The Manitowoc Company, Inc.
2001Ready Annual Report
3 3 Ready to Adapt Innovate Grow Cover and Introductory Pages Cover: The U.S. Coast Guard Cutter JUNIPER, built by our Marinette Marine subsidiary, stands watch over New York Harbor. Inside Front Cover: Potain Cranes, our largest acquisi- tion ever, expands our product lines and presence in the global crane market. Page 1: Manitowoc’s new ice machines and beverage dispensers have enabled us to expand our market- leading positions within our primary end markets.
Contents 3 Financial Highlights 24 Management’s Discussion and Analysis of Results of Operations and Financial Condition 4 Letter to Shareholders—President and CEO Terry Growcock reviews Manitowoc’s performance for 2001 35 Supplemental Quarterly Financial and Common Stock and explains how we will continue to move ahead Information through challenging times. 36 Eleven-Year Financial Summary—A historical review 6 Manitowoc at a Glance—An overview of our business- of Manitowoc’s financial performance from 1991 es, markets, competitors, and strategic advantages. through 2001. 8 Ready in Cranes—Rob Giebel discusses how new 38 Consolidated Financial Statements products and a major acquisition are helping us build 42 Notes to Consolidated Financial Statements our leadership of the global crane market. 54 Management’s Report and Report of Independent 14 Ready in Foodservice—Tim Kraus explains how Accountants Manitowoc has responded to a slowdown in the foodservice market, with innovative products 55 Business Unit Managers and increasingly efficient operations. 56 Officers and Directors—An introduction to Mani- 18 Ready in Marine—Tom Byrne reviews how our marine towoc’s senior management team and the members business has achieved a record performance by build- comprising our board of directors. ing new ships and long-term relationships with its 58 Glossary—Financial, product, and market terms used customers. throughout this report and in the industries we serve. 22 Building Value—Glen Tellock explains EVA, how we IBC Investor Information—How to contact us, annual meet- are using it to create value, and its impact on our ing information, stock purchase plans, and quarterly financial performance. earnings dates.
Photo Credits and Acknowledgments IFC L0cation courtesy of St. Luke’s Medical Center, Milwaukee, WI 13 Location courtesy of Llano Estacado Wind Farm, 1 Location courtesy of Mr. Gatti’s Pizza, San Antonio, TX White Deer, TX Manitowoc Cranes’ engineering department, 4 Location courtesy of Wisconsin Maritime Museum, Joel Zick, mechanical engineer Manitowoc, WI 14 Manitowoc Ice demand-flow assembly line, shown 8 Manitowoc Cranes’ final assembly department, shown left to right: John Hamachek, Jim Cohen, Jane Baumann, left to right: Shane Deiter, assembly supervisor; certified cuber assemblers Loyd Sandidge, assembly specialist 16 Location courtesy of Northern Lights Casino, 10 Manitowoc Cranes’ burning department, Gene Kelliher, Walker, MN journeyman burner 17 SerVend’s Flomatic valve department, Kenny Jackson, 12 Location courtesy of Martin Fein Interests, valve assembly technician Round Rock, TX 18 Marinette Marine final assembly department, shown left to right: John Hendrickson, superintendent; Roy Wilch, superintendent
2 Net Sales Cash from Operations ($ Millions) ($ Millions)
Net sales rose Cash from opera- $106.6 $1,116.6 over 27% to $1.1 tions set a new $103.4 billion in 2001, record in 2001, and marked the improving 69% $873.3
seventh consecu- $824.3 to $106.6 million tive year of record to eclipse the $64.5 $703.9
revenues for previous record $63.0
Manitowoc. set in 1999. $56.8 $554.6 $510.7 $43.6
Financial Highlights 9697 98 99 00 01 96 97 98 99 00 01 Net Earnings ($ Millions)
Net earnings $66.8 totaled $45.5 $60.3 million in 2001, the fourth
highest level $51.3 in Manitowoc’s $45.5 100-year history. $36.4 $25.6
96 97 98 99 00 01
For the Years Ended December 31 Thousands of dollars, except current ratio, shares, per share, return, employee, and shareholder data 2001 2000 % Change For the Year Net sales $1,116,580 $873,272 27.9% Earnings from operations $«÷118,379 $112,652 5.1% Net earnings $÷÷«45,548 $÷60,268 -24.4% Net earnings as a percent of sales 4.1% 6.9% -40.6% Financial Position EVA $«÷÷19,020 $÷35,447 -46.3% Total assets $1,080,812 $642,530 68.2% Current ratio 1.12 0.93 20.4% Stockholders’ equity $«÷263,795 $233,769 12.8% Average shares outstanding (diluted) 24,548,463 25,122,795 -2.3% Per Share Basic earnings per share before extraordinary loss $÷÷÷÷«2.01 $÷÷÷2.42 -16.9% Extraordinary loss–net of income tax benefit $÷÷÷÷(0.14) $«÷÷÷÷÷– – Basic earnings per share $«÷÷÷÷1.87 $÷÷÷2.42 -22.7% Diluted earnings per share before extraordinary loss $«÷÷÷÷1.99 $÷÷÷2.40 -17.1% Extraordinary loss–net of income tax benefit $÷÷÷÷(0.13) $÷÷÷÷÷«– – Diluted earnings per share $÷÷÷÷«1.86 $÷÷÷2.40 -22.5% Dividends paid $÷÷÷÷«0.30 $÷÷÷0.30 0.0% Net book value $÷÷÷«10.75 $÷÷÷9.30 15.6%% Other Information Cash from operations $«÷106,615 $÷63,047 69.1% Property, plant and equipment–net $«÷175,384 $÷99,940 75.5% Capital expenditures $÷÷«29,261 $÷13,415 118.1% Depreciation $÷÷«20,471 $÷÷9,872 107.4% Business acquisitions $«÷285,533 $÷98,982 188.5% Return on invested capital 10.3% 15.7% -34.4% Return on equity 17.3% 25.8% -33.0% Return on assets 4.2% 9.4% -55.3% Number of employees 6,124 4,405 39.0% Number of shareholders 2,719 2,765 -1.7%
3 Letter to Shareholders
Always Ready of the development process. We spend a great deal of 2001 was a challenging year in many ways. Even though time listening to our customers, as well as to the distrib- we faced difficult conditions in our end markets, we con- utors, specifiers, and users of our products, to identify tinued to build value. We increased our share in all of their needs. We expend an equal amount of effort identi- our major markets. Sales topped $1.1 billion, our sev- fying the gaps in our product lines and developing prod- enth consecutive year of record revenues. And while net ucts that help us enter new market categories. earnings fell to $45.5 million, or $1.86 per fully diluted The result is products that succeed in the market- share, they were still the fourth highest in our 100-year place. One example is our new Model 555 lattice-boom history. We generated more than $106 million in cash crawler crane. Introduced at the end of 2001, the 555 is from operations, providing the capital required to imple- the first of our cranes that is designed to metric stan- ment our strategies and repay debt. Equally important, dards—and the global market. A number of unique ben- we added $19 million in economic value. efits, including simplified maintenance and operation, make it the crane of choice to replace some two Adapt Our ability to succeed, even in challenging times to three thousand existing cranes. We had orders for like these, rests on our ability to adapt, to innovate, and nearly a year’s worth of 555 production before the first to grow. At the first unit was built. signs of a slowdown, “Our ability to succeed, even That is just one we updated and then in challenging times like example of many. put into practice prof- these, rests on our ability Others include new it assurance plans, to adapt, to innovate, and foodservice products designed to lower to grow.” that meet the grow- costs and help main- ing demand for im- tain our margins. We proved sanitation and reduced discretion- lower operating ary spending. We Terry D. Growcock costs. A new line of increased the use President & ice machines that of such cost-saving Chief Executive Officer produce flake ice measures as consign- enables us to serve ment inventories, which allow us to pay suppliers for healthcare facilities, supermarkets, and other new cus- their products as we use them. We also took the diffi- tomers. With their sophisticated electronics and propul- cult step of sizing our operations to meet current levels sion systems, the ships we are launching are among the of demand. most advanced ever built. At the same time, we completed a number of strategic We continue to innovate inside our operations as actions aimed at permanently removing costs. We ration- well. In 2001, we finished converting all of our foodser- alized our boom-truck product line and consolidated our vice equipment manufacturing facilities to demand-flow boom-truck manufacturing operations at a single plant. systems that reduce floor space requirements and inven- The production of beverage-dispensing valves was con- tories of components, raw materials, and finished goods. solidated at our main beverage equipment facility. New plate-cutting technology at our lattice-boom crane Additional consolidations are underway. operation has helped drive down the time it takes to fab- ricate and assemble a crane to a matter of weeks. At our Innovate While we watched every dollar, and will con- marine business, improved production methods have tinue to do so, we did not reduce our efforts when it helped us deliver every one of 22 new Coast Guard came to research and development. Innovation, in our vessels on budget and on schedule. products and our operations, is the lifeblood of this company. In fact, over 80% of the products we sell Grow Innovative technology is vital to our growth. But today have either been invented, redesigned, or ac- we are not stopping there. The new products and 15 quired since 1998. acquisitions we have made since 1995 have helped us In 2001, we introduced or acquired more than 100 generate $164 million in economic value for sharehold- new products. As always, we emphasized the front end ers and improve our ability to weather downturns in our
4 markets. Our 2000 acquisition of Marinette Marine, for as well as important marketing advantages, by integrat- example, helped our marine business produce record ing our worldwide crane operations and expanding our sales and earnings in 2001, even though its traditional combined global distribution network. Our ship con- customers experienced a sharp drop in revenues. struction business has an impressive list of orders, and We made another important acquisition in 2001. we are actively competing for other major projects. At cash paid of $307 million, our purchase of Potain When the economy does turn around, we will be Cranes, which is based in France, is our single largest ready. Our diversification helps us manage risk and pro- acquisition ever. It fit our acquisition standards to a “T.” vides a broad platform for growth. The money we have Potain’s tower cranes complement our existing lattice- invested in developing new products will build our mar- boom cranes, nearly double the size of our crane mar- kets and our brands and put us even farther ahead of our ket, and give us the leading position in two of the three competition. Acquisitions add to our long-term economic major segments of the global crane industry. Overnight, value. Global expansion opens new opportunities. Higher we dramatically increased our presence in global mar- volumes, combined with low-cost production, will trans- kets, and with crane production facilities on three conti- late into higher profits. We will benefit from the invest- nents, we can now reduce freight costs and make our ments we are making today, just as we are now benefiting products more com- from the expenditures petitive with those of The Pro Forma Impact of Potain made over the past local manufacturers. several years. Pre-Acquisition Sales Post-Acquisition Sales What’s more, we Looking Ahead Cranes Foodservice Cranes Foodservice have a 100-year tra- 36% 44% 52% 33% Aggressive cost con- dition of prevailing trols allied with inno- through challenging vation, acquisition, times. From the Wright and global expansion brothers’ first flight to Marine Marine will help us make the 20% 15% the moon landing and most of a difficult en- beyond, few other Pre-Acquisition Earnings Post-Acquisition Earnings vironment. The chal- companies survived Cranes Foodservice Cranes Foodservice lenges we face extend 37% 47% 48% 39% more of the 20th cen- beyond a global reces- tury. Fewer still are as sion to a number of well prepared to lead specific issues. the way into the 21st. Declines in tourism Our core strategies Marine Marine and travel, even before 16% 13% have proven them- the terrorist attacks of With the acquisition of Potain, Manitowoc’s crane segment now selves, through good September 11, have becomes our largest contributor of revenues and earnings. times and bad. And hurt hotels, restau- whether the products rants, and our foodservice business. Crane utilization are ice machines, walk-in refrigerators, cranes, or ships, and rental rates remain high, but a strong dollar has we are known for building the very best. It is a reputation hampered margins. The troubles faced by U.S. steel that has been earned one day at time, over many gener- manufacturers are echoing among the lake carriers ations, by the thousands of people who have worked at served by our marine operations. Manitowoc. It is a tradition we can all be proud of. Conditions will remain challenging in our centennial Now, the objective is to carry that tradition forward. year of 2002. Frankly, we expect little, if any, growth in We will do it by emulating our largest Marine customer, our end markets. But we do expect to continue to in- the U.S. Coast Guard, whose motto is semper paratus, crease our value. We will once again launch a record “always ready.” We will continue our tradition of leader- number of new products. Our efforts to manage and ship by being always prepared, always ready to adapt to eliminate costs will help ensure the strongest possible new conditions, to innovate, and to grow. A century of financial performance. We will gain additional savings, progress is only the beginning.
Terry D. Growcock President & Chief Executive Officer
5 Corporate Mission—Our mission is to continu- Corporate Purpose—The centerpiece of Manitowoc ously improve economic value for our share- our efforts will continue to be high-quality holders. customer-focused products and support at a Glance services. Research, marketing, manufactur- Corporate Scope—The Manitowoc Company is ing, support services, and all related ele- a creator of market-leading engineered capital ments will generally be product-oriented. goods and support services for selected mar- The company will use this in evaluating and ket segments which today include Cranes and guiding its business units. Related Products, Foodservice, and Marine. This is Manitowoc’s strength.
Business Segment Financial Results ($ Millions) Products & Services Cranes & Related Products: Net Sales Crawler- and truck-mounted lattice-boom Femco Machine Company, Inc. cranes; top-slewing and self-erecting Manitowoc Boom Trucks, Inc. tower cranes; hydraulically powered tele- Manitowoc Cranes, Inc. scopic boom trucks; crane rebuilding and $523.3 Manitowoc Remanufacturing, Inc. remanufacturing services; aftermarket Potain, S.A.S. replacement parts for cranes and excava- $389.5 $376.3
$339.1 tors; industrial repair and rebuilding services. $268.4
$220.8 Operating Earnings Brand Names: Manitowoc, Potain, CraneCARE, Femco 96 97 98 99 00 01
Crane segment sales $66.0 $64.8 and earnings for $62.9 2001 were enhanced by the acquisition of $48.1 Potain. $34.9 $22.6
96 97 98 99 00 01
Foodservice Equipment: Net Sales Commercial ice-cube machines, ice flakers, Diversified Refrigeration, Inc. and ice-storage bins; ice/beverage dis- Fabbrica Apparecchiature per la pensers; long-draw soft-drink and beer
Produzione del Ghiaccio S.r.l. $425.1 dispensing systems; walk-in refrigerators $411.6
Harford Duracool, LLC $379.6 and freezers; reach-in refrigerators and
Kolpak $319.5 freezers; refrigerated undercounters and Kyees Aluminum food-prep tables; private label residential $247.1 Manitowoc Beverage Systems, Inc. $242.3 refrigerator/freezers; post-mix beverage Manitowoc (Hangzhou) dispensing valves; cast aluminum cold Refrigeration Co., Ltd. Operating Earnings plates; compressor racks and modular Manitowoc Ice, Inc. 96 97 98 99 00 01 refrigeration systems; backroom beverage McCall Refrigeration equipment distribution services.
Despite prolonged $65.4
Multiplex Company, Inc. $61.4 market softness, $57.9
SerVend International, Inc. Manitowoc’s Foodser- $53.0 Brand Names: vice segment posted Manitowoc, SerVend, Multiplex, Kyees,
solid results that out- $36.7 Kolpak, Harford, McCall, Koolaire, RDI, paced the industry $34.0 Flomatic, Compact, Icetronic, Chill-Pak for 2001. 96 97 98 99 00 01
Marine Operations: Net Sales New construction services for govern- Bay Shipbuilding Co. ment, military, research, and commercial Cleveland Shiprepair Company vessels of all varieties, including self-
Marinette Marine Corporation $181.7 unloading bulk carriers, double-hull tank Toledo Shiprepair Company barges, integrated tug/barges, and dredges. Inspection, maintenance, con- version, and repair of freshwater and salt- water vessels. Also provides industrial $71.9 repair and maintenance services for $55.2 Operating Earnings $47.6 $39.2 $45.4 refineries, power plants, and heavy 96 97 98 99 00 01 industrials.
Strong gains in sales $18.9 and earnings by our Marine operations were driven by a full
year of results from $8.9 $7.3 Marinette Marine. $7.0 $6.2 $5.6
96 97 98 99 00 01 6 Corporate Profile—Manitowoc is the leading manufacturer cast aluminum cold plates, and commercial refrigeration of high-capacity, lattice-boom cranes and tower cranes for equipment for the foodservice, lodging, convenience- heavy construction, energy-related, infrastructure, com- store, healthcare, beverage, and bottling industries. mercial, and crane-rental applications. It is also one of Manitowoc is also the dominant provider of shipbuilding America’s leading producers of boom trucks. Additionally, and ship-repair services on the U.S. Great Lakes. Manitowoc is a leading manufacturer of ice machines, ice/beverage dispensers, soft-drink dispensing valves,
Markets Served Primary Competition Key Advantages Industry Outlook Heavy construction, gener- Lattice-boom Cranes: Best recognized brands in the Construction equipment sales are expect- al contracting, commercial Hitachi lattice-boom crane and tower ed to increase 0.5% in the United States construction, energy explo- Kobelco crane industry. and 1.1% globally in 2002, according to ration and production, Liebherr Leading share of lattice-boom the Association of Equipment Manu- infrastructure, equipment Mannesman Dematic and tower crane markets facturers annual outlook survey. rental, duty-cycle, dock- Sumitomo/Link-Belt based on technological inno- U.S. Department of Commerce anticipates side, dredging, industrial, Terex vation, product performance, total construction put-in-place for 2002 utility services, oilfield versatility, and reliability. will reach $708.2 billion, led by energy services, and material- Tower Cranes: Global manufacturing and and infrastructure projects. handling applications. Comansa distribution capabilities. Gru Comedil Utilization rates and crane rental rates Liebherr A low-cost producer of high- remain strong across virtually all market Peiner capacity, lattice-boom crawler sectors. cranes. The average high-capacity liftcrane is Boom Trucks: Manitowoc cranes command more than 25 years old and is technologi- National Crane the industry’s highest resale cally obsolete, which is driving an active Terex values. replacement cycle for 15,000 cranes in Large installed base of North America. Crane replacement cycles crawler cranes and tower in Europe, the Middle East, and Asia are cranes provides strong after- likely to follow. market opportunities.
Foodservice, lodging, hos- Ice Machines: Broad-line manufacturer with According to the National Restaurant pitality, healthcare, conve- Hoshizaki multi-national manufacturing Association (“NRA”), restaurant industry nience stores, institutions, Scotsman and distribution. sales are projected to reach a record and supermarkets; soft- Largest domestic share $407.8 billion in 2002, up 3.9% over drink bottling and dispens- Ice/Beverage Dispensers of commercial ice-cube 2001. Full-service and quick-service ing; commercial ice service. & Dispensing Valves: machine and walk-in refriger- restaurants will generate over 65% of I.M.I. Cornelius ator/freezer markets. the industry’s revenue gains in 2002. Lancer A low-cost producer of com- Based on NRA data, more than 46% of today’s food dollar is spent away from Walk-in Refrigerator/Freezers: mercial ice-cube machines and walk-in refrigerator/ home; approximately 44% of all adults American Panel are restaurant patrons on a typical day. Kysor/Needham freezers. Nor-Lake Recognized as the industry Annual foodservice equipment and sup- W. A. Brown leader in ice-cube machine ply industry is forecast to exceed $10 bil- technology and innovation. lion in 2002 due to: – more U.S. chain restaurants launching or Reach-in Refrigerator/ Manufacturing operations Freezers: expanding their international presence; in North America, Europe, – continued high levels of remodeling and Beverage Air and Asia. Delfield renovation by domestic chain restaurants; 80 distributors in 70 Traulsen – more women entering the workforce countries. True Foodservice helping to create higher levels of dis- posable income.
Government, research, mili- Alabama Shipbuilding & Adept at all phases of ship- OPA-90 legislation requires that all vessels tary, and dredging opera- Drydock building and ship repair for hauling petroleum in U.S. waters must be tions; U.S. and Canadian- Bender Shipbuilding & Repair freshwater and saltwater replaced with double-hull tonnage by 2015. flagged Great Lakes fleets; Bollinger, Lockport & Larose vessels. Homeland security initiatives could result inland waterway operators; Fraser Shipyards Operates the best-equipped in a series of new vessels for the U.S. oceangoing vessels that Friede Goldman Halter facilities with the most ex- Coast Guard. transit the St. Lawrence Port Weller Drydocks perienced workforce of any Seaway and the Great Lakes. Non-traditional “off-lakes” markets, which U.S. Great Lakes shipyard. require vessels for dredging, commercial, Yards strategically located and specialty applications, are continuing on the Great Lakes’ major to grow. shipping lanes. The U.S. and Canadian flag fleets continue Operates more than 60% of to age; creates ongoing opportunities for the U.S. drydocks serving dry docking, inspection, maintenance, and the Great Lakes, including repair services. two of the three largest graving docks.
7 Cranes & Related Products
Setting New Standards. Manitowoc’s newest crawler crane, the Model 555, is a multi-purpose machine that is targeted to replace the largest installed base of Manitowoc cranes. Introduced late in 2001, the 150-ton Model 555 is designed to metric standards, so it can be manufactured and serviced anywhere in the world. 8 Same Quarter Orders
Any Reason, Any Season. and Shipments
As Manitowoc continues to im- (Percent of Units) 66%
prove its processes and reduce 60% 58% its manufacturing times, custom-
ers are ordering their cranes 47% 44%
much closer to the intended time 42% they are needed on a project. 31%
Rob Giebel 20% 2000 2001 President Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
Ready in Cranes Building Our Competitive Edge. It’s easy to be a leader when By building our crawler cranes times are good. Our goal is to and tower cranes closer to their lead our markets all of the time. intended end markets, we can Industry-wide, crane sales have cut costs and deliver products fallen from the peak achieved in quicker. Shown here is a Potain mast section being fabricated at 1999. Yet, we have continued to Manitowoc Cranes for the North increase our market share—and American market. to operate one of the most prof- itable companies in the industry. We responded to the condi- tions we encountered in 2001 by getting closer to customers. We doubled the size of our sales staff and organized it into two divisions, which focus all of our product lines on either light or heavy lifting. We moved our prod- uct support organization from our headquarters out into the field. Our new joint service facil- ity in Singapore, the only one of its kind in the industry, provides factory-direct parts, service, train- Three Times Faster. ing, and support for customers Fabricating the components for in Asia. a high-capacity lattice-boom crane requires hundreds of We are helping our customers individual welds. New robotic meet the challenges they are welding systems perform the facing today. task more than three times faster than it can be performed manually, with consistent, high-quality results.