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Liberty Speciality Steels Liberty Speciality Steels www.libertyspecialitysteels.comwww.libertyspecialitysteels.com Specialists within a global industry Stocksbridge Liberty Speciality Steels is a key division of Liberty Steel; a fully-integrated Re-melting steel manufacturer and distributor within the global metal trading and Primary Rolling industrials group, Liberty House Group, a member of the GFG Alliance. Finishing Testing The division’s capabilities range from liquid steel production through to high-value precision-engineered products, sold around the world. All of Brinsworth this is underpinned by the Liberty House Group’s GREENSTEEL vision for Narrow Strip competitive, low-carbon and sustainable production. The Speciality Steels division is focused on offering alloy and stainless steel grades for use in demanding sectors such as Aerospace, Oil and Gas, Bolton Industrial Engineering and Bearings, and in the manufacture of Bright Bar, Aerospace Narrow Strip and niche engineering applications for customers around Service Centre the world. Speciality employs around 1,700 of the Liberty House Group’s total 4,500 staff and has major production centres in Stocksbridge, Rotherham, Rotherham Brinsworth and Wednesbury along with dedicated distribution and service Steelmaking centres in Bolton (UK), Nagpur (India), Suzhou and Xi’an (China) and & Casting Wednesbury Chicago (USA). Liberty House Group has a presence in over 30 countries. Secondary Rolling Bar Processing Bar Processing Advanced Machining Centre 2 3 Liberty Speciality Steels Worldwide Presence Germany Sales Hub Los Angeles Sales Hub Chicago Sales Hub Suzhou France Aerospace Sales Hub Service Centre Xian Middle East Aerospace Sales Hub Mumbai Service Centre Sales Hub Nagpur Aerospace Service Centre 4 5 Speciality Steels Our strength in Speciality Steels lies in our fully-integrated production capability, which includes Electric Arc Steelmaking, Vacuum Induction Melting (VIM), mill processing capabilities and dedicated service centres. We supply ingots, blooms, billets, bars, slabs and narrow strip; in cast, rolled, drawn, peeled, heat-treated or re-melted condition, in exactly the quantities required by customers. More than 100 component and original equipment increasingly demanding markets with increasingly manufacturers, end-users, third parties and national sophisticated products. Most recently our commitment bodies have validated our quality management has included investment of more than £20 million in systems. Our UK-based facilities cover the entire two additional Vacuum Arc Remelting (VAR) furnaces manufacturing process, from the initial melting of and a Vacuum Induction Melting (VIM) facility at scrap, through rolling, to inspection and despatch of Stocksbridge, an Advanced Machining Centre in the final product. Rotherham and a new distribution centre in India. We see ourselves as part of the long and proud In conjunction with our primary production capabilities steelmaking tradition of the Sheffield area and we are in the UK, our service centres around the globe service investing substantially in our people and equipment customer supply chains with bespoke combinations of to build further upon that reputation by serving added-value processing and just-in-time delivery. The History of Speciality Steels 1999 2005 1983 Corus Group is formed ESR 2 and VAR 5, 6, 7 commissioned at Stocksbridge 1955 First VAR from the merger of British when primiary steelmaking ceased. Site clearance for Brinsworth commissioned Steel PLC and Koninklijke Small Bloom Caster commissioned at Aldwarke. Narrow Strip Mill at Stocksbridge Hoogovens N.V. Coil Line commissioned at Thrybergh Bar Mill VOD Vacuum Oxygen Decarburization 2009 1957 1972 1981 Improved ingot facilities 2014 VIM furnace installation ESR Electro-Slag Remelting/Remelted First slab rolled on ‘T’ furnace Scarfer installed in commissioned at Aldwarke. Service Centre Opens in begins at Stocksbridge VAR Vacuum Arc Remelted Brinsworth Narrow Strip Mill installed at Billet Mill Aldwarke Suzhou, China 2017 VIM Vacuum Induction Melting 1976 Liberty acquisition of Tata Steel 1961 Thrybergh Bar 1988 2010 Tata Steel Speciality Steels is launched. Speciality Steels business EAF Electric Arc Furnace Digital control on 42” mill Mill opened Large Bloom Caster and two commissioned at Stocksbridge. Ladle Furnaces commissioned Capital spend for VAR 8 & 9 at Site clearance at Aldwarke at Aldwarke Stocksbridge is approved 2015 1967 2004 2012 VIM furnace begins production, Service Centre in Nationalisation results in the formation 1992 Acquired Bright Bar VOD capacity installed Dedicated Service Centre Nagpur, India opens and the Advanced Machining of the British Steel Corporation Wednesbury at Aldwarke opens in Xi’an, China Centre, Rotherham opens 1940 1950 1960 1970 1980 1990 2000 2010 1935 1954 1959 1964 1975 1993 2001 2007 2013 Silver Fox Stainless Steel 70T EAF First training First EAF casts First ESR ‘N’ Furnace installed Eagle project increases Tata Steel acquires Investment in the Billet Mill at Stocksbridge saw introduced introduced at workshops at Aldwarke commissioned at Aldwarke rolling capability at Corus Group. two new profile gauges installed in the finishing line. Stocksbridge opened at Stocksbridge Brinsworth Narrow New scrap bay “Scrap Shredder” - Hammer Mill installed at Aldwarke 1939 Strip Mill commissioned at (takes scrap from Jaguar Land Rover at Hailwood) 10T EAF introduced at Aldwarke 6 Stocksbridge 7 Aerospace Engineered for the Highest Performance We have an outstanding reputation for supplying high-integrity alloys to major commercial and military aerospace programmes worldwide, using tailored supply-chain solutions. Key end-users and customers include Airbus, Boeing and Bell Helicopters. Meeting the highest performance demands individual country and global OEM requirements via worldwide specialist manufacturing facilities for the production of Vacuum Induction Melting (VIM) alloys alongside Aerospace is a high-value and technically demanding Vacuum Arc Re-melted (VAR) and Electro-Slag industry, in which the supply chains are global, Re-melted (ESR) steel, combined with our unique requiring stringent approvals and participation in long integrated mill and service centre offering. term supply agreements. We take pride in satisfying Customer Approvals Airbus FAG Aerospace Liebherr Aerospace Safran Helicopter Engines Alenia Finmeccanica Lockheed Martin Safran Landing Systems APPH General Dynamics Microturbo Safran Nacelles Avio Aero (GE) GE S-400 Moog Safran Transmission Systems BAE Systems Hamilton Sundstrand NSK Schaeffler Bell Helicopter Textron Hawker Beechcraft Pratt & Whitney Sikorsky Boeing Commercial Airplane Hispano Suiza Ratier Figeac SKF Bombardier ITP Rolls-Royce Timken Cessna Aircraft Leonardo Safran Aircraft Engines UTC Aerospace Systems Accreditations Nadcap Environmental Approval BS EN ISO 9001 Heat Treatment ISO 14001 BS EN 9100 Non-Destructive Testing BS EN ISO 17025 (testing) Material Testing Laboratories 8 9 Oil & Gas Engineered for Extreme Environments Exploration and extraction activities bring with them unique challenges that require advanced steels with strength, toughness and resistance to corrosion. We supply the Oil & Gas sector with bespoke high-performance alloys, specifically designed to withstand harsh, corrosive environments characterised by big pressure changes and wide temperature fluctuations. Total reliability both on and off-shore Optimising and building efficiencies Our diverse steel portfolio ranges from alloys to By using a combination of our own internal capabilities corrosion-resistant stainless steels. These products and building external partnerships with renowned enable our oil and gas customers to improve reliability stakeholders in the supply chain, we can deliver our and durability and extend component operating life, steels with the widest possible range of mechanical thereby lowering the total cost of ownership. Our properties globally to support our customers’ needs. steels are ideal for both on and off-shore extraction activities which require high strength steels for drill- strings or specialised completion tools are used in shale extractions. Accreditations Customer Approvals Third Party Approvals BS EN ISO 9001 Baker Hughes Germanischer Lloyd BS EN 9100 Cameron Lloyds BS EN ISO 17025 (testing) Halliburton PED National Oilwell Varco (NOV) Nadcap Smith International Heat Treatment Weatherford Non-Destructive Testing Material Testing Laboratories Environmental Approval ISO 14001 10 11 Industrial Engineering Engineered for Efficiency For many years Liberty Speciality Steels has been a major supplier to the Industrial Engineering market with products and processes approved by major manufacturers across the world. As a proven and long-standing supplier, we understand the technical challenges facing this market. Our steels meet the demanding requirements for cleanness, high-strength and wear-resistance in even the most challenging environments. Unparalleled range of applications Applying expertise across the supply chain Our products are manufactured into gears, shafts, Our dedicated specialists offer technical support and bearings and many other components for the expertise throughout the supply chain. We recognise most cost-effective and environmentally-efficient the extent of steel technology expertise within the transmission of power. They are found in mining sector and work closely with supply-chain partners to equipment, machine tools, renewable and fossil fuel develop and improve
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