Parts and Accessories Installation Instructions

F 36 00 61 2W

Tilt alarm sensor to supplement a retrofitted digital alarm system I – V BMW 8 Series (E31) BMW 7 Series (E32) BMW 5 Series (E34, E39) BMW 3 Series (E36) BMW Z3 roadster Installation time approx. 1 – 2 hours but this may vary depending on the condition of the car and the equipment in it. Retrofit/Installation kit No. 82 91 9 404 616 Retrofit/Installation kit No. 82 91 9 404 617 Retrofit/Installation kit No. 82 91 9 404 618 Retrofit/Installation kit No. 82 91 9 404 619

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 Installation instructions No. 01 29 0 026 868 Table of contents Contents Page 1. Preparations ...... 17 2. Connection overview for tilt alarm sensor wiring harness (all models apart from E39)..18 3. Connection overview for tilt alarm sensor wiring harness (E39 only) ...... 19 4. To install the wiring harness ...... 20 5. To install the tilt alarm sensor ...... 23 6. To connect the wiring harness to the tilt alarm sensor ...... 27 7. Concluding work / Coding ...... 28

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 Installation instructions No. 01 29 0 026 868 Important information

This installation kit is only for use within the BMW dealer organisation. The tilt alarm sensor will only work in conjunction with the retrofitted digital alarm system I – V.

Target group The target group for these installation instructions comprises personnel trained on BMW cars with specialist knowledge of body electrical systems.

Work All servicing, repair, installation and adjustment work on BMW cars is completed at the workshop’s own responsibility. All the work is to be completed with the help of the latest BMW - Repair instructions, - Circuit diagrams, in a rational sequence and using the prescribed tools (special tools) and in compliance with current health and safety regulations.

Installation note All the work is shown for a left-hand drive car. Proceed in exactly the same way on the other side on right-hand drive cars.

If the specified PIN chambers are occupied, bridges, double crimps or twin lead terminals must be used.

When installing the cables ensure that they are not kinked or damaged since otherwise faults will occur that will later require a great deal of work to localise them.The costs resulting from this will not be reimbursed by BMW.

Keep to the tightening torque values for screw connections.The required tightening torque values are given in the TIS.

Tools and equipment required

Set of straight slot screwdrivers Set of Philips screwdrivers Angle cutter Crimp pliers BMW No. 81 24 9 408 449 Set of Torx wrenches To r c h Drill Set of 1/4 sockets Universal knife

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/16 Installation instructions No. 01 29 0 026 868 1. Preparations

TIS AW No. All models

Conduct a brief test Disconnect the negative pole of the battery 12 00 …

The following components are to be removed in advance

E31 only Boot trim, complete Right-hand rear seat Door sill strip, internal right Rear right side trim

E32 and E34 only Boot trim, left 51 47 151 Rear seat bench and backrest 52 20 000

E36 only Boot trim, right (E36/2/3/4/5 only) 51 47 161 Rear seat bench and backrest 52 20 000 Door sill strips, right 51 47 000 Rear side trim, right (E36/C) 51 43 000 Undo the right-hand B pillar trim at the bottom 51 43 150 Glove compartment 51 16 360 Speaker cover in the footwell at the bottom right

Z3 roadster only Boot trim, left 51 47 151 Door sill strip, left 52 20 000 Pedal trim, left Glove compartment 51 16 360 Speaker covers on both sides

E39 only Boot trim on both sides 51 47 151 Boot cover closing panel 51 46 050 Rear seat bench and backrest 52 20 000 Door sill strips, front right and rear 51 47 000 Undo the right-hand B pillar trim at the bottom 51 43 150 Glove compartment 51 16 360

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/17 Installation instructions No. 01 29 0 026 868 2. Connection overview for tilt alarm sensor wiring harness (all models apart from E39)

a

A5 A7A6 A8

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4

13 14 15 16 17 18 19 20 21 22 23 24 5 6 7 8 A2 A3 A4 A1

1 2 3 4 5 6

F 36 00 52 2W

Abbreviation / Item Description Signal Cable colour / Connection location in the car Cross-section Slot a Wiring harness ______

A1 AMP socket contact Terminal R BK/RD/YE To 6-pin white plug PIN 5 0.50 mm2 A2 AMP socket contact Alarm signal BK/WT/YE To 6-pin white plug PIN 1 0.50 mm2 A3 AMP socket contact Terminal 30 RD/GR/YE To 6-pin white plug PIN 2 0.50 mm2 A4 AMP socket contact Terminal 31 BK 0.50 mm2 To 6-pin white plug PIN 3

A5 Blade terminal contact Terminal R BK/RD/YE To the digital alarm system wiring harness, PIN 5 2 0.50 mm white 24-pin plug A, cut the cable from PIN 5 at a suitable point and connect branch A5 to it using AMP contacts

A6 Blade terminal contact Alarm signal BK/WT/YE To 8-pin white plug B PIN 2 0.50 mm2 A7 Blade terminal contact Terminal 30 RD/GR/YE To 8-pin white plug B PIN 1 0.50 mm2 A8 Blade terminal contact Terminal 31 BK 0.50 mm2 To 8-pin white plug B PIN 3

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/18 Installation instructions No. 01 29 0 026 868 3. Connection overview for tilt alarm sensor wiring harness (E39 only)

a

A7A6 A8

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 A2 A3 A4 13 14 15 16 17 18 19 20 21 22 23 24 5 6 7 8

1 2 3 4 5 6

F 36 00 53 2W

Cable colour / Abbreviation / Item Description Signal Connection location in the car Cross-section Slot a Wiring harness ______

A2 AMP socket contact Alarm BK/WT/YE To 6-pin white plug PIN 1 signal 0.50 mm2 A3 AMP socket contact Terminal RD/GR/YE To 6-pin white plug PIN 2 30 0.50 mm2 A4 AMP socket contact Terminal BK/RD/YE To 6-pin white plug PIN 5 31 0.50 mm2 A6 Blade terminal contact Alarm BK/WT/YE To 8-pin white plug B PIN 2 signal 0.50 mm2 A7 Blade terminal contact Terminal RD/GR/YE To 8-pin white plug B PIN 1 30 0.50 mm2 A8 Blade terminal contact Terminal BK/RD/YE To 8-pin white plug B PIN 3 31 0.50 mm2

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/19 Installation instructions No. 01 29 0 026 868 4. To install the wiring harness

E31 only

Connect branches A5 – A8 to the plug on the digital alarm system control module (1) in the right-hand sill as shown on the connection overview. 1

F 31 82 039 R

Lay the wiring harness in the right-hand sill duct 1 2 towards the rear. Lay the wiring harness along the vehicle wiring harness on the right-hand side of the boot and from there to the left tail light.

Legend

1 Wiring harness 2 Tilt alarm sensor 3 Digital alarm control module 3 F 36 00 54 2W

E32, E34 and E34 touring only

3 1 Connect branches A5 – A8 to plugs (1) and (2) as shown on the connection overview. Lay the 2 wiring harness (3) behind the module holder (4) 4 along the vehicle wiring harness through the passage grommet (5) into the boot. 5 The digital alarm control module is under the 3 rear seat bench on the left.

F 34 82 033 R

E36 only

Connect branches A5 – A8 to plugs (1) and (2) as shown on the connection overview.

1 The digital alarm control module is behind 2 the glove compartment.

F 36 82 449 R

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/20 Installation instructions No. 01 29 0 026 868 4. To install the wiring harness

Lay the wiring harness (1) along the vehicle wiring harness, along the right sill to the boot.

On the E36 Convertible, lay the wiring harness to the seat belt automatic locking retractor for the passenger seat.

Legend

1 Wiring harness 2 Tilt alarm sensor 3 Digital alarm control module 2 1 3 F 36 00 55 2W

E39 only

Connect branches A6 – A8 to the plug (1) as shown on the connection overview. 1

F 39 82 128 R

Lay the wiring harness (1) along the vehicle wiring harness to the left tail light.

Legend

1 1 Wiring harness 3 2 Tilt alarm sensor 2 3 Digital alarm control module

F 39 82 105 R

Z3 roadster only

Connect branches A5 – A8 to plugs (1) and (2) as shown on the connection overview. 1 2 The digital alarm control module is behind the glove compartment.

F 36 62 312 R Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/21 Installation instructions No. 01 29 0 026 868 4. To install the wiring harness

Lay the wiring harness (1) under the instrument 2 panel to the left-hand side. Lay the wiring harness (1) in the left sill along the vehicle wiring harness into the boot and to the tail light.

1 Legend

1 Wiring harness 2 Tilt alarm sensor 3 3 Digital alarm control module F 36 00 56 2W

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/22 Installation instructions No. 01 29 0 026 868 5. To install the tilt alarm sensor

E31 only 3 Place the tilt alarm sensor (1) with its holder on the 1 stud bolt at the rear of the boot on the lefthand side and secure it with hexagonal nuts (3).

2 F 31 82 038 R

E32, E34 Saloon only

Bolt the holder (1) to the tilt alarm sensor (3) with self-tapping screws. Push the speed nuts (4) on 3 to the holder (1). Screw in the self-tapping 4 screws (5) by approximately two turns.

5 1 4 2 F 34 82 034 R

E34 Saloon only

Insert the tilt alarm sensor (1) into the key holes (3) on the left-hand side of the boot between the 2 external panel and the internal plate (2). 1 Screw in the self-tapping screws (4). 4 It may be necessary to remove the hi-fi amplifier and/or additional battery.

3

F 34 82 035 R

E34 touring only

2 Insert the expanding nuts (2) into the square 3 1 holes on the left-hand side of the boot behind the wheel arch. Screw the tilt alarm sensor (1) into position using self-tapping screws (3).

1 2

3

F 34 82 036 R Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/23 Installation instructions No. 01 29 0 026 868 5. To install the tilt alarm sensor

E32 only

Insert the tilt alarm sensor (1) on the left-hand 2 side of the boot above the wheel arch between 1 the external panel and the internal plate (2) and screw it into position with self-tapping screws (3).

It may be necessary to remove the hi-fi 3 amplifier.

F 32 82 009 R

E36/2/4 only

Insert the plastic expanding nuts (1) into the holes (2) at the front right-hand side of the boot. Position the holder (3) and screw it into position with self-tapping screws (4). 3 1 2 In cars with a side boot trim that does not have a recess, the trim must be cut at the appro- priate points.

4 F 36 82 051

Screw the tilt alarm sensor (1) to the holder (3) using self-tapping screws (2).

1

2 1 F 36 82 052 R

2 3 4 E36/C only Place the tilt alarm sensor (1) and holder (2) on to the coarse thread bolts (3) at the rear on the right-hand 1 side and secure it with plastic nuts (4).

On the E36/C it may be that the coarse thread 3 bolts (3) mentioned above for securing the tilt alarm 4 sensor are missing. Under no circumstances should you drill holes at these points to secure the tilt alarm sensor with self-tapping screws since you may dama- ge the side window. See the next figure for the correct F 36 82 053 R procedure. Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/24 Installation instructions No. 01 29 0 026 868 5. To install the tilt alarm sensor

Proceed as follows

Make a perforated metal strip as shown.

Use a perforated metal strip with a minimum thickness of 2 mm.

F 36 00 57 2W

Bolt the perforated metal strip (1) to the tilt alarm sensor holder (2) using a hexagonal screw M6 x 12, washer, spring ring and hexagonal nut M6. 1 2

F 36 00 58 2W

Place the perforated metal strip (1) on the coarse thread bolts (2) and secure it with the existing hexagonal nuts (3).

3 1

2

F 36 00 59 2W

E36/5 only

Place the holder (1) for the tilt alarm sensor (2) through the holes (3) on the right-hand side of 4 the boot from the rear and secure it with 2 hexagonal nuts (4). 1 3 4

F 36 82 054 R Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/25 Installation instructions No. 01 29 0 026 868 5. To install the tilt alarm sensor

E36/3 only

2 Insert the expanding nuts (2) into the square holes 3 on the right-hand side of the boot between the wheel arch and the ventilation grille. Screw the tilt alarm sensor 81) into position with self-tapping screws. 2 1 3

F 36 00 60 2W

E39 only

Place the tilt alarm sensor (1) on to the coarse thread bolts (2) and secure it with plastic nuts (3). 1 If there are no coarse thread bolts in the car, secure the tilt alarm sensor with self-tapping screws. 3 2 3

F 39 82 127 R

Z3 roadster only

1 Secure the holder (1) to the tilt alarm sensor (3) 2 with hexagonal screws M6 x 12 mm (2).

3

F 36 62 310 R

Remove the existing cable ties from the coarse thread bolts (1) on the left-hand side of the boot (they are no longer required). Position the tilt alarm sensor (2) and holder (3) on the coarse thread bolts (1) and secure them with plastic nuts (4). 3 11 2

4 F 36 62 311 R Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/26 Installation instructions No. 01 29 0 026 868 6. To connect the wiring harness to the tilt alarm sensor

E31, E32, E34, E36 and Z3 roadster only

Cut the wiring harness a to the required length and strip it. Crimp on the AMP socket contacts (1) from the 1 installation kit. Connect branches A1 – A4 to the 2 6-pin casing (2) as follows. Cable colour Kabelfarbeblack/white/yellow PIN schwarz/wei§/gelbred/grey/yellow 1 a rot/grau/gelbblack 2 schwarzblack/red/yellow 3 F 36 82 055 R

E39 only Cut the wiring harness a to the required length and strip it. Crimp on the AMP socket contacts (1) from the 1 installation kit. Connect branches A2 – A4 to the 2 6-pin casing (2) as follows.

CableKabelfarbe colour PIN black/white/yellowschwarz/wei§/gelb 1 a red/grey/yellowrot/grau/gelb 2 black/red/yellowschwarz/rot/gelb 5 F 39 82 129 R

Alle Modelle 1 2 The adapter cable (2) only has to be fitted if you are installing the Hellbako tilt alarm sensor.

Connect the adapter cable (2) between the tilt alarm sensor (3) and the plug (1).

3

F 36 0051 2W

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/27 Installation instructions No. 01 29 0 026 868 7. Concluding work / Coding

Assemble the car again using the instructions for removing components in reverse order. Conduct a function test (see supplementary owner’s manual for alarm system). Set the clock in the car and enter the radio code if necessary.

This retrofit kit is not coding-relevant.

Retrofit/Installation kit No. 82 91 9 404 616 (see cover sheet for others) Issue date 08.2000 EN/28 Installation instructions No. 01 29 0 026 868