Air Mass Sensors Olbenschmidt Audi, F Mercedes Benz Vehicle Rectifier Flow Ord, Seat, Skoda, VW Temperature Sensor P Ierburg
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SI 0079 For technical personnel only! Page 1/4 N O Air mass sensors mati Troubleshooting, defects and testing FOR N SERVICE I Vehicle Product Air mass sensor PIERBURG No. Replacement for O.E. No.* Mercedes Benz 7.22684.07.0 7.22684.00.0 611 094 0048; A 611 094 0048 Audi, Ford, Seat, Skoda, VW 7.22684.08.0 F00C 2G2 056 06A 906 461; 028 906 461 F00C 2G2 004 Applications Description of functions The air mass sensor measures the mass The complete air mass sensor consists of of air inducted by the engine (“air flow a flow channel (“pipe”) in which the indu- mass”) with great precision. ced air-flow is directed past the actual The signal produced by the air mass sensor. sensor is used to calculate the amount of fuel injection and - in the case of diesel engines - also to control the recirculation Depending on the type of use and vehicle, of exhaust. the air mass sensor is either completely It is an important component in both the integrated in a tube made of synthetic reduction of exhaust and air supply. material, or with the actual sensor as a A defective or dirty air mass sensor can separate individual plugin module. Both Construction types deliver false input signals to the engine's versions (with tube/separate) are termed central control unit, which in turn sends “air mass sensor”. This method takes into account the den- false information to other components. Earlier models were fitted with a hot- sity of the air passing by. In the case of turbo diesels the air mass wire sensor element. The hot-wire was Newer models with 2 seperate measuring sensor is subjected to particularly high “burned free” by polluants following the bridges are also able to recognize pulsa- burden due to the fact that both air flow short increase in heat after turning off the tions and back-flow. rate and air speed are very high. engine. Newer models work using a film-like flow electronic unit heating resistor on a support, in which sensors rectifier case the burn-through procedure does not apply. The heat-film sensor is heated to a tem- perature of approx. 120°C - 180°C above induction temperature (depending on vehicle manufacturer). The inflow of air cools the heat-film sensor. This cooling- down is compensated by a heating current electronic unit heat film sensor via the electronic controller unit. Heat f ilm-air mass sensor temperature sensor This heating current is directly proportio- nal to the amount of air induced. (newer version, exploded view) Heat film-mass sensor (earlier models) The right of changes and deviating pictures is reserved. Assignment and usage, refer to the each case current catalogues, TecDoc CD respectively systems based on TecDoc. © MS Motor Service International GmbH – 05/05 EN International Service Motor © MS * The reference numbers given are for comparison purposes only and must not be used on invoices to the consumer. www.ms-motor-service.com MS Motor Service International GmbH · 74196 Neuenstadt · Germany KOLBENSCHMIDT PIERBURG GROUP SI 0079 For technical personnel only! Page 2/4 Defects and possible causes Possible causes of damage: • Bad servicing, for instance uncleanli- Defects and dirty air mass sensors deliver • If the air intake tube is porous, dirt ness when changing air filters, use of faulty signals. This can have the following particles can find their way into the wrong or substandard air filters can be consequences: inducted air These collide at high speed the cause of dirt and damage to the air • black smoke with the air mass sensor, destroying the mass sensor. • power shortage sensitive sensor element. • Splashed water, for instance from • minimal operation • Excessive oil spray from the crankcase heavy rainfall, can force its way into the ventilator can lead to fouling-up of the clean-air side and damage or dirt-clog sensor. the sensor. Salt water caused by winter gritting and melting snow increases this effect. • Oil particles from oil-covered sport air filters can damage or dirt-clog the sensor. Other sources can also cause an intact air mass sensor to deliver a false signal: • defective exhaust-gas recirculation valves • defective fuel tank ventilation valves • porosity of induction tract • clogged air filters Clogged air mass sensor Oil spray on the heat-film sensor © MS Motor Service International GmbH – 05/05 EN International Service Motor © MS www.ms-motor-service.com MS Motor Service International GmbH · 74196 Neuenstadt · Germany KOLBENSCHMIDT PIERBURG GROUP SI 0079 For technical personnel only! Page 3/4 Air mass sensors and On-Board Diagnosis (“OBD”) Air mass sensors are monitored by On- P0100 Air mass- or air flow meter circuit malfunction Board Diagnosis (“OBD”). P0101 Air mass- or air flow meter range or performance problem These are some of the possible error P0102 Air mass- or air flow meter circuit too small codes: P0103 Air mass- or air flow meter circuit too large P0104 Air mass- or air flow meter circuit interruptions Wrong signals from a defective air mass P0171 Mixture control (Bench 1) system too lean sensor can result in delivery of false P0172 Mixture control (Bench 1) system too rich information to other components by the . engine's central electronic control unit. P0175 Mixture control (Bench 2) system too rich For this reason the error messages we show here can also be indicative of a P0401 AGR-System – flow-rate too low defective air mass sensor: P0402 AGR-System – flow-rate too high Sporadic errors The warning-lamp may also extinguish If the OBD displays a sporadic error in the Not every fault detected by the OBD will if an error does not reoccur within a air mass sensor, this does not necessa- result in a warning-lamp lighting up. certain time-frame. rily mean that the sensor is defective. If an error is detected during the driving Stored data can be accessed from the Dampness, oil spray, or protection often cycle that would influence the exhaust, vehicle’s diagnostic port (interface) using produce an incorrect measuring result, this is stored as an “undefined error” but a motor-tester or and this will be interpreted by the OBD the warning-lamp will not light up. a reading device (“Scan Tool”): as an error. Warning-lamps are not activated until the • confirmed (defined) errors in mode 3 The reason for these sporadic errors same error occurs during the next driving • sporadic errors in mode 7 and their origins can be found in the cycle or within a certain time interval. This • operational data (“Freeze Frames”), in previously-described cases. error is then referred to as “defined” (con- which an error occurred, in mode 2 Before installing a new air mass sensor, firmed) and stored as an OBD error. testing of the already installed air mass In addition to the error, further data rela- sensor should have priority. ting to operation and operating environ- ment are captured and stored as “Freeze Frames”. Further information about OBD and the reading of error codes can be found in our brochure “Service Tips & Infos – Emission control & OBD”. © MS Motor Service International GmbH – 05/05 EN International Service Motor © MS www.ms-motor-service.com MS Motor Service International GmbH · 74196 Neuenstadt · Germany KOLBENSCHMIDT PIERBURG GROUP SI 0079 For technical personnel only! Page 4/4 Testing Testing of the air mass sensor can be done If the output voltage is 1.00 +/- 0.02 Volt in various ways: when air current is zero, then the air mass sensor is almost always functioning Checking current potential correctly. • Pull the plug from the air mass sensor. If there is a risk of false results caused • Turn on the ignition. by air currents (wind), then both ends of • Measure current on the plug. the measuring tube should be suitably shielded. Connector assignment If the output voltage lies outside this tole- 1 TF (option) rance level, the air mass sensor should be 2 vehicle supply voltage UBat The following electrical potential should replaced. 3 ground be there (see illustration: Connector 4 reference voltage URef 5 UA (output signal) assignment): • between pin 2 and vehicle ground: 12 Volt (vehicle supply voltage). Testing reaction When making an error diagnosis, the • between pin 4 and pin 3: • When the 1-Volt level is reached, blow first step is to read the error code using a 5 Volt (sensor voltage). gently into the air mass sensor. motor-tester or scan tool. If these voltage levels are not reached, all The output voltage level should now rise, Please note that: wiring and plugs involved should be che- corresponding to the amount blown in. The OBD will recognise a defective part or cked for short-circuits, and the gaps and If this does not happen, then the sensor defective function, but will not necessarily contacts occasionally checked over. is defective and must be replaced. recognise the actual cause of malfunction or error. In most areas of application, electrical Measurement of working resistance faults in the wire harness or in the com- Testing can be done using a voltmeter or • Turn on the engine. ponent itself are prestored as errors. They oscilloscope. control (set-) point (with warm engine in have to be traced using suitable testing neutral gear): 1.2 - 1.6 Volt. methods. Testing the low end of the sensor curve The air mass sensor delivers voltage- requirements: measurement from about 1.0 to 4.4 Volt • AGR system is functioning properly. between idle and fullthrottle. If the ignition is switched on, • Air filter is clean. make sure not to disconnect or • Minimum RPM are reached based on AU • Increase the RPM to governed speed ! connect any of the plug connec- figures.