
Biofiltration Guidance Manual for Drinking Water Facilities 9 addition to the ES. The mesh size specification is more commonly used to describe GAC media rather than anthracite or sand. Commercial GAC products are typically classified by mesh size. For example, an 8x20 mesh GAC is defined by specific percent passing limits on No. 8 and No. 20 mesh sieves. • Uniformity Coefficient (UC): A ratio calculated as the size of the opening that will pass 60% by dry weight of a representative sample of the filter material (D60), divided by the opening that will just pass 10% by dry weight of the same sample (D10). Typical biofilter media specifications call for a UC between 1.3 and 1.5; however, some proprietary GAC media products used for filtration have UC values up to 2.1. Higher UC values (UC = 1.5 ‐ 2.1) are more commonly used in GAC media whose primary purpose is adsorptive contaminant removal. • Specific Gravity (SG): Calculated as the ratio of the density of filter media to the density of water. Several methods for determining the specific gravity of medium are outlined in AWWA B100. According to AWWA B100, the SG values for all methods are reported on lab test results. The most commonly used and specified values are saturated surface dry SG for silica sand and average apparent SG (AASG) for anthracite. Typical filter media‐specific gravities range from 2.6 to 2.65 for silica sand and from 1.6 to 1.7 for anthracite mined in North America. The SG of anthracite mined in Europe or elsewhere may range as low as 1.4. • Apparent Density (AD): GAC densities are typically not related to water as due to the skeletal nature of the particle the SG is highly affected by the pore volumes. Instead, the apparent density is typically reported, measured in lbs/ft3 (pounds per cubic feet), g/cc, or g/mL. The apparent density may also be reported by GAC suppliers as “apparent density, backwashed and drained”, which represents the mass of GAC in a packed bed volume after backwashing and draining. • Moh’s Hardness (MH): A measure of the hardness of a media and shear strength, typically specified as greater than 2.7 for anthracite and greater than 6.5 for sand. • Acid Solubility (AS): A test in which a media sample is immersed in acid. The sample weight before and after is measured to determine how much acid‐soluble material was present. Per AWWA B100, acid solubility is a measure of the degree of chemical fouling (i.e. coagulant solids, calcium carbonate precipitation, metals, etc.) and the media’s inherent resistance to acid. Acid solubility of filter media is typically specified lessn tha 5%. • Abrasion Number (AN): A parameter reported for GAC to indicate the relative resistance of the carbon particle to abrasion and breakage. For bituminous GAC, typically employed in surface WTPs, an abrasion number greater than 75 is typically specified. If any degradation of the abrasion number is observed, the user should consider the replacement of the media. • Iodine Number (IN): A measurement used as an indicator of adsorptive capacity of GAC, expressed in units of mg/g. Virgin GAC is typically specified with an IN of 900 mg/g. As the adsorptive capacity of the GAC is exhausted, the IN will decrease. Analysis of the above parameters is performed upon purchase of the filter media. A particle size distribution analysis is performed to demonstrate thate th media meets specified requirements for ES and UC. However, over time, the media bed characteristics may change due to many operational factors including loss of fine particles during backwash, abrasion during backwash, and deposition and adsorption of filtered material onto the media (e.g., calcium carbonate). Additionally, abrasion of filter media over time can decrease the particle size and result in a higher concentration of fines at the top of the filter bed and result in higher clean‐bed headloss. As smaller media particles are removed, and larger heavier granules remain, filtration performance may be impacted. Biofilter media core sampling and characterization should be performed annually to evaluate any changes in effective size, mesh size, and uniformity coefficient. Figure 2‐1 shows examples of methods used for collecting filter media profile samples.
10 The Water Research Foundation Additional testing can be performed to determine if unwanted materials have deposited on the surface of the filter media, including acid solubility tests and chemical composition analysis. Investigation of the media angularity can also be performed by media analysis laboratories using microscope imaging. Several tests can be performed to evaluate filter performance and conformance with the original specified media characteristics over the life of filter operation. These are listed in Table 2‐1. A resource to consult on the mechanics of these tests is Filter Evaluation Procedures for Granular Media by Daniel Nix and John Taylor (2018). Table 2‐1. Filter Media Integrity Monitoring Techniques. Test/Monitoring Frequency for Technique Description Purpose and Value of Test Biological Filters Observations during backwash and operation to check for: • Uneven distribution of water and air (or surface wash water) • Evidence of plugged nozzles (if surface wash is used) • Excessive deposition of materials on the surface of the filter Identifies obvious problems that • Excessive biological growth on the Visual Inspection require further attention and more Weekly filter basin structure and in‐depth inspection and analysis components • Noticeable changes to visible biological growth (i.e. color change, etc.) • Media loss during backwash, mudballs, media mounding and/or cratering • Backwash pressure trends Sampling of the entire depth of the Used to determine conformance with Core Sampling/ media bed for particle size distribution specified requirements and ascertain if Annually Media Analysis and other parameters. media replacement is required. Measurement of the total media Useful in determining if capping of bed depth. Methods such as punch rod Media Depth with additional media is required to measurement, as described by Nix and Annually Measurement meet specified depth or if media Taylor (2018), measure the whole replacement is required. media bed depth. Measurement of the amount of bed expansion during backwash. Methods Determines if backwash process Backwash for determination include using a pipe Semi‐Annually or provides effective bed expansion, Expansion Analysis organ apparatus, Secchi disk, or by Annually typically 30‐50% or more. measuring the depth of penetration of a pipe into the fluidized bed. Used to determine the quantity of solids retained throughout the media A test which determines the relative Floc/Solids bed. Profiling before and after concentration of solids throughout the Annually Retention Profiling backwash also is valuable to assess media depth. and optimize the performance of the backwash process (see Figure 2‐2). Excavation of the filter bed to Determines depth of each filter media Once every 5 to Filter Excavation determine conditions throughout the and gravel layer, used to inspect filter 10 years bed. underdrains
Biofiltration Guidance Manual for Drinking Water Facilities 11
Figure 2‐1. Example Alternative Methods Used for Collecting Filter Media Profile Samples, Including Use of a Check Valve on The Bottom of the Corer (a) and (b), Use of an Open Pipe with Handles on the Top (c), a Box Corer (d), and an Example of a Grain Thief Sampling). Device (e Sources: Panels a‐d, Evans et al. 2013a, Panel e, Hooper et al. 2019. Figure 2‐2 shows solids retention via the turbidity profile before and after backwashing. The right line (blue) represents a normal solids retention curve at the end of a filter run (before backwashing). The solids retention is greatest at the top of the media bed and tapers off throughout the bed.e Th left (yellow) line in the figure represents a floc retention profile after backwash. A properly backwashed filter will have 30‐60 nephelometric turbidity units (NTU) of retained solids per 100 grams of media throughout the depth of the media bed (Kawamura 2000).
Figure 2‐2. Typical Solids Retention Curves in a Filter Bed Before and After a Backwash. Reprinted from the Journal of NEWWA, Vol. 113 (No. 1) by permission. Copyright ©1999 the New England Water Works Association.
12 The Water Research Foundation 2.1.1.2 Inspection Frequency Table 2‐1 in the previous section lists the recommended frequency for several filter media inspection techniques. Annual filter media sampling and analysis is recommended to determine if the media has deviated from the specified characteristics. If several successive years of testing have demonstrated that the media remains compliant, operators may consider reducing the frequency of sampling. Alternatively, if GAC is used in the biological filter and the plant is targeting adsorptive removal of trace constituents, operators may consider more frequent water quality sampling to verify remaining adsorptive capacity. At least once per year, plant operators should perform traditional filter surveillance techniques such as floc/solids retention profiling (before and after backwash), media depth measurements, backwash bed expansion, and filter component condition assessment. Regular filter surveillance provides an important opportunity that can inform decision making and guide filter operation modifications. 2.1.1.3 Media Replacement Frequency Determining when to change out biofilter media is a common question. Some biological filtration utilities have operated with the same media for 25 to 30 years even with GAC media. However, as some utilities top off filter media to account for losses and over time this eventually results in a full changeout. Example facilities include Arlington Water’s John F. Kubala and Pierce‐Burch WTPs in Arlington, Texas, the Central Lake County Joint Action Water Agency in Illinois, and the Lanier and Shoal Creek Filter Plants at Gwinnett County, Georgia. However, a targeted approach can be developed to make informed decisions on media replacement frequency. Figure 2‐3 shows a media replacement decision tree. Here a media sample would be collected from three locations: the entire profile, the top 20% of the profile and bottom 80% of the profile. Many utilities use the IN and/or the abrasion number to track when replacement is required. Typical triggers for replacement would include IN of 500 to 550 mg/g (ANSI/AWWA B604‐12) and/or abrasion number less than 75. Acid solubility testing could also be included, with media replacement recommended when values are above 5% (AWWA B100). However, replacement of GAC based on IN is not required if the media is not being targeted for adsorption. In this case, replacement of the GAC based on physical changes is recommended, as would be the case for replacement considerations for anthracite and sand. Other utilities have used TOC breakthrough, or an increase in effluent TOC levels above a pre‐established baseline, as a trigger for GAC media replacement. Biological filters that are also targeting adsorptive removal with GAC may have more stringent triggers for media replacement, which will be driven by the adsorption capacity of the GAC for a given target contaminant.
Biofiltration Guidance Manual for Drinking Water Facilities 13
Figure 2‐3. Filter Media Replacement Decision Matrix.
14 The Water Research Foundation 2.1.2 Underdrain Inspection Biologically active filters require additional monitoring to prevent damage to filter equipment. Excess biomass accumulation may lead to long‐term fouling of media and filter underdrain equipment, significantly limiting production rates/water efficiency and, in some cases, has led to catastrophic underdrain failures (Lauderdale et al. 2011). Underdrains can foul due to biofouling or mineral scaling if they are not effectively cleaned during backwash cycles. Measurement of backwash pressure or backwash underdrain headloss, ideally at the filter, can be used to indicate if underdrain fouling is occurring (see Section 2.2.5). Figure 2‐4 shows an underdrain support cap with biofouling. Media support caps using sintered high‐ density polyethyleneplastic beads are not recommended for biofiltration due to the potential for irreversible fouling. Biological material can enter the media support cap and proliferate in the tortuous paths formed by the sintered beads. This biomass is very difficult to remove once established. Many biological filters operate with these types of caps and operators of those plants are cautioned to be diligent with backwash pressure or backwash headloss monitoring to verify that fouling does not develop. For these filters backwash water containing low doses of oxidants such as peroxide or chlorine can be used for control. If an upward trend in fouling is observed, the utility should consider replacement with a more suitable media support design. Slotted media support designs are better suited for biological filtration. Gravel media support is also suitable in cases where direct media retention is not provided by the underdrain.
Figure 2‐4. Pilot Biofilter Underdrain Caps Operated Under (a) Nutrient‐Limited and (b) Phosphorus‐Enhanced Conditions. Source: Lauderdale et al. 2014
Filter media, underdrain, and underdrain plenum inspections are very effective tools as a condition assessment. However, due to the cost and time involved they are typically employed on five‐ to 10‐year frequencies. A filter excavation is the preferred tool to inspect the underdrains and is recommended when increased backwash pressure indicates fouling. Filter underdrain plenum inspections are only possible with monolithic false floor nozzle style underdrains, Wheeler‐style underdrains, plastic block flume, or other suspended floor style underdrains. Many suspended slab underdrains include manways in the false floor whereby the plenum can be accessed when the media is removed org durin a filter excavation. If a manway into the plenum is accessible from the filter gallery, a plenum inspection can be performed without having to do a filter excavation and thus can be performed more frequently.
Biofiltration Guidance Manual for Drinking Water Facilities 15 2.2 Hydraulic Monitoring Careful hydraulic monitoring of biofilters can facilitate the early detection of potential upset events, provide opportunities for process optimization, and allow for a comparison of various treatment methods. Hydraulic parameters important for biofilter operation are shown in Table 2‐2. Each of the parameters has various monitoring frequencies, locations, and typical operating values (Hooper et al. 2019). Additionally, hydraulic parameters can influence each other; therefore, it is recommended that related parameters be tracked and trended together (Nyfennegger et al. 2016).
Table 2‐2. Hydraulic Parameter Summary. Parameter Typical Operating Values Varies with filter design. Look for increases over multiple filter runs. Headloss Accumulation Rate Should be normalized with loading rate. Clean‐Bed: Varies with filter design (typically 1 to 4 feet [ft]) and loading rate. Clean‐bed and Terminal Headloss Terminal: Varies with filter design (typically 8 to 10 ft, although older filter designs may have lower ranges such as 4 to 6 ft) Differential Pressure Profiling Varies with filter design. Look for changes over time. Filter Run Time (FRT) 24 to 96 hours 8,000 to 16,000 gpm/ft2. Look for decreases over time and Unit Filter Run Volume (UFRV) understand what controls filter backwashing (turbidity, headloss or time). Backwash Pressure Varies with filter design. Look for increases over time. Filtration Rate: Typically, 0.5 to 10 gpm/ft2 Filtration Rate and Empty Bed Contact EBCT: 5 to 15 minutes (while this range is ideal, in practice EBCT can Time (EBCT) range from 2 ‐ >20 minutes) Adapted from Hooper et al. 2019
2.2.1 Filtration Rate Biological filtration can be performed at higher filtration rates, assuming a reasonable contaminant surface loading rate and enough EBCT is provided (see Section 2.2.4). High rate biofiltration with loading rates up to 6.8 gpm/ft2 is being implemented at large (2,300 square ft) filters at the 320 mgd Northeast Water Purification Plant (NEWPP) in Houston, Texas. Higher filtration rates, up to 10 gpm/ft2, have been implemented successfully at other plants (AWWA 1998, Brown et al. 2016, Evans et al. 2013a). However, consideration should be given to the higher shear rates that take place at higher filtration rates. One study indicated that filtration rates up to 7 gpm/ft2 did not have a negative impact on filter biomass. However, higher rates were not investigated, so care should be taken to ensure that biomass release does not occur when higher filtration rates are implemented (Schulz 2014, Servais et al. 1994). For constant‐head/constant level filters, the degree of change in filtration rate over time can be an indication of filter biofouling. The filtration rate can be calculated as follows: