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Full text available at: http://dx.doi.org/10.1561/0200000057 Inventory Management: Modeling Real-life Supply Chains and Empirical Validity Full text available at: http://dx.doi.org/10.1561/0200000057 Other titles in Foundations and Trends R in Technology, Information and Operations Management Matching Supply and Demand for Hospital Services Diwakar Gupta and Sandra J. Potthoff ISBN: 978-1-68083-108-5 Quantity Discounts: An Overview and Practical Guide for Buyers and Sellers Charles L. Munson and Jonathan Jackson ISBN: 978-1-60198-888-1 Management Systems Standards: Diffusion, Impact and Governance of ISO 9000, ISO 14000, and Other Management Standards Pavel Castka and Charles J. Corbett ISBN: 978-1-60198-884-3 Designing and Controlling the Outsourced Supply Chain Andy A. Tsay ISBN: 978-1-60198-844-7 Full text available at: http://dx.doi.org/10.1561/0200000057 Inventory Management: Modeling Real-life Supply Chains and Empirical Validity Ton de Kok School of Industrial Engineering Eindhoven University of Technology, The Netherlands [email protected] Boston — Delft Full text available at: http://dx.doi.org/10.1561/0200000057 Foundations and Trends R in Technology, Informa- tion and Operations Management Published, sold and distributed by: now Publishers Inc. PO Box 1024 Hanover, MA 02339 United States Tel. +1-781-985-4510 www.nowpublishers.com [email protected] Outside North America: now Publishers Inc. PO Box 179 2600 AD Delft The Netherlands Tel. +31-6-51115274 The preferred citation for this publication is T. de Kok. Inventory Management: Modeling Real-life Supply Chains and Empirical Validity. Foundations and Trends R in Technology, Information and Operations Management, vol. 11, no. 4, pp. 343–437, 2018. ISBN: 978-1-68083-417-8 c 2018 T. de Kok All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording or otherwise, without prior written permission of the publishers. Photocopying. In the USA: This journal is registered at the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923. Authorization to photocopy items for internal or personal use, or the internal or personal use of specific clients, is granted by now Publishers Inc for users registered with the Copyright Clearance Center (CCC). The ‘services’ for users can be found on the internet at: www.copyright.com For those organizations that have been granted a photocopy license, a separate system of payment has been arranged. 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Please apply to now Publishers, PO Box 179, 2600 AD Delft, The Netherlands, www.nowpublishers.com; e-mail: [email protected] Full text available at: http://dx.doi.org/10.1561/0200000057 Foundations and Trends R in Technology, Information and Operations Management Volume 11, Issue 4, 2018 Editorial Board Editor-in-Chief Charles Corbett UCLA, Anderson School of Management United States Editors Fernando Bernstein Duke University Cheryl Gaimon Georgia Institute of Technology Uday Karmarkar University of California, Los Angeles Sunder Kekre Carnegie Mellon University Panos Kouvelis Washington University Michael Lapré Vanderbilt University Karl Ulrich University of Pennsylvania Luk van Wassenhove INSEAD Full text available at: http://dx.doi.org/10.1561/0200000057 Editorial Scope Topics Foundations and Trends R in Technology, Information and Operations Management publishes survey and tutorial articles in the following topics: • B2B Commerce • New Product & Service Design • Business Process Engineering • Queuing Networks and Design • Reverse Logistics • Business Process Outsourcing • Service Logistics and Product • Capacity Planning Support • Competitive Operations • Supply Chain Management • Contracting in Supply Chains • Technology Management and • E-Commerce and E-Business Strategy Models • Technology, Information and • Electronic markets, auctions Operations in: and exchanges – Automotive Industries • Enterprise Management – Electronics Systems manufacturing • Facility Location – Financial Services • Information Chain Structure – Health Care and Competition – Media and Entertainment • International Operations – Process Industries • Marketing/Manufacturing – Retailing Interfaces – Telecommunications • Multi-location inventory theory Information for Librarians Foundations and Trends R in Technology, Information and Operations Management, 2018, Volume 11, 4 issues. ISSN paper version 1571-9545. ISSN online version 1571-9553. Also available as a combined paper and online subscription. Full text available at: http://dx.doi.org/10.1561/0200000057 Contents 1 Introduction2 2 Modeling inventory systems9 2.1 A brief history of inventory management research ..... 9 2.2 Empirical validity of inventory models ........... 11 2.3 The practice of inventory management: human intervention and correlations ....................... 12 2.4 Intervention frequency and inventory system performance . 13 2.5 Modeling time between order release and order receipt .. 15 2.6 Conclusion on modeling inventory system ......... 17 3 Single-item single-echelon inventory models 19 3.1 Deterministic demand .................... 19 3.2 Stochastic demand ..................... 24 4 Uncapacitated multi-item multi-echelon models 35 4.1 Material availability and stochastic lead times ....... 36 4.2 The example supply chain .................. 37 4.3 Modeling multi-echelon inventory systems ......... 39 4.4 Feasibility of order release quantities ............ 41 4.5 Synchronization and allocation ............... 45 4.6 Decision node structure for the case example ....... 55 Full text available at: http://dx.doi.org/10.1561/0200000057 4.7 Control policies for divergent MIME systems........ 60 4.8 Generalized Newsvendor equations for divergent MIME systems........................ 63 4.9 Performance of SBS policies ................ 65 4.10 Empirical validity of SBS policies .............. 70 4.11 Positioning inventory in the supply chain .......... 74 5 Capacitated inventory systems 78 5.1 Feasibility of order release quantities ............ 80 5.2 Comparison of rolling scheduling concepts ......... 81 5.3 Optimal policies for serial MIME systems .......... 82 5.4 Implicit modeling of finite capacity ............. 84 6 Conclusion 85 Acknowledgements 88 References 89 Full text available at: http://dx.doi.org/10.1561/0200000057 Inventory Management: Modeling Real-life Supply Chains and Empirical Validity Ton de Kok School of Industrial Engineering, Eindhoven University of Technology, The Netherlands; [email protected] ABSTRACT It is our intention to write a different overview of inventory models, from single item single echelon models to multi-item multi-echelon models, then is mostly provided in text books on Operations Management. We hope that this monograph provides complementary knowledge. Instead of starting with inventory models that are tractable from a mathematical point of view, we start from the inventory management prob- lem and the modeling challenges to be faced. We present the economic order quantity problem from the perspective of Return On Investment instead of from a cost perspective. We show that the Newsvendor fractile emerges from virtually any model with linear holding and penalty costs. And we dis- cuss the complexities of multi-item multi-echelon inventory systems by developing necessary and sufficient conditions operational control policies for such systems should satisfy. Ton de Kok (2018), “Inventory Management: Modeling Real-life Supply Chains and Empirical Validity”, Foundations and Trends R in Technology, Information and Operations Management: Vol. 11, No. 4, pp 343–437. DOI: 10.1561/0200000057. Full text available at: http://dx.doi.org/10.1561/0200000057 1 Introduction Inventory management has been a core topic of Operations Research since the 1950s. Inventory can be seen as a means to create efficiency in production and distribution: it enables scale by allowing to accumulate demand until a batch quantity is released that can be produced and shipped efficiently. This role of inventory is of great importance in process industries, where set-up times are considerable. Inventory can be seen as a means to ensure sufficient customer service: as demand is unpredictable we must hold inventory in case there are unexpected surges in demand. This role of inventory is of great importance in retail, as we expect a product to be available off-the-shelf or at our doorstep within 24 hours. Inventory can also be seen as a symptom of bad management, as waste of capital. Reduction of inventory capital has been high on the priority lists of CEOs over the last four decades. In the early 1980s, the Just In Time (JIT) philosophy proclaimed zero inventory as the key objective to ensure continuous improvement of processes, leading to less process variability, shorter processing time, smaller production and transportation batches, and higher product yield. In many businesses inventory is