Water Management Solutions
Klargester Pumping Stations Product Guide
Complete Wastewater and Surface Water Pumping Solutions
kingspan.co.uk/klargester Water Management Solutions
Table of Contents
03 Klargester Pumping Station Solutions
04 Why Choose a Klargester Pumping Station?
05 Easy Guide to Typical Applications for the Kingspan range of Klargester Pumping Stations
06 Klargester Compact Pumping Stations
07 Klargester Domestic & Domestic+ Pumping Stations
08 Vertical Pumping Stations
10 Klargester Horizontal Pumping Stations
11 Klargester Adoptable and High Specification Pumping Stations
12 Selecting the Correct Pumping Station
13 Sizing Chart Klargester Pumping Experience Station Solutions 60 YEARS
The Trusted Water Trusted wastewater treatment Management Experts solutions across a wide range of domestic and commercial About Kingspan Kingspan have been leading specialists applications. in the design and manufacture of an industry leading range of complete off- mains wastewater management solutions for more than 60 years. Our dedicated technical team works closely with regulatory authorities and industry bodies to ensure total compliance in every component design and installation practice. Providing solutions for all types of domestic, commercial or industrial build projects, the well-respected Klargester product range, includes sewage treatment plants, oil/water separators, packaged pumping stations and rainwater harvesting solutions.
Klargester Pumping Stations If your domestic or commercial property is not connected to the sewer, or if it is below the sewer line, our range of Klargester pumping stations will take care of all your water, sewage and effluent. The quality of our pumping station solutions is further enhanced by incorporating pumps supplied by Grundfos, the world’s largest dedicated pump manufacturer. The Grundfos wastewater pumps used in Kingspan products form part of a range that are all made with sustainability, long life and customer value at their core.
For expert advice, contact: Email: [email protected] Tel: 01296 633000
Typical Grundfos Pump
— 3 Water Management Solutions
Why choose a Fully Compliant Klargester Pumping Station solution?
Installed in thousands of domestic and This product guide provides an overview Reliable, efficient, commercial applications, the range of of the solutions available and we are high quality pumping Klargester pumping stations provide easy to here to help in guiding you through the install and economical pumping solutions. decision making process. Just get in touch stations solutions. to arrange a FREE site survey or to discuss They are used in connection with your requirements in more detail with our sewage treatment plants, septic tanks, technical experts, simply call 01296 633000. rainwater harvesting systems and surface water attenuation. They are made with the highest quality materials and fittings and all are manufactured under the quality procedures of BS ISO 9001:2000 and HS FREE SITE ISO 18001, require little or no maintenance SURVEYS and, importantly, comply with Building 01296 633000 Regulations Document H1 Foul Drainage and British Standards BS EN752, including options for 24-hour waste storage.
We recognise the importance of after sales For enquiries about any aspect of After Sales Service service and support and are proud of our installation, commissioning or service simply and Support. nationwide Kingspan Service network, which contact: comprises our Kingspan in-house Service Tel: 0333 240 6868 team and Accredited Installer network in Email: [email protected] support of the Klargester Product Range. With expertise across the entire Klargester product range, our local support networks provide the highest standards of after sales service and support you would expect from a global organisation including:
- First class technical engineering advice. - Day to day technical support. - 24 hour breakdown repair. Expert Technical - Preventative maintenance plans. Advice - Installation and commissioning. - Asset monitoring. - Consultancy and advice.
— 4 Typical Applications for Klargester Pumping Stations
Applications for Domestic Pumping Stations Range: Domestic Properties Small Commercial Offices
From basements to caravans, extensions to courtyards. If your property isn’t connected to the sewer, or if it’s below the sewer line, our pumping stations will take care of all your water, sewage and effluent.
Remote Buildings Roof and Surface Water
Applications for Commercial Pumping Caravan/Camping Sites Schools Surface Water Run-off Stations Range:
Whether you run a pub, shop or hotel, our range of commercial pumping stations make it easy to manage your sewage and wastewater, safely and efficiently. Hotels & Restaurants Housing Developments Commercial Developments
Nursing Homes Large Commercial Developments
— 5 Water Management Solutions
Klargester Compact Pumping Stations
Klargester compact pumping stations Product Benefits Our proven range of provide the perfect solution for managing compact pumping effluent or sewage, depending on the ∙∙Non-return valves and outlet pipe pump, distance and height. compression coupling as standard. stations can be used for ∙∙3 pump options; effluent low head, Quick and easy to install and maintain effluent high head and sewage vortex. effluent or sewage and the compact range is ideal for use in outbuildings, extensions, cellars, pool ∙∙Service and maintenance plans available are easy to install. houses and external WC applications. to prolong the life of the pump systems. ∙∙Complete pre-fabricated solution ready for installation. ∙∙Fully automatic. ∙∙Robust, durable and corrosion free, stainless steel submersible Grundfos pumps. Typical Grundfos Unilift
Mini Pump Chamber - 200 Litre Mini Pump Chamber Assembly - 400 Litre
670 200 Gland 265 Outle t Invert 265 Outlet 1250 Inlet 100 Gland 1650 70 0 Invert 250 Inlet
Ø 610 Ø 560 600 600 600 600 Ø 110 Inlet Inlet Ø 10 0
Technical Specification Technical Specification
Chamber Capacity Tank Control Chamber Capacity Tank Control Alarm Pump Type Alarm Pump Type Size (mm) (Ltrs) Material Panel Size (mm) (Ltrs) Material Panel 610 x 700 200 GRP N/A Optional Single 560 x 1,650 400 GRP N/A Optional Single — 6 Klargester Domestic and Domestic+ Pumping Stations
Supplied with single or twin pumps, Product Benefits Our domestic pumping Klargester domestic pumping stations stations are ideal for are suitable for sewage, surface water ∙∙Made with super-tough, low maintenance and effluent applications. They are also GRP and high quality polyethylene for homes or properties appropriate where 24 hour storage guaranteed durability. with up to 13 people. requirements need to be maintained. ∙∙Supplied with control panel with options for remote monitoring system. ∙∙Designed with easy access features for maintenance. ∙∙Choose from either 110mm or 160mm inlet connections. ∙∙Lockable covers for optimum security. ∙∙Quick connection outlet couplings. Typical Grundfos ∙∙Reliable performing stainless steel AP Pump submersible Grundfos pumps.
Domestic - GRP Construction Domestic+ - Polyethylene Construction
Ø 1060 C
C 300 600 Duct A Site invert
Ø 110 A
B B D
Inlet pipwork supplied (optional) Alternate Inlet Positions Direction of Cable Orientation Discharge 15° Direction of Discharge Inlet Orientation Inlet Orientation
Technical Specification Technical Specification
Tank Chamber Size Capacity (Ltrs) Alarm Chamber Size Capacity (Ltrs) Tank Material Alarm Material 900 x 2080 1,250 GRP Optional 1000 x 2000 1450 Polyethylene Standard
900 x 2580 1,600 GRP Optional 1000 x 2500 2200 Polyethylene Standard
Outlet Outlet Inlet Invert 'A' Case Chamber Dept 'B' Inlet Invert 'A' Case Chamber Dept 'B' Invert Inlet Size 'D' Invert Standard Inlet Size 'E' Diam.l Diam.l 'C' (mm) 'C' (mm) (mm) A B A B (mm) 20 25 A B (mm) (2.08m) (2.58m) (1.3m) (1.8m) (mm) (2.0m) (2.5m) (1.0m) (1.5m) • • Ø110 • • Ø110 Ø900 450 Ø1000 600 • • Ø160 • • Ø160 — 7 Water Management Solutions
Klargester Vertical Pumping Stations
Manufactured from robust GRP, Klargester Product Benefits Klargester vertical vertical pumping stations are designed as a pumping solutions are single-piece chamber, ready for installation ∙∙High-level alarm. with no man-entry required. ∙∙Internal lifting chains and guide rails (as ideal for commercial specified). Available in a range of sizes and suitable for developments and commercial applications from small roof ∙∙Wide range of pump options including premises, where drainage run offs, to large SuDS schemes, Klargester macerators/vortex. vertical pumping stations deliver up to 70 ∙∙Range of emergency overflow tanks, by gravity is not an litres/second and have a 24-hour storage if required. capacity for foul waste to comply with ∙∙Inlet connection sizes to suit site. option. Building Regulations. ∙∙Various invert depths and positions. ∙∙GRP chambers with internal pipework in plastic, galvanised or cast iron. ∙∙Optional kiosks with warning beacons and optional telemetry systems. ∙∙Service and maintenance plans available Technical Specification to prolong the life of the pump systems. ∙∙Grundfos SL pump for submerged Vertical Tank Size (mm) Capacity (Ltrs) Tank Material Control Panel Alarm Pump Type installation.
1250 Diameter Up to 4,800 GRP Included Standard Single/Twin
1800 Diameter Up to 10,000 GRP Included Standard Single/Twin
2600 Diameter Up to 22,000 GRP Included Standard Single/Twin
Ø1.2 2no. Lifting Eyes 700 Duct 'A' rt Inlet Inve B Full range of Grundfos
'C' Pumps available for rt all Vertical Pumping
Case Depth ' Stations Inlet Size 'E' Outlet Inve
Case Diameter
Standard Inlet Invert 'A' - Outlet Case Depth 'B' Inlet Size 'E' Case Others Available If Required Contact Technical Team Invert Diameter 20 25 30 35 40 10 15 20 25 30 'C' Pump Type (2.0m) (2.5m) (3.0m) (3.5m) (4.0m) (1.0m) (1.5m) (2.0m) (2.5m) (3.0m) • •
• • • 110mm 1.25m 0.7m • • • • • • • • • 160mm • • • • • • — 8 Ø1.8 Direction of 700 Duct Discharge 0o 'A' rt 315o 45o 'C' Inlet options available rt Inlet Inve on all Vertical Pumping Stations 270o 90o Outlet Inve Inlet Size 'E' Case Depth 'B' 225o 135o
180o Case Diameter Inlet Orientation (Duct positioned @ 180o)
Standard Inlet Invert 'A' - Outlet Case Depth 'B' Inlet Size 'E' Case Others Available If Required Contact Technical Team Invert Diameter 20 25 30 35 40 45 10 15 20 25 30 35 'C' Pump Type (2.0m) (2.5m) (3.0m) (3.5m) (4.0m) (4.5m) (1.0m) (1.5m) (2.0m) (2.5m) (3.0m) (3.5m) • • • • • 110mm • • • • 160mm 1.8m 0.7m 200mm • • • • • 250mm • • • • • • 315mm • • • • • • •
Ø2.6 700 Duct Range of Kiosks available for all
'A' on site installations rt 8mm Triangular of Pumping Stations 'C' Quater Turn Locks rt Inlet Inve
Padlock Facility
Outlet Inve (Padlock Supplied By Others) Inlet Size 'E' Case Depth 'B'
100 100 Concrete Plinth Case Diameter
Standard Inlet Invert 'A' - Outlet Case Depth 'B' Inlet Size 'E' Case Others Available If Required Contact Technical Team Invert Diameter 33 40 45 10 15 20 25 30 35 'C' Pump Type (3.3m) (4.0m) (4.5m) (1.0m) (1.5m) (2.0m) (2.5m) (3.0m) (3.5m)
• • • • 110mm 160mm 2.6m 0.7m • • • • • • 200mm 250mm • • • • • • • 315mm
— 9 Water Management Solutions
Klargester Horizontal Pumping Stations
Product Benefits Klargester horizontal pumping stations are If power supplies fail, designed as a single piece chamber with 3 Klargester horizontal ∙∙Single-tank installation up to 79m two separate sections - one for normal (multiple tank systems available). operation and one for emergency storage. pumping stations ∙∙Multiple valve chamber location and respond instantly, invert options. ∙∙Weir screen features innovative separating liquids and removable filters, so there’s no solids into a separate need to access the chamber during Typical Grundfos maintenance. Industrial Pump chamber, storing waste ∙∙High-level alarm. for up to 24 hours. ∙∙Totally sealed system. ∙∙One-piece tank chamber for easy Once power is restored, installation. the pumps will work ∙∙Minimal on-site assembly. ∙∙Less cranage and shallower excavation normally again without than concrete pumping stations. further maintenance. ∙∙On-site Health & Safety issues are minimised – no requirement for personnel to enter the tank. ∙∙Grundfos industrial pump for high capacity submerged installation. o 0 De-Sludge Neck Where Required
Weir Cover ScreenWash Neck 'D' ' C'
rt Access Neck Inve rt t Inve ct Inlet 110/160/200/225/250/315 nt Du
o o Inlet Invert ‘A’ 270 90 Ve
Section A-A Cable Duc
270o 90o
Storage Baffle Gate Valve Pump Guide Rails
Sewage Pumps Valve Chamber
Pump Base Non Return Valve
Ø 2820
Technical Specification
Tank Size (mm) Capacity (Ltrs) Tank Material Control Panel Alarm Pump Type
2,600 Diameter 18000-79000 GRP Included Standard Single/Twin
— 10 Klargester Adoptable and High Specification Pumping Systems
Product Benefits Manufactured as a ready to install single The adoptable and high piece, prefabricated unit for Type 1 and Type specification pumping ∙∙GRP single piece wet well delivered to 2 installations for up to 20 dwellings, please site ready to install. contact our specialist team for further stations are designed to ∙∙Pre-fitted internal pipework, pump advice on this high specification product. meet the requirements of guide rails and overflow filters. ‘Sewers for Adoption 7th ∙∙Approved control panel and kiosk. ∙∙All necessary drawings supplied. Edition’ and the ‘Water ∙∙NI Water specified Controls and Hygiene Industry Standard’ (WIS). unit. ∙∙Grundfos pumps for submerged They also meet NI Water installation.
Standard Specification Typical Grundfos (May 2016). SL Pump
Typical Layout
2400 x 1800mm GMS 1500 x 900mm GMS Grp Weatherproof Control Kiosk. Spring Assistant 4 Leaf Cover Spring Assistant Twin Cover - Control Panel Compartment 4 no. 1/2 Tappings c/w Safety Barrier-Ped. Duty c/w Safety Barrier-Ped. Duty - Metering Compartment c/w Plug (Not Supplied as Standard Equip.) (Not Supplied as Standard Equip.) Control Kiosk Concrete Plinth
180 0 Control Panel Enclosure
A PN16 Flanged Outlet Radial Tee Pipe Vent Socket 2 no. Isolation Valves Coupler Vent to be supplied by others 2 no. Non Return Valves Selecting the Correct Pumping Station
All Klargester pumping stations are suitable The key factors to size your system are Free expert advice at for pumping wastewater effluent and as follows: every stage. sewage in accordance with BS 756-2. They are also designed in line with Building ∙∙Application: domestic, residential or Regulations for Foul Drainage. commercial ∙∙Material application: sewage, effluent or System size requirements will depend on the surface water. type of waste you need to manage, distance from the sewer and the difference in levels. ∙∙Inlet depth (below ground level). The Klargester pumping station range ∙∙Pumping distance and lift. will require less cranage and shallower ∙∙Electrical supply. excavations than concrete pumping systems and there is no need for anyone to enter the tank during excavation and installation. Prior to installation, there is a legal requirement to obtain permission from the appropriate agencies (including connection to a public sewer). For expert advice, to help you select the correct system, please contact our specialist team on 01296 633000 or email [email protected]
— 12 Sizing Chart Measurement
Please use the chart below to help correctly size and select your Klargester Pumping Station solution.
Pumping Distance (A) Meters
Pumping Lift (B) Meters
Discharge Height (C) Meters (if different to Lift)
Proposed Inlet Depth (D) Meters
Inlet Size 110mm 160mm
Type of Application ie. 1 House, 2 Houses , pub, etc
Number of Users
Material Application Sewage Surface Water Elffuent
Power Supply Single There Phase
New Lay or Existing Rising Main New Existing
If Existing - Size of Rising Main
Pumping to: Public/Private Sewer, Treatment Plant, etc.
24 Hours Storage Required Yes No UK Germany Kingspan Environmental Ltd Kingspan Environmental GmbH College Road North, Siemensstr. 12a, D-63263 Aston Clinton, Aylesbury, Neu-Isenburg, Deutschland Buckinghamshire, HP22 5EW T: +49 (0) 6102 3686700 T: +44 (0) 1296 633000 E: [email protected] F: +44 (0) 1296 633001 W: kingspan.de/wasser E: [email protected] W: kingspan.co.uk/klargester Australia Ireland Kingspan Environmental Pty Ltd 8 Bessemer St, Blacktown Kingspan Environmental Ltd Sydney, NSW 2148 Unit 1a, Derryboy Road T: +61 (0) 2 8889 5400 Carnbane Business Park Toll Free: (within Australia) 1300 736 562 Newry, BT35 6QH E: [email protected] T: +44 (0) 28 3026 6799 W: kingspan.com.au/water E: [email protected] W: kingspan.ie/klargester Poland Norway Kingspan Environmental Sp. z o.o. ul. Topolowa 5 Kingspan Miljø AS 62-090 Rokietnica Skiveien 42, 1410 Kolbotn, Polska Norway T: +48 61 660 94 71 T: +47 22 02 19 20 E: [email protected] E: [email protected] W: kingspan.pl/woda W: kingspan.com/avlopslosninger
We take every care and precaution to ensure that information in this document is accurate at the point of publish but with continuous product development the details given in this document are subject to alteration without notice.
Kingspan | Klargester Product Guide – English – February 2018