Power Connection Systems Catalog for Connector Housing Dimensions)

an Amphenol company

Catalog C-014 Rev. G3 Positronic Provides CompleteMission Statement Capability “To utilize product �lexibility and application Experience assistance to present quality interconnect solutions • Founded in 1966 which represent value to customers worldwide.” • Involvement in the development of international connector specifi cations through EIA®, IEC and ISO as well as PICMG®. • Introduction of new and unique connector products to the electronics industry. • Patent holder for many unique connector features and manufacturing techniques. • Vertically integrated manufacturing – raw materials to fi nished connectors. Technology • Expertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors. • Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specifi ed requirements. • In-house design and development of connectors based on market need or individual customer requirements. • Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly. • Manufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support • Quality Systems: Select locations qualifi ed to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable products qualifi ed to MIL-DTL-24308, SAE AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10. • Compliance to a variety of international and customer specifi c environmental requirements. • Large in-house inventory of fi nished connectors. Customer specifi c stocking programs. • Factory direct technical sales support in major cities worldwide. • One-on-one customer support from worldwide factory locations. • World class web site. • Value-added solutions and willingness to develop custom products with reasonable price and delivery. Regional Headquarters Spring�ield, MO Auch, France Singapore

Products described within this catalog may be Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) protected by one or more of the following US patents: FOR MANUFACTURERS is 28198 #4,900,261† #5,255,580 #5,329,697 #6,260,268 #6,835,079 #7,115,002 Unless otherwise speciﬁ ed, dimensional tolerances are: †Patented in Canada, 1992 Other Patents Pending 1) ±0.001 inches [0.03 mm] for male contact mating diameters. 2) ±0.003 inches [0.08 mm] for contact termination diameters. POSITRONIC® IS AN ITAR REGISTERED COMPANY 3) ±0.005 inches [0.13 mm] for all other diameters. 4) ±0.015 inches [0.38 mm] for all other dimensions.

Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®, PosiBand®, PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent and Trademark Ofﬁ ce. Proven Performance

In 1989, Positronic Introduced the Power Connection Systems series. Since that time PCS has been the power connector of choice in a wide variety of applications. The popularity of PCS is due to a growing list of features, they include:

**Low Contact Resistance**

**Sequential Mating Options**

**Discriminating Locking System**

**Board to Board / Board - Cable / Cable - Cable**

**Size 12 Contacts with Screw Terminations**

**Safety Shrouded Options**

**Many Connector Variants Available From Stock** **Mixed Density Variants**

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. i GENERAL INFORMATION Power TABLE OF CONTENTS Connection Positronic connectpositronic.com Systems

GENERAL INFORMATION Typical Connection Systems...... iv-3 Demystifying Current Ratings...... 4 Large Surface Area Contact Mating System...... 5 Compliant Terminations...... 6 PCS SERIES Customer Specified Arrangements...... 7 Technical Information...... 8 PCS SERIES Temperature Rise Curves...... 9 Mating Dimensions...... 10 Straight Solder Printed Board Connectors...... 11-12 Compliant Press-in Power Connectors...... 13 Straight Solder And Compliant Contact Hole Pattern...... 14-15 Right Angle (90°) Solder Printed Board Connectors...... 16-17 Right Angle (90°) Press-in Connectors...... 18 Right Angle (90°) Printed Board Contact Hole Pattern...... 19-20 Panel Mount Connectors with Solder Cup Contacts...... 20 Cable Connectors with Removable Contacts...... 21-22 Panel Mount Connectors with Removable Contacts...... 23-24 SAFETY SHROUD Sequential Mating System...... 25 Ordering Information...... 26 SAFETY SHROUD SERIES Technical Information...... 27 Connector Systems and Cable Connector...... 28 Panel Mount Connector...... 29 Straight Solder and Right Angle (90°) Solder Printed Board Mount Connector...... 30 Ordering Information...... 31

POWER INPUT SERIES Technical Information...... 32

POWER INPUT Connection Systems and Temperature Rises Curves...... 33 Cable and Panel Mount Connector...... 34 Straight Solder Printed Board Mount, Compliant Press-in Connector, and Contact Hole Pattern...... 35 Right Angle (90°) Printed Board Mount Connector and Contact Hole Pattern...... 36 Screw Termination and Sequential Mating Contacts...... 37 Ordering Information...... 38

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ii ALL DIMENSIONS ARE SUBJECT TO CHANGE. Blind MatingSystemandPanelCutout...... Panel MountCutout. Fixed StyleMountingClipandPanelCutout. Quick ReleaseMountingClipandPanelCutout ...... Connector Hoods...... Push-on FastenersandMountingScrews...... Right Angle(90°)MetalandPlasticMountingBrackets ...... Compliant Press-inConnectorsPrintedBoardHoleSizes...... Press-in UserInformationandConnectorInstallationTooling...... Contact ApplicationToolsCrossReferenceList...... Introduction...... Removable ShieldedContactSize8...... Removable SolderCupandHighVoltageContactSize8...... Removable SolderCupContactSize12andCrimp8...... Removable ShieldedContactSize16andCrimp12...... Removable CrimpContactandSolderCupSize16...... Removable ContactTechnicalInformationandCrimpSignalSize20...... Removable ContactTechnicalInformation...... Ordering Information...... Compliant Press-inConnector...... Right Angle(90°)PrintedBoardMountConnectorandContactHolePattern...... Straight PrintedBoardMountConnectorandContactHolePattern...... Panel MountConnector...... Cable Connector...... Temperature RisesCurves...... Technical Information...... S C P ystems ower onnection PCS MIXEDDENSITYSERIES https://www.connectpositronic.com/family/power-connection-system/ Visit ourwebsite forthe latest REMOVABLE CONTACT APPLICATION TOOLS ...... ACCESSORIES TABLE OFCONTENTS ...... catalog updates andsupplements at ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. connectpositronic.com

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39-40 Positronic iii

ACCESSORIES APPLICATION TOOLS REMOVABLE CONTACT PCS MIXED DENSITY PLB06M4BN0C1 onnection ower ystems P C S SYSTEM 2 SIDE TO SIDE BOARD MOUNTING PLB06F4BN0C1 PLB06M300A1 Straight solder or PLB06M93ST30A1 Compliant termination press-in PLB06F300A1 Straight solder or PLB06F93ST30A1 Compliant termination press-in PLB06F4BN0A1 PLB06M300A1 Straight solder or Straight solder PLB06M300A1 PLB06M92ST20A1 Compliant termination press-in SYSTEM 4 SANDWICH BOARD MOUNTING PLB06M4BN0A2 PRINTED BOARD TO PRINTED TO BOARD PRINTED PLB06F32N0C1 BOARD CONNECTION SYSTEMS CONNECTION BOARD PLB06F3N0C1 PLB06F42BN0C1 SYSTEM 3 STACKABLE BOARD MOUNTING SYSTEM 1 MOTHER BOARD- DAUGHTER BOARD DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com PLB06F300A1 Straight solder or PLB06F94ST40A1 Compliant termination press-in iviv

GENERAL INFORMATION ower P CABLE Connection CONNECTION SYSTEMS Positronic Systems connectpositronic.com

PLB06F4BN0A1

PLB06M0000 SYSTEM 5 With contacts installed CABLE TO RIGHT ANGLE (90°) BOARD MOUNTING Crimp or solder termination GENERAL INFORMATION

PLB06F0000 With contacts installed

Crimp or solder termination

PLB06M4BN0A2

Lock hole Lock tab

Typical for connection systems 5, 6, 7 and 8 PLB06F300C1 Straight solder or PLB06F92ST20C1 Compliant termination press-in SYSTEM 6 CABLE TO STRAIGHT BOARD MOUNTING PLB06M0000 With contacts installed

Crimp or solder termination

PLB06M300C1 Straight solder or PLB06M92ST20C1 Compliant termination press-in

PLB06F0000 With contacts installed

Crimp or solder termination SYSTEM 7 CABLE TO CABLE

PLB06F0000 With contacts installed

PLB06M0000 With contacts installed

Crimp or solder termination

1 GENERAL INFORMATION ower PANEL MOUNT & CABLE ADAPTERS P Connection Positronic CONNECTION SYSTEMS connectpositronic.com Systems

SYSTEM 8 PANEL MOUNTED TO CABLE PLB06F206A1

Mounting clip

Non-removable fixed contacts with 18 AWG [1.0mm2] solder wire terminations or crimp contact terminations for wire sizes 12 AWG [4.0mm2] through 32 AWG [0.03mm2]

PLB06M0000 With contacts installed Crimp or solder termination

SYSTEM 9 CABLE CONNECTOR WITH CABLE ADAPTER

PLB06F0050

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 2 ALL DIMENSIONS ARE SUBJECT TO CHANGE. ower P INTEGRAL FEED THROUGH Connection CONNECTION SYSTEMS Positronic Systems connectpositronic.com

INTEGRAL FEED THROUGH CONNECTION SYSTEM ALLOWS THREE WAY INTERFACE

• PCB FRONTSIDE TO A CONNECTOR • PCB BACKSIDE TO A CONNECTOR • PRESS-IN CONNECTIONS WITH PCB GENERAL INFORMATION

FRONTSIDE CONNECTOR INTERFACE

SOLID FEEDTHROUGH CONTACT HAS A PRESS-IN ZONE TO INTERFACE TO PCB

BACKSIDE CONNECTOR INTERFACE

CONTACT TECHNICAL SALES FOR MORE INFORMATION.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3 onnection ower ystems P C S

DEMYSTIFYING DEMYSTIFYING CURRENT RATINGS CURRENT DEMYSTIFYING CURRENT RATINGS CURRENT DEMYSTIFYING or some other number? Does it end when the temperature rise plus ambient tempera- or some other number? Does it end when the temperature rise plus ambient Are the contacts being tested and rated in free air or are they contained within the Are the contacts being tested and obviously be cooler in free air. connector housing? Contacts will contacts Are all of the contacts in the connector under load? If only part of the are under load, the temperature rise could be less. rise reaches 30°C, What is the defined failure? Does the test end when the temperature 40°C, rating will be fixed by ture equal the operating limit of the connector housing? The current the defined failure point. circuit printed a through energized samples the Were prepared? samples test the were How the weight of the cop- board? How many layers? How large were the traces? What was wire? How long was per? Were the samples energized through wire? What size was the of these factors can the wire? Was the sample tested in static or forced air conditions? All affect cooling characteristics. Where is the temperature sensing probe placed? If placed on the contact in the mating Where is the temperature sensing probe will be quite different than if placed on the outside of the area (the hottest spot), the results connector body.

l l l l l DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating mystery at times. The user wonders ratings seem to be shrouded in Connector current - manufactur various from connectors how similar is mysterious more Perhaps application. a particular to relevant is enhance a connector’s design can choices and that material rating values. While it is true ers list different current when evaluations are made. developed must be understood test method by which the rating was current rating, the to make an informed details in order rating test are entitled to current applications for power Users of connectors for which it is being consid- be developed within the application connector’s current rating should choice. Ideally, a In order for con- given the many differing applications. this approach is not always practical ered. Although ideal, connectors are given current an idea of what can be expected, to give potential product users nector manufacturers a specific test method. ratings based on connectors. Some of these order to develop current ratings for of test methods are employed in A wide variety or are recognized industry-wide, while others are unique to the manufacturer methods come from standards that confusion can produce different results for the same product. It is no wonder user. These various test methods sometimes results. methods understood, can help in choosing the right power connector. All test There are key factors that, when differ- however, there are variables in applying the test methods which explain used to rate current have similarities; ing results. temperature by first developing a temperature rise curve. This curve plots Current ratings are usually established connector The curve is a reliable tool in understanding heat generation of the rise against increasing current levels. is usually failure is reached, the test ends. The highest current level achieved at various currents. When a defined listed as the current rating. varied. therefore the current rating, will change when certain key factors are The temperature rise curve, and These are: in the context of the test used to develop Clearly, a current rating value alone is not enough, and must be viewed power connectors for specific applica- the rating. When the test method is understood, evaluating and comparing tions becomes much less of a mystery.

GENERAL INFORMATION ower P LARGE SURFACE AREA Connection CONTACT MATING SYSTEM Positronic Systems connectpositronic.com

THE PCS SERIES utilizes Positronic LARGE SURFACE AREA CONTACT MATING SYSTEM

l Separates mechanical and electrical functions for superior performance

l Low contact resistance provides minimized voltage drop across the contact GENERAL INFORMATION

l True closed entry design prevents damage to female contacts and will not allow misaligned or bent contacts to enter

l Precision machined from solid copper alloy

l Stable insertion and withdrawl forces throughout repeated mating cycles

Spring retention member Spring provides uniform retention retention of male contact when mated member Male contact A

A Female contact Large surface area Section A contact mating surface enlarged

WHY IS THE L.S.A. SYSTEM SUPERIOR? The primary function of connector contact is electrical rates. conductivity. Also, a mechanical function is required to The conductivity path of many contact designs provide normal force between male and female contacts. goes directly through materials that have been cho- In order to provide for proper mechanical characteris- sen based on mechanical need. If these materials have tics, material that has good memory or “elasticity” must be a low conductivity rating, increased contact resistance chosen. This will ensure contact normal force in a coupled will result. condition and allow for repeated coupling and uncoupling. Positronic Large Surface Area Contact System Unfortunately, many materials that have good mem- separates the mechanical and electrical functions. A ory characteristics have low electrical conductivity. For spring retention member provides normal forces, while instance, beryllium copper is a good choice for mechani- the electrical conductivity path is through highly conduc- cal function; however, some beryllium copper alloys are tive contact material. See above detail. poor conductors and have relatively low conductivity

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 5

d onnection ower ystems

P C S

locking system discriminating Fixed member or #2 self tapping mounting screws Steel, zinc plate or stainless steel, passivate

terminations.

relatively high insertion and extraction forces. relatively high insertion in press-in technology is a highly The next step and between the contact termination reliable connection insertion is accomplished with reduced that backplane printed of risk eliminates This forces. extraction and backplane damage. This technology circuit. board and Positronic Bi-Spring Power Press-in exists today with termination.

damage. COMPLIANT TERMINATIONS COMPLIANT Contact termination diameter 0.069 [1.76] Contact lead-in diameter 0.047 [1.19] Polarizing groove Size 16 Bi-Spring terminations are designed to meet the performance requirements Size 16 Bi-Spring terminations are the internationally recognized specification and hole diameters as listed in IEC 60352-5. contact and do not produce stresses in printed circuit boards and backplanes that contact and do not produce stresses These stresses can cause board warpage can occur with higher insertion forces. and hole Average insertion and extraction forces of size 16 contacts are 22N [5 lbs.] per Average insertion and extraction use mounting screws to secure terminations systems utilizing Bi-Spring Connector board or backplane. Stresses that occur during the connector to the printed circuit the to transferred not are systems of vibration and shock or uncoupling coupling, electrical The connection. press-in the through backplanes or boards circuit printed interface is maintained; this is particularly integrity of the connector to board GR1217 details a preference for mounting important in power applications. Bellcore hardware when using press-in B A

l l COMPLIANT TERMINATION PRESS-IN CONNECTOR

typ. 0.155 [3.94] mounting hole dp. x ø0.076 [1.93] BI-SPRING POWER PRESS-IN TERMINATIONS PRESS-IN POWER BI-SPRING The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable. Fully Compliant, Fully In Compliant Technology. The Next Evolution Lower insertion and extraction forces eliminate the need for expensive pressing equipment. Lower insertion and extraction forces DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com

Reliable, solderless connections from connectors connections from connectors Reliable, solderless with solid press-in technology. to backplanes started are still used today, concerns about Although these press-in compliant of use the led to damage board to technology allows the connection technology. This compliance of the contact termination be made through circuit board hole deformation. along with printed and damaged printed circuit boards Although risk of can still occur due to backplanes is lessened, damage Bi-Spring Power Press-in Compliant Terminations

l 6

GENERAL INFORMATION ower P CUSTOMER SPECIFIED Connection ARRANGEMENTS Positronic Systems connectpositronic.com

The design of Power Connection Systems Series connectors allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs.

BASIC CONNECTOR DIMENSIONS

Male Connector Dimensions Female Connector Dimensions PART NUMBER A PLA03**00A1 1.126 PLAH03**00A1 [28.60] PLA04**00A1 1.324 PLAH04**00A1 [33.63] PLA06**00A1 1.718 A±0.020 [0.51] PLAH06**00A1 [43.64] A±0.020 [0.51] PLA08**00A1 2.112 0.408 PLAH08**00A1 [53.64] 0.408 [10.36] [10.36]

PART NUMBER A PCS SERIES PLB06**00A1 1.126 PLBH06**00A1 [28.60] PLB08**00A1 1.324 PLBH08**00A1 [33.63] A±0.020 [0.51] PLB12**00A1 1.718 A±0.020 [0.51] PLBH12**00A1 [43.64] PLB16**00A1 2.112 0.606 0.606 PLBH16**00A1 [53.64] [15.39] [15.39] PLB20**00A1 2.506 PLBH20**00A1 [63.65]

PART NUMBER A PLC09**00A1 1.126 PLCH09**00A1 [28.60] PLC12**00A1 1.324 A±0.020 [0.51] PLCH12**00A1 [33.63] A±0.020 [0.51] PLC18**00A1 1.718 PLCH18**00A1 [43.64] PLC24**00A1 2.112 0.802 PLCH24**00A1 [53.64] 0.802 [20.37] PLC30**00A1 2.506 [20.37] PLCH30**00A1 [63.65]

Four Contact Sizes to Choose From Many Termination Types Can Be Supplied Straight Solder or Press-in Ø0.142 [3.61] Right Angle (90°) Solder Crimp Removable Removable Solder Cup Size 8 contact Ø0.094 [2.39]

Popular Options Size 12 contact Ø0.0625 [1.588] Sequential Mating Selective Loading Size 16 contact Ø0.040 [1.00] Contact sizes and termination types may be Size 20 contact mixed within a single connector.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 compliant

onnection ower ystems ] through 24 AWG [0.25 2 P C S File # E49351 ] maximum. 2 ]. Straight and Right Angle (90°) solder 2 printed board mount, 0.0625 inch [1.588 mm][1.588 inch 0.0625 mount, board printed tail diameter. Compliant termination press-in. Fixed contact solder cup termination, 18 AWG [1.0 mm 8 oz. [2.2N] nominal per contact. Connector provides cable to cable, cable and mount panel to cable board, printed to printed board to printed board application. Cable and printed board mount connectors. Male contacts provide as many as three mating lengths. Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Further polar- be provided can connectors in cable ization by mixing male contacts in female insulators and female contacts in male insulators. Rapid installation push-on fasteners. 500 operations per IEC 60512-5. Self-tapping screws for compliant connectors. Insert contact to rear face of insulator, release Insert contact to rear face Size 16, 0.0625 from front face of insulator. male contact. inch [1.588 mm] diameter entry” design for Female contact “closed highest reliability. test 15a. 15 lbs. [67N] per IEC 60512-8, board terminations. Solder cup and printed mm] diameter Size 16, 0.0625 inch [1.588 has “closed male contact. Female contact reliability. entry” design for highest 6 lbs. [26N]. IEC per duration seconds 10 for [260°C] 500˚F 60512-6, test 12e, 25 watt soldering iron. Crimp or solder removable contacts from wire sizes 12 AWG [4.0 mm 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with two termination lengths. 5 lbs. [22N] minimum combined retention forces per MIL-STD-2166, Type III contact classification, after third repair- replacement of contact in insulator and plated-through-hole, 0.064 inch [1.63mm] diameter in a 0.125 inch [3.2mm] thick printed board. No electrical discontinuity of 1µ second or greater when tested per MIL-STD-1344, Method 2005, Test conditioning. 10 lbs. [44N] average when pushed into a 0.064 inch [1.63mm] Ø hole in a 0.125 inch [3.2mm] thick printed board. 8.5 lbs. [38N] average when pushed out of an 0.064 inch [1.63mm] Ø hole in a 0.125 inch [3.2mm] thick printed board. mm

CUL recognizes all sizes, except PLB20, consult Technical CUL Recognized*

*Note: Sales for status. Construction, Compliant Contact Insertion and Withdrawal Forces: Connection Systems: Sequential Mating System: Locking System: Polarizations: Mounting to Printed Board: Mechanical Operations: MECHANICAL CHARACTERISTICS OF COMPLIANT MECHANICAL CHARACTERISTICS OF PRESS-IN CONNECTORS: Press-in Contact Bi-Spring Termination: MECHANICAL CHARACTERISTICS: Removable Contacts: Removable Contact Retention in Insulator: Fixed Contacts: Fixed Contact Retention in Insulator: Resistance to Solder Iron Heat: Contact Terminations: Contact Retention in Insulator and 0.125 inch [3.2mm] thick printed board: Vibration: Initial Press-In Force of Individual Contact into Plated-Through-Hole: Initial Push-Out Force of Individual Contact into Plated-Through-Hole:

TECHNICAL INFORMATION TECHNICAL TECHNICAL CHARACTERISTICS TECHNICAL See page 47. 0.064 inch [1.63mm] diameter hole of a 0.125 a of hole diameter [1.63mm] inch 0.064 inch [3.2mm] thick printed board Less than 1.0 milliohms per IEC 60512-2, test 2a. Less than 0.5 milliohms increase per IEC 60512-2, test 2a. Less than 0.2 milliohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. See page 9 for detail information. See page 9 for detail information. 0.0016 ohms max. per IEC 60512-2, test 2b. 0.0007 ohms max. per IEC 60512-2, test 2b. 5 G ohms per IEC 60512-2, test 3a, method A. 2000 V rms per IEC 60512-2, test 4a, method C. 0.157 inch [4 mm] minimum. 0.125 inch [3.2 mm] minimum. Designed to meet UL 600 VAC and CSA 600 VAC. -55°C to +125°C Contact technical sales for availability of high temperature insulator material. Glass-filled polyester, UL 94V-0. Glass-filled polyester, UL availability of high Contact technical sales for temperature insulator material. alloy with gold Precision machined copper inch [0.76µ] flash over nickel, or 0.000030 [1.27µ] gold or 0.000050 nickel, over gold terminations over nickel. Solder coated optional. plate. Beryllium copper with nickel Glass filled polyester, UL 94V-0. Brass with tin plate. , tin plate Spring tempered copper alloy Contact Material: Contact Resistance Tight Connections DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com High Conductivity SHIELDED CONTACT TECHNICAL CHARACTERISTICS: of Connection: ELECTRICAL CHARACTERISTICS OF COMPLIANT ELECTRICAL CHARACTERISTICS OF PRESS-IN CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: Initial Change in Contact Resistance of Connection After Mechanical, Electrical or Climactic Conditioning: Gas Test: High Conductivity Contact Material: INITIAL CONTACT RESISTANCE: Standard Contact Material: Insulation Resistance: Voltage Proof: Creepage Distance: Clearance Distance: Working Voltage: Working Temperature: CONTACT CURRENT RATING: Standard Contact Material: ELECTRICAL CHARACTERISTICS: Contacts: Mounting Clip: Hood: Mounting Bracket: Push-on Fastener: MATERIALS AND FINISHES: Insulator: 8

PCS SERIES Power Connection TEMPERATURE RISE CURVE Positronic Systems connectpositronic.com

TEMPERATURE RISE CURVE

HIGH CONDUCTIVITY CONTACT MATERIALS STANDARD CONTACT MATERIALS CONNECTORS WITH PL*H PREFIX CONNECTORS WITH PL* PREFIX OR “S” SUFFIX ON CRIMP CONTACTS 48 48 PLAH03 44 44

40 PLA03 40 PLBH12 36 36 32 PLB12 32 PLCH30

28 PLC30 28 24 24 20 20 16 16 12 12

8 8 PCS SERIES RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) 4 4 0 0 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RISE (°C) TEMPERATURE RISE (°C)

TEST DETAIL: Each curve was developed using individual connector bodies fully loaded with contacts. All power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted with connectors in static air. Terminations of test connectors were straight compliant press-in to right angle (90°) solder. See page 4 for more information.

CONTACT CURRENT RATINGS HIGH CONNECTOR STANDARD CONNECTOR CONDUCTIVITY VARIANT CONTACTS VARIANT CONTACTS PLA03 32 amperes PLAH03 42 amperes

PLB12 25 amperes PLBH12 32 amperes

PLC30 18 amperes PLCH30 24 amperes

Temperature rise curves and contact current ratings were developed for the specific connector variants shown when tested in accordance with UL1977.

This information is provided so that the user can make comparisons between various connector sizes and contact materials.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 Power MATING DIMENSIONS Connection Positronic connectpositronic.com Systems

MATING DIMENSIONS (FULLY MATED)

0.830 [21.08] 0.830 [21.08] 0.830 [21.08] 0.830 [21.08]

Straight Board Mount Male Straight Board Mount Male Right Angle (90°) Board Right Angle (90°) Board to Straight Board Mount to Right Angle (90°) Board Mount Male to Straight Mount Male to Right Angle Female Mount Female Board Mount Female (90°) Board Mount Female PCS SERIES

0.790 [20.07] 0.790 [20.07] 0.790 [20.07]

Straight Board Mount Male Panel Mount Male Right Angle (90°) Board to Panel Mount to Straight Board Female Mount Male to Panel Mount Female Board Mount Female 0.750 0.790 [20.07] [19.05]

Panel Mount Male Panel Mount Male to Right Angle (90°) Board to Panel Mount Mount Female Female

1.100 [27.94] 1.150 [29.21] 1.110 [27.94] 1.150 [29.21]

Cable Mount Male Straight Board Mount Cable Mount Male Right Angle (90°) Board Mount to Straight Board Male to Cable to Right Angle (90°) Male to Cable Mount Mount Female Mount Female Board Mount Female Female

1.060 [26.92] 1.110 [28.19] 1.420 [36.07]

Cable Mount Male Panel Mount Male Cable Mount Male to to Cable Mount to 10 Panel Mount Female Female Cable Mount Female ower P STRAIGHT SOLDER PRINTED Connection BOARD CONNECTOR Positronic Systems connectpositronic.com

PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION Positronic recommends the practice of using mounting MALE hardware to secure connector to printed circuit board. FEMALE 0.600 0.600 [15.24] [15.24] 0.146 [3.71] A±0.020 [0.51] 0.146 [3.71] A±0.020 [0.51]

0.408 0.408 [10.36] [10.36] ø0.062 [1.57] ø0.062 [1.57] Typical part number: 0.230 [5.84] Typical part number: PLA03M300A1 PLA03F300A1 PLAH03M300A1 PLAH03F300A1 PART NUMBER A PART NUMBER A NOTE: MOUNTING SCREWS CAN PLA03*300A1 1.126 PLA06*300A1 1.718 BE SUPPLIED WITH CONNECTORS PLAH03*300A1 [28.60] PLAH06*300A1 [43.64] Plating- See ordering information USING STEP 5 IN ORDERING PLA04*300A1 1.324 PLA08*300A1 2.112 for contact plating options. INFORMATION ON PAGE 26. PLAH04*300A1 [33.63] PLAH08*300A1 [53.64] MOUNTING SCREWS CAN ALSO BE *Asterisk determines gender of connector, ORDERED SEPARATELY BY PART For connection systems 1, 4 and 6. M for male, F for female. NUMBER. SEE PAGE 59.

PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION PCS SERIES FEMALE MALE 0.600 0.600 [15.24] [15.24] 0.146 [3.71] A±0.020 [0.51] 0.146 [3.71] A±0.020 [0.51]

0.606 0.606 [15.39] [15.39] ø0.062 [1.57] ø0.062 [1.57]

Typical part number: 0.230 [5.84] Typical part number: PLB06M300A1 PLB06F300A1 PLBH06M300A1 PART NUMBER A PART NUMBER A PLAH06F300AI PLB06*300A1 1.126 PLB16*300A1 2.112 NOTE: MOUNTING SCREWS CAN PLBH06*300A1 [28.60] PLBH16*300A1 [53.64] BE SUPPLIED WITH CONNECTORS Plating- See ordering information PLB08*300A1 1.324 PLB20*300A1 2.506 for contact plating options. USING STEP 5 IN ORDERING PLBH08*300A1 [33.63] PLBH20*300A1 [63.65] INFORMATION ON PAGE 26. PLB12*300A1 1.718 MOUNTING SCREWS CAN ALSO BE PLBH12*300A1 [43.64] ORDERED SEPARATELY BY PART For connection systems 1, 4 and 6. NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, M for male, F for female.

PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION FEMALE MALE 0.600 0.600 [15.24] [15.24] 0.146 [3.71] A±0.020 [0.51] 0.146 [3.71] A±0.020 [0.51]

0.802 0.802 [20.37] ø0.062 [1.57] ø0.062 [1.57] [20.37]

Typical part number: Typical part number: 0.230 [5.84] PLC09M300A1 PLC09F300A1 PLCH09M300A1 PLCH09F300A1 PART NUMBER A PART NUMBER A NOTE: MOUNTING SCREWS CAN PLC09*300A1 1.126 PLC24*300A1 2.112 BE SUPPLIED WITH CONNECTORS PLCH09*300A1 [28.60] PLCH24*300A1 [53.64] Plating- See ordering information for contact plating options. USING STEP 5 IN ORDERING PLC12*300A1 1.324 PLC30*300A1 2.506 INFORMATION ON PAGE 26. PLCH12*300A1 [33.63] PLCH30*300A1 [63.65] MOUNTING SCREWS CAN ALSO BE PLC18*300A1 1.718 For connection systems 1, 4 and 6. ORDERED SEPARATELY BY PART PLCH18*300A1 [43.64] NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, DIMENSIONS ARE IN INCHES [MILLIMETERS]. M for male, F for female. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 ower STRAIGHT SOLDER PRINTED P Connection Positronic BOARD CONNECTOR connectpositronic.com Systems

PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 0.600 [15.24] [15.24] A±0.020 [0.51] 0.377 [9.58] 0.377 [9.58] A±0.020 [0.51]

0.408 0.408 [10.36] [10.36] ø0.062 [1.57] ø0.062 [1.57] Typical part number: 0.230 [5.84] Typical part number: PLA03M3200A1 PLA03F3200A1 PLAH03M3200A1 PART NUMBER A PART NUMBER A PLAH03F3200A1 NOTE: MOUNTING SCREWS CAN PLA03*3200A1 1.126 PLA06*3200A1 1.718 BE SUPPLIED WITH CONNECTORS PLAH03*3200A1 [28.60] PLAH06*3200A1 [43.64] Plating- See ordering information USING STEP 5 IN ORDERING PLA04*3200A1 1.324 PLA08*3200A1 2.112 for contact plating options. PCS SERIES INFORMATION ON PAGE 26. PLAH04*3200A1 [33.63 PLAH08*3200A1 [53.64] MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART *Asterisk determines gender of connector, NUMBER. SEE PAGE 59. M for male, F for female. For connection systems 1, 3, 4 and 6.

PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION

0.600 0.600 MALE [15.24] [15.24] FEMALE A±0.020 [0.51] 0.377 [9.58] 0.377 [9.58] A±0.020 [0.51]

0.606 0.606 [15.39] [15.39] ø0.062 [1.57] ø0.062 [1.57] Typical part number: 0.230 [5.84] PLB06M3200A1 Typical part number: PLBH06M3200A1 PART NUMBER A PART NUMBER A PLB06F3200A1 PLBH06F3200A1 PLB06*3200A1 1.126 PLB16*3200A1 2.112 NOTE: MOUNTING SCREWS CAN PLBH06*3200A1 [28.60] PLBH16*3200A1 [53.64] BE SUPPLIED WITH CONNECTORS PLB08*3200A1 1.324 PLB20*3200A1 2.506 USING STEP 5 IN ORDERING PLBH08*3200A1 [33.63] PLBH20*3200A1 [63.65] Plating- See ordering information INFORMATION ON PAGE 26. for contact plating options. MOUNTING SCREWS CAN ALSO BE PLB12*3200A1 1.718 PLBH12*3200A1 [43.64] ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, For connection systems 1, 3, 4 and 6. M for male, F for female.

PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION FEMALE MALE 0.600 0.600 [15.24] [15.24] A±0.020 [0.51] 0.377 [9.58] 0.377 [9.58] A±0.020 [0.51]

0.802 0.802 [20.37] [20.37] ø0.062 [1.57] ø0.062 [1.57]

Typical part number: 0.230 [5.84] Typical part number: PLC09M3200A1 PLC09F3200A1 PLCH09M3200A1 PART NUMBER A PART NUMBER A PLCH09F3200A1 NOTE: MOUNTING SCREWS CAN PLC09*3200A1 1.126 PLC24*3200A1 2.112 BE SUPPLIED WITH CONNECTORS PLCH09*3200A1 [28.60] PLCH24*3200A1 [53.64] Plating- See ordering information USING STEP 5 IN ORDERING PLC12*3200A1 1.324 PLC30*3200A1 2.506 for contact plating options. INFORMATION ON PAGE 26. PLCH12*3200A1 [33.63] PLCH30*3200A1 [63.65] MOUNTING SCREWS CAN ALSO BE PLC18*3200A1 1.718 ORDERED SEPARATELY BY PART PLCH18*3200A1 [43.64] For connection systems 1, 3, 4 and 6. NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, DIMENSIONS ARE IN INCHES [MILLIMETERS]. M for male, F for female. 12 ALL DIMENSIONS ARE SUBJECT TO CHANGE. ower P COMPLIANT PRESS-IN Connection CONNECTOR Positronic Systems connectpositronic.com

PLA COMPLIANT PRESS-IN CONNECTORS MALE CODE 92 OR CODE 93 FEMALE 0.600 0.600 [15.24] [15.24] A±0.020 [0.51] L L A±0.020 [0.51] See page 56 0.408 0.408 [10.36] for Installation Tooling. [10.36] Plating- See ordering information for GENERAL INFORMATION 0.230 Typical part number: contact plating options. Typical part number: [5.84] PLA03M93ST30A1 PART PLA03F93ST30A1 NUMBER A For connection systems 1, 4 and 6. PLAH03M93ST30A1 PLAH03F93ST30A1 PLA03**00A1 1.126 PLAH03**00A1 [28.60] CONTACT PCB L **Asterisks determine PLA04**00A1 1.324 NOTE: Positronic recommends the practice of using CODE THICKNESS gender of connector, PLAH04**00A1 [33.63] mounting hardware to secure connector to printed 0.183 0.093 M for male, circuit board. Mounting screws can be supplied 92 F for female and PLA06**00A1 1.718 [4.65] [2.36] PLAH06**00A1 [43.64] with connectors using step 5 in ordering information contact code 92 or 93. on page 26. Mounting screws can also be ordered PLA08**00A1 2.112 0.218 0.125 separately by part number. See page 59. 93 PLAH08**00A1 [53.64] [5.54] [3.18]

PLB COMPLIANT PRESS-IN CONNECTORS CODE 92 OR CODE 93 FEMALE

MALE 0.600 0.600 PCS SERIES [15.24] [15.24] A±0.020 [0.51] L L A±0.020 [0.51]

0.606 0.606 [15.39] See page 56 [15.39] for Installation Tooling.

Typical part number: Plating- See ordering information 0.230 Typical part number: PART A for contact plating options. [5.84] PLB06M93ST30A1 NUMBER PLB06F93ST30A1 PLBH06M93ST30A1 PLB06**00A1 1.126 For connection systems 1, 4 and 6. PLBH06F93ST30A1 PLBH06**00A1 [28.60] CONTACT PCB PLB08**00A1 1.324 L **Asterisks determine PLBH08**00A1 [33.63] NOTE: Positronic recommends the practice of using CODE THICKNESS gender of connector, mounting hardware to secure connector to printed M for male, PLB12**00A1 1.718 circuit board. Mounting screws can be supplied 0.183 0.093 PLBH12**00A1 [43.64] 92 F for female and with connectors using step 5 in ordering information [4.65] [2.36] contact code 92 or 93. PLB16**00A1 2.112 on page 26. Mounting screws can also be ordered PLBH16**00A1 [53.64] 0.218 0.125 separately by part number. See page 59. 93 PLB20**00A1 2.506 [5.54] [3.18] PLBH20**00A1 [63.65]

PLC COMPLIANT PRESS-IN CONNECTORS CODE 92 OR CODE 93 MALE FEMALE 0.600 0.600 [15.24] [15.24] L A±0.020 [0.51] L A±0.020 [0.51]

0.802 0.802 [20.37] [20.37] See page 56 for Installation Tooling. Typical part number: 0.230 Typical part number: PART Plating- See ordering information PLC09M93ST30A1 A [5.84] PLC09F93ST30A1 NUMBER for contact plating options. PLCH09M93ST30A1 PLC09**00A1 1.126 PLCH09F93ST30A1 PLCH09**00A1 [28.60] For connection systems 1, 4 and 6. CONTACT PCB PLC12**00A1 1.324 L **Asterisks determine PLCH12**00A1 [33.63] CODE THICKNESS gender of connector, NOTE: Positronic recommends the practice of using PLC18**00A1 1.718 0.183 0.093 M for male, PLCH18**00A1 [43.64] mounting hardware to secure connector to printed 92 F for female and circuit board. Mounting screws can be supplied [4.65] [2.36] PLC24**00A1 2.112 contact code 92 or 93. with connectors using step 5 in ordering information PLCH24**00A1 [53.64] 0.218 0.125 on page 26. Mounting screws can also be ordered 93 PLC30**00A1 2.506 separately by part number. See page 59. [5.54] [3.18] PLCH30**00A1 [63.65]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 13 2 2 2 2 0 0 0 0 05] 05] 05] 05] 0 0 . . 0 0 ...... 0 0 0 0 0 0 0 0 P P ± ± ± ± ± ± ± ± Y Y 0 0 1 1 7 7 9 9 2 2 T T 0 0 2 2 5 5 9 9 . . 9 9 . . 0 0 0 0 1 1 05] 05] 5 5 0 0 05] 05] 2 2 0 0 . . . . [ [ 0 0 . . [ [ ......

. .

0 0 0 0 0 0 0 0 0 0 0 0 P P ± ± ± ± ± ± ± ± Y Y 0 0 1 1 7 7 9 9 T T 0 0 5 5 9 9 . . 9 9 . . 1 1 5 5 0 0 2 2 . . [ [ . . [ [

0 0 0 0 onnection ower ystems P C S 5 5 5 5 0 0 0 0 .13] .13] .13] .13] 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 ± ± ± ± ± ± ± ± 3 5 3 5 0 8 0 8 4 4 4 4 . . . . 8 6 8 6 7 7 7 7 0 8 0 8 . . . . 2 4 2 4 PLB 16 [ [ [ [ PLA 08 PLA 04 PLB 08 1 1 1 1

2 2 0 0 .05] .05] 0 0 2 . . 0 0 0 0 0 ± ± 05] 0 . ± ± . 2 2 2 0 0 0 0 7 7 0 2 2 . . ± 4 4 ± 05] 0 0 0 . 3 3 0 . 5 5 7 .05] .05] 0 0 2 . . 0 1 1 0 0 9 . . [ [ . 0 0 0 0 0 ±

± 1 0 0 05] ± ± 5 0 . 1 . [ 9 ± ± . 2 2

2 0 5 0 9 4 4 0 . 7 7 0 ± . . 0 3 3 ± 05] 2 0 . [ . 0 3 3 . 9 9 7

0 . . 0 0 2 2 0 9 . [ [ 0 0 ±

± 1 5 . 1 [ 9

0 5 9 . 0 2 . [ SUGGESTED PRINTED BOARD HOLE SIZES:

0 Suggest 0.080 [2.03] Ø holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] Ø holes in printed board when mounting connectors with # 2 thread forming screws. Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. 2 2 0 0 05] 05] 0 . 0 . . . . 0 0 0 0 P ± ± ± ± Y 0 1 7 9 T 0 5 9 . 9 . 1 5 0 2 . [ . 2 2 [ 2 2

0 0 0 0 0 0 05] 05] 05] 05] 0 0 . . 0 0 ...... 0 0 0 0 0 0 0 0 P P ± ± ± ± ± ± 2 2 ± ± Y Y 0 0 1 1 7 7 0 0 9 9 T T 0 0 05] 05] 5 5 9 9 . . 0 0 9 9 ...... 1 1 5 5 0 0 0 0 2 2 . . [ [ 0 0 . . P P [ [

± ±

0 0 ± ± 0 0 Y Y 0 0 7 7 T T 0 0 9 9 . . 1 1 5 5 . . [ [

CONTACT HOLE PATTERN CONTACT 0 0 5 0 .13] 0 5 5 5 5 . 0 0 0 0 0 0 ± .13] .13] .13] .13] 0 0 0 0 ± 5 . . . . 0 0 0 0 2 4 0 0 0 0 ± ± ± ± . 6 STRAIGHT SOLDER AND COMPLIANT SOLDER STRAIGHT ± ± ± ± 4 4 0 0 7 2 2 2 4 4 . 4 4 4 4 5 . . . . [ 2 8 8 7 7 2

PLB 20 7 7 2 2 0 8 8 4 4 .05] . . . . 3 3 2 2 0 PLA 06 [ [ [ [ . 0 PLA 03 PLB 06 0 0 1 1 PLB 12

0 ± ± 3 1 7 . 3 8 1 . 2 [ 2 2 1

0 0 .05] .05] 2 0 0 . . 0 0 0 0 0 05] ± ± 0 . 2 2 . ± ± 0 0 2 0 0 0 0 1 1 2 2 0 .05] .05] ± . . 0 0 2 ± 4 4 05] 0 . . . 0 1 1 0 0 . 0 7 4 4 0 0 . . 0 ± ± 05] 0 1 1 0 0 9 . [ [ . ± ± . 0 0 ± 2 2

2 ± 1 0 5 7 7 0 . 1 2 7 7 [ 0 9 . . ±

3 3 ± 05] 0 5 0 0 9 . . 8 8 0 05] . 7 7 7 0 . 0 . . 0 2 . 1 1 0 0 . 9 2 [ [ [ . 0 0 0 ±

± 0 1 0 5 ± . 1 ± 05] [ 9 0 .

0 0 . 5 7 9 . 0 0 0 9 . 0 2 ± . ± [ 1 5

. 1 [ 0 9

0 5 9 . 0 2 . [

0 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 14

PCS SERIES ower P STRAIGHT SOLDER AND COMPLIANT Connection CONTACT HOLE PATTERN Positronic Systems connectpositronic.com

1.080±0.005 [27.43±0.13] 0.882±0.005 0.197±0.002 [22.40±0.13] [5.00±0.05] 0.197±0.002 0.099±0.002 0.441±0.002 0.540±0.002 [5.00±0.05] [2.51±0.05] [11.20±0.05] [13.72±0.05] TYP. TYP.

0.394±0.002 0.394±0.002 [10.01±0.05] [10.01±0.05]

0.197±0.002 PLC 09 0.197±0.002 PLC 12 [5.00±0.05] [5.00±0.05]

1.474±0.005 1.868±0.005 [37.44±0.13] [47.45±0.13] 0.197±0.002 0.197±0.002 [5.00±0.05] [5.00±0.05] 0.099±0.002 0.099±0.002 0.737±0.002 0.934±0.002 [2.51±0.05] [2.51±0.05] [18.72±0.05] [23.72±0.05] TYP. TYP.

0.394±0.002 0.394±0.002 [10.01±0.05] [10.01±0.05]

0.197±0.002 PLC 18 0.197±0.002 PLC 24 [5.00±0.05] [5.00±0.05] PCS SERIES

2.262±0.005 [57.45±0.13] 0.197±0.002 [5.00±0.05] SUGGESTED PRINTED BOARD HOLE SIZES: 0.099±0.002 1.131±0.002 Suggest 0.080 [2.03] Ø holes in printed board for solder contact [28.73±0.05] [2.51±0.05] TYP. termination positions. Suggest 0.100 [2.54] Ø holes in printed board when mounting 0.394±0.002 connectors with # 2 thread forming screws. [10.01±0.05] Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners. 0.197±0.002 PLC 30 [5.00±0.05] NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Connectors Designed To Customer Specifications Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 ower RIGHT ANGLE (90°) SOLDER PRINTED P Connection Positronic BOARD CONNECTOR connectpositronic.com Systems

PLA RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 0.600 FEMALE [15.24] [15.24]

A±0.020 [0.51] 0.098 [2.49] 0.098 [2.49] A±0.020 [0.51]

0.408 0.408 [10.36] [10.36] 0.146 [3.71] 0.146 [3.71]

Typical part number: ø0.062 [1.57] ø0.062 [1.57] Typical part number: PLA03M4BN0A1 PLA03F4BN0A1 PLAH03M4BN0A1 PART NUMBER A PART NUMBER A PLAH03F4BN0A1 PLA03*400A1 1.126 PLA06*400A1 1.718 NOTE: MOUNTING SCREWS PLAH03*400A1 [28.60] PLAH06*400A1 [43.64] Plating- See ordering information for CAN BE ORDERED PCS SERIES PLA04*400A1 1.324 PLA08*400A1 2.112 contact plating options. SEPARATELY BY PART PLAH04*400A1 [33.63 PLAH08*400A1 [53.64] NUMBER WHEN CHOOSING For connection systems 1, 2 and 5. B3 BRACKETS. SEE PAGE 59. *Asterisk determines gender of connector, M for male, F for female.

PLB RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION 0.600 0.600 MALE [15.24] [15.24] FEMALE 0.098 [2.49] 0.098 [2.49] 0.197 [5.00] A±0.020 [0.51] 0.197 [5.00] A±0.020 [0.51]

0.606 0.606 [15.39] [15.39]

0.146 [3.71] 0.146 [3.71]

Typical part number: ø0.062 [1.57] ø0.062 [1.57] Typical part number: PLB06M4BN0A1 PLB06F4BN0A1 PART NUMBER A PART NUMBER A PLBH06B4BN0A1 PLBH06F4BN0A1 PLB06*400A1 1.126 PLB16*400A1 2.112 PLBH06*400A1 [28.60] PLBH16*400A1 [53.64] NOTE: MOUNTING SCREWS PLB08*400A1 1.324 PLB20*400A1 2.506 Plating- See ordering information for CAN BE ORDERED PLBH08*400A1 [33.63] PLBH20*400A1 [63.65] contact plating options. SEPARATELY BY PART PLB12*400A1 1.718 NUMBER WHEN CHOOSING PLBH12*400A1 [43.64] B3 BRACKETS. SEE PAGE 59. For connection systems 1, 2 and 5. *Asterisk determines gender of connector, M for male, F for female. PLC RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION 0.600 [15.24] 0.600 MALE [15.24] FEMALE 0.197 [5.00] 0.197 [5.00] 0.098 [2.49] A±0.020 [0.51] 0.098 [2.49] 0.197 [5.00] A±0.020 [0.51] 0.197 [5.00]

0.802 0.802 [20.37] [20.37]

0.146 [3.71] 0.146 [3.71]

Typical part number: ø0.062 [1.57] ø0.062 [1.57] Typical part number: PLC09M4BN0A1 PLC09F4BN0A1 PLCH09M4BN0A1 PART NUMBER A PART NUMBER A PLCH09F4BN0A1 PLC09*400A1 1.126 PLC24*400A1 2.112 NOTE: MOUNTING SCREWS PLCH09*400A1 [28.60] PLCH24*400A1 [53.64] CAN BE ORDERED Plating- See ordering information for SEPARATELY BY PART PLC12*400A1 1.324 PLC30*400A1 2.506 contact plating options. NUMBER WHEN CHOOSING PLCH12*400A1 [33.63] PLCH30*400A1 [63.65] B3 BRACKETS. SEE PAGE 59. PLC18*400A1 1.718 For connection systems 1, 2 and 5. PLCH18*400A1 [43.64]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. *Asterisk determines gender of connector, 16 ALL DIMENSIONS ARE SUBJECT TO CHANGE. M for male, F for female. ower P RIGHT ANGLE (90°) SOLDER PRINTED Connection BOARD CONNECTOR Positronic Systems connectpositronic.com

PLA RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE

0.600 0.600 [15.24] [15.24]

A±0.020 [0.51] 0.098 [2.49] 0.098 [2.49] A±0.020 [0.51] 0.408 0.408 [10.36] [10.36]

0.377 [9.58] 0.377 [9.58] Typical part number: Typical part number: PLA03M42BN0A1 ø0.062 [1.57] ø0.062 [1.57] PLA03F42BN0A1 PLAH03M42BN0A1 PLAH03F42BN0A1 PART NUMBER A PART NUMBER A Plating- See ordering information for NOTE: MOUNTING SCREWS contact plating options. CAN BE ORDERED PLA03*4200A1 1.126 PLA06*4200A1 1.718 SEPARATELY BY PART PLAH03*4200A1 [28.60] PLAH06*4200A1 [43.64] For connection systems 1, 2, 3 and 5. NUMBER WHEN CHOOSING PLA04*4200A1 1.324 PLA08*4200A1 2.112 *Asterisk determines gender of B3 BRACKETS. SEE PAGE 59. PLAH04*4200A1 [33.63] PLAH08*4200A1 [53.64] connector, M for male, F for female.

PLB RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION PCS SERIES MALE 0.600 0.600 [15.24] [15.24] FEMALE 0.197 [5.00] 0.197 [5.00] A±0.020 [0.51] 0.098 [2.49] 0.098 [2.49] A±0.020 [0.51]

0.606 0.606 [15.39] [15.39]

0.377 [9.58] 0.377 [9.58] Typical part number: PLB06M42BN0A1 ø0.062 [1.57] ø0.062 [1.57] Typical part number: PLB06F42BN0A1 PLBH06M42BN0A1 PART NUMBER A PART NUMBER A PLBH06F42BN0A1 PLB06*4200A1 1.126 PLB16*4200A1 2.112 Plating- See ordering information for NOTE: MOUNTING SCREWS PLBH06*4200A1 [28.60] PLBH16*4200A1 [53.64] CAN BE ORDERED contact plating options. PLB08*4200A1 1.324 PLB20*4200A1 2.506 SEPARATELY BY PART PLBH08*4200A1 [33.63] PLBH20*4200A1 [63.65] For connection systems 1, 2, 3 and 5. NUMBER WHEN CHOOSING 1.718 B3 BRACKETS. SEE PAGE 59. PLB12*4200A1 *Asterisk determines gender of PLBH12*4200A1 [43.64] connector, M for male, F for female.

PLC RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.600 0.197 [5.00] [15.24] 0.197 [5.00] 0.098 [2.49] A±0.020 [0.51] 0.098 [2.49] A±0.020 [0.51] 0.197 [5.00] 0.197 [5.00]

0.802 0.802 [20.37] [20.37]

0.377 [9.58] 0.377 [9.58]

Typical part number: Typical part number: ø0.062 [1.57] ø0.062 [1.57] PLC09M42BN0A1 PLC09F42BN0A1 PLCH09M42BN0A1 PART NUMBER A PART NUMBER A PLCH09F42BN0A1

PLC09*4200A1 1.126 PLC24*4200A1 2.112 Plating- See ordering information for NOTE: MOUNTING SCREWS PLCH09*4200A1 [28.60] PLCH24*4200A1 [53.64] CAN BE ORDERED contact plating options. PLC12*4200A1 1.324 PLC30*4200A1 2.506 SEPARATELY BY PART For connection systems 1, 2, 3 and 5. NUMBER WHEN CHOOSING PLCH12*4200A1 [33.63] PLCH30*4200A1 [63.65] B3 BRACKETS. SEE PAGE 59. PLC18*4200A1 1.718 PLCH18*4200A1 [43.64] DIMENSIONS ARE IN INCHES [MILLIMETERS]. *Asterisk determines gender of connector, ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17 M for male, F for female. [2.36] [3.18] [2.36] [3.18] [2.36] [3.18] 0.093 0.125 0.093 0.125 0.093 0.125 PCB PCB PCB THICKNESS THICKNESS THICKNESS L L L onnection ower ystems 0.020 [0.51] 0.020 [0.51] 0.020 [0.51] [4.65] [5.56] [4.65] [5.56] [4.65] [5.56] 0.183 0.219 0.183 0.219 0.183 0.219 A± P C S A± A± PLB06F63B30A1 PLA03F63B30A1 PLBH06F63B30A1 PLAH03F63B30A1 PLC09F63B30A1 PLCH09F63B30A1 Typical part number: Typical part number: Typical part number: 63 63 63 62 62 62 CODE CODE CODE 0.802 [20.37] 0.408 [10.36] 0.606 [15.39] CONTACT CONTACT CONTACT L FEMALE FEMALE FEMALE L L 0.138 [3.51] 0.138 [3.51] 0.560 0.560 0.560 [14.22] [14.22] 0.197 [5.00] 0.197 [5.00] [14.22] 0.197 [5.00] A A 1.718 2.112 1.718 2.112 A [43.64] [53.64] [43.64] [53.64] 2.112 2.506 [53.64] [63.65] 0.138 [3.51] PRESS-IN CONNECTOR PRESS-IN CONNECTOR CONNECTOR PRESS-IN PLA06**B30A1 PLA08**B30A1 PLB12**B30A1 PLB16**B30A1 PLAH06**B30A1 PLAH08**B30A1 PLBH12**B30A1 PLBH16**B30A1 PART NUMBER PART NUMBER PLC24**B30A1 PLC30**B30A1 PLCH24**B30A1 CONNECTOR PRESS-IN PLCH30**B30A11 PART NUMBER information for contact plating options. information for contact plating options. information for contact plating options. connector, connector, connector, Plating- See ordering A A Plating- See ordering CODE 62 OR CODE 63 CODE 62 OR CODE 63 CODE 62 OR CODE 63 CODE 62 Plating- See ordering 1.126 1.324 1.324 1.126 A [28.60] [33.63] [33.63] [28.60] For connection systems 1, 2 and 5. For connection systems 1, 2 and 5. For connection systems 1.126 1.324 1.718 [28.60] [33.63] [43.64] gender of gender of gender of For connection systems 1, 2 and 5. 0.138 [3.51] FOR USE WITH “FLAT ROCK” TOOLING WITH “FLAT FOR USE 0.560 0.560 0.560 RIGHT ANGLE (90°) RIGHT ANGLE (90°) RIGHT ANGLE (90°) RIGHT [14.22] [14.22] [14.22] 0.197 [5.00] PLA04**B30A1 PLA03**B30A1 PLB06**B30A1 PLB08**B30A1 PLAH04**B30A1 PLAH03**B30A1 PLBH06**B30A1 PLBH08**B30A1 PART NUMBER PART NUMBER 0.197 [5.00] 0.197 [5.00] PLC09**B30A1 PLC12**B30A1 PLC18**B30A1 L L PLCH09**B30A1 PLCH12**B30A1 PLCH18**B30A1 0.138 [3.51] 0.138 [3.51] PART NUMBER M for male, F for female, and contact code 62 or 63. M for male, F for female, and contact code 62 **Asterisk determines M for male, F for female, and contact code 62 or 63. **Asterisk determines PLA PLB PLC L M for male, F for female, and contact code 62 or 63. **Asterisk determines RIGHT ANGLE (90°) ANGLE RIGHT MALE MALE 0.408 [10.36] 0.606 [15.39] MALE 0.802 [20.37] recommends recommends using mounting recommends using mounting using mounting to secure connector to secure connector to secure connector Positronic 0.020 [0.51] Positronic 0.020 [0.51] 0.020 [0.51] part number. See page 59. Positronic part number. See page 59. A± A± A± PLA03M63B30A1 part number. See page 59. PLAH03M63B30A1 hardware hardware Typical part number: the practice of PLC09M63B30A1 the practice of NOTE: NOTE: PLCH09M63B30A1 screws are ordered separately by PLB06M63B30A1 to printed circuit board. Mounting hardware screws are ordered separately by to printed circuit board. Mounting Positronic connectpositronic.com the practice of Typical part number: PLBH06M63B30A1 NOTE: Typical part number: screws are ordered separately by to printed circuit board. Mounting 18

PCS SERIES ower P RIGHT ANGLE (90°) PRINTED BOARD Connection CONTACT HOLE PATTERN Positronic Systems connectpositronic.com

1.080±0.005 [27.43±0.13] 0.882±0.005 0.197±0.002 [22.40±0.13] [5.00±0.05] 0.197±0.002 0.099±0.002 0.441±0.002 0.540±0.002 [5.00±0.05] [2.51±0.05] [11.20±0.05] [13.72±0.05] TYP. TYP.

0.237±0.015 0.237±0.015 [6.02±0.38] PLA 03 [6.02±0.38] PLA 04

0.237±0.015 0.237±0.015 [6.02±0.38] [6.02±0.38] PLA 06 PLA 08 PCS SERIES 1.080±0.005 [27.43±0.13] 0.882±0.005 0.197±0.002 [22.40±0.13] [5.00±0.05] 0.441±0.002 0.197±0.002 0.540±0.002 0.099±0.002 [5.00±0.05] [2.51±0.05] [11.20±0.05] [13.72±0.05] TYP. TYP.

0.040±0.015 0.040±0.015 [1.02±0.38] [1.02±0.38] 0.237±0.015 0.237±0.015 [6.02±0.38] PLB 06 [6.02±0.38] PLB 08

0.040±0.015 0.040±0.015 [1.02±0.38] [1.02±0.38] 0.197±0.015 0.237±0.015 [5.00±0.38] PLB 12 [6.02±0.38] PLB 16

2.262±0.005 0.882±0.005 [57.45±0.13] [22.40±0.13] 0.197±0.002 0.197±0.002 0.441±0.002 [5.00±0.05] [5.00±0.05] [11.20±0.05] 0.099±0.002 1.131±0.002 TYP. [2.51±0.05] [28.73±0.05] TYP.

0.157±0.015 0.040±0.015 [3.99±0.38] [1.02±0.38] 0.040±0.015 0.237±0.015 [1.02±0.38] PLC 09 [6.02±0.38] PLB 20 0.237±0.015 [6.02±0.38]

See page 20 for suggested printed board hole sizes. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19 2 2 0 0 05] 05] 0 . 0 . . . . 0 0 0 0 P ± ± ± ± Y 0 1 7 9 2 T 0 2 5 9 . 9 . 0 0 1 05] 5 0 05] 2 0 . . [ 0 . . [ . B .

0 0 0 0 0 0 P ± 0.408 0.408 0.408 0.408 0.606 0.606 0.606 0.606 0.802 0.802 0.802 0.802 0.802 0.606 ± ± ± [10.36] [10.36] [10.36] [10.36] [15.39] [15.39] [15.39] [15.39] [30.37] [30.37] [30.37] [30.37] [30.37] [15.39] Y 0 1 7 9 T 0 5 9 . 9 . 1 5 0 2 . [ . [

0 0 onnection ower ystems A 1.126 1.324 1.718 2.112 1.126 1.324 1.718 2.112 2.506 2.112 1.718 1.324 1.126 2.506 P C S [28.60] [33.63] [43.64] [53.64] [28.60] [33.63] [43.64] [53.64] [63.65] [53.64] [43.64] [33.63] [28.60] [63.65] 5 5 0 0 .13] .13] 0 0 . . 0 0 0 0 ± ± ± ± 4 5 2 4 4 4 . . 6 7 7 7 PLC 30 PLC 18 2 4 . . 3 5 [ [ 2 2 1

0 .05] PLA03 PLA04 PLA06 PLA08 PLB06 PLB08 PLB12 PLB16 PLB20 PLC30 PLC24 PLC18 PLC12 PLC09 0 . 0 0 ± VARIANTS ± 3 1 7 CONNECTOR . 3 8 1 . 2 [ 1

2 0 .05] 0 2 . 0 0 0 ± 05] 0 . ± . 2 0 2 0 7 0 7 0 08] 0 . ± 3 ± 05] 2 0 8 2 . . 7 7 . [5. 2 . 2 1 0 0 0

3 0 [ . 0 0 0 0

± 24] 2 05] ± 6 05] 0 . 0 . . 0 [ 2 . . B 0 .

6 5 2 0 0 0 0 . 0 4 0 . 1 0 ± ± 0 [ ± 0 ± 05] ] MAX. 1

0 2 . . [ 9 2 7 . 7

2 0 0 0 9 3 0 . 5 . 0 ± 2 ± 6 1 05] 3 . 0 [ . 2 [ . 0 .

0 0 0 0 4 0 . ± 0 ± 1 . 51] [ 9 7 .

0 9 5 0 . 1 3 . [

0 20 [ 0 . 0 ] . 2

± x A a m FEMALE MOUNTING SCREWS CAN BE PLB06F200A1 m m .0 recommended plating and finished hole sizes recommended plating and finished hole sizes termination positions. 1 2 [ 2 0 AWG 0 05] 05] 0 . TYPICAL PART NUMBER: 0 NOTE: . . . . 0 0 0 0 P 18 ± ± ± ± Y 0 1 7 9 2 T 0 2 5 9 . 9 . 0 0 1 05] 5 0 05] 2 0 . [ . 0 . . [ . .

0 0 5 IN ORDERING INFORMATION ON PAGE 26. 0 0 SUPPLIED WITH CONNECTORS USING STEP 0 0 P ± ± ± ± Y MOUNTING SCREWS CAN ALSO BE ORDERED 0 1 7 9 T 0 SEPARATELY BY PART NUMBER. SEE PAGE 59. 5 9 . 9 . 1 5 0 2 CODE 2, 18 AWG [1.00mm . [ . [

0 0 WITH SOLDER CUP CONTACTS SOLDER CUP WITH 5 5 0 0 .13] .13] 0 0 . . 0 0 0 0 ± ± ± ± 3 5 8 0 4 For connection system 8. 4 . . 6 8 7 7 . 8 0 PLC 12 PLC 24 . . 2 4 x [ [ 1 1

a m ] 2

m RIGHT ANGLE (90°) PRINTED BOARD CONTACT CONTACT BOARD (90°) PRINTED ANGLE RIGHT SUGGESTED PRINTED BOARD HOLE SIZES: SUGGESTED PRINTED BOARD HOLE m AWG 2 .0 HOLE PATTERN AND PANEL MOUNT CONNECTOR CONNECTOR MOUNT PANEL AND PATTERN HOLE 0 1 .05] [ 18 51] 0 2 . . PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS PANEL MOUNT CONNECTORS 0 0 0 0 05] ± 0 . ± . 2 2 0 0 0 7 2 0 ± . 20 [ 4 ± 05] 0 0 2 3 . 0 5 7 . .05] 0 2 . . 2 0 0 1 . 3 0 . 0 [ 0 0 0 0

± 0 2 ± ± 05] 6 05] 0 ± MALE . 0 [ . 2 . ± . 0 . 2

0 2 0 A 0 0 4 0 4 7 0 . 0 . ± ± 0 3 ± 0 ± 05] 1 0 . 3 2 [ . 9 0 9 7 08] . 7

. 2 0 2 0 0 PLB06M200A1 9 2 3 0 5 [ . . . 0 0

± 2 [5. ± 1 6 05] 3 0 .

0 . [ 2 . [ 0 0 .

0 24] 0 0 0 0 4 . 0 . ± 6 B 0 5 ± 1 . . [ 9 1 7

0 TYPICAL PART NUMBER: 0 [ 9 5

. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 1 3 . [

0 Suggest 0.080 [2.03] Ø holes in printed board for solder contact Suggest 0.080 [2.03] Ø holes in printed board Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners. Suggest 0.123±0.003 [3.15±0.08] Ø holes in hole sizes, NOTE: See page 57 for suggested printed board drill for compliant contact termination positions. 20

PCS SERIES ower P MALE INSULATOR DIMENSIONS Connection FOR CABLE CONNECTORS Positronic Systems connectpositronic.com

MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

0.500 [12.70] 0.870±0.020 [22.10±0.51]

1 2 3 4

5 6 7 8

0.986±0.020 1.184±0.020 1.578±0.020 1.972±0.020 [25.04±0.51] [30.07±0.51] [40.08±0.51] [50.09±0.51] PCS SERIES

1 2 3 0.408±0.015 1 2 3 4 0.408±0.015 1 2 3 4 5 6 0.408±0.015 1 2 3 4 5 6 7 8 0.408±0.015 [10.36±0.38] [10.36±0.38] [10.36±0.38] [10.36±0.38] PLA 03 PLA 04 PLA 06 PLA 08

0.986±0.020 1.184±0.020 1.578±0.020 1.972±0.020 [25.04±0.51] [30.07±0.51] [40.08±0.51] [50.09±0.51]

1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 0.606±0.015 0.606±0.015 0.606±0.015 0.606±0.015 4 5 6 7 8 9 10 11 12 [15.39±0.38] 5 6 7 8 [15.39±0.38] [15.39±0.38] 9 10 11 12 13 14 15 16 [15.39±0.38]

PLB 06 PLB 08 PLB 12 PLB 16

0.986±0.020 1.184±0.020 1.578±0.020 1.972±0.020 [25.04±0.51] [30.07±0.51] [40.08±0.51] [50.09±0.51]

1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 4 5 6 0.802±0.015 5 6 7 8 0.802±0.015 7 8 9 10 11 12 0.802±0.015 9 10 11 12 13 14 15 16 0.802±0.015 7 8 9 [20.37±0.38] [20.37±0.38] 9 10 11 12 [20.37±0.38] 13 14 15 16 17 18 17 18 19 20 21 22 23 24 [20.37±0.38]

PLC 09 PLC 12 PLC 18 PLC 24

2.366±0.020 [60.10±0.51] For information regarding 1 2 3 4 5 6 7 8 9 10 size 16 removable contacts, 11 12 13 14 15 16 17 18 19 20 0.802±0.015 see Removable Contact section, 21 22 23 24 25 26 27 28 29 30 [20.37±0.38] pages 47-53. PLC 30

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 21 ower FEMALE INSULATOR DIMENSIONS P Connection Positronic FOR CABLE CONNECTORS connectpositronic.com Systems

FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

0.550 [13.97] 0.920±0.020 [23.37±0.51]

4 3 2 1

8 7 6 5 PCS SERIES

1.468±0.020 1.862±0.020 0.876±0.020 1.074±0.020 [37.29±0.51] [47.29±0.51] [22.25±0.51] [27.28±0.51]

3 2 1 0.408±0.015 4 3 2 1 0.408±0.015 6 5 4 3 2 1 0.408±0.015 8 7 6 5 4 3 2 1 0.408±0.015 [10.36±0.38] [10.36±0.38] [10.36±0.38] [10.36±0.38]

PLA 03 PLA 04 PLA 06 PLA 08

1.468±0.020 1.862±0.020 0.876±0.020 1.074±0.020 [37.29±0.51] [47.29±0.51] [22.25±0.51] [27.28±0.51]

3 2 1 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 0.606±0.015 0.606±0.015 0.606±0.015 0.606±0.015 6 5 4 [15.39±0.38] 8 7 6 5 [15.39±0.38] 12 11 10 9 8 7 [15.39±0.38] 16 15 14 13 12 11 10 9 [15.39±0.38]

PLB 06 PLB 08 PLB 12 PLB 16

1.468±0.020 1.862±0.020 0.876±0.020 1.074±0.020 [37.29±0.51] [47.29±0.51] [22.25±0.51] [27.28±0.51]

3 2 1 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1

6 5 4 0.802±0.015 8 7 6 5 0.802±0.015 12 11 10 9 8 7 0.802±0.015 16 15 14 13 12 11 10 9 0.802±0.015 [20.37±0.38] [20.37±0.38] [20.37±0.38] [20.37±0.38] 9 8 7 12 11 10 9 18 17 16 15 14 13 24 23 22 21 20 19 18 17

PLC 09 PLC 12 PLC 18 PLC 24

2.256±0.020 [57.30±0.51] For information regarding 10 9 8 7 6 5 4 3 2 1 size 16 removable contacts, 20 19 18 17 16 15 14 13 12 11 0.802±0.015 30 29 28 27 26 25 24 23 22 21 [20.37±0.38] see Removable Contact section, pages 47-53.

PLC 30

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 22 ALL DIMENSIONS ARE SUBJECT TO CHANGE. ower P MALE INSULATOR DIMENSIONS Connection FOR PANEL MOUNT CONNECTORS Positronic Systems connectpositronic.com

MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

0.190±0.020 [4.83±0.51] NOTE: MOUNTING SCREWS CAN 0.870±0.020 BE SUPPLIED WITH CONNECTORS 0.560±0.020 [22.10±0.51] USING STEP 5 IN ORDERING [14.22±0.51] INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.

1 2 3 4

5 6 7 8

1.126±0.020 1.324±0.020 1.718±0.020 2.112±0.020 PCS SERIES [28.60±0.51] [33.63±0.51] [43.64±0.51] [53.64±0.51]

1 2 3 0.408±0.015 1 2 3 4 0.408±0.015 1 2 3 4 5 6 0.408±0.015 1 2 3 4 5 6 7 8 0.408±0.015 [10.36±0.38] [10.36±0.38] [10.36±0.38] [10.36±0.38]

PLA 03 PLA 04 PLA 06 PLA 08

1.126±0.020 1.324±0.020 1.718±0.020 2.112±0.020 [28.60±0.51] [33.63±0.51] [43.64±0.51] [53.64±0.51]

1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 0.606±0.015 0.606±0.015 0.606±0.015 0.606±0.015 4 5 6 [15.39±0.38] 5 6 7 8 [15.39±0.38] 7 8 9 10 11 12 [15.39±0.38] 9 10 11 12 13 14 15 16 [15.39±0.38]

PLB 06 PLB 08 PLB 12 PLB 16

1.126±0.020 1.324±0.020 1.718±0.020 2.112±0.020 [28.60±0.51] [33.63±0.51] [43.64±0.51] [53.64±0.51]

1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8

4 5 6 0.802±0.015 5 6 7 8 0.802±0.015 7 8 9 10 11 12 0.802±0.015 9 10 11 12 13 14 15 16 0.802±0.015

7 8 9 [20.37±0.38] 9 10 11 12 [20.37±0.38] 13 14 15 16 17 18 [20.37±0.38] 17 18 19 20 21 22 23 24 [20.37±0.38]

PLC 09 PLC 12 PLC 18 PLC 24

2.506±0.020 [63.65±0.51]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.802±0.015 For information regarding For information 21 22 23 24 25 26 27 28 29 30 [20.37±0.38] regarding panel size 16 removable contacts, cutouts, see page 63. PLC 30 see Removable Contact section, pages 47-53.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 23 ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 1 1 1 9 9 17 onnection ower ystems 2 2 2 10 10 18 P C S 3 3 11 3 11 19 4 4 4 12 12 20 pages 47-53. NUMBER. SEE PAGE 59. 5 5 21 5 13 13 MOUNTING SCREWS CAN MOUNTING SCREWS CAN PLC 24 PLB 16 2.112±0.020 2.112±0.020 2.112±0.020 PLA 08 [53.64±0.51] [53.64±0.51] [53.64±0.51] INFORMATION ON PAGE 26. INFORMATION ON PAGE USING STEP 5 IN ORDERING USING STEP 5 IN ORDERING 6 22 6 6 14 14 SUPPLIED WITH CONNECTORS SUPPLIED WITH CONNECTORS For information regarding size 16 removable contacts, size 16 removable 7 7 23 7 15 15 NOTE: ORDERED SEPARATELY BY PART ORDERED SEPARATELY see Removable Contact section, see Removable BE 8 24 8 8 16 16 MOUNTING SCREWS CAN ALSO BE MOUNTING SCREWS CAN 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 1 7 1 1 7 13 2 8 2 2 8 14 1 21 11 3 3 3 9 9 15 0.920±0.020 [23.37±0.51] 2 12 22 3 16 4 4 4 10 10 13 23 PLA 06 PLB 12 PLC 18 [43.64±0.51] [43.64±0.51] [43.64±0.51] 1.718±0.020 1.718±0.020 1.718±0.020 4 5 17 5 5 11 14 11 24 5 6 6 18 6 12 12 15 25 1 5 2 6 6 26 16 PLC 30 CODE 1 OR CODE 8 CODE 1 OR CODE 2.506±0.020 [63.65±0.51] 7 27 17 7 3 8 28 18 8 4 9 29 19 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 30 20 10 1 5 9 1 1 5 FEMALE INSULATOR DIMENSIONS DIMENSIONS INSULATOR FEMALE [4.83±0.51] 0.190±0.020 2 6 2 2 6 10 FEMALE INSULATOR DIMENSIONS INSULATOR FEMALE FOR PANEL MOUNT CONNECTORS MOUNT FOR PANEL 7 3 3 7 3 11 PLA 04 PLB 08 PLC 12 8 4 4 4 8 12 [33.63±0.51] [33.63±0.51] [33.63±0.51] 1.324±0.020 1.324±0.020 1.324±0.020 0.560±0.020 [14.22±0.51] 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 1 1 4 7 4 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY NOT SUPPLIED WITH CONNECTOR CONTACTS ARE FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS 16 REMOVABLE WITH SIZE CONNECTORS MOUNT FOR PANEL 2 5 8 2 2 5 For information regarding panel cutouts, see page 63. PLB 06 3 6 9 3 6 3 PLA 03 PLC 09 [28.60±0.51] [28.60±0.51] [28.60±0.51] 1.126±0.020 1.126±0.020 1.126±0.020 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 24

PCS SERIES ower P SEQUENTIAL CONTACT Connection MATING CONNECTOR Positronic Systems connectpositronic.com

SEQUENTIAL MATING SYSTEM *REMOVABLE CONTACTS FOR CABLE CONNECTORS MUST BE ORDERED SEPARATELY FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49

EXAMPLE 1 EXAMPLE 2 POSITION NUMBER LENGTH “X” CODE CONTACT LENGTH 1 2 3 4 5 6 A 0.370 [9.40] 1 2 3 4 5 6 7 8 B 0.330 [8.38] C 0.310 [7.87] D 0.290 [7.37] "X" "X" E 0.250 [6.35]

MATING CONTACT CONNECTOR TYPE OPTIONS

Board to Board B, D, E Typical Part Number: Typical Part Number: PLA06M300A1-E1B2B Board to Cable* A, C, E PLA08M4B0C1-D8B

Cable to Cable* A, D PCS SERIES SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS

WIRE SIZE LENGTH LENGTH LENGTH LENGTH AWG/[mm2] CODE “A” CODE “C” CODE “D” CODE “E” For information regarding

12 - 14 size 16 removable contacts, MC112N-133.3 MC112N-133.2 MC112N-133.1 MC112N-133.0 [4.0 - 2.5] see Removable Contact section, 16 - 18 - 20 MC116N-133.3 MC116N-133.2 MC116N-133.1 MC116N-133.0 [1.5 - 1.0 - 0.5] pages 47-53.

SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 9 OF ORDERING INFORMATION SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26 THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS

STEP 1 2 3 4 5 6 7 8 9 EXAMPLE E 1 B 2 B 3 D 4 D

STEP 1 STEP 9 Specify code for most frequently Length of contact specified in step 8 used contact mating length. This (Choose from length code chart). length is used for all contacts not specified in steps 2 through 9. STEP 8 Position number for fourth special length STEP 2 contact. Position number for first special length contact. STEP 7 Length of contact specified in step 6 (Choose STEP 3 from length code chart). Length of contact specified in step 2. (Choose from length code chart) STEP 6 STEP 4 Position number for third special length contact. Position number for second special STEP 5 length contact. Length of contact specified in step 4 (Choose from length code chart).

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 25

legislation

contact onnection ower ystems P C S 9 3-D Model solder coated termination solder coated termination mating end and termination end. ENVIRONMENTAL ENVIRONMENTAL COMPLIANCE OPTIONS Sequential Mating Systems refer to page 25. CONTACT TECHNICAL SALES CONTACT TECHNICAL FOR SPECIAL OPTIONS STEP 9 - SPECIAL OPTIONS - RoHS Compliant 8 /AA /AA CONTACT PLATING FOR PRINTED BOARD CONNECTORS STEP 8 - NOTE: If compliance to environmental is not required, this step will not be used. Example: PLB06F300A1 Gold flash over nickel on mating end and 0.00020 inch Gold flash over nickel on mating end and 0.00020 Gold flash over nickel on [5.00µ] tin-lead solder coat on termination end. Not [5.00µ] tin-lead solder coat on termination end. Not available with code 62, 63, 92 or 93 in step 4. 0.000030 inch [0.76µ] gold over nickel on mating end and 0.000030 inch [0.76µ] gold over nickel on mating termination end. end and 0.000030 inch [0.76µ] gold over nickel on mating 0.00020 inch [5.00µ] tin-lead end. Not available with code 62, 63, 92 or 93 in step 4. end. Not available with code 62, 63, 92 or 93 in end and 0.000050 inch [1.27µ] gold over nickel on mating termination end. end and 0.000050 inch [1.27µ] gold over nickel on mating 0.00020 inch [5.00µ] tin-lead step 4. end. Not available with code 62, 63, 92 or 93 in - - - - - - Crimp Contacts ordered separately, see pages 47-53. - Crimp Contacts ordered separately, see pages - 7 A1 Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel. 2-D Drawing A2 C1 C2 D1 D2 STEP 7 - 0 A1 - None. ------0 6 STEP 6 - HOODS AND PANEL MOUNT 0 5 6 81 82 83 11 12 13 14 For high conductivity removable contact connectors, order PLA, PLB, or PLC connectors (in Step 1) and *C112N(2)S contacts found on pages 49-51. Mounting screws are available with code 1, 2, 3, 32, 8, 92 and 93. To order mounting screws separately, see page 59 for part numbers. PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4. 1 2 3 * * * Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. NOTE: Once you have made a connector selection, 0 5 3 4 connector,

F 3 PCS SERIES CONNECTOR SERIES PCS ORDERING INFORMATION ORDERING 2 TYPE 06 ] max. for panel mount 2 1 PLB Specify Complete Connector By Selecting An Option From Step 1 Through 7 Option From Step By Selecting An Connector Specify Complete 20 2 * ORDERING INFORMATION - CODE NUMBERING SYSTEM CODE NUMBERING - INFORMATION ORDERING STEP termination length 0.183 [4.65]. Must select “B3” in step 5.termination length 0.183 [4.65]. Must select “B3” termination length 0.219 [5.56]. Must select “B3” in step 5. termination length 0.219 [5.56]. Must select “B3” EXAMPLE CONNECTOR VARIANTS Self-tapping stainless steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. Self-tapping stainless steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. Self-tapping stainless steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. Self-tapping steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. Self-tapping steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. Metal Right Angle (90°) Mounting Bracket. Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. Plastic Right Angle (90°) Mounting Bracket with Cross Bar. Plastic Right Angle (90°) Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Male Female Press-in, compliant termination Right Angle (90°) Printed BoardPress-in, compliant termination Right Angle (90°) Mount, Solder, Right Angle (90°) Printed Board Mount with 0.377 [9.58] Solder, Right Angle (90°) Printed Board Mount 1,2 and 5. tail extension for connection system 3 and systems Solder, Right Angle (90°) Printed Board Mount with 0.146 [3.71] Solder, Right Angle (90°) Printed Board Mount 5. tail extension for connection systems 1, 2 and Straight printed board mount, press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board. Solder, Straight Printed Board Mount with 0.377 [9.58] tailSolder, Straight Printed Board Mount with 0.377 1, 4 and 6. extension for connection system 3 and systems Straight printed board mount, press-in, length 0.183 [4.65] for 0.093 inch [2.36] thick board. Solder cup, 18 AWG [1.0mm Solder, Straight Printed Board Mount with 0.146 [3.71] tail Solder, Straight Printed Board Mount with 0.146 extension for connection systems 1, 4 and 6. Removable contact, panel mounted connector for connection Removable contact, panel mounted connector system 8. Order contacts separately, see pages 47-53. Terminating side of insulator has 0.165 [4.19] ø c’bore for large wire sizes. Order contacts separately for cable connectors for connection Order contacts separately for cable connectors side of systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating sizes. insulator has 0.165 [4.19] ø c’bore for large wire Removable contact, panel mounted connector for connection Removable contact, panel mounted connector 47-53. system 8. Order contacts separately, see pages for connection system 8. Not available as PL*H. connection systems 5, 6, 7, 8 and 9, see pages 47-53. connection systems 5, 6, 7, 8 and 9, see pages Order contacts separately for cable connectors for Order contacts separately for cable connectors Press-in, compliant termination Right angle (90°) Printed BoardPress-in, compliant termination Right angle (90°) Mount, - 1 Row contacts - 1 Row High conductivity - 2 Row contacts - 2 Row High conductivity - 3 Row contacts - 3 Row High conductivity - - - - - None, - - - - - DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com - - - - - - - - - - - - - F M - 63 62 - 42 4 93 92 2 3 8 7 1

0 SS2 SS3 SS4 - ST3 ST4 - ST2 1 1 1 1 3 3 3 3 3 3 26 STEP 3 - CONNECTOR GENDER

* * * * STEP 1 - BASIC SERIES PLA PLAH PLB PLBH PLC PLCH 3 Row - 09, 12, 18, 24, 30 * * * * * B BN B3 B3N N * STEP 5 - MOUNTING STYLE 0 STEP 4 - CONTACT TERMINATION STEP 2 - 1 Row - 03, 04, 06, 08 2 Row - 06, 08, 12, 16,

PCS SERIES ower P SAFETY SHROUD Connection CONNECTOR Positronic Systems connectpositronic.com

Safety Shrouded Connector to Prevent Unsafe Exposure to High Energy Circuits

* Size 12 Power Contacts

* Large Surface Area Mating System

* Discriminating Locking System

* Contact Current Rating to 40 Amperes

*Board - Cable / Cable - Cable

TECHNICAL CHARACTERISTICS

MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Glass-filled polyester, UL 94V-0. Removable Contacts: Rear insertion/ front release. Female Contact technical sales for availability contact features “Closed Entry” design of high temperature insulator material. for highest reliability. 0.094 [2.39] diam- Contacts: Precision machined copper alloy with eter male contact. gold flash over nickel, or 0.000030 inch Removable Contact [0.76µ] gold over nickel, or 0.000050 Retention in Insulator: 15 lbs. [67N] per IEC 60512-8, test 15a. [1.27µ] gold over nickel. Solder coated Fixed Contacts: Printed board terminations, both terminations optional. straight and 90˚. Female contact Push-on Fastener: Spring tempered copper alloy, tin plate. features “Closed Entry” design for highest reliability. 0.094 [2.39] diameter ELECTRICAL CHARACTERISTICS: male contact. Contact Current Rating: 40 amperes continuous, Fixed Contact derated per IEC 60512-3, test 5b. Retention in Insulator: 15 lbs. [67N], minimum. Higher currents available with high Resistance to Soldering conductivity contacts, contact Iron Heat: 500˚F [260˚C] for 10 seconds duration Technical Sales per IEC 60512-6, test 12e, 25 watt SAFETY SHROUD Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, soldering iron. test 2b. Contact Terminations: Crimp removable contacts for wire size Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a. 12 AWG [4.0 mm2 ]. Straight and right Voltage Proof: 3,000 minimum V r.m.s. per IEC angle (90°)solder printed board mount, 60512-2, test 4a, method A. 0.090 [2.29] tail diameter. Clearance and Connection Systems: Cable to cable, cable to printed board Creepage Distance: 0.220 [5.60] minimum and cable to panel mount. Working Voltage: 600 minimum V. r.m.s. Locking System: Insulators provide locking between Hot Pluggable [50 cable to cable, cable to printed board couplings per UL 1977 and cable to panel mount applications. paragraph 15]: 250 VAC at 20 amperes Polarization: Provided in insulator design. Working Temperature: -55˚C to +125˚C Mounting to P.C. Board: Rapid installation push-on Contact technical sales for availability fasteners. of high temperature insulator material. Mechanical Operations: 500 operations

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 0.913 [23.19] 0.802 [20.38] onnection ower ystems P C S System 6 Board Mount to Cable Cable to Straight Cable to Straight System 8 Panel Mounting A ±0.020 [0.51] 5 1 2 6 3 PLS7W7 7 0.494 [12.54] 4 CODE 0 CONNECTOR VARIANTS 4 CONNECTION SYSTEMS CONNECTION 1 2 CONNECTION SYSTEMS SYSTEMS CONNECTION FEMALE CABLE CONNECTOR FEMALE CABLE CONNECTOR AND CABLE CONNECTOR AND CABLE 5 PLS5W5 3 PLS5W5F00000 A Typical part number: 1.655 2.072 [42.04] [52.64] FACE VIEW OF MALE OR REAR VIEW OF FEMALE CONNECTOR FACE VIEW OF MALE OR REAR VIEW Mount FOR CABLE CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS FOR CABLE CONNECTORS PLS7W7F0000 PLS5W5F0000 System 5 PART NUMBER For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. contacts, see Removable For information regarding size 12 removable Cable to Right System 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE Angle (90°) Board Angle (90°) Board Cable to Cable DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 28

SAFETY SHROUD ower P PANEL MOUNT Connection CONNECTOR Positronic Systems connectpositronic.com

MALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

Typical part number: PLS5W5M10000 0.802 [20.38] 0.401 [10.19]

2X ø0.100 [ø2.54] B THRU A±.020 [0.51] PART NUMBER A B

1.795 1.295 PLS5W5M10000 [45.60] [32.90] 2.213 1.713 0.446 [11.33] PLS7W7M10000 [56.20] [43.50] 1.013 [25.73]

FEMALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

1.295 [32.90]

Typical part number: PLS5W5F10000 0.952 [24.18]

0.494 [12.54] SAFETY SHROUD

1.795 [45.60] *CONTACT TECHNICAL SALES ø0.100 [2.54] THRU FOR AVAILABILITY OF 7W7 VARIANT.

0.802 [20.38]

0.352 [8.94]

For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 29

PLS7W7 .003 PLS5W5

.003

0.08] onnection ower ystems

0.08]

P C S B B [3.12± 1.295 1.713 1.295 1.713 [32.90] [43.50] [32.90] [43.50] 4X 0.386 [9.80] [3.12± 2X ø0.123±0 2X ø0.123±0 3X 0.386 [9.80] 2X 0.417 [10.60] PLS5W5M400A1 2X 0.417 [10.60] A A 2X 0.209 [5.30] 2X 0.626 [15.90] PLS5W5M300A1 Typical part number: 1.795 2.213 1.795 2.213 2X 0.648 [16.45] [45.60] [56.20] [45.60] [56.20] Typical part number:

0.003 0.08]

0.146 [3.71] [2.29±

0.386 [9.80] ø0.090±

RIGHT ANGLE (90°)

PLS5W5M300A1 PLS7W7M300A1 PLS5W5M400A1 PLS7W7M400A1 PART NUMBER PART NUMBER 2X 0.209 [5.30]

2X 0.578 [14.69] .003 5X ø0.114 [2.90] 2X 0.856 [21.75] 2X 0.578 [14.69] 0.08] 7X ø0.114 [2.90] 0.146 [3.71] [2.29± ø0.090±0 0.275 [6.98] 0.003 0.08] 0.003 0.446 [11.33] 0.401 [10.19] 0.08] ø0.100 [ø2.54] [3.12± PLS5W5 X 0.348 [8.83] DEEP 0.446 [11.33] PLS7W7 [3.12± 2X ø 0.123± 0.264 [6.70] 2X ø0.123± CODE 4, 0.146 [3.71] CONTACT EXTENSION CODE 3, 0.146 [3.71] CONTACT EXTENSION 0.146 [3.71] CONTACT CODE 3, 4X 0.386 [9.80] 3X 0.386 [9.80] B 2X 0.417 [10.60] 2X 0.417 [10.60] PRINTED BOARD CONTACT HOLE PATTERNS SOLDER PRINTED BOARD CONNECTOR PRINTED SOLDER .020 [0.51] 2X 0.209 [5.30] 2X 0.626 [15.90] A± 2X 0.648 [16.45] STRAIGHT SOLDER AND RIGHT ANGLE (90°) (90°) ANGLE AND RIGHT SOLDER STRAIGHT 0.020 [0.51] PRINTED BOARD MOUNT CONNECTOR RIGHT ANGLE (90°) PRINTED BOARD MOUNT A± MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR BOARD PRINTED MALE STRAIGHT MALE STRAIGHT SOLDER

2X 0.209 [5.30] 0.802 [20.38] 1.013 [25.73] 1.013 [25.73] THRU 0.802 [20.38] 2X 0.856 [21.75] 2X 0.193 [4.90] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 2X ø0.100 [ø2.54] 3X 0.193 [4.90] 5X ø0.114 [2.90] 7X ø0.114 [2.90] 30

SAFETY SHROUD ower P SAFETY SHROUD CONNECTOR Connection ORDERING INFORMATION Positronic Systems connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7

STEP 1 2 3 4 5 6 7 8 9

EXAMPLE PLS 5W5 M 4 0 0 A1 /AA

STEP 1 - BASIC SERIES PLS - PLS Series STEP 9 - SPECIAL OPTIONS PLSH - High conductivity CONTACT TECHNICAL SALES contacts FOR SPECIAL OPTIONS

STEP 2 - CONNECTOR VARIANTS 5W5 - Five size 12 contacts STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS 7W7 - Seven size 12 contacts /AA - RoHS Compliant STEP 3 - CONNECTOR GENDER M - Male NOTE: If compliance to environmental F - Female legislation is not required, this step will not be used. Example: PLS5W5M400A1 STEP 4 - CONTACT TERMINATION TYPE STEP 7 - CONTACT PLATING FOR PRINTED 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7 and 8, see pages 47-53. BOARD CONNECTORS Female connectors only. ** 0 - Crimp Contacts ordered separately, see 1 - Order contacts separately for Panel Mount connec- pages 47-53. tors for connection system 7, see pages 47-53. A1 - Gold flash over nickel on mating end and For 7W7 female variant consult technical sales. termination end. 3 - Solder, Straight Printed Board Mount with 0.146 A2 - Gold flash over nickel on mating end and [3.71] tail extension for connection system 6. 0.00020 inch [5.00µ] tin-lead solder coat on Male connectors only. *** termination end. 4 - Solder, Right Angle (90°) Printed Board Mount with C1 - 0.000030 inch [0.76µ] gold over nickel on 0.146 [3.71] tail extension for connection system 5. mating end and termination end. Male connectors only. *** C2 - 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead STEP 5 - MOUNTING STYLE solder coated termination end. 0 - None. D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. SAFETY SHROUD N - Push-on Fastener for Straight Printed D2 - 0.000050 inch [1.27µ] gold over nickel on Board Mount Connectors mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end.

STEP 6 - CABLE ADAPTER NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in 0 - None DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. 5 - Top Opening Hood, see accessories section page 60.

** Consult technical sales for availability of male version of contact type 0. *** Consult technical sales for availability of female version of contact type 3 and 4.

2-D Drawing 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 31 onnection ower ystems ]. Straight and right P C S

angle (90°) solder printed board mount, 0.090 [2.29] tail diameter. Compliant termination press-in. Cable to cable, cable to printed board, cable to panel mount, and printed board to printed board. Male contacts can provide two mating Insulators provide locking between cable to cable, cable to printed board, and cable to panel mount applications. Provided in insulator design. Rapid installation push-on fasteners. 500 operations Rear insertion/ front release. Female contact features “Closed Entry” design for highest reliability. 0.094 [2.39] 20 lbs. [89N] per IEC 60512-8, test 15a. Printed board terminations, both straight and right angle (90°). Female contact features “Closed Entry” design for highest reliability. 0.094 [2.39] diameter male contact. 10 lbs. [44N], minimum. 260˚C [500˚F] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Crimp removable contacts and solder cup removable contacts for wire size 12 AWG [4.0 mm * Hot Plug Capability * Size 12 Power Contacts * Size 12 Power * Sequential Mating Options *Screw Termination Contacts *Screw Termination * Discriminating Locking System * Large Surface Area Mating System * Large Surface A.C. / D.C. INPUT CONNECTOR D.C. INPUT A.C. / * Contact Current Rating to 40 Amperes * Contact Current Connection Systems: Sequential Mating Systems: lengths. Locking System: Polarization: Mounting to P.C. Board: Mechanical Operations: MECHANICAL CHARACTERISTICS: Removable Contacts: Removable Contact Retention in Insulator: Fixed Contacts: Fixed Contact Retention in Insulator: Resistance to Soldering Iron Heat: Contact Terminations: 60512-2, test 4a, FOR A.C. / D.C. INPUT FOR A.C. 60512-2, test 3a. TECHNICAL CHARACTERISTICS POWER CONNECTION SYSTEMS CONNECTION POWER 40 amperes. See page 33 for details. 55 amperes. See page 33 for details. 0.001 ohms max. per IEC 60512-2, test 2b. 0.00037 ohms max. per IEC 60512-2, test 2b. 5 G ohms per IEC 3,750 V r.m.s. per IEC method A. 0.125 [3.18] minimum 1,250 V. r.m.s. Contact technical sales -55˚C to +125˚C Contact technical sales for availability of high temperature insulator material. Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or 0.000050 [1.27µ] gold over nickel. Solder coated terminations optional. Glass-filled polyester, UL 94V-0. Brass, tin plate. Spring tempered copper alloy, tin plate. Steel, zinc plate, or stainless steel passivated.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com CONTACT CURRENT RATING: Standard Contact Material: ELECTRICAL CHARACTERISTICS: High Conductivity Contact Material: INITIAL CONTACT RESISTANCE: Standard Contact Material: High Conductivity Contact Material: Insulation Resistance: Voltage Proof: Clearance and Creepage Distance: Working Voltage: Hot Pluggable [50 couplings per UL 1977 paragraph 15]: Working Temperature: Insulator: MATERIALS AND FINISHES: Contacts: Hood: Mounting Bracket: Push-on Fastener: Mounting Screw: 32

POWER INPUT ower P CONNECTION SYSTEM Connection AND TEMPERATURE RISE CURVE Positronic Systems connectpositronic.com

CONNECTION SYSTEMS System 1 System 5 Mother Board - System 2 System 4 Cable to Right Daughter Board Side to Side Sandwich Board Angle (90°) Board Mounting Mounting Board Mount

System 6 System 7 Cable to Straight Cable to Cable System 8 Board Mount Panel Mounting to Cable System 9 Cable Connector with Cable Adapter

TEMPERATURE RISE CURVE STANDARD CONTACT MATERIALS HIGH CONDUCTIVITY CONTACT MATERIALS CONNECTORS WITH PLB PREFIX CONNECTORS WITH PLBH PREFIX OR “S” SUFFIX ON CRIMP CONTACTS RATED CURRENT (AMPERES)

TEMPERATURE RISE (˚C) RATED CURRENT (AMPERES) Test conducted per IEC Publication 60512-3, Test 5a. All power contacts under load. Standard Density: Curve developed using PLB3W3M4BN0A1 and PLB3W3F300A1 mated connector terminated to 12 AWG wire. TEMPERATURE RISE (˚C) POWER INPUT High Conductivity: Curve developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 mated connector terminated to 12 AWG wire DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 33 0.606 [15.39] 0.606 [15.39] onnection ower ystems P C S .51] .51] PLB3W3F0000 0.020 0.020 PLB3W3F1000 [27.28±0 [33.63±0 1.074± 1.324± FEMALE FEMALE Part Number: .51] 0.020 Part Number: .51] .020 ±0 0.920± [23.37±0 0.920 [23.37±0 2 CODE 1 CODE 0 3 PLB3W3 SUPPLIED WITH 1 CABLE AND AND CABLE MOUNTING SCREWS STEP 5 IN ORDERING CONNECTORS USING SEPARATELY BY PART NUMBER. SEE PAGE 59. CAN BE INFORMATION ON PAGE 38. MOUNTING SCREWS CAN ALSO BE ORDERED CONNECTOR VARIANT CONNECTOR NOTE: 0.606 [15.39] FACE VIEW OF MALE CONNECTOR FACE VIEW 0.606 [15.39] PANEL MOUNT CONNECTOR PANEL .51] PLB3W3M0000 .51] 0.020 0.020 MALE [33.63±0 1.324± [30.07±0 1.184± MALE CABLE CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS FOR USE WITH SIZE CABLE CONNECTOR For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. contacts, see Removable For information regarding size 12 removable Part Number: .51] CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY CONTACTS ARE NOT SUPPLIED WITH CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY NOT SUPPLIED WITH CONNECTOR CONTACTS ARE .51] 0.020 0.020 Part Number: PLB3W3M1000 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS PANEL MOUNT CONNECTOR [22.10±0 0.870± [22.10±0 0.870± DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 34

POWER INPUT Power STRAIGHT SOLDER PRINTED BOARD MOUNT, Connection COMPLIANT PRESS-IN CONNECTOR Positronic Systems AND CONTACT HOLE PATTERN connectpositronic.com

STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION

NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH 0.606 [15.39] 0.606 [15.39] CONNECTORS USING STEP 5 IN ORDERING INFORMATION 1.324±0.020 1.324±0.020 ON PAGE 38. [33.63±0.51] [33.63±0.51] MOUNTING SCREWS CAN ALSO BE ORDERED 0.600 [15.24] 0.600 [15.24] SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.146 [3.71] 0.146 [3.71]

Ø0.090 [2.29] Ø0.090 [2.29] Part Number: PLB3W3M300A1 Part Number: PLB3W3F300A1

COMPLIANT PRESS-IN CONNECTOR CODE 93, 0.225 [5.72] CONTACT EXTENSION NOTE: Positronic recommends the practice of using mounting hardware to 0.606 [15.39] 0.606 [15.39] secure connector to printed circuit board. Mounting screws can be See page 56-57 1.324±0.020 1.324±0.020 supplied with for Compliant [33.63±0.51] [33.63±0.51] connectors using Press-in step 5 in ordering information. information on page 38. Mounting screws 0.600 [15.24] 0.600 [15.24] can also be ordered separately by part number. See page 59. 0.225 [5.72] 0.225 [5.72]

Part Number: PLB3W3M93ST30A1 Part Number: PLB3W3F93ST30A1

CONTACT HOLE PATTERN FOR STRAIGHT PRINTED BOARD MOUNT AND COMPLIANT PRESS-IN CONNECTORS

3X Contact holes

0.159 [4.04] 0.276 [7.01] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: 2X Mounting holes Suggest Ø 0.114 [2.90] finished holes in printed board for straight solder printed board mount contacts. Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for 0.540 [13.72] mounting connector with push-on fasteners or 0.100 [2.54] for 0.080 [2.02] mounting connector with #2 screws. 1.080 [27.43] NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact

termination positions. POWER INPUT

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 35 onnection ower ystems 0.159 [4.04] P C S 0.275 [6.99] FEMALE 0.600 [15.24] 0.146 [3.71] 0.51] 0.020 s [33.63± 1.324± Part Number: PLB3W3F4BN0A1 0.540 [13.72] 2X Mounting hole 0.276 [7.01] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: Ø0.090 [2.29] Suggest Ø 0.114 [2.90] finished holes in printed board for right angle (90°) solder printed board mount contacts. Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for mounting connector with push-on fasteners. 0.606 [15.39] 0.606 [15.39] 1.080 [27.43] Ø0.090 [2.29] ANGLE PRINTED BOARD MOUNT CONNECTORS ANGLE PRINTED BOARD MOUNT CONTACT HOLE PATTERN 0.159 [4.04] 0.51] 0.020 CODE 4, 0.146 [3.71] CONTACT EXTENSION 0.146 [3.71] CONTACT CODE 4, 0.060 [1.52] [33.63± 1.324± 3X Contacts holes Part Number: CONNECTOR AND CONTACT HOLE PATTERN CONTACT AND CONNECTOR RIGHT ANGLE (90°) SOLDER PRINTED BOARD BOARD PRINTED (90°) SOLDER ANGLE RIGHT PLB3W3M4BN0A1 ] PRINTED BOARD MOUNT CONNECTOR BOARD MOUNT ANGLE (90°) PRINTED RIGHT RIGHT ANGLE (90°) 0.146 [3.71] 0.600 [15.24 MALE 0.275 [6.99] 0.159 [4.04] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com 36

POWER INPUT ower P SCREW TERMINATION Connection AND SEQUENTIAL MATING CONTACTS Positronic Systems connectpositronic.com

SCREW TERMINATION CONNECTOR SCREW TERMINATIONS ALLOWS FOR CONVENIENT FIELD INSTALLATION WHEN REQUIRED CODE 71 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY

0.616 [15.65]

1.074±0.020 Typical Part Number: [27.28±0.508] PLB3W3F7100A1 supplied with 3 contacts

REPLACEMENT CONTACT 0.920 [23.37] For use with wire size 12 awg [4.0mm2 ] or smaller

2 + 1

0.823 [20.90] Typical Part Number: FST612N2

SEQUENTIAL MATING CONTACTS

CRIMP AND PANEL BOARD MOUNT CONNECTORS MOUNT CONNECTORS 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL 0.330 [8.38] NOMINAL

0.250 [6.35] NOMINAL

Modification number -338.0 (see step 8 of the MC610NS and MC612N crimp contacts and ordering information) allows for board mount MC610NS and MC612N solder cup contacts to connector to have position 3 loaded with a 0.330 be used for 0.330 [8.38] nominal mating [8.38] nominal mating length contact and positions 1 length. MC610NS-228.2 and MC612N-228.2 and 2 loaded with 0.250 [6.35] nominal mating length crimp contacts and MS610NS-228.2 and contacts. Contact technical sales for additional MS612N-228.2 solder cup contacts to be used sequencing options. for 0.250 [6.35] nominal mating length. POWER INPUT

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 37

onnection ower ystems P C S mating end and 9 Sequential mating. Position 3 first mate, last break. Available on 3, 4, and 93 only. ENVIRONMENTAL COMPLIANCE OPTIONS -338.0 - STEP 9 - SPECIAL OPTIONS STEP 9 - SPECIAL CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS coated termination end. Not coated termination end. Not RoHS Compliant) - 8 solder solder CONTACT PLATING FOR PRINTED BOARD CONNECTORS /AA STEP 8 - /AA NOTE: If compliance to environmental not legislation is not required, this step will be used. Example: PLB3W3F300A1 Gold flash over nickel on termination end. Gold flash over nickel on mating end and on 0.00020 inch [5.00µ] tin-lead solder coat termination end. Not available with contact code 71 or 93. available with contact code 71 or 93. available with contact code 71 or 93. 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. 0.000050 inch [1.27µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin- lead Crimp Contacts ordered separately, see Crimp Contacts ordered separately, see pages 47-53. 0.000030 inch [0.76µ] gold over nickel on mating end and termination end. 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin- lead - - - - - - - 7 A1 D1 D2 STEP 7 - 0 A1 A2 C1 C2 None. Top Opening Hood. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel. 0 6 STEP 6 - CABLE ADAPTER AND BLIND MATE SYSTEM 0 - 5 - 11 - 12 - 13 - 14 - 0 5

3 4 F 3 ORDERING INFORMATION ORDERING POWER INPUT CONNECTOR INPUT POWER TYPE 2 3W3 1 PLB Specify Complete Connector By Selecting An Option From Step 1 Through 7 Option From Step By Selecting An Connector Specify Complete ORDERING INFORMATION - CODE NUMBERING SYSTEM CODE NUMBERING - INFORMATION ORDERING STEP tail extension for connection systems 1, 4, tail extension for connection systems 1, CONNECTOR VARIANTS Self-tapping steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. Self-tapping stainless steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. Self-tapping stainless steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. Self-tapping stainless steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. Metal Right Angle (90°) Mounting Bracket. Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. Self-tapping steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. EXAMPLE High conductivity contacts. Male Female - - - - - None - - - - - Order contacts separately for cable connectors forOrder contacts separately for cable connectors pagesconnection systems 5, 6, 7, 8 and 9, see 47-53. Press-in, Compliant Termination for 0.090 [2.29] Press-in, Compliant Termination for 0.090 to 0.175 [4.45] thick P.C. board, for connector systems 1, 4, and 6. Removable contact, panel mount connector for Removable contact, panel mount connector separately, connection system 8. Order contacts see pages 47-53. 0.146Solder, Straight Printed Board Mount with [3.71] and 6. Mount Solder, Right Angle (90°) Printed Board with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. Screw termination cable connector. Supplied with 3 contacts.

F M - DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers. 93 - 3 - 1 - SS2 SS3 SS4 STEP 5 - MOUNTING STYLE 0 B BN N ST2 ST3 ST4 1 0 -

STEP 3 - CONNECTOR GENDER STEP 1 - BASIC SERIES PLB - PLB Series PLBH - 3W3 - Three size 12 contacts 3W3 - Three size 12 STEP 2 - * 1 1 1 STEP 4 - CONTACT TERMINATION

* * * 4 - 71 - 38

POWER INPUT ower P PCS MIXED DENSITY Connection POWER CONNECTORS Positronic Systems connectpositronic.com

PCS SERIES POWER CONNECTORS WITH MIXED DENSITY CONTACTS

* Mixed density contacts

• Power contacts have a resistance PCS MIXED DENSITY as low as 0.0003 ohms and carry up to 85 amperes per UL 1977 • Available with two power contacts and eight signal; or four power contacts and twelve signal • Solder, press-in or cable terminations • Integral locking on cable connectors

TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS, CONTINUED: Insulator: Glass-filled polyester, UL 94V-0. HIGH VOLTAGE CONTACTS Contact technical sales for availability Flash over Voltage: 3600 V r.m.s. of high temperature insulator material. Proof Voltage: 2700 V r.m.s. Contacts: Precision machined copper alloy with Initial Contact Resistance: 0.008 ohms maximum. gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or CONNECTOR 0.000050 [1.27µ] gold over nickel. Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a, Solder coated terminations optional. method A. Mounting Clip: Beryllium copper with tin plate. Working Voltage: 600 V rms. Hood: Glass filled polyester, UL 94V-0. Voltage Proof: 2200 V rms per IEC 60512-2, test 4a, method C. Mounting Bracket: Brass with tin plate. Clearance and Push-on Fastener: Spring tempered copper alloy, tin Creepage Distance: 0.080 inch [2.03 mm] plate Working Temperature: -55°C to +125°C.

ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: SIGNAL CONTACTS SIGNAL CONTACTS Contact Current Rating: 7.5 amperes nominal. Removable: Insert contact to rear face of insulator, Initial Contact Resistance: 0.007 ohms max. per IEC 60512-2, release from front face of insulator. test 2b Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry POWER CONTACTS design female contacts. Contact Current Rating: See temperature rise curves on page Fixed: Straight solder, right angle (90°) solder 40. For additional information see and straight compliant press-in printed pages 47-53. board mount terminations. Size 20 Initial Contact Resistance: contacts, 0.040 inch [1.02 mm] diameter Standard Conductivity: 0.0005 ohms max. per IEC 60512-2, male contacts, open entry design female test 2b. contacts. High Conductivity: 0.0003 ohms max. per IEC 60512-2, test 2b. . . . continued on next page

SHIELDED CONTACTS Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. CUL Recognized Insertion Loss: -0.46 dB at 1 GHz File # E49351 -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 39 Power PCS MIXED DENSITY TECHNICAL INFORMATION AND Connection Positronic TEMPERATURE RISE CURVES connectpositronic.com Systems

continued from previous page . . .

8-16 AWG [10.0-1.0mm2] removable MECHANICAL CHARACTERISTICS, CONTINUED: solder and crimp power, 0.125 inch POWER CONTACTS: [3.18 mm] diameter straight and right angle (90°) solder printed board Removable: Insert contact to rear face of mount, power, shielded, high voltage insulator, release from front face of cable, and straight compliant press-in insulator. Size 8 contacts, 0.142 inch terminations. [3.61 mm] diameter male contacts, closed entry design female contacts. Contact Retention Printed Board Mount: Straight solder, right angle (90°) in Insulator: Fixed signal - 9 lbs. [40 N]. solder and straight compliant press- Removable Signal - 10 lbs. [44N]. in printed board mount terminations. Power, shielded and high voltage - Size 8 contacts, 0.142 inch [3.61 22 lbs. [98 N]. mm] male contacts, closed entry Resistance to design female contacts. Solder Iron Heat: 500° F [260° C] for 10 second SHIELDED CONTACTS: duration per IEC 60512-6, test 12e, 25 watt soldering iron. Removable: Insert contact to rear face of insulator, release from front face of Connection Systems: Connector provides cable to cable, insulator. Size 8 contacts. See page cable to printed board, cable to 53 table of cable sizes for contact panel mount and printed board to termination dimensions. printed board application. HIGH VOLTAGE CONTACTS: Locking System: Insulators provide locking between cable to cable, cable to printed Removable: Insert contact to rear face of board and cable to panel mount insulator, release from front face of applications. insulator. Size 8 contacts. Straight and right Polarizations: Provided in insulator design. angle (90°) terminations. 0.041 inch Mounting to Printed Board: Rapid installation push-on fasteners. [1.04 mm] minimum hole diameter. Self-tapping screws for compliant Contact Terminations: 20-24 AWG [0.5-0.25mm2] removable connectors. crimp signal, 0.028 inch [0.71 mm] Mechanical Operations: 500 operations per IEC 60512-5. diameter straight and right angle (90°) solder printed board mount,

TEMPERATURE RISE CURVES

STANDARD CONTACT MATERIAL HIGH CONDUCTIVITY CONTACT MATERIAL 100 100

90 90

80 80 PLBH10W2 HIGH CONDUCTIVITY 70 70 CONTACTS

60 PLB10W2 60 STANDARD 50 CONTACTS 50

40 40 PLCH16W4 HIGH CONDUCTIVITY 30 30 CONTACTS 20 20 TED CURRENT (AMPERES) TED CURRENT (AMPERES) PLC16W4 STANDARD RA RA 10 10 CONTACTS 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (ºC) TEMPERATURE RISE (ºC)

Test conducted in accordance with UL1977. Test conducted in accordance with UL1977. All power contacts under load. All power contacts under load. 10W2: Curve developed using PLB10W2F9300A1 and 10W2: Curve developed using PLBH10W2F9300A1 and PLB10W2M0000 connectors with MC4008D contacts PLB10W2M0000 connectors with MC4008DS contacts terminated to 8 AWG wire . terminated to 8 AWG wire . 16W4: Curve developed using PLC16W4F9300A1 and 16W4: Curve developed using PLCH16W4F9300A1 and PLC16W4M0000 connectors with MC4008D contacts PLC16W4M0000 connectors with MC4008DS contacts terminated to 8 AWG wire. terminated to 8 AWG wire.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 40 ALL DIMENSIONS ARE SUBJECT TO CHANGE. S C P ystems ower onnection For information regardingsize20and 8removable contacts, seeRemovable Contact section,pages 47-53. CONTACTS ARENOTSUPPLIEDWITHCONNECTORANDMUSTBEORDEREDSEPARATELY CONTACTS ARENOTSUPPLIEDWITHCONNECTORANDMUSTBEORDEREDSEPARATELY FOR USEWITHSIZE20AND8REMOVABLECONTACTS FOR USEWITHSIZE20AND8REMOVABLECONTACTS PLC16W4M0000 PLB10W2M0000 Part Number: Part Number: MALE MALE PLC16W4 CABLECONNECTOR PLB10W2 CABLECONNECTOR CABLE CONNECTOR CODE 0 CODE 0 ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. PLC16W4F0000 PLB10W2F0000 Part Number: Part Number: FEMALE FEMALE connectpositronic.com Positronic 41

PCS MIXED DENSITY Power PCS MIXED DENSITY PANEL MOUNT CONNECTOR Connection Positronic connectpositronic.com Systems

PLB10W2 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE

Part Number: Part Number: PLB10W2M1000 PLB10W2F1000

NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE For panel cutout, see chart on page 63. ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.

PLC16W4 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

MALE FEMALE

Part Number: Part Number: PLC16W4M1000 PLC16W4F1000

NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE For panel cutout, see chart on page 63 ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.

For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 42 ALL DIMENSIONS ARE SUBJECT TO CHANGE. ower P STRAIGHT PRINTED BOARD CONNECTOR Connection AND CONTACT HOLE PATTERN Positronic Systems connectpositronic.com

PLB(H)10W2 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION

MALE NOTE: MOUNTING SCREWS CAN BE FEMALE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED

SEPARATELY BY PART NUMBER. SEE PAGE 59. PCS MIXED DENSITY

Typical part numbers: Typical part numbers: PLB10W2F300A1 PLB10W2M300A1 PLBH10W2F300A1 PLBH10W2M300A1

PLC(H)16W4 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION

MALE NOTE: MOUNTING SCREWS CAN BE FEMALE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part numbers: Typical part numbers: PLC16W4F300A1 PLC16W4M300A1 PLCH16W4F300A1 PLCH16W4M300A1

STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN

PLB10W2 PLC16W4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.145 [3.68] Ø hole in printed board for power contact termination positions. Suggest 0.045 [1.14] Ø hole for signal solder contact termination positions. Suggest 0.100 [2.54] Ø hole in printed board when mounting connectors with #2 thread forming screws. Suggest 0.123±0.003 [3.12±0.08] Ø hole in printed board for mounting connector with push-on fasteners. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 43 RIGHT ANGLE (90°) Power PCS MIXED DENSITY PRINTED BOARD CONNECTOR Connection Positronic connectpositronic.com AND CONTACT HOLE PATTERN Systems

PLB(H)10W2 RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION NOTE: MOUNTING SCREWS CAN MALE FEMALE BE ORDERED SEPARATELY Typical part numbers: Typical part numbers: BY PART PLB10W2M400A1 PLB10W2F400A1 NUMBER PLBH10W2F400A1 WHEN PLBH10W2M400A1 CHOOSING B3 BRACKETS. SEE PAGE 59.

PLC(H)16W4 RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR

NOTE: CODE 4, 0.146 [3.71] CONTACT EXTENSION MOUNTING FEMALE SCREWS CAN MALE BE ORDERED Typical part numbers: SEPARATELY Typical part numbers: BY PART PLC16W4F400A1 PLC16W4M400A1 NUMBER PLCH16W4F400A1 WHEN PLCH16W4M400A1 CHOOSING B3 BRACKETS. SEE PAGE 59.

RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN

PLB10W2

PLC16W4 44 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NOTE: S C P ystems ower onnection NOTE: See page43forcontactholepattern. Connectors aredesignedtobemountedtheprintedcircuitboardwithscrews,seepage59formountingscrewinformation. See page43forcontactholepattern. Connectors aredesignedtobemountedtheprintedcircuitboard withscrews,seepage59formountingscrewinformation. Typical partnumbers: PLBH10W2M9300A1 PLB10W2M9300A1 Typical partnumbers: PLCH16W4M9300A1 PLC16W4M9300A1 MALE MALE PLC(H)16W4 COMPLIANTPRESS-INCONNECTOR PLB(H)10W2 COMPLIANTPRESS-INCONNECTOR NOTE: NOTE: with connectorsusingstep5inorderinginformation mounting hardware COMPLIANT with connectorsusingstep5inorderinginformation mounting hardware on page46.Mountingscrewscanalsobeordered on page46.Mountingscrewscanalsobeordered circuit board.Mountingscrewscanbe circuit board.Mountingscrewscanbe Positronic Positronic CONNECTOR separately bypartnumber.Seepage59. separately bypartnumber.Seepage59. recommends recommends CODE 93 CODE 93 to secureconnectorprinted to secureconnectorprinted PRESS-IN the practiceof the practiceof supplied supplied using using ALL DIMENSIONS ARESUBJECT TOCHANGE. Typical partnumbers: Typical partnumbers: DIMENSIONS ARE ININCHES[MILLIMETERS]. PLCH16W4F9300A1 PLBH10W2F9300A1 PLC16W4F9300A1 PLB10W2F9300A1 FEMALE FEMALE connectpositronic.com Positronic 45

PCS MIXED DENSITY Power PCS MIXED DENSITY PCS MIXED DENSITY CONNECTOR Connection Positronic ORDERING INFORMATION connectpositronic.com Systems

ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7

STEP 1 2 3 4 5 6 7 8 9 EXAMPLE PLC 16W4 F 4 B3N 0 A1 /AA

STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS PLB - 2 Row PLBH - 2 Row High conductivity contacts PLC - 3 Row CONTACT TECHNICAL SALES PLCH - 3 Row High conductivity contacts FOR SPECIAL OPTIONS

STEP 2 - CONNECTOR VARIANTS STEP 8 - ENVIRONMENTAL 2 Row - 10W2 3 Row - 16W4 COMPLIANCE OPTIONS STEP 3 - CONNECTOR GENDER /AA - RoHS Compliant M - Male NOTE: If compliance to environmental legislation F - Female is not required, this step will not be used. Example: PLC16W4F4B3N0A1 STEP 4 - CONTACT TERMINATION TYPE 0 - Removable contact, cable connector. Order contacts separately, see pages 47-53. STEP 7 - CONTACT PLATING FOR PRINTED *1 1 - Removable contact, panel mounted connector. BOARD CONNECTORS Order contacts separately, see pages 47-53. 1 0 - Crimp Contacts ordered separately, see page 47-53. * 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. A1 - Gold flash over nickel on mating end and 4 - Solder, Right Angle (90°) Printed Board Mount with termination end. 0.146 [3.71] tail extension. A2 - Gold flash over nickel on mating end and 0.00020 *1 93 - Straight Printed Board Mount, Press-in, length 0.218 inch [5.00µ] tin-lead solder coat on termination end. [5.54] for 0.125 inch [3.18] thick board. Not available with code 93 in step 4. C1 - 0.000030 inch [0.76µ] gold over nickel on mating STEP 5 - MOUNTING STYLE end and termination end. 0 - None. C2 - 0.000030 inch [0.76µ] gold over nickel on mating B - Metal Right Angle (90°) Mounting Bracket. BN - Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. end and 0.00020 inch [5.00µ] tin-lead solder coated B3 - Plastic Right Angle (90°) Mounting Bracket with Cross Bar. termination end. Not available with code 93 in step 4. B3N - Plastic Right Angle (90°) Mounting Bracket with Cross Bar and D1 - 0.000050 inch [1.27µ] gold over nickel on mating Push-on Fastener. end and termination end. N - Push-On Fastener For Straight Printed Board Mount Connectors D2 - 0.000050 inch [1.27µ] gold over nickel on mating ST2 - Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for end and 0.00020 inch [5.00µ] tin-lead solder coated 0.093 [2.36] thick board. ST3 - Self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for termination end. Not available with code 93 in step 4. 0.125 [3.18] thick board. ST4 - Self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for STEP 6 - HOODS AND PANEL MOUNT 0.175 [4.45] thick board. SS2 - Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] 0 - None. length for 0.093 [2.36] thick board. 51 - Top Opening Hood. SS3 - Self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] 6 - Panel Mount, quick release. length for 0.125 [3.18] thick board. 81 - Panel Mount, fixed for 0.040 [1.02] thick panel. SS4 - Self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] 82 - Panel Mount, fixed for 0.060 [1.52] thick panel. length for 0.175 [4.45] thick board. 83 - Panel Mount, fixed for 0.090 [2.29] thick panel. 11 - Blind Mating System for 0.040 [1.02] thick panel. NOTE: Once you have made a connector selection, contact 12 - Blind Mating System for 0.060 [1.52] thick panel. Technical Sales if you would like to receive a drawing in DXF, PDF 13 - Blind Mating System for 0.090 [2.29] thick panel. format or a 3-D IGES, STEP, or SOLIDWORKS file. 14 - Blind Mating System for 0.120 [3.05] thick panel..

*1 Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers.

2-D Drawing 3-D Model

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 46 ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Shock: Vibration: Durability:

ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: MATERIALS ANDFINISHES: SIZE 16REMOVABLECONTACT ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: MATERIALS ANDFINISHES: SIZE 20REMOVABLECONTACT S C P Contact Resistance: Initial Contact CurrentRating: HIGH CONDUCTIVITY: STANDARD: SHIELDED: HIGH CONDUCTIVITY: STANDARD AND SHIELDED: HIGH CONDUCTIVITY: STANDARD: STANDARD: STANDARD: Initial ContactResistance: Contact CurrentRating: Per Contact: Insertion Force Initial ContactResistance: Removable Contacts: Contact CurrentRating: In Insulator: Contact Retention Outer Contacts: Inner Contacts: Dielectric Material: ystems ower onnection

For information regarding REMOVABLE CONTACTTECHNICALCHARACTERISTICS

Female contactclosedentryforhighestreliability. 0.0625 inch[1.588mm]diametermalecontacts. from frontfaceofinsulator.Size16contacts, Insert contacttorearfaceofinsulator,release plating nickel. Otherfinishesareavailable,seeoptional Brass andberylliumcopper,goldflashover plating finishesfor-15. nickel. Otherfinishesareavailable,seeoptional Phosphor bronze,0.000030inch[0.76µ]goldover PCTFE for -14and-15. finishes areavailable,seeoptionalplating Tellurium copper,goldflashover optional platingfinishesfor-14and-15. over nickel.Otherfinishesareavailable,see Precision machinedcopperalloywithgoldflash closed entrydesignfemalecontacts. 0.040 inch[1.02mm]diametermalecontacts, from frontfaceofinsulator.Size20contacts, Insert contacttorearfaceofinsulator,release optional platingfinishesfor-14and-15. over nickel.Otherfinishesareavailable,see Precision machinedcopperalloywithgoldflash

0.007 ohmsmax.perIEC60512-2,test2b. 7.5 amperesnominal. 0.0007 ohmsmax.perIEC60512-2, test 2b. 30g -11ms 20g from10Hzto500 100 cyclesminimum. See page9fordetailinformation. 8 oz.[2.2N]percontactmaximum 0.0016 ohmsmax.perIEC60512-2,test2b. Rear insertion,frontremovable. See page9fordetailinformation. 18 lbs.[80N]. finishes for-14. CRIMP TOOLS &CRIMPINGTOOL TECHNIQUES, TECHNICAL INFORMATION nickel. Other REMOVABLE CONTACT finishes Contacts: MATERIALS ANDFINISHES: SIZE 8REMOVABLECONTACT MECHANICAL CHARACTERISTICS: MATERIALS ANDFINISHES: SIZE 12REMOVABLECONTACT VSWR: ELECTRICAL CHARACTERISTICS: SHIELDED: HIGH VOLTAGE: Telluriumcopper,goldflashover HIGH CONDUCTIVITY: STANDARD: HIGH CONDUCTIVITY: STANDARD: Telluriumcopper,goldflashover HIGH CONDUCTIVITY: STANDARD: SHIELDED: HIGH CONDUCTIVITY: STANDARD AND Outer Contacts: Inner Contacts: Dielectric Material: Insulator Material: Initial ContactResistance: Contact CurrentRating: Initial ContactResistance: Contact CurrentRating: Insertion Loss: Insulation Resistance: Initial ContactResistance: AtSeaLevel: Dielectric Strength ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. optional plating nickel. Otherfinishesareavailable,see Brass andberylliumcopper,goldflashover plating finishesfor-15. nickel. Otherfinishesareavailable,seeoptional Phosphor bronze,0.000030inch[0.76µ]goldover PTFE teflon available, seeoptionalplating inch [0.76µ]goldovernickel.Otherfinishesare phor bronze.Maleandfemalecontacts,0.000030 Male contacts,brass.Femalephos- PTFE teflon for -14and-15. finishes areavailable,seeoptionalplating optional platingfinishesfor-14and-15. over nickel.Otherfinishesareavailable,see Precision machinedcopperalloywithgoldflash for -14and-15. finishes areavailable,seeoptional optional platingfinishesfor-14and-15. over nickel.Otherfinishesareavailable,see Precision machinedcopperalloywithgoldflash Female contactclosedentryforhighestreliability. 0.094 inch[2.39mm]diametermalecontacts. from frontfaceofinsulator.Size12contacts, Insert contacttorearfaceofinsulator,release 0.0007 ohmsmax.perIEC60512-2,test2b. See page33fordetailinformation. 0.001 ohmsmax.perIEC60512-2,test2b. IEC 60512-3,test5b. 40 amperescontinuous,deratedper 2.25 at200to500MHz 170 at0to200MHz 1.0 dBat500MHzfor226Ncontacts 0.2 dBat500MHzfor126Ncontacts 5 Gohms 0.012 ohmsmaximum 600 Vrms finishes for-14. . continuedonnextpage see page 54 connectpositronic.com finishes for-15. nickel. Other nickel. Other plating finishes Positronic . finishes 47

REMOVABLE CONTACT REMOVABLE CONTACT TECHNICAL Power INFORMATION AND REMOVABLE Connection Positronic connectpositronic.com CRIMP SIGNAL CONTACT, SIZE 20 Systems

REMOVABLE CONTACT TECHNICAL CHARACTERISTICS

continued from previous page . . .

MECHANICAL CHARACTERISTICS: HIGH VOLTAGE: STANDARD AND Flash over Voltage: 3600 V r.m.s. HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release Proof Voltage: 2700 V r.m.s. from front face of insulator. Size 8 contacts, Initial Contact Resistance: 0.008 ohms maximum. 0.142 inch [3.61 mm] diameter male contacts, SHIELDED: closed entry design female contacts. Initial Contact Resistance: 0.008 ohms maximum. HIGH VOLTAGE: Insert contact to rear face of insulator, release Nominal Impedance: 50 ohms. from front face of insulator. Size 8 contacts. Insertion Loss: -0.46 dB at 1 GHz Straight and right angle (90°) terminations. -1.5 dB at 2 GHz REMOVABLE CONTACT 0.041 inch [1.04 mm] minimum hole diameter. VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Durability: 500 cycles minimum. Above values measured using frequency domain techniques. Vibration: 20g from 10 Hz to 500 Hz. Proof Voltage: 1000 V r.m.s. Shock: 30g-11ms. SHIELDED: Insert contact to rear face of insulator, release OPTIONAL PLATING FINISHES from front face of insulator. Size 8 contacts. -14 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix See page 53 table of cable sizes for contact onto part number. Example: FC720N2-14. Termination dimensions. -15 0.000050 inch [1.27µ] gold over nickel by adding “-15”. ELECTRICAL CHARACTERISTICS: Example: FC720N2-15. STANDARD: Contact Current Rating: See temperature rise curves on page 40. RoHS OPTIONS: For additional information see page 51-52. /AA Environmental Compliance Option: RoHS compliant Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. can be achieved by adding “/AA” suffix onto part number. HIGH CONDUCTIVITY: Examples: FC720N2/AA or for optional plating finishes use FC720N2/AA-14. Contact Current Rating: See temperature rise curves on page 40. Initial Contact Resistance: 0.0003 ohms max. per IEC 60512-2, test 2b.

REMOVABLE CRIMP SIGNAL CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY Note: Connectors can be kitted with all applicable crimp/ SIZE 20 solder contacts, contact Technical Sales for FEMALE CONTACT MALE CONTACT connector part number. 0.764 [19.41] 0.649 [16.48] ØB ØA 0.255 [6.48] 0.255 [6.48]

Ø0.040 ØA [1.00] ØB

WIRE SIZE WIRE SIZE PART NUMBER AWG/[mm2] ØA ØB PART NUMBER AWG/[mm2] ØA ØB 20 / 22 / 24 0.045 0.068 20 / 22 / 24 0.045 0.068 FC720N2 MC720N3 [0.5 / 0.3 / 0.25] [1.14] [1.73] [0.5 / 0.3 / 0.25] [1.14] [1.73]

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 48 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power REMOVABLE CRIMP AND Connection SOLDER CUPCONTACT Positronic Systems SIZE 16 connectpositronic.com

REMOVABLE CRIMP CONTACT Note: Connectors can be kitted See page 9 for FOR USE WITH PCS SERIES CONNECTORS with all applicable crimp/ solder contacts, con- current ratings. CONTACTS MUST BE ORDERED SEPARATELY tact Technical Sales for connector part number. FEMALE CONTACT SIZE 16 MALE CONTACT “CLOSED ENTRY” DESIGN 0.764±0.020 [19.41±0.51] O.A.L.±0.020[±0.51] 0.255±0.020 0.255±0.020 [6.48±0.51] [6.48±0.51]

ØB±0.003 ØB±0.003 [0.08] [0.08]

Ø0.0625 0.065 [1.65] 0.065 [1.65] ØA±0.003 [1.588] ØA±0.003 [0.08] [0.08] PART WIRE SIZE “S” in PART WIRE SIZE ØA ØB 2 ØA ØB OAL NUMBERS AWG/[mm2] part number NUMBERS AWG/[mm ] indicates high FC112N2 12 [4.0] 0.098 [2.49] N/A conductivity MC112N 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41] material. FC112N2S 12 [4.0] 0.098 [2.49] N/A MC112NS 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41] Compatible *MC112N-133.0 12 [4.0] 0.098 [2.49] N/A 0.684 [17.37] FC114N2 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] with PL*H PCB mount *MC112N-.133.1 12 [4.0] 0.098 [2.49] N/A 0.724 [18.39] FC116N2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] connectors. 20-22-24 See ordering *MC112N-133.2 12 [4.0] 0.098 [2.49] N/A 0.744 [18.90] FC120N2 0.045 [1.14] 0.068 [1.73] [0.5-0.3-0.25] information. *MC112N-133.3 12 [4.0] 0.098 [2.49] N/A 0.804 [20.42] MC114N 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] 0.764 [19.41] MC116N 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.764 [19.41] REMOVABLE CONTACT *MC116N-133.0 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.684 [17.37] *MC116N-.133.1 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.724 [18.39]

* indicates Sequential mate contacts, *MC116N-133.2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.744 [18.90] see page 25 for more information *MC116N-133.3 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.804 [20.42] regarding Sequential Mating System. 20-22-24 MC120N 0.045 [1.14] 0.068 [1.73] 0.764 [19.41] [0.5-0.3-0.25]

REMOVABLE SOLDER CUP CONTACT Note: Connectors can be kitted See page 9 for with all applicable crimp/ current ratings. FOR USE WITH PCS SERIES CONNECTORS solder contacts, contact Technical Sales for CONTACTS MUST BE ORDERED SEPARATELY connector part number. SIZE 16 FEMALE CONTACT MALE CONTACT “CLOSED ENTRY” DESIGN 0.764±0.020 [19.41±0.51] 0.764±0.020 [19.41±0.51] 0.255±0.020 0.255±0.020 [6.48±0.51] [6.48±0.51]

ØB±0.003 ØB±0.003 [0.08] [0.08]

Ø0.0625 0.065 [1.65] 0.065 [1.65] ØA±0.003 [1.588] ØA±0.003 [0.08] [0.08]

PART WIRE SIZE “S” in PART WIRE SIZE ØA ØB part number 2 ØA ØB 2 AWG/[mm ] NUMBERS AWG/[mm ] indicates high NUMBERS FS112N2 12 [4.0] 0.098 [2.49] N/A conductivity MS112N 12 [4.0] 0.098 [2.49] N/A material. FS112N2S 12 [4.0] 0.098 [2.49] N/A MS112NS 12 [4.0] 0.098 [2.49] N/A Compatible FS114N2 14 [2.5] 0.081 [2.06] 0.105 [2.67] with PL*H MS114N 14 [2.5] 0.081 [2.06] 0.105 [2.67] PCB mount FS116N2 16 [1.5] 0.067 [1.70] 0.093 [2.36] connectors. MS116N 16 [1.5] 0.067 [1.70] 0.093 [2.36] See ordering MS120N 20 [0.5] 0.045 [1.14] 0.068 [1.73] FS120N2 20 [0.5] 0.045 [1.14] 0.068 [1.73] information.

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 49 REMOVABLE SHIELDED AND Power CRIMP CONTACT Connection Positronic connectpositronic.com SIZE 16 AND SIZE 12 Systems

REMOVABLE CRIMP SHIELDED CONTACT FOR USE WITH PCS SERIES CONNECTORS Note: Connectors can be kitted with all applicable crimp/ CONTACTS MUST BE ORDERED SEPARATELY solder contacts, con- SIZE 16 tact Technical Sales for connector part number.

MALE CONTACT FEMALE CONTACT

A A

Ø0.121 Ø0.121 ØB ØB [3.07] [3.07] REMOVABLE CONTACT Ø0.078 [1.98]

PART CABLE CHARACT. PART CABLE CHARACT. A ØB A ØB NUMBERS SIZE IMPED. NUMBERS SIZE IMPED.

RG 178 B/U 50 ohms 0.993 0.045 RG 178 B/U 50 ohms 0.967 0.045 MCS126N FCS126N2 RG 196 B/U 50 ohms [25.22] [1.14] RG 196 B/U 50 ohms [24.56] [1.14]

RG 179 B/U 75 ohms 1.022 0.070 RG 179 B/U 75 ohms 1.022 0.070 MCS226N FCS226N2 RG 316 /U 50 ohms [25.96] [1.78] RG 316 /U 50 ohms [25.96] [1.78]

REMOVABLE CRIMP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY Note: Connectors can be kitted See page 33 SIZE 12 with all applicable crimp/ for current ratings. solder contacts, contact Technical Sales for connector part number. FEMALE CONTACT MALE CONTACT

0.786 [19.96] OAL

D D

ØB ØA ØA ØB

C Ø0.094 C [2.39]

“S” in part number PART WIRE SIZE indicates high PART WIRE SIZE 2 ØA ØB C D 2 ØA ØB C D OAL NUMBER AWG/[mm ] conductivity NUMBER AWG/[mm ] 10 0.147 0.254 material. 10 0.147 0.254 0.795 FC610N2S N/A N/A MC610NS N/A N/A [6.0] [3.73] [6.45] Compatible with [6.0] [3.73] [6.45] [20.19] 12 0.100 0.165 0.042 0.309 PLBH3W3 10 0.147 0.254 0.714 FC612N2 MC610NS-228.2 N/A N/A [4.0] [2.54] [4.19] [1.06] [7.85] or PLSH [6.0] [3.73] [6.45] [18.14] PCB mount 12 0.100 0.165 0.042 0.309 0.795 connecto rs. MC612N See ordering [4.0] [2.54] [4.19] [1.06] [7.85] [20.19] information. 12 0.100 0.165 0.042 0.309 0.714 MC612N-228.2 [4.0] [2.54] [4.19] [1.06] [7.85] [18.14]

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 50 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power REMOVABLE SOLDER CUP AND Connection CRIMP CONTACT Positronic Systems SIZE 12 AND SIZE 8 connectpositronic.com

REMOVABLE SOLDER CUP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS Note: Connectors can be kitted See page 33 with all applicable crimp/ CONTACTS MUST BE ORDERED SEPARATELY solder contacts, con- for current ratings. tact Technical Sales for SIZE 12 connector part number. FEMALE CONTACT MALE CONTACT

0.786 [19.96] OAL

D D

ØB ØA ØA ØB

C Ø0.094 C [2.39]

“S” in part number PART WIRE SIZE indicates high PART WIRE SIZE 2 ØA ØB C D 2 ØA ØB C D OAL NUMBER AWG/[mm ] conductivity NUMBER AWG/[mm ] 10 0.147 0.254 material. 10 0.147 0.254 0.795 FS610N2S N/A N/A MS610NS N/A N/A [6.0] [3.73] [6.45] Compatible with [6.0] [3.73] [6.45] [20.19] 12 0.100 0.165 0.042 0.309 PLBH3W3 10 0.147 0.254 0.714 FS612N2 MS610NS-228.2 N/A N/A [4.0] [2.54] [4.19] [1.06] [7.85] or PLSH [6.0] [3.73] [6.45] [18.14] PCB mount 12 0.100 0.165 0.042 0.309 0.795 connecto rs. MS612N See ordering [4.0] [2.54] [4.19] [1.06] [7.85] [20.19] information. 12 0.100 0.165 0.042 0.309 0.714 REMOVABLE CONTACT MS612N-228.2 [4.0] [2.54] [4.19] [1.06] [7.85] [18.14]

REMOVABLE CRIMP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS Note: Connectors can be kitted with all applicable crimp/ CONTACTS MUST BE ORDERED SEPARATELY solder contacts, contact Technical Sales for SIZE 8 connector part number. * FEMALE CONTACT CLOSED ENTRY, L.S.A. MALE CONTACT

0.858 [21.79] 0.882 [22.40]

ØB ØB

Ø0.142 0.354 [8.99] 0.354 [8.99] [3.61] CURRENT WIRE SIZE CURRENT WIRE SIZE PART NUMBER 2 ØB PART NUMBER ØB RATING AWG/[mm ] “S” in RATING AWG/[mm2] 0.181 part number FC4008D See Temp. Rise 8 / [10.0] See Temp. Rise 0.181 Curve, page 40. [4.60] indicates high MC4008D Curve, page 40. 8 / [10.0] conductivity [4.60] See Temp. Rise 0.181 material. 0.181 FC4008DS 8 / [10.0] MC4008DS See Temp. Rise 8 / [10.0] Curve, page 40. [4.60] Curve, page 40. [4.60] Compatible 0.122 0.122 FC4010D 30 amperes 10 / [6.0] with PL*H MC4010D 30 amperes 10 / [6.0] [3.10] PCB mount [3.10] 0.101 connectors. 0.101 FC4012D 20 amperes 12 / [4.0] MC4012D 20 amperes 12 / [4.0] [2.57] See ordering [2.57] information. 0.067 0.067 FC4016D 10 amperes 16 / [1.5] MC4016D 10 amperes 16 / [1.5] [1.70] [1.70]

*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation.

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 51 ower REMOVABLE HIGH VOLTAGE CONTACT P Connection Positronic SIZE 8 connectpositronic.com Systems

REMOVABLE SOLDER CUP CONTACT Note: Connectors can be kitted FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS with all applicable crimp/ CONTACTS MUST BE ORDERED SEPARATELY solder contacts, contact Technical Sales for SIZE 8 connector part number. * FEMALE CONTACT CLOSED ENTRY, L.S.A. MALE CONTACT

0.858 [21.79] 0.866 [22.00]

ØB ØC ØC ØB REMOVABLE CONTACT

Ø0.142 0.310 [7.87] 0.310 [7.87] [3.61]

PART CURRENT WIRE SIZE PART CURRENT WIRE SIZE 2 ØB ØC 2 ØB ØC NUMBER RATING AWG/[mm ] NUMBER RATING AWG/[mm ] 0.219 0.182 0.219 0.188 FS4008D 40 amperes 8 / [10.0] MS4008D 40 amperes 8 / [10.0] [5.56] [4.62] [5.56] [4.78] 0.143 0.112 0.143 0.112 FS4012D 20 amperes 12 / [4.0] MS4012D 20 amperes 12 / [4.0] [3.63] [2.84] [3.63] [2.84] 0.100 0.069 0.100 0.069 FS4016D 10 amperes 16 / [1.5] MS4016D 10 amperes 16 / [1.5] [2.54] [1.75] [2.54] [1.75]

REMOVABLE HIGH VOLTAGE CONTACT Note: Connectors can be kitted FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS with all applicable crimp/ solder contacts, con- CONTACTS MUST BE ORDERED SEPARATELY tact Technical Sales for SIZE 8 connector part number.

STRAIGHT SOLDER WIRE TERMINATION

20 AWG max. MALE CONTACT FEMALE CONTACT 20 AWG max.

0.733 [18.62] Ref. 0.733 [18.62] Ref.

MS4820D Ø0.142 Ø0.040 FS4820D [3.61] [1.02] RIGHT ANGLE (90°) SOLDER WIRE TERMINATION

20 AWG max. MALE CONTACT FEMALE CONTACT 20 AWG max.

0.694 [17.63] Ref. 0.694 [17.63] Ref.

MS4920D Ø0.142 Ø0.040 FS4920D [3.61] [1.02]

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 52 ALL DIMENSIONS ARE SUBJECT TO CHANGE. TYPE OF S C P SOLDER/SOLDER SOLDER/SOLDER SOLDER/SOLDER SOLDER/SOLDER SOLDER/CRIMP SOLDER/CRIMP SOLDER/CRIMP SOLDER/CRIMP ystems ower onnection CRIMP/CRIMP CRIMP/CRIMP CRIMP/CRIMP CRIMP/CRIMP

For information regarding Ø Ø B CONTACT B Ø B MCC4103D MCC4104D MCC4102D MCC4101D MC4104D MC4103D MC4102D MC4101D MS4103D MS4104D MS4102D MS4101D FEMALE CONTACT MALE FEMALE CONTACT FEMALE CONTACT PART NUMBER FOR USEWITHPCSMIXEDDENSITYSERIESCONNECTORS A REMOVABLE SHIELDEDCONTACT A STRAIGHT SOLDER/SOLDERCONTACTS CONTACTS MUSTBEORDEREDSEPARATELY A FCC4103D FCC4104D FCC4102D FCC4101D FEMALE STRAIGHT SOLDER/CRIMPCONTACTS FC4104D FC4103D FC4102D FC4101D FS4103D FS4104D FS4102D FS4101D STRAIGHT CRIMP/CRIMPCONTACTS REMOVABLE SHIELDEDCONTACT CRIMP TOOLS &CRIMPINGTOOL TECHNIQUES, Ø

[1. Ø 0

[1. . 0 040 02] [26.34] [26.34] [23.60] [23.60] [26.34] [26.34] [23.60] [23.60] [26.34] [26.34] [23.60] [23.60] . Ø 1.037 1.037 0.929 0.929 1.037 1.037 0.929 0.929 1.037 1.037 0.929 0.929 040 02]

[1. 0 A . 040 02] SIZE 8 SIZE 8 Ø

[3. Ø 0

[3. . 0 152 86] . Ø 0.120 0.108 0.067 0.040 0.120 0.108 0.067 0.040 0.120 0.108 0.067 0.040 [3.05] [2.74] [1.70] [1.02] [3.05] [2.74] [1.70] [1.02] [3.05] [2.74] [1.70] [1.02] 152 86]

ØB [3. 0 . 152 86] RG CABLE NUMBER MALE MALE MALE 180 B/U 179 B/U 196 B/U 178 B/U 180 B/U 179 B/U 196 B/U 178 B/U 180 B/U 179 B/U 196 B/U 178 B/U 58 B/U 58 B/U 58 B/U 316 /U 316 /U 316 /U A CONTACT CONTACT A CONTACT ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. A

and shieldingconductors. Two-step crimpingactionforsignal SHIELDED CONTACTS Note: connector partnumber. Technical Salesfor solder with allapplicablecrimp/ Connectors canbekitted see page 54 connectpositronic.com contacts, contact Ø Ø B B Ø B Positronic . 53

REMOVABLE CONTACT ower CONTACT APPLICATION TOOLS P Connection Positronic CROSS REFERENCE LIST connectpositronic.com Systems

APPLICATION TOOLS SECTION

PLA (H), PLB (H), PLC (H) and PLS (H) connectors are offered with removable crimp contacts. Positronic recognizes the importance of supplying application tooling to support our customers’ use of our products. Information on application tooling is available on our web site at http://www.connectpositronic.com/tooling

There you will find downloadable PDF cross reference charts for removable and compliant press-in contacts. These charts will supply part numbers for insertion, removal and crimping tools, APPLICATION TOOLS along with information regarding use of tools and techniques.

Connectors Designed To Customer Specifications Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 54 ALL DIMENSIONS ARE SUBJECT TO CHANGE. ower P CONTACT APPLICATION TOOLS Connection CROSS REFERENCE LIST Positronic Systems connectpositronic.com

CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

PCS MIXED DENSITY SAFTEY SHROUD & POWER INPUT PCS SERIES

SIZE 8 CONTACTS SIZE 20 SIZE 12 CONTACTS SIZE 16 CONTACTS *CC4104D *CC4103D *CC4102D *CC4101D *S410*D *C410*D *S4*20D *S40**D *C401*D *C4008DS *C4008D MC720N3 FC720N2 FST612N2 MS612N-228.2 MS612N MS610NS-228.2 MS610NS MC612N-228.2 MC612N MC610NS-228.2 MC610NS FS612N2 FS610N2S FC612N2 FC610N2S MS120N MS112NS MS11*N MCS*26N MC120N MC112NS MC11*N-133.* MC11*N FS120N2 FS112N2S FS11*N2 FCS*26N2 FC120N2 FC112N2S FC11*N2 Contact P/N Positronic 9504-15-0-0 9504-15-0-0 9504-13-0-0 9504-14-0-0 9504-19-0-0 9504-19-0-0 Positioner 9504-0-0-0 9509-0-0-0 Handle & 9509-6-0-0 9509-6-0-0 9509-6-0-0 9506-0-0-0 9509-3-0-0 9506-0-0-0 9509-3-0-0 P/N Crimp Tool 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9509-1-0-0 9504-1-0-0 9504-1-0-0 9507-0-0-0 9507-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9509-6-1-0 9509-6-1-0 9509-6-1-0 9506-1-0-0 9509-4-0-0 9506-1-0-0 9509-4-0-0 Hand P/N

Cross GS223 GS223 GS223 GS222 GS222 M310 Mfg. AFM8 AFM8 HX4 HX4 HX4 HX4 HX4 HX4 HX4 HX3 HX3 AF8 AF8 AF8 AF8 AF8 AF8 AF8 AF8 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/2-01 M22520/2-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 Mil Equiv 9504-15-1-0 9504-15-1-0 9504-13-1-0 9504-14-1-0 9504-19-1-0 9504-19-1-0 9502-27-0-0 9502-22-0-0 Positioner 9502-19-0-0 9502-19-0-0 9502-19-0-0 9502-17-0-0 9504-2-0-0 9509-2-0-0 9509-6-2-0 9509-6-2-0 9509-6-2-0 9509-5-0-0 9509-5-0-0 9502-1-0-0 9502-1-0-0 9502-1-0-0 9502-1-0-0 9506-2-0-0 9506-2-0-0 TP-1386 TP-1386 TP-1386 TP-1366 TP-1366 TP-1199 Cross TP-974 TP1199 TP1199 TP1110 K1506 K1196 Mfg. Y877 Y877 Y937 Y878 Y322 Y524 Y524 X530 X530 TH4 TH4 TH4 TH4 M22520/1-03 M22520/1-03 M22520/1-03 M22520/1-03 Mil Equiv 9099-4-0-0 9099-4-0-0 Insertion 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-0-0-0 9099-0-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 Tool N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITH 1094 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP1076 ITP1076 Cross Mfg. APPLICATION TOOLS M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 Mil Equiv 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 9081-2-0-0 9081-2-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 9081-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 9081-0-0-0 9081-0-0-0 Removal Tool RNG2103 RNG2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 RTG 2103 Cross Mfg. P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 M81969/20-01 Mil Equiv

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 55 PRESS-IN USER INFORMATION AND Power Connection Positronic CONNECTOR INSTALLATION TOOLING connectpositronic.com Systems

COMPLIANT PRESS-IN CONNECTOR INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS ½ INCH SHAFT FOR ARBOR PRESS

Support Tool

Arbor Press Male Connector Seating Tool 2X 1/4-20 UNC-2B (Exploded view) MOUNTING HOLES

Replaceable Seating Pin POSITRONIC RECOMMENDED TOOLS CONNECTOR SEATING CONNECTOR SEATING TOOL WITHOUT Female Connector TOOL WITH ARBOR PRESS SHAFT Seating Tool CONNECTOR ARBOR PRESS SHAFT (Exploded view) VARIANT MALE FEMALE MALE FEMALE

PLA03 9513-1-0-41 9513-13-0-41 9513-1-10-41 9513-13-10-41 APPLICATION TOOLS Positronic offers PLA04 9513-2-0-41 9513-14-0-41 9513-2-10-41 9513-14-10-41 expert assistance PLA06 9513-3-0-41 9513-15-0-41 9513-3-10-41 9513-15-10-41 PLA08 9513-4-0-41 9513-16-0-41 9513-4-10-41 9513-16-10-41 in adapting PLB06 9513-5-0-41 9513-17-0-41 9513-5-10-41 9513-17-10-41

application PLB08 9513-6-0-41 9513-18-0-41 9513-6-10-41 9513-18-10-41

tooling to your PLB10W2 9513-7-0-41 9513-30-0-41 9513-7-10-41 9513-30-10-41

manufacturing PLB12 9513-7-0-41 9513-19-0-41 9513-7-10-41 9513-19-10-41 environment. PLB16 9513-8-0-41 9513-20-0-41 9513-8-10-41 9513-20-10-41 Contact our PLB20 9513-33-0-41 9513-34-0-41 9513-33-10-41 9513-34-10-41 application tooling PLB3W3 9513-6-0-41 9513-18-1-41 9513-6-10-41 9513-18-11-41 specialist for PLC09 9513-9-0-41 9513-21-0-41 9513-9-10-41 9513-21-10-41 assistance. PLC12 9513-10-0-41 9513-22-0-41 9513-10-10-41 9513-22-10-41 PLC16W4 9513-11-0-41 9513-31-0-41 9513-11-10-41 9513-31-10-41

PLC18 9513-11-0-41 9513-23-0-41 9513-11-10-41 9513-23-10-41

PLC24 9513-12-0-41 9513-24-0-41 9513-12-10-41 9513-24-10-41

PLC30 9513-25-0-41 9513-26-0-41 9513-25-10-41 9513-26-10-41

Arbor press for connector seating tools: 9530-1-0-0 1 ton capacity 4 inch throat

PCS Mixed Density Series Size 20 855-347-18-41 Replacement pins for PCS Series Size 16 855-347-2-41 (female) connector PLB3W3 Series Size 12 seating tool 855-347-11-41 (female) PCS Mixed Density Series Size 8 855-347-19-41 Support tool for PLB3W3: 9513-401-6-41

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 56 ALL DIMENSIONS ARE SUBJECT TO CHANGE. shown below. platings mustnowbeRoHSCompliant.PositronicispleasedtoofferPCBHOLESIZEFORRoHSplatingas Traditionally, tin-leadhasbeenapopularplatingforprintedcircuitboards(PCB)holes.However,manyPCBhole ELECTROLESS SUGGESTED PRINTEDBOARDHOLESIZESFORCOMPLIANTPRESS-INCONNECTORS IMMERSION IMMERSION IMMERSION S C P TIN-LEAD NICKEL / COPPER BOARD SOLDER SILVER TYPE GOLD ystems ower onnection PCB PCB PCB PCB PCB TIN OMEGA &BI-SPRINGCOMPLIANTPRESS-INCONTACTHOLE SIZE /TYPE CONTACT BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING BI-SPRING OMEGA OMEGA OMEGA OMEGA OMEGA 20 20 12 16 12 12 12 12 20 20 20 16 16 16 16 8 8 8 8 8 RoHS PCBPLATINGOPTIONS DRILL HOLESIZE RECOMMENDED ø0.0453±0.0010 [ø3.180±0.025] [ø1.750±0.025] [ø3.180±0.025] [ø1.750±0.025] [ø3.180±0.025] [ø1.750±0.025] [ø1.150±0.025] [ø3.180±0.025] [ø1.750±0.025] [ø1.750±0.025] ø0.047±0.001 ø0.125±0.001 ø0.102±0.001 ø0.069±0.001 ø0.047±0.001 ø0.125±0.001 ø0.102±0.001 ø0.069±0.001 ø0.047±0.001 ø0.125±0.001 ø0.102±0.001 ø0.069±0.001 ø0.125±0.001 ø0.102±0.001 ø0.069±0.001 ø0.047±0.001 ø0.125±0.001 ø0.102±0.001 ø0.069±0.001 [ø1.19±0.025] [ø2.59±0.025] [ø1.19±0.025] [ø2.59±0.025] [ø1.19±0.025] [ø2.59±0.025] [ø2.59±0.025] [ø1.19±0.025] [ø3.18±0.025] [ø2.59±0.025] COMPLIANT PRESS-INCONNECTORS PRINTED BOARDHOLESIZES 0.000002 [0.05µ]min. [4.5±1.5µ] RECOMMENDED immersion goldover 0.000013±0.000007 0.000033±0.000006 0.000177±0.000059 nickel perIPC-4552 over 0.0010[25µ] over 0.0010[25µ] over 0.0010[25µ] over 0.0010[25µ] immersion silver minimum solder immersion tin [0.34±0.17µ] [0.85±0.15µ] 0.0010 [25µ] 0.0006 [15µ] min. copper min. copper min. copper min. copper min. copper PLATING electroless ø0.0630+0.0035-0.0024 ø0.0394+0.0035-0.0024 ø0.0630+0.0035-0.0024 ø0.0630+0.0035-0.0024 ø0.0630+0.0035-0.0024 ø0.0630+0.0035-0.0024 [ø1.600+0.090-0.060] [ø1.000+0.090-0.060] [ø1.600+0.090-0.060] [ø1.600+0.090-0.060] [ø1.600+0.090-0.060] [ø1.600+0.090-0.060] HOLE SIZES ø0.119±0.002 ø0.096±0.002 ø0.119±0.002 ø0.096±0.002 ø0.043±0.002 ø0.119±0.002 ø0.096±0.002 ø0.043±0.002 ø0.119±0.002 ø0.096±0.002 ø0.043±0.002 ø0.119±0.002 ø0.096±0.002 ø0.043±0.002 [ø3.02±0.05] [ø2.44±0.05] [ø3.02±0.05] [ø2.44±0.05] [ø1.09±0.05] [ø3.02±0.05] [ø2.44±0.05] [ø1.09±0.05] [ø3.02±0.05] [ø2.44±0.05] [ø1.09±0.05] [ø3.02±0.05] [ø2.44±0.05] [ø1.09±0.05] FINISHED ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. 2. 3. install: press-in contactareeasyto leading technology Connectors utilizingthis service evenundersevereconditions. press-in terminationsprovide omega andbi-springcompliant When properlyused,Positronic shown, NOTE: ForPCBplating 1. COMPLIANT PRESS-IN USER INFORMATION PRESS-IN TERMINATION seat connectorfully. P.C. boardor Insert theconnectorinto screws forplastic. should be#2self-tapping self-tapping screws.Thescrews board or Secure theconnectortoP.C. number ordering tool refertopage56forpart choose theproperinstallation is availablefromPositronic,to Inexpensive installation consult TechnicalSales. “Bi-Spring” Termination utilized onsignalcontacts “Omega” Termination CONTACT HOLE COMPLIANT backplane using two backplane usingtwo connectpositronic.com backplane and compositions not compliant information. Positronic tooling reliable 57

APPLICATION TOOLS ower RIGHT ANGLE (90°) METAL AND PLASTIC P Connection Positronic MOUNTING BRACKETS connectpositronic.com Systems

RIGHT ANGLE (90°) METAL MOUNTING BRACKETS CODE B ON STEP 5 OF ORDERING INFORMATION PAGE

ø0.100±0.005 [ø2.54±0.13]

B±0.005 SERIES A B C D [0.13] A±0.005 [0.13] 0.204 0.321 0.375 0.492 PLA [5.18] [8.15] [9.53] [12.50] 0.303 0.420 0.375 0.492 PLB [7.70] [10.67] [9.53] [12.50] 0.401 0.518 0.375 0.492 D±0.020 PLC [0.51] [10.19] [13.16] [9.53] [12.50] C±0.020 [0.51] MATERIAL: Brass, tin plate.

0.220±0.010 [5.59±0.25]

0.110±0.005 0.124±0.005 [2.79±0.13] [ø3.15±0.13]

RIGHT ANGLE (90°) PLASTIC MOUNTING BRACKET WITH CROSS BAR CODE B3 OR CODE B3N ON STEP 5 OF ORDERING INFORMATION PAGE

CONNECTOR A B VARIANT 0.375 [9.53] B3 style required 1.126 0.882 PLA03 for right angle (90°) [28.60] [22.40] 1.324 1.080 press-in connectors PLA04 [33.63] [27.43] 1.718 1.474 0.517 [13.13] PLA06 [43.64] [37.44] 2.112 1.868 PLA08 [53.64] [47.45] 1.126 0.882 PLB06 B [28.60] [22.40] 1.324 1.080 PLB08 [33.63] [27.43] 1.718 1.474 PLB12 A [43.64] [37.44] 2.112 1.868 PLB16 [53.64] [47.45]

ACCESSORIES 1.126 0.882 “N” push-on PLC09 fastener shown [28.60] [22.40] 1.324 1.080 for reference PLC12 [33.63] [27.43] 1.718 1.474 PLC18 [43.64] [37.44] 2.112 1.868 PLC24 [53.64] [47.45] 2.506 2.262 MATERIAL: PLC30 MOUNTING BRACKET/CROSS BAR: Glass filled polyester, UL 94V-0. [63.65] [57.45] PUSH-ON FASTENERS: Copper alloy, tin plated.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 58 ALL DIMENSIONS ARE SUBJECT TO CHANGE. use ofmountinghardwareandwerecommendthispractice. integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the be transferredtobackplanesorP.C.boardsthroughpress-inconnectorterminations.Avoidconcernover electrical Stressesthatoccurduringcouplinganduncouplingofconnectorsorthroughshockvibrationsystems can S C P FOR USEWITHRIGHTANGLE(90°)CONNECTOR ystems ower onnection Connector NOTE: MOUNTINGSCREWSFORRIGHTANGLECONNECTORSAREORDEREDSEPARATELY Mounting Bracket MATERIAL: Suggest 0.123±0.002[3.12]Øholeinprintedboardformountingconnectorwithpush-onfasteners. SUGGESTED PRINTEDBOARDHOLESIZES: CODE ST2,ST3,ST4,SS2,SS3,ORSS4ONSTEP5OFORDERINGINFORMATIONPAGE 0.131±0.020 Printed board [3.33±0.51] Spring temperedcopperalloy,tinplated. STYLE OPTION CODE BNORNONSTEP5OFORDERINGINFORMATIONPAGE CODE BN CONSULT TECHNICAL SALESIFANALTERNATE SCREWISREQUIRED. MOUNTING SS4 SS3 SS2 ST4 ST3 ST2 USING PARTNUMBERSSHOWNINCHARTBELOW. SCREWS ARE#2SELF-TAPPINGFORPLASTIC. Self-tapping screw PUSH-ON FASTENERSAND MATERIAL STAINLESS STAINLESS STAINLESS OPTIONS Printed board STEEL STEEL STEEL STEEL STEEL STEEL MOUNTING SCREWS MOUNTING SCREWS PUSH-ON FASTENERS PART NUMBER A4546-7-3-97 A4546-7-2-97 A4546-7-1-97 A4546-7-8-4 A4546-7-7-4 A4546-7-6-4 FOR USEWITHSTRAIGHTSOLDERCONNECTOR Printed board 0.375±0.030 0.312±0.030 0.250±0.030 0.375±0.030 0.312±0.030 0.250±0.030 [9.53±0.76] [7.93±0.76] [6.35±0.76] [9.53±0.76] [7.93±0.76] [6.35±0.76] THREAD LENGTH ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. CODE N P.C. BOARED THICKNESS [2.36] [2.36] 0.175 0.125 0.093 0.175 0.125 0.093 [4.45] [3.18] [4.45] [3.18] 0.131±0.020 [3.33±0.51] connectpositronic.com Printed board Connector Positronic 59

ACCESSORIES Power CONNECTOR HOODS Connection Positronic connectpositronic.com Systems

POWER CONNECTION SYSTEMS HOOD CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE

CONNECTOR A B C D VARIANT

1.000 0.752 0.594 0.312 x 0.363 PLA03 [25.40] [19.10] [15.09] [7.92] [9.22] B±0.020 1.000 0.950 0.594 0.312 0.561 [0.51] PLA04 [25.40] [24.13] [15.09] [7.92] x [14.25] 1.000 1.344 0.594 0.312 0.955 PLA06 [25.40] [34.14] [15.09] [7.92] x [24.26] 1.000 PLA08 1.738 0.594 0.312 1.349 [25.40] [44.15] [15.09] [7.92] x [34.26]

1.000 0.752 0.792 0.510 x 0.363 PLB06 [25.40] [19.10] [20.12] [12.95] [9.22] 1.000 0.950 0.792 0.510 0.561 PLB08 [25.40] [24.13] [20.12] [12.95] x [14.25] A±0.020 [0.51] D Cable Opening 1.000 1.344 0.792 0.510 0.955 PLB12 [25.40] [34.14] [20.12] [12.95] x [24.26] 1.000 1.738 0.792 0.510 1.349 PLB16 [25.40] [44.15] [20.12] [12.95] x [34.26] 1.000 PLB3W3 0.950 0.792 0.510 0.561 [25.40] [24.13] [20.12] [12.95] x [14.25] C±0.020 [0.51] 1.000 0.752 0.990 0.708 x 0.363 PLC09 [25.40] [19.10] [25.15] [17.98] [9.22] 1.000 0.950 0.990 0.708 0.561 PLC12 [25.40] [24.13] [25.15] [17.98] x [14.25] 1.000 1.344 0.990 0.708 0.955 Features internal cable clamp. PLC18 [25.40] [34.14] [25.15] [17.98] x [24.26] 1.000 1.738 0.990 0.708 1.349 PLC24 [25.40] [44.15] [25.15] [17.98] x [34.26] 1.000 2.132 0.990 PLC30 0.708 x 1.743 [25.40] [54.15] [25.15] [17.98] [44.27]

HOOD FOR USE WITH PLS5W5 CONNECTOR CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE

1.483±0.020 [37.67±0.51] 0.990±0.020 [25.15±0.51]

1.260±0.020 [32.00±0.51]

POSITRONIC INDUSTRIES

For PLS5W5 Connector Only ACCESSORIES

0.804 [20.42] Features internal cable clamp.

1.370 [34.80] CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 60 ALL DIMENSIONS ARE SUBJECT TO CHANGE.

[2 0. [1 0. 2. S C P 87 5. B 60 *B 10] 24] 0 0 ystems ower onnection

CONNECTOR VARIANTS Typical partnumber:PLB06M206C1 PLC09 PLC12 PLC18 PLC24 PLC30 PLB20 PLB16 PLB12 PLB08 PLB06 PLA03 PLA04 PLA06 PLA08 Typical partnumber:PLB06M1060 PANEL MOUNTCONNECTORSWITHQUICKRELEASEMOUNTINGCLIP PANEL MOUNTCONNECTORSWITHQUICKRELEASEMOUNTINGCLIP A± *A±0 0. 0 .0 20 20 [0 [0 . 51] . 51]

1.600 [40.64] 1.798 [45.67] 2.192 [55.68] 2.980 [75.69] 2.586 [65.68] 2.192 [55.68] 1.798 [45.67] 1.600 [40.64] 2.586 [65.68] 1.600 [40.64] 1.798 [45.67] 2.192 [55.68] 2.586 [65.68] 2.980 [75.69]

CONNECTOR A VARIANTS PLB06 PLB08 PLB12 PLA08 PLA06 PLA04 PLA03 Fa Mo Fa Mo QUICK RELEASEMOUNTINGCLIP ct MALE MALE un ct un or 1.168 [29.67] 1.366 [34.70] 1.760 [44.70] 2.548 [64.72] 2.154 [54.71] 1.760 [44.70] 1.366 [34.70] 1.168 [29.67] 2.154 [54.71] 1.168 [29.67] 1.366 [34.70] 1.760 [44.70] 2.154 [54.71] 2.548 [64.72] or ti ti y ng y ng In In

2.112 [53.64] 1.718 [43.64] 1.324 [33.63] 1.126 [28.60] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] Cl st B Cl st al FOR REMOVABLECONTACTS ip al ip le

d ORDERING INFORMATIONPAGE ORDERING INFORMATIONPAGE A d AND PANELCUTOUT 0.445 [11.30] 0.445 [11.30] 0.445 [11.30] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.445 [11.30] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] CODE 6INSTEPOF CODE 6INSTEPOF 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] For connectionsystem8 For connectionsystem8 dimensions. above forconnector *Note: Seechart C B CONNECTOR VARIANTS PLC12 PLC09 PLC18 PLC24 PLC30 PLB20 PLB16 [10.54±0 0.415± Maximum panelthickness: 0.063[1.60]nominal. FOR USEWITHQUICKRELEASE 0.005 .13] 1.324 [33.63] 1.126 [28.60] 2.506 [63.65] 2.112 [53.64] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] FEMALE Fa Fa FEMALE ct Mo PANEL CUTOUT ct Mo Typical partnumber:PLB06F1060 or MOUNTING CLIPS A or un y un 0.015[0.38] R.MAX.TYP. y ALL DIMENSIONS ARESUBJECT TOCHANGE. In DIMENSIONS ARE ININCHES[MILLIMETERS]. ti In ti Typical partnumber:PLB06F206C1 ng st ng st al

al Cl

Cl le le ip 0.802 [30.37] 0.802 [30.37] 0.606 [15.39] 0.606 [15.39] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] d ip A± d B±

0.010 0.00 B 5 *A±0 A± 0. .0 02 20 connectpositronic.com 0 [0 [0 .5 C± .5 1] 1] 0.005

Positronic

[2 0.

[1 0. *B 3. 92 5. 60 B 37] 0 24] 0 61

ACCESSORIES ower FIXED STYLE MOUNTING CLIP P Connection Positronic AND PANEL CUTOUT connectpositronic.com Systems

PANEL MOUNT CONNECTORS WITH *FIXED STYLE MOUNTING CLIP CODE 81, 82 AND 83 IN STEP 6 OF ORDERING INFORMATION PAGE

MALE FEMALE 0.870 0.920 [22.10] [23.37]

Mounting Clip Mounting Clip Factory Installed For connection system 8 Factory Installed A±0.020 [0.51] A±0.020 [0.51]

B B

Typical part number: Typical part number: PLB06F10810 PLB06M10810 CONNECTOR A B VARIANTS PLA03 1.126 [28.60] 0.408 [10.36] CLIP MATERIAL: Beryllium copper, nickel plated PLA04 1.324 [33.63] 0.408 [10.36] PLA06 1.718 [43.64] 0.408 [10.36] PLA08 2.112 [53.64] 0.408 [10.36] PART PANEL NUMBER THICKNESS PLB06 1.126 [28.60] 0.606 [15.39] * May be used with 0.040 PLB08 1.324 [33.63] 0.606 [15.39] PL*****81* [1.02] either fixed solder or 0.060 removable contact PLB12 1.718 [43.64] 0.606 [15.39] PL*****82* [1.52] connector insulators. PLB16 2.112 [53.64] 0.606 [15.39] 0.090 PL*****83* [2.29] PLB20 2.506 [63.65] 0.606 [15.39] PLC09 1.126 [28.60] 0.802 [30.37] PLC12 1.324 [33.63] 0.802 [30.37] PLC18 1.718 [43.64] 0.802 [30.37] PLC24 2.112 [53.64] 0.802 [30.37] PLC30 2.506 [63.65] 0.802 [30.37]

PANEL CUTOUT CONNECTOR A B C D FOR USE WITH VARIANTS FIXED STYLE MOUNTING CLIPS PLA03 1.380 [35.05] 1.150 [29.21] 0.445 [11.30] 0.193 [4.90] PLA04 1.578 [40.08] 1.348 [34.24] 0.445 [11.30] 0.193 [4.90]

PLA06 1.972 [50.09] 1.742 [44.25] 0.445 [11.30] 0.193 [4.90]

PLA08 2.366 [60.10] 2.136 [54.25] 0.445 [11.30] 0.193 [4.90]

PLB06 1.380 [35.05] 1.150 [29.21] 0.643 [16.33] 0.300 [7.62]

PLB08 1.578 [40.08] 1.348 [34.24] 0.643 [16.33] 0.300 [7.62] ACCESSORIES A±0.010 PLB12 1.972 [50.09] 1.742 [44.25] 0.643 [16.33] 0.300 [7.62]

B±0.010 PLB16 2.366 [60.10] 2.136 [54.25] 0.643 [16.33] 0.300 [7.62]

PLB20 2.760 [70.10] 2.530 [64.26] 0.643 [16.33] 0.300 [7.62]

D±0.010 C±0.010 PLC09 1.380 [35.05] 1.150 [29.21] 0.839 [21.31] 0.300 [7.62]

PLC12 1.578 [40.08] 1.348 [34.24] 0.839 [21.31] 0.300 [7.62]

PLC18 1.972 [50.09] 1.742 [44.25] 0.839 [21.31] 0.300 [7.62] 0.015[0.38]R. MAX. TYP. PLC24 2.366 [60.10] 2.136 [54.25] 0.839 [21.31] 0.300 [7.62]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. PLC30 2.760 [70.10] 2.530 [64.26] 0.839 [21.31] 0.300 [7.62] 62 ALL DIMENSIONS ARE SUBJECT TO CHANGE. S C P ystems ower onnection 2X ø0.096± [ø2.44± 0.003 0.08] CONNECTOR PANEL MOUNTCUTOUT VARIANTS PLC16W4 PLB10W2 PLB3W3 PANEL MOUNTCUTOUT PLC30 PLC24 PLC18 PLC12 PLC09 PLB20 PLB16 PLB12 PLB08 PLB06 PLA08 PLA06 PLA04 PLA03 ±0.005 [37.41] [57.45] [47.42] [37.41] [27.41] [22.40] [37.41] [27.41] [57.45] [47.42] [37.41] [27.41] [22.40] [47.42] [37.41] [27.41] [22.40] 1.473 2.262 1.867 1.473 1.079 0.882 1.473 1.079 2.262 1.867 1.473 1.079 0.882 1.867 1.473 1.079 0.882 A B A ±0.005 [31.52] [51.54] [41.53] [31.52] [21.51] [16.51] [31.52] [21.51] [51.54] [41.53] [31.52] [21.51] [16.51] [41.53] [31.52] [21.51] [16.51] 1.241 2.029 1.635 1.241 0.847 0.650 1.241 0.847 2.029 1.635 1.241 0.847 0.650 1.635 1.241 0.847 0.650 B ±0.005 [20.93] [20.93] [20.93] [20.93] [20.93] [20.93] [15.93] [15.93] [15.93] [15.93] [15.93] [15.93] [15.93] [10.92] [10.92] [10.92] [10.92] 0.824 0.824 0.824 0.824 0.824 0.824 0.627 0.627 0.627 0.627 0.627 0.627 0.627 0.430 0.430 0.430 0.430 C ALL DIMENSIONS ARESUBJECT TOCHANGE. DIMENSIONS ARE ININCHES[MILLIMETERS]. C connectpositronic.com Positronic 63

ACCESSORIES ower BLIND MATING SYSTEM P Connection Positronic AND PANEL CUTOUT connectpositronic.com Systems

BLIND MATING SYSTEM A 0.320 [8.13] B CODE 11, 12, 13 AND 14 IN STEP 6 OF ORDERING INFORMATION PAGE Floating connector C

2X 0.500 [12.71] HEX PANEL THICKNESS 0.063 [1.60] 0.100 [2.54]

Panel or Printed 0.700 [17.78] Circuit Board 1.535 [38.99] 2X Fixed connector 0.250 [6.35] HEX Typical Part Number: PLB08F10120 ø0.250 [6.35]

PANEL CUTOUT FOR USE WITH FLOATING AND FIXED CONNECTOR BLIND MATING SYSTEMS

FLOATING CONNECTOR FIXED CONNECTOR

F F 2X 2X B Ø0.400±0.003 D1 Ø0.265±0.003 D [10.16±0.08] [6.73±0.08]

E E1 2X Ø0.096±0.003 [2.44±0.08]

NOTE: Panel thickness may impact the orientation CONNECTOR B D D1 E E1 F of mating end of blind mate pin. Shimming between A C the panel and the head of the blind mate pin may be VARIANTS ±0.005 ±0.005 ±0.005 ±0.005 ±0.005 ±0.005 necessary to minimize tilt of the blind mate system. 2.340 0.882 0.750 0.650 0.860 0.430 0.640 1.522 PLA03 Contact technical sales for additional technical infor- [59.44] [22.40] [19.05] [16.51] [21.84] [10.92] [16.26] [38.66] mation. 2.537 1.079 0.750 0.847 1.057 0.430 0.640 1.719 PLA04 [64.44] [27.41] [19.05] [21.51] [26.85] [10.92] [16.26] [43.66] 2.931 1.473 0.750 1.241 1.451 0.430 0.640 2.113 MATERIALS AND FINISHES: PLA06 BLIND MATING PLATE: Stainless steel. [74.45] [37.41] [19.05] [31.52] [36.86] [10.92] [16.26] [53.67] 3.325 1.867 0.750 1.635 1.845 0.430 0.640 2.507 BLIND MATING GUIDE: Stainless steel, passivated. PLA08 FLOAT SCREW: Steel, zinc plate with chromate seal. [84.46] [47.42] [19.05] [41.53] [46.86] [10.92] [16.26] [63.68] 2.340 0.882 0.947 0.650 0.860 0.627 0.837 1.522 PLB06 Blind mating system provides lead in for [59.44] [22.40] [24.05] [16.51] [21.84] [15.93] [21.26] [38.66] 0.100 [2.54] axial misalignment. 2.537 1.079 0.947 0.847 1.057 0.627 0.837 1.719 PLB08 [64.44] [27.41] [24.05] [21.51] [26.85] [15.93] [21.26] [43.66] Blind mating system sold in a kit containing 2.931 1.473 0.947 1.241 1.451 0.627 0.837 2.113 a connector - plate assembly, Blind mating PLB12 [74.45] [37.41] [24.05] [31.52] [36.86] [15.93] [21.26] [53.67] guides, and float screws. 3.325 1.867 0.947 1.635 1.845 0.627 0.837 2.507 PLB16 [84.46] [47.42] [24.05] [41.53] [46.86] [15.93] [21.26] [63.68] PART NUMBER PANEL THICKNESS 2.537 1.079 0.947 0.847 1.057 0.627 0.837 1.719

ACCESSORIES PLB3W3 [64.44] [27.41] [24.05] [21.51] [26.85] [15.93] [21.26] [43.66] PL*****11* 2.340 0.882 1.144 0.650 0.860 0.824 1.034 1.522 0.040 [1.02] PLC09 PLB3W3*10110 [59.44] [22.40] [29.06] [16.51] [21.84] [20.93] [26.26] [38.66] PL*****12* 2.537 1.079 1.144 0.847 1.057 0.824 1.034 1.719 0.060 [1.52] PLC12 PLB3W3*10120 [64.44] [27.41] [29.06] [21.51] [26.85] [20.93] [26.26] [43.66] 2.931 1.473 1.144 1.241 1.451 0.824 1.034 2.113 PL*****13* PLC18 0.090 [2.28] [74.45] [37.41] [29.06] [31.52] [36.86] [20.93] [26.26] [53.67] PLB3W3*10130 3.325 1.867 1.144 1.635 1.845 0.824 1.034 2.507 PLC24 PL*****14* [84.46] [47.42] [29.06] [41.53] [46.86] [20.93] [26.26] [63.68] 0.120 [3.05] 3.720 2.262 1.144 2.029 2.239 0.824 1.034 2.902 PLB3W3*10140 PLC30 [94.49] [57.45] [29.06] [51.54] [56.87] [20.93] [26.26] [73.71]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 64 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic HIGH RELIABILITY Products

D-SUBMINIATURE POWER FEATURES: • High current density • Energy saving - FEATURES: Hot swap capability • Four performance levels available for low contact resistance • • AC/DC operation in a single connector best cost/performance ratio: professional, • Signal contacts for hardware management industrial, military and space-fl ight quality • Sequential mating • Blind mating • Options include high voltage, coax, • Large surface area contact mating system thermocouple and air coupling contacts; • Wide variety of accessories environmentally sealed and dual port • Customer-specifi ed contact arrangements connector packages including mixed density • Modular tooling which produces • Broad selection of accessories a single piece connector insert Contact Sizes: • Size 20 and 22 contacts suitable for 8, 16, 20 and 22 use in carrying power Current Ratings: 0, 8, 12, 16, 20, 22 and 24 To 100 amperes • IP65, IP67 Contact Sizes: Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, straight To 200 amperes per contact Current Ratings: compliant press-in and right angle (90°) compliant press-in Confi gurations: Multiple variants in both standard and high densities, seven connector Terminations: Crimpsolder, and fistraight xed cable compliant connector, press-in straight and solder,right angle right (90°) angle compliant (90°) press-in housing sizes Qualifi cations: MIL-DTL-24308, GSFC S-311-P-4, GSFC S-311-P-10, Confi gurations: Multiple variants in a variety of package sizes SAE AS39029, DSCC Compliance: PICMGGSFC 2.11, S-311-P-10 PICMG 3.0, VITA 41, DSCC, GSFC S-311-P-4, RECTANGULAR CIRCULAR

FEATURES: FEATURES: • Two performance levels available: • Non-corrodible / lightweight composite industrial quality and military quality construction • A wide variety of accessories • EMI/RFI shielded versions • Thermocouple contacts • Broad selection of contact arrangement and package sizes • Environmentally sealed versions • Connector coding device (keying) options • Rear insertion/ front release of removable contacts Contact Sizes: • Two level sequential mating 16, 20 and 22 Current Ratings: • Overmolding available on full assemblies To 13 amperes nominal Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, and 12, 16, 20 and 22 straight compliant press-in Contact Sizes: To 25 amperes nominal Confi gurations: Multiple variants in both standard and high densities, Current Ratings: thirty package sizes Terminations: Crimp, wire solder, straight solder, and right angle (90°) solder Qualifi cations: MIL-DTL-28748, SAE AS39029, CCITT V.35 Confi gurations: Multiple variants in four package sizes Qualifi cations: Environmental protection to IP67

CABLE HERMETIC FEATURES:

• Shorten the supply chain and reduce FEATURES: additional costs and delays by “cablizing” your Positronic connector selection • Intended for use as an electrical feedthrough in high vacuum applications • Overmolding available • Helium leakage rate at ambient • Shielded and environmentally sealed temperature: < 5x10 -9 versions available a vacuum 1.5x10 mbar.l/s under -2 mbar • Power cables and access boxes which • Signal, power, coax and high voltage meet the SAE J2496 specifi cation versions available • Connectors can be mounted on fl ange Contact Sizes: assembly per customer specifi cation 8, 12, 16, 20 and 22 Current Ratings: ✓ Design assemblies in accordance with customer specifi cations. To 40 amperes nominal Terminations: Feedthrough is standard; fl ying leads and board mount available ✓ Prepare wire harness connector confi guration and performance specifi cations. upon request ✓ Design each system in accordance with applicable customer, domestic, Confi gurations: See D-subminiature and circular confi gurations above and international standards. Compliance: Space-D32 ✓Defi ne and conduct performance and verifi cation testing.

For more information, visit www.connectpositronic.com or call your nearest Positronic sales ofﬁ ce listed on the back of this catalog. an Amphenol company

Divisional Headquarters

Positronic | Americas 423 N Campbell Ave +1 800 641 4054 Springfield MO 65806 USA [email protected]

Positronic | Europe Z.I. d’Engachies 46, route d’Engachies +33 5 6263 4491 F-32020 Auch Cedex 9 France [email protected]

Positronic | Asia 3014A Ubi Rd 1 #07-01 +65 6842 1419 Singapore 408703 [email protected]

Sales Offices

Positronic has local sales representation all over the world. To find the nearest sales office, please visit www.connectpositronic.com/sales

Power Connection Systems Catalog for ­Connector ­Housing Dimensions)

Power Connection Systems Catalog for Connector Housing Dimensions)