PRE-FEASIBILITY REPORT (As Per Moef&CC OM No
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PRE-FEASIBILITY REPORT (as per MoEF&CC OM no. J-11013/41/2006-IA.II(I) dated 30.12.2010) FOR PROPOSED 3X9 MVA FERRO ALLOY PLANT AT VILLAGE: RADHA MADHAVPUR, MOUZA & P.O: CHOUSAL, DISTRICT: BANKURA, WEST BENGAL JUNE, 2021 (Issue 1, Rev 0) by Nilkanth Ferro Limited Bhiringi, Opp. Telephone Exchange, Durgapur-713213, District Burdwan, West Bengal, India Tel: +91-343-2587560, Telefax: +91-343-2583241 E-mail: [email protected], Website: www.nilkanthferro.com Nilkanth Ferro Limited CONTENTS Sl. No. Description Page No. 1.0 Executive Summary ............................................................................................ 1 2.0 Introduction .......................................................................................................... 1 2.1 Identification of project and project proponent ................................................ 1 2.2 Brief description of nature of the project ......................................................... 2 2.3 Need for the project and its importance to the country and or region ............ 2 2.4 Demand-supply gap ......................................................................................... 2 2.5 Export Possibility .............................................................................................. 4 2.6 Domestic / Export markets............................................................................... 5 2.7 Employment generation (Direct and Indirect) ................................................. 5 3.0 Project Description .............................................................................................. 5 3.1 Type of project including interlinked and interdependent projects ................. 5 3.2 Location with Coordinates ............................................................................... 5 3.3 Details of Alternate Sites & Environmental Considerations ............................ 8 3.4 Size/Magnitude of operation ............................................................................ 9 3.5 Project description with process details .......................................................... 9 3.6 Raw material required along with estimated quantity, likely source, marketing area of final product’s mode of transport of raw material and finished product ............................................................................................. 17 3.7 Resource optimization/ recycling and reuse envisaged in the project ......... 17 3.8 Availability of water its source, energy / power requirement and source ..... 17 3.9 Quantity of wastes likely to be generated (liquid and solid) and scheme for their management /disposal .......................................................................... 18 3.10 Schematic Representations of the Feasibility drawing which give information of EIA purpose ............................................................................................... 18 4.0 Site analysis....................................................................................................... 20 4.1 Connectivity .................................................................................................... 20 4.2 Land form, land use and land ownership ...................................................... 20 4.3 Topography .................................................................................................... 20 4.4 Existing land use pattern ............................................................................... 20 4.5 Existing infrastructure .................................................................................... 20 4.6 Soil classification ............................................................................................ 20 4.7 Climatic data from secondary sources .......................................................... 21 4.8 Social infrastructure available ........................................................................ 21 PFR for 3X9 MVA Ferro Alloy Plant, Bankura, WB i Nilkanth Ferro Limited Sl. No. Description Page No. 5.0 Planning Brief .................................................................................................... 21 5.1 Planning concept............................................................................................ 21 5.2 Population projection ..................................................................................... 21 5.3 Land use planning (break up along with green belt etc.) .............................. 22 5.4 Assessment of infrastructure demand (physical & social) ............................ 22 5.5 Amenities / Facilities ...................................................................................... 22 6.0 Proposed Infrastructure ..................................................................................... 22 6.1 Industrial area (processing area) ................................................................... 22 6.2 Residential area (non processing area) ........................................................ 23 6.3 Green belt ....................................................................................................... 23 6.4 Social infrastructure ....................................................................................... 23 6.5 Connectivity .................................................................................................... 23 6.6 Drinking water management (source & supply of water) .............................. 23 6.7 Sewerage system & industrial waste management ...................................... 24 6.8 Solid waste management .............................................................................. 24 6.9 Power requirement & supply / source ........................................................... 24 7.0 Rehabilitation And Resettlement Plan .............................................................. 24 8.0 Project Schedule & Cost Estimates .................................................................. 24 8.1 Project Schedule ............................................................................................ 24 8.2 Cost of the Project ......................................................................................... 24 9.0 Analysis Of Proposal (Final Recommendations) .............................................. 24 PFR for 3X9 MVA Ferro Alloy Plant, Bankura, WB ii Nilkanth Ferro Limited LIST OF TABLES Table No. Particulars Page No. Table 1: Trend in production for sale, import, export and actual consumption of finished steel in India (in million tonnes) ................................................... 4 Table 2: Coordinate of expansion area ................................................................... 5 Table 3: Distance and direction (within 15 km) of water bodies, Forests from project boundary ........................................................................................ 8 Table 4: Capacities of proposed units ..................................................................... 9 Table 5: Material Balance of Ferro Manganese .................................................... 12 Table 6: Energy Balance of Ferro Manganese ...................................................... 12 Table 7: Material Balance of Silica Manganese .................................................... 13 Table 8: Energy Balance of Silica Manganese ...................................................... 13 Table 9: Material Balance of Ferro Silicon............................................................. 15 Table 10: Energy Balance of Ferro Silicon .............................................................. 16 Table 11: Raw material and their source ................................................................. 17 Table 12: Finished product details ........................................................................... 17 Table 13: Solid waste generation and management (TPA) and other parameters 18 Table 14: Break up of plot area ................................................................................ 22 LIST OF FIGURES Figure No. Particulars Page No. Fig 1: Location Map ...................................................................................................... 6 Fig 2: Plan showing coordinates of proposed area on Google Earth Image .............. 6 Fig 3: Process Flow sheet of Submerged Arc Furnance........................................... 16 Fig 4: Plant layout ....................................................................................................... 19 PFR for 3X9 MVA Ferro Alloy Plant, Bankura, WB iii Nilkanth Ferro Limited 1.0 EXECUTIVE SUMMARY Project name 3X9 MVA Ferro Alloy plant Project proponent Nilkanth Ferro Limited Location Village: Radha Madhavpur, Mouza & P.O: Chousal, District: Bankura, West Bengal Latitude 23°28’15.90” to 23°28’23.48” N Longitude 87°10’03.62” to 87°09’50.09” E Total Area 12.68 acres (5.13 ha) Product Ferro Manganese, Silico Manganese and Ferro Silicon Working days 330 Manpower 350 Expected cost of the Rs. 4925.85 lakhs project Water requirement Ferro Alloy Plant: 30 KLD Domestic: 10.5 KLD Total: 40.5 KLD Source of water Borewell Power requirement 25 MW DG Sets : 2 X 125 KVA (during power failure) Power source Damodar Valley Corporation Implementation 24 months after Environment Clearance. Schedule 2.0 INTRODUCTION 2.1 Identification of project and project proponent Nilkanth Ferro Limited intends to come up with a 3 X 9 MVA Ferro Alloy Plant. The 3 X 9 MVA Ferro alloy plant had already obtained environmental